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Medium-Voltage
Switchgear
Type 8DJH 36
Gas-Insulated
Medium-
Voltage
Switchgear
INSTALLATION
AND
OPERATING
INSTRUCTIONS
Safety instructions.................................5 35
1 General instructions........................................6 36
Description............................................8
5 Features..........................................................8
9 Switchgear maintenance
39
6 Functional modules.........................................9
7 Components
10 End of service life
39
10
Installation
7.1 Three-position switch-disconnector...............10 ...........................................................
40
7.2 Interlocks......................................................15
11 Preparing installation
7.3 Cable compartment covers...........................16
40
7.4 HV HRC fuse assembly..................................16
7.5 Cable connection...........................................18
11.1 Packing......................................................40
21
7.8 Protection and control equipment
22 11.4..............................................U
nloading and transport to the place of
7.9 Voltage detecting systems
installation....................................................42
22 11.5 Checking the ready-for-service indicator.......46
7.10 Ready-for-service indicator 11.6 Preparing the foundation..............................47
25 11.7 Comments on electromagnetic compatibility....
7.11 Short-circuit/earth-fault indicators 48
26
16.1 Operations..................................................103
16.2............................................Prot
ection tripping for the three-position switch-
disconnector with spring-operated/stored-
energy mechanism.....................................106
16.3............................................Rin
g-main panels: Operating the three-position
switch.........................................................107
fety instructions
as used in these instructions, this means that personal injuries can occur if the
relevant precautionary measures are not taken.
ATTENTION!
as used in these instructions, this means that damage to property or environment
can occur if the relevant precautionary measures are not taken.
A
Observe the safety instructions.
NOTE!
as used in these instructions, this points at facilitations of work, particularities for
operation or possible maloperation.
Observe the notes.
2 General instructions
Independently of the safety instructions given in these operating
instructions, the local laws, ordinances, guidelines and standards for
operation of electrical equipment as well as for labor, health and
environmental protection apply.
DANGER!
Any kind of modification on the product or alteration of the product must be
coordinated with the manufacturer in advance. Uncoordinated modifications or
A
alterations can cause the expiration of warranty claims, cause danger to life, limb
and other legally protected interests. The fulfillment of the type tests (according to
IEC 62271-200) may not be guaranteed anymore. This applies especially though
not exclusively to the following actions, e.g In the course of maintenance or
repairs:
■=> Original Siemens spare parts were not used.
Service engineers performing replacement were not trained and certified by
Siemens. O Parts were fitted or adjusted incorrectly.
Ф Settings were not made in accordance with Siemens specifications.
■=> After installation and setting, no final check was performed by a service
engineer approved by Siemens, including documentation of the test results.
O Maintenance was not done according to the operating instructions of the
Siemens products.
Five Safety The Five Safety Rules of Electrical Engineering must generally be observed during
Rules of Electrical operation of the products and components described in these operating
Engineering instructions:
• Isolate.
• Secure against reciosing.
• Verify safe isolation from supply.
• Earth and short-circuit.
• Cover or barrier adjacent live parts.
Hazardous If hazardous materials are required to perform the work, the relevant safety data
materials sheets and operating instructions must be observed.
For switchgear with proven internal arc classification according to IEC 62 271 Part
Personal 200, no protective equipment is required for operating the switchgear.
protective
equipment (PPE) To work on switchgear where covers have to be removed, personal protective
equipment has to be worn for protection against hot gases exhausting in case of
internal arc.
3 Due application
The switchgear corresponds to the relevant laws, prescriptions and standards
applicable at the time of delivery. If correctly used, they provide a high degree of
safety by means of logical mechanical interlocks and shockproof metal enclosure of
live parts.
DANGER!____________________________________________________________________________________
4 Qualified personnel
Qualified personnel in accordance with these instructions are persons who are
familiar with transport, installation, commissioning, maintenance and operation of
the product and have appropriate qualifications for their work, e.g.:
• Training and instruction or authorization to switch on, switch off, earth and
identify power circuits and equipment / systems as per the relevant safety
standards.
• Training regarding the applicable specifications for the prevention of accidents
and the care and use of appropriate safety equipment.
• Training in first aid and behavior in the event of possible accidents.
Najčešća upotreba 8DJH 36 postrojenje se koristi – čak i pri teškim uslovima sredine – za
distribuciju električne energije u sekundarnim distributivnim sistemima, kao što su
• industrijski distributivni sistemi
1
Dostupno je za nominalne intenzitete napona do 36 kV i nominalne intenzitete
6 Funkcionalni moduli
Pregled: Moduli
panela kao Moduli panela kao individualni paneli Širina
individualni paneli panela
R Prstenasta distributivna mreža 430 mm
T Napojni vod (mreža) transformatora 500 mm
Moduli
panela
7 Komponente
Režim rada Radna osovina formira jednu jedinicu zajedno sa 3 nožasta kontakta. Zbog
rasporeda
fiksnih kontakata (zemlja - sabirnica), nije neophodno blokirati funkcije OPEN
(otvoren) I EARTHED (uzemljen).
Funkcija otvaranja Tokom rada pri otvorenoj poziciji, radna osovina sa pokretnim nožastim
kontaktima menja poziciju "OPEN" na poziciju "CLOSED".
Funkcija zatvaranja Tokom funkcije otvaranja, luk rotira pod uticajem sistema za sprečavanje el.
luka, čime se na taj način sprečava razvoj fiksnog podnožja. Ovo vrlo efektivno
uklanjanje el. luka obezbeđuje kratke periode iskrenja (varničenja). Rastavni
razmak u gasu uspostavljen nakon otvaranja ispunjava uslove za rastavne razmake
u skladu sa IEC 62 271-102 / VDE 0671-102 i IEC 62 271-1 / VDE 0671-1.
• Rad putem kružnog kretanja, smer rada u skladu sa IEC/EN 60 447 (VDN/VDEW
preporuka).
Karakteristike Tokom procesa punjenja, opruge za zatvaranje i otvaranje se pune. Ovo obezbeđuje
opružnog da kombinacija prekidač-rastavljač /osigurač može pouzdano isključiti sve vrste
mehanizma /sa kvarova čak i tokom zatvaranja.
akumuliranom
energijom Zatvaranje i otvaranje je završeno tasterima nakon uklanjanja radne poluge.
Procedura 1 2 3 4
Funkcija Punjenje
opruga
"Spring charged"
indicator (opruga
napunjena)
Opruga za zatvaranje Nije napunjena napunjena Nije napunjena Nije napunjena
Opruga za otvaranje Nije napunjena napunjena napunjena Nije napunjena
Description
Oprema
Rad mehanizma Radne (upravljačke) poluge za punjenje opruga prekidača-rastavljača i sklopke za
kontrolu uzemljenja. Kodiranje radnih poluga je moguće po izboru.
Ožičenje
Elektro blokiranje Ako je radna poluga za prekidač sa 3 pozicije postavljena, mehanizmom rada motora
se ne može upravljati ni daljinski ni na lokalnom nivou.
OPASNOST!
Visok napon! Opasnost!
→Izolovati postrojenje.
→Obezbediti od ponovnog zatvaranja.
→Potvrditi bezbednu izolaciju od napajanja.
→ Uzemljenje i kratak spoj.
→Pokriti ili zagraditi susedne delove pod naponom.
1
normal
no
1– otvore
normaln n
o kontak
zatvoren t
kontakt
Sl. 10: Indikator spremnosti za rad svetli crveno: NC kontakt se zatvara a NO kontakt
otvara
Režim rada U slučaju da VN HRC patron osigurača odreaguje, prekidač se isključuje preko artikulacije
integrisane u poklopac kutije osigurača.
PAŽNJA!__________________________________________________________________________________
Za ispravnu ugradnju utikača kablova, mora se ispratiti sledeće:
→Ugraditi utikače kabla u skladu sa uputstvom proizvođača.
→Ako proizvođač nije ništa definisao, zavrtanjski spojevi se moraju zategnuti
max. 50 Nm.
Karakteristike
Opcije • Montirane kablovske stezaljke na kablovske nosače (npr. C profili ili slični)
•Uređaji za zaštitu od prenapona istog proizvođača povezani odgovarajućim T-
utikačima kablova
Opcije •Montirane kablovske stezaljke na kablovske nosače (npr. C profili ili slični)
•Za čaure u skladu sa EN 50 181 /DIN EN 50 181 interfejs tip C sa zavrtnjem M16
Montaža postrojenja, ekstenzija ili zamena jedne ili više funkcionalnih jedinica
zahteva rastojanje od bočnog zida > 200 mm.
LlATI0N AND
?' OPERATING INSTRUCTIONS • 8DJH 36 • Revision 01
21
Description
LlATI0N AND
?' OPERATING INSTRUCTIONS • 8DJH 36 • Revision 01
21
Description
LlATI0N AND
?' OPERATING INSTRUCTIONS • 8DJH 36 • Revision 01 21
"imi"iift
*i^
dokumentima o narudžbini.
1-poklopac za ispitne
utičnice
2.-utičnica za uzemljenje
• Sa indikatorom napona
~ - HR sistem
(standard)
- LRM sistem (opcioni)
- LRM sistem (opcioni), integrisani tip CAPDIS-S1 +
- LRM sistem (opcioni), integrisani tip CAPDIS-S2+
- LRM sistem (opcioni), integrisani tip VOIS+
- LRM sistem (opcioni), integrisani tip VOIS R+
- LRM sistem (opcioni), integrisani tip WEGA 1.2
- LRM sistem (opcioni), integrisani tip WEGA 2.2
Sl.18: V01S+:
Poklopac zatvoren
• Ne zahteva održavanje
Karakteristike CAPDIS-S1 +
Sl.19:CAPDIS-S1+:Poklopac zatvoren
1-LC displej; 2-taster ‘’Display test’’; 3-Poklopac; 4-Test utičnica L2; 5-utičnica za uzemljenje;6-test utičnica L3;7- test utičnica L1; 8-Kratke
komande
Radni režim
Spojni magnet, koji se nalazi na donjem kraju kutije za merenje, prenosi položaj kutije za
merenje na armaturu smeštenu izvan posude postrojenja kroz ne-magnetnu posudu
postrojenja. Ova armatura pomera indikator spremnosti za rad postrojenja.
Dok su promene u gustini gasa tokom gubitka gasa, koje su odlučujuće za dielektričnu snagu
prikazane, promene u relativnom pritisku gasa koje su rezultat variranja temperature i
eksternog pritiska nisu prikazane. Gas u kutiji za merenje ima istu temperaturu kao i u
postrojenju.
Uticaj temperature je kompenzovan istom promenom pritiska u obe zapremine gasa.
Selekcija indikatora kratkog spoja i uzemljenja (ostali tipovi po zahtevu) Tip indikatoraResetovanje
-Manuelno
-AutomatskoDaljinsko resetovanje:
A: pomoćnim naponom
B: Preko NO
kontakta
(pokretan)Automatski nakon vraćanja pomoćnog napona/primarne struje Vrednosti
pobuđivanja
Struja kratkog spoja Ik (A)
Standard, druge vrednosti na zahtevVrednosti pobuđivanja
Struja zemljospoja lE (A)
Standard, druge vrednosti na zahtevDaljinska indikacija kao
x= Broj releja
W: Promenljiv kontakt
D: Održavajući kontaktIndikator kratkog spoja (proizvođač Horstmann)alpha m
ALPHA E
X--400, 600, 800,1000x = 1, W, D
2h ili 4hA(12~60V AC/ DC)
Pomoćni napon
Indikator zemljospoja/ kratkog spoja (proizvođač Horstmann)Opto F+E 3.0 X1,2,4 ili 1)
Pomoćni napon
Pomoćni napon
IKI-20Ux
Primarna struja
IKI-20U2a
7.12 Pribor
Standardni • Uputstvo za rukovanje i montažu
pribor (odabir) • Radna poluga za tropoložajan prekidač-
rastavljač
Sl.29 Standardna
radna poluga
30
7-13 Niskonaponski odeljak (opcioni)
Karakteristike Ukupna visina
• Opcije dizajna: 200,400 ili 600 mm
30
Description
8 Technical data
Rated voltage Ur kV 36 kV
Rated short-duration power-frequency withstand j
voltage U
- phase-to-phase, phase-to-earth, open contact kV 70
gap
- across the isolating distance kV 80
Rated lightning impulse withstand voltage Up
- phase-to-phase, phase-to-earth, open contact kV 170
gap
- across the isolating distance kV 195
S~frequencyf r
HZ 50/60
B,rP(j normal current I,.** for ring-main feeders A 630 A
for busbar A 630 A
for transformer feeders A 2001)
50 Hz Rated short-time withstand for switchgear with tk = 3 s up to 20
current lk kA
Rated peak withstand current lp up to 50
kA
Rated short-circuit making for ring-main feeders up to 50
current lma kA
for transformer feeders kA 20«
60 Hz Rated short-time withstand for switchgear with \ = 3 s up to 20
current Sk kA
Rated peakwithstand current Ip up to 52
kA
Rated short-circuit making for ring-main feeders up to 52
current lma kA
for transformer feeders kA 20«
Filling pressure (pressure values at 20 Rated filling level pre (absolute) kPa 150
°C)
Minimum functional level pme (absolute) kPa 130
Ambient air temperature T without secondary equipment U
C -25upto+55/+70*
with secondary equipment °C -5/-252) up to +55/+70
* 2)
for storage/transport including secondary °C -40 to +70
systems
Degree of protection for gas-filled switchgear vessel IP 65
for switchgear enclosure IP2X/IP3X *J
*r\____:_____
for iow-voltage compartment IP3X7IP4X *}
" The ratednormal currents apply to ambient air temperatures of max. 40 °C. The 24-hour mean value is max. 35° C (according to IEC/EN 62271 -11 VDE0671-1)
1J
Depending on the HV HRC fuse-link
31
Depending on the secondary equipment used
H1.
?• " INST ALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 01
31
Description
Three-position
switch- Switching capacity for general-purpose switches according to fEC 62271-103
disconnector Rated voltage Ur kV 36 kV
Test duty 1 Rated mainly active 100 operations "i A 630
load breaking current
20 operations 0,051 A 31.5
,
Test duty 2a Rated closed-loop breaking current ha A 630
Test duty 3 Rated no-load transformer breaking h A 40
current
Test duty 4a Rated cable-charging breaking current Ua A 50
Test duty 4b Rated line-charging breaking current Ub A 50
Test duty 5 Rated short-circuit making current 'ma 50 Hz up to 50
kA
60 Hz up to 52
kA
Test duty 6a Rated earth-fault breaking current 1бз A 150
Test duty 6b Rated cable-charging breaking current A 87
and line-charging breaking current under
earth-fault conditions
Number of mechanical operating cycles / Classification n 1,000 /М1
Number of electrical operating cycles / Classification n 100/ЕЗ
Switch-
disconnector/fuse
combination
32
Switching capacity for make-proof earthing switch, with HV HRC fuses on feeder
side
Rated voltage Ur 36 kV
Rated short-circuit making current ima 50 Hz kA 6.3
60 Hz 6.5
Rated short-time withstand current Ik with tk= 1 kA 2.5
s.
Motor operating The rated current of the motor protection equipment is shown in the following
table: mechanism
Rated supply voltage [V) Recommended rated current
for the protection equipment
[A]
DC 24 4
DC 30 4
DC 48 2
DC 60 1.6
DC/AC 110 1.0
DC 120/125 1.0
DC 220 0.5
AC 230 0.5
Control voltage (including releases) is generally protected with 8 A.
Electromagn The a.m. standards as well as the "EMC Guide for Switchgear"* are applied during
etic design, manufacture and erection of the switchgear. Installation, connection and
compatibility - maintenance have to be performed in accordance with the stipulations of the
EMC operating instructions. For operation, the legal stipulations applicable at the place
of installation have to be observed additionally. In this way, the switchgear
assemblies of this type series fulfill the basic protection requirements of the EMC
guide.
The switchgear operator / owner must keep the technical documents supplied
with the switchgear throughout the entire service life, and keep them up-to-date
in case of modifications of the switchgear.
Protection against The panels fulfill the following degrees of protection according to IEC 62 271-200,
solid foreign IEC 60 529 and DIN VDE 0671-200:
objects, electric • SP2X standard for parts under high voltage in switchgear panels with HV HRC
shock and water
fuses
• IP3X option for switchgear enclosure of operating front and side wails with
locking device
Transport
• IP65 for parts under high voltage in switchgear panels without HV HRC fuses
regulations
According to "Annex 1 of the European Agreement concerning the International
Carriage of Dangerous Goods by Road (ADR) dated September 30th, 1957"
Siemens gas-insulated medium-voltage switchgear does not belong to the
category of dangerous goods regarding transportation, and is exempted from
special transport regulations according to ADR, Clause 1.1.3.1 b.
Packing weights Packing weight for switchgear with pressure relief downwards:
Switchgear weights The weight of the switchgear unit results from the sum of the weights per
functional unit.
Depending on the design and the degree to which it is equipped (e.g. current
transformers, motor operating mechanism, low-voltage compartment), different
values will result. The table shows mean values.
• The dielectric strength decreases with increasing altitude. For site altitudes
above 1000 m (above sea level) the standards do not provide any guidelines for
the insulation rating, but leave this to the scope of special agreements.
All parts housed inside the switchgear vessel which are subjected to high voltage
are SF6-insulated against the earthed enclosure.
Site altitude The gas insulation at a relative gas pressure of 50 kPa (= 500 hPa) permits
switchgear installation at any desired altitude above sea level without the
dielectric strength being adversely affected. This applies also to the cable
connection, as only screened cable T-plugs are used.
Panels with HV HRC fuses are permissible up to a site altitude of 1000 m above sea
level.
8.9 Selection of HV HRC fuse-links
Note to HV HRC fuse-links According to IEC 60282-1 (2009) Clause 6.6, the breaking capacity of HV
HRC fuses is tested
within the scope of the type test at 87% of their rated voltage.
In case of doubt, a suitable HV HRC fuse must be selected together with the
fuse manufacturer.
The specified HV HRC fuses make SIBA are type-tested back-up fuses according
to IEC 60282-1 .The dimensions conform to DIN 43625.
Please contact us if you want to use HV HRC fuses from other manufacturers.
SIEMENS
Type 8DJH36 -RRT- Year (T)— Type 8DJH36-RRT- Year of manufacture:
of manufacture: 01/2012
Serial no.: CV 825573- 01/2012 Serial no.: 825573-000010/003
000010/003 . ■ ■
Un-
Operating 510-
instructions: 8041.9
SIEMENS AG
MADE IN GERMANY <AP>-©
9 Switchgear maintenance
Maintenance 8DJH 36 switchgear is maintenance-free. Inspection/testing of the secondary
equipment such as the capacitive voltage detecting system is done within the
scope of national standards or customer-specific regulations.
Checking the dew The dew point needs no checking throughout the entire service life.
point
The gas quality needs no checking throughout the entire service life.
Checking the gas
quality Due to the fact that all parts of this switchgear have been optimized to last the
normal service life, it is not possible to recommend particular spare parts.
Replacement of
components Information required for spare part orders of single components and devices:
• Type and serial number of the switchgear (see rating plates)
• Description/identification of the device or component on the basis of a
sketch/photo or a circuit diagram.
The equipment contains the fluorized greenhouse gas SF6 registrated by the Kyoto
Protocol with a global warming potential (GWP) of 22 200. SF6 has to be reclaimed
and must not be released into the atmosphere.
<=> For use and handling of SF6, IEC 62271-303 has to be observed: High-voltage
switchgear and controigear - Part 303 Use and handling of sulphur hexafluoride
(SF6).
Before recycling the materials, evacuate the SF6 gas professionally and prepare it
for further use.
Recycling The switchgear is an environmentally compatible product.
After evacuating the SF6 gas, the switchgear mainly consists of the following
materials:
• Steel (enclosure and operating mechanisms)
• Stainless steel (vessel)
• Copper (conductor bars)
• Silver (contacts)
• Cast-resin based on epoxy resin (bushings and post insulators)
• Plastic materials (switching devices and fuse tripping)
• Silicone rubber
• Aluminum
The switchgear can be recycled in ecological manner in compliance with existing
11 Preparing installation
11.1 Packing
The transport units can be packed as follows:
• On pallets, covered with PE protective foil
• In a seaworthy crate (switchgear is sealed with desiccant bags in PE foil)
• Other packings in special cases (e.g. latticed crate, cardboard cover for air freight)
ATTENTION I
Packing and consumable materials of the switchgear must be disposed of in an
environmentally compatible way or recycled.
A
Observe the local regulations for disposal and environmental protection.
Transport unit On the customer's request, transport units may consist either of:
* Individual panels
or
• Panel blocks with up to three functions
and accessories
Transport damages Temporarily open the packing in a weatherproof place to detect hidden damages.
Do not
remove the PE foil until reaching the final mounting position in order to keep the
switchgear as clean as possible.
O Check the switchgear for transport damages.
Check the gas density (see Page 98, "Final tests after installation". Checking the
"Ready-for-service indicator).
■=> Refit the packing as far as possible and useful.
^ Determine and document detected defects and transport damages immediately, e.g.
on freight documents.
^ As far as possible, document larger defects and transport damages photographically.
^ Repair or have the transport damages repaired.
Risk of injury and damage to the storage place and the stored goods if the storage
space is overloaded.
A
/Л
! ■=> Observe the load-bearing capacity of the floor.
^> Do not stack the transport units.
Ć> Do not overload lighter components by stacking.
ATTENTION!
A
materials. ■=> No smoking.
ATTENTION!
Supplied desiccant bags lose their effectiveness if they are not stored in the
undamaged original packings.
Do not damage or remove packing of desiccant bags. ^ Do not unpack
desiccant bags before use.
Switchgear storage in As a rule, the switchgear should be stored in a closed room. The storage room
must have the closed rooms following characteristics:
• Floor with adequate load-bearing capacity (weights as per delivery note)
• Even floor to enable stable storage
• Well-ventilated and free of dust as far as possible
• Dry and protected against humidity and vermin (e.g. insects, mice, rats)
• Check humidity in the packings every 4 weeks (condensation)
• Do not unpack small parts to avoid corrosion and loss.
Outdoor storage if the switchgear or parts thereof are delivered in seaworthy crates, these can be
of switchgear stored up to б months in other rooms or outdoors. The storage place must have
packed in the following characteristics:
seaworthy crates • Floor with adequate load-bearing capacity (weights as per delivery
note)
• Protected against humidity (rain water, flooding, melting water from snow and
ice), pollution, vermin (rats, mice, termites, etc.) and unauthorized access
• Place all crates on planks and square timber for protection against
floor humidity.
• After 6 months of storage, have the desiccant agent regenerated professionally.
To do this, ask for expert personnel via your regional Siemens representative.
ATTENTION!
Installation
*=> Make sure that nobody is standing in the swinging area of lifted switchgear.
^ Attach ropes far enough on the hoisting tackle so that they cannot exert any
forces on the switchpanel walls under load.
■=> Observe the dimensions and weights of the transport unit (delivery note).
<=> Observe even weight distribution and the high center of gravity of the
switchgear.
^ Please ensure that the lifting and transport gear used meets the requirements
as regards construction and load-bearing capacity.
Do not climb onto the roof of the switchpanels.
O If the low-voltage compartment is removed, do not step on the mounting plates
of the low-voltage compartments.
^ Observe the instructions on the packing.
Unload the transport units in packed condition and leave packed for as long as
Attach ropes far enough on the hoisting tackle so that they cannot exert any
forces on the switchpanel walls under load.
<=> Sling the ropes around the ends of the wooden pallets.
<=> Move the switchgear on their wooden pallets as far as possible.
O Unload the transport units and set them down as close to the switchgear
building as possible in order to avoid unnecessary ways.
^ Move the transport units into the building, if possible on their wooden pallets.
Only remove packing where absolutely necessary in order to keep the
switchgear as clean as possible.
Remove foil only in the building, right before assembling the transport units,
and temporarily to check for transport damages.
^ Set the transport units down in the correct sequence directly in front of the
place of installation (leave a clearance for installation).
Removing the wooden The transport units are screwed on the wooden pallets with transport angles or
directly in the pallets switchgear subframe.
Fig. 33: Transport unit fixed on wooden pallet with transport angle (view from the
left)
=> Remove the PE foil; if required, remove seaworthy or latticed crate before.
If necessary, remove the front cable compartment cover from the subframe of
the switchgear.
& Remove the fixing screws from the transport angles / pallet and keep them for
If the switchgear cannot be lifted directly from the wooden pallet onto its mounting
position, please proceed as follows:
■=> Lower the transport units by means of the lateral transport angles onto roller
pads (reinforced rollers) or tubes.
Lift the switchgear at the side edges with roller crowbars and slowly lower it
onto the mounting position.
transport unit: Screw the fixing bolts again into the holes provided
Fig. 34: Points for fixing bolts (view from the left)
remove the eyes again. => Please observe the following: To assemble panel
ATTENTION!
Danger due to swinging switchgear. The center of gravity is not always located
under the fixing point.
safety distances.
<=> Do not transport more than a maximum width of 2.00 m and a maximum
height of 2.30 m in a block.
t 1 4 4
Fig. 36: Switchgear transport with crane or fork-lift truck (h minimum b/2)
^ Lift or lower just slowly, as the switchgear will swing into the center of gravity
when it is lifted.
While lifting, observe parts laid inside such as e.g. cable-type transformers,
connecting cables.
Г
© Red
(?) Indication "not ready for service'T'do not
operate"
if the pointer is in the green area, the gas density is in order, if the pointer is in the red area:
■=> Remove the front plate of the switchgear. Push the roller lever of the
Ijl 4. \ ЦI
Ш
!
Fig. 38: Pointer position after operation of the roller lever at the auxiliary switch
Stipulations for
evenness and
straightness
© (?) Total
switchgear
—5 j.--------v---------- —--------------k width
10
—&--------—i.----------------Ж- - - -4(r-----k-----sk---&-----k---------k-----x
Basic measures for ensuring EMC are already taken during design and assembly of the
switchgear panels. Among other things, these measures include:
• the low-voltage compartment is an integral part of the panel, which means that the
protection and control devices with the internal wiring are metal-enclosed;
• reliable earth connections of the frame parts via toothed contact washers or locking
washers;
• inside the panel, wires are laid in metal ducts;
• spatial separation of sensitive signal wires from wires with high interference voltage
levels;
• limitation of switching overvoltages of inductive loads (e.g. relay or contactor coils,
motors) by means of protective circuits with diode, varistor or RC element;
• within the LV compartment, the secondary devices are mounted in defined zones;
• shortest possible connection between corresponding modules in subracks;
• consideration of the magnetic leakage fields of conductor bars and cables;
•protection of subracks and wiring backplanes against interference by perforated
shielding plates;
• large surface bonding between all modules and devices as well as bonding to the
earthing conductor of the switchgear assembly.
These measures basically enable proper operation of the switchgear itself. The planner
or operator of the switchgear must decide whether additional measures are required
depending on the electromagnetic environment where the switchgear is installed. Such
measures must be implemented by the installation company in charge.
Cable shields must be electrically bonded to be able to carry high frequencies, and
contacted concentrically at the cable ends.
The shields of cables and wires are connected and earthed in the low-voltage
compartment.
Connect the shields to earth potential - with high electrical conductivity and all around
as far as possible. Protect the contact surfaces from corrosion in case of humidity
(regular condensation).
When laying cables into the switchgear assembly, separate the control, signaling and
data cables and other lines with different signal and voltage levels by laying them on
separate racks or riser cable routes.
The shield is connected to cables or wires with clamps contacting all around, if low
demands are placed on EMC, it is also possible to connect the shield directly to earth
potential (combine or twist the shield wires) or via short cable connections. Use cable
lugs or wire-end ferrules at the connecting points.
Always keep the connecting leads of the shields as short as possible (< 10 cm).
If shields are used as protective earth conductors at the same time, the connected
plastic-insulated lead must be marked green/yellow over its entire length. Non-insulated
connections are inadmissible.
12 Switchgear installation
DANGER!
For protection of personnel and environment:
A
^ Read the instructions for use of cleaning agents
corrosive!, etc.)
Cleaning agents ARAL, type 4005 or For cleaning the front covers
equivalent grease
Household cleaner For cleaning electrostatically stressed insulation
(e.g. epoxy resin)
Cleaning aids Lint-free cleaning For applying and wiping off liquid cleaning agent
paper (single use)
Brush
Cleaning rag
Vacuum cleaner
ATTENTION!
Please observe the following for room planning and switchgear installation:
Switchgear For switchgear dimensions, see Page 51, "Floor openings and fixing points" or
dimensions the order documents (dimension drawings, front views).
Room dimensions The room dimensions depend on the type of pressure relief (see Page 58,
"Pressure relief options").
Weights For data, see Page 34, "Switchgear versions - Dimensions and weights".
Fixing options ^> The switchgear must be fixed to the foundation so as to guarantee sufficient
pressure resistance. The panels can be fastened to the foundation in the
following ways:
• Bolted to foundation rails.
• Welded to foundation rails.
• Screwed into the concrete using size 10 dowels if there are no foundation rails
available.
^ The base pieces of the panel frames contain cutouts for fastening the
switchgear (see dimension drawing).
Individual panels with For bolting onto foundation rails or concrete, fasten each individual panel with a
minimum of pressure relief 6 bolts M8 (5 bolts for free-standing arrangement), downwards
W /////////
Bolted joint with fixing
point required
// M o
19.
Panel blocks with For bolting onto foundation rails or concrete, fasten each panel block with a
minimum of pressure relief 9 bolts M8 (12 bolts for free-standing arrangement),
downwards
Bolted joint with
fixing point
required
19
.215.
1341
Individual panels with For bolting onto foundation rails or concrete, fasten each individual panel with a
minimum of pressure relief duct/ 6 bolts M8 (5 for free-standing arrangement), absorber
wzzzzzzzzzzzz&
o
" % only for
t free-
standing ч
arrangement
Panel blocks with For bolting onto foundation rails or concrete, fasten each pane! block with a
minimum of 13 pressure relief duct/ bolts M8 (16 for free-standing arrangement), absorber
Panel blocks with air For bolting onto foundation rails or concrete, fasten each panel block with
a minimum of 12 guides to the rear bolts M8.
1341
Floor openings and fixing points for panels with deep cable compartment
covers (e.g. for double cable connections)
The floor openings depend on the selected cable connection/surge arrester.
Individual panels
with pressure Deep cable compartment covers for ring-main panels {panel width
relief downwards Cable compartmentcover 430 mm)
deeper by 105 mm: Cable compartment cover deeper by
430 40 350
40 350
0 Л 66 0
'////// 66
281 40
402 2
645 64
5
832
83
983 ~ 33R-
2
3=
93
23 1
1
1128
c c
250 mm: 5 0 0
500 40 420
40 420
0 66 -J o 0 66 V//////,'.
P
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6 n p
e cabl
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com
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l nt
9 o cov
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r )
e Cabl
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e
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o
w
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r
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64
98
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8
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645
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3
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1128 9
-]?f] 3
1
Individual panels
with pressure Deep cable compartment covers for
relief duct/ ring-main panels (panel width 430
absorber mm) Cabie compartment
Cable compartment cover deeper by 105 cover
mm: 4 3 0 deeper
40
350 by 250
,:' / / / / / /
30 181 Г^ mm: 430
145 •J
396 517
o
CO -Л
Ф
o
>
12
58
760 947
1098
Deep cable compartment covers for transformer panels (panel width 500 mm)
mm: 500
40 420
Cable compartment
'//////
30 181 /. cover
145
deeper
by 250
mm: 500
3
9
6
5
1
7
109
8
12
58
^ Remove the front cable compartment cover from the subframe of the panels.
Undo any existing bolted joints of the cable compartment cover. Then lift the
cable compartment cover and remove it to the front.
ATTENTION!
To install the switchgear or the cables, the cross members can be removed. Then,
the switchgear must not be moved anymore, as there is no brace to guarantee
stability during the movement.
Do not move the switchgear as long as the cross members are removed.
Fig. 47: Removing the cable compartment covers ©and the cross members© if
required
;( i.
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aioo £200*.
(7
)
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Pressure relief with rear pressure relief duct / absorber system to the
rear/upwards (option)
Installation options:
• Wall-standing arrangement
• Free-standing arrangement
1035
Fig. 50: Switchgear installation with Fig. 51: Switchgear installation with
pressure relief duct absorber system
0 Direction of pressure relief @ Divided floor cover for cable insertion, installation on
site
(2) Cooler (5) Floor opening
(3) Pressure relief
duct * For lined up
switchgear
* * Depending on national requirements
Pressure relief with lateral air guides to the rear/upwards (option)
Installation options:
• Wall-standing arrangement
1010
0 Direction of pressure relief (3) Divided floor cover for cable insertion, installation on site
(2) Lateral air guides 0 Floor opening
* For lined up switchgear
* * Depending on national requirements
LL——d>
Fig. 55: Aligning the
pressure relief duct
■=> Bolt the holder of the pressure relief duct together with the panel using 12
Torx screws M6 x 16.
:I
pressure relief duct
Fig. 56:
III l
|'иу
—~ф
■ №1
K
i ---------i-Ц —-Џ)
i'l
m-
[
Bolting the pressure relief
duct together (view from the
rear)
Pressure relief with air guides is possible for wall-standing arrangement only.
The air guides are each bolted to the two end panels of the switchgear.
(T) Wall of
switchgear room
ф Air guides leWright
■=> Position the switchgear keeping a distance of 90 mm from the wall of the
switchgear room.
Fig. 57: Wall distance of the Fig. 58: Position of the air guides (example: RRT block)
switchgear
Bolt the air guide at the top together with the clamping plate bracket at the
panel using a bolt-and-washer assembly and a nut-and-washer assembly.
■=> Bolt the air guides together with the panel at the bottom using two bolt-
and-washer assemblies.
© Air guide
(D Boit-and-washer
assembly M8x20 (2x)
O Fasten the second air guide to the other end panel of the switchgear in the
same way.
Space requirements for Provide sufficient space for lining up individual panels or blocks. The required
wail distances lining up are shown in the illustration and the table below (see Page 49,
"Installing the switchgear", room planning).
A г 100 mm
B s 200 mm (for lined up
switchgear)
C 920 mm
D 30 mm
Preconditions If you are going to line up individual panels or blocks, you have to take the
following additional measures in advance:
supply.
^ Switch off all transformer feeders. Verify that the springs are discharged. The
"spring not charged" indication must be visible.
The first transport unit is on its mounting position and the others are placed at a
small distance.
Wiping doth (1x) Silicone coupling with insertabie Guiding tension bolt M8 (2x) Mounting paste type MV3 (Ix)
sleeve (3x) ~~~
*stmHjngPa«<i
}
Strain washer (2x) Tension spring for earthing (3x) Contact coupling (3x) Hexagonal bolt M8 x 45 (2x)
~~
*-
(тшшиишшншчншчшшшцшшши
ГЖ------------------------- 5Sn
цц,
1
n in
Felt strip Bolt-and-washer assembly M8 x Nut-and-washer assembly Hexagonai boit M8 x 30 (3x)
20 (5x) M8 (5x)
ATTENTION!
Remove the protective caps used for transport from the busbar bushes. Take
care not to damage the busbar bushes.
■=> The protective caps are only used as transport block. Do not use them
as surge-proof caps under any circumstances.
^ Do not use any sharp or other objects as aids, which could damage the
busbar bushes.
Fig. 63: Removing the protective caps © from the busbar bushes
<=> If they have not been pre-assembled at the factory, equip the clamping
plate in the left-hand panel with tension springs for earthing.
O Insert the guiding tension bolts © into the two openings in the right-hand
damping plate, and tighten with nut-and-washer assemblies © (tightening
torque: 21 Nm).
>=> Clean the busbar bushes carefully inside with a lint-free cloth. Use the
ATTENTION!
Do only clean the cast resin, as the mounting paste (the grease) deteriorates the
conductivity of the contact bolt!
■=> Do not grease the contact bolt. Carefully remove the grease with a lint-free
cloth, if necessary.
O Do only clean the cast resin.
ATTENTI
ON!
incorrectly inserted contact couplings can damage the switchgear.
O Make sure that the contact couplings are seated in the bush completely and
centrally.
■=> Push the contact coupling completely into the bush. Observe that the
contact coupling is centered in the bush.
O The silicone couplings are equipped with insertable sleeves at the factory.
ATTENTION I
The insertable sleeves are not symmetrical. If the insertable sleeves fall out of the
silicone coupling, observe insertion direction when re-positioning them.
^ Insert the insertable sleeves © with the rounded side © into the silicone
A
coupling © .
ATTENTION I
Observe extreme cleanliness.
A Make sure that the insertable sleeves and silicone couplings are free of grease
and pollution.
5
10-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 01 69
Installation
ATTENTION!
If the electrical contact is insufficient or the push-on surfaces are dirty, the
busbars will be damaged during operation.
<=!> The blackened bead of the silicone coupling must not be greased.
© ©
© Blackened bead
© Greased side of silicone coupling
NOTE!
To simplify installation:
■=Ј> Push the silicone coupling into the busbar bush as far as it will
& After inserting the silicone coupling, the tension spring for earthing must
be situated behind the blackened bead (visual check).
Removal of the termination plate for panels with pressure relief system
For a switchgear assembly with one of the following pressure relief systems, the
termination plate of the side wall must be removed before extending panels:
DANGER!___________________________________________________________________________
To avoid personal injuries, the termination plates must be mounted in the
end panels; otherwise, resistance to internal faults is not guaranteed.
O Make sure that the termination plates are mounted In the end panels.
Removing the cable For panels with pressure relief function, the cable compartment cover is
screwed on compartment cover additionally.
© Cable
compartment
cover
Removing the cross => Undo the six fixing bolts M8 at the cross
member 0.
member .
0 Cross
Affixing foam materia! ■=> Cut the self-adhesive foam material strip © and affix it to the side wall
of the left-hand strips panel.
5
5,
ess
5
»e
"Ufa
80.
_0_
I ©
Fig. 75: Position of the foam material strips Fig. 76: Position of the foam
material strips
© in the ring-main panel © in the transformer panel
Foam material and felt For a switchgear assembly with one of the following pressure relief systems,
additional foam strips for panels with material and felt strips must be affixed to the side wall in the
left-hand panel: pressure relief system
• Pressure relief with pressure relief duct at the rear (option)
• Pressure relief with absorber system at the rear (option)
• Pressure relief with lateral air guides (option)
□□□
strip
(D
□□□
Felt strip
0
□□□
(f) Piece of felt for
connecting bolt
□□□□(Ди
•O
jnnt 3o
znf
©.
CD
Fig. 78: Positions of the foam material and feit strips in the
transformer pane! with pressure relief system
Preparation of right-hand panel
& Clean the busbar bushes of the panel to be lined up carefully.
^ Grease the entire surface of the ungreased side of the silicone coupling.
=> Push the switchgear to be lined up close to the fixed-mounted switchgear.
"=£> Thread the switchgear to be lined up into the guiding tension bolts of the
fixed-mounted switchgear.
Lining up a panel
III
(T) Fixed-mountedswitchgear,ontheleft
(D Guiding tension bolts (screwing
direction from the left-hand panel
V1
to the right-hand panel)
(3) Switchgear to be lined up, on the
right
(4)
\
Distance between the
switchgear panels approx. 30 mm
O Please observe that the distance between the two switchgear panels is approx.
30 mm.
Ф Interconnect both switchgear panels with bolts M8 x 45 at the upper panel
connection each; (screwing direction from the left-hand panel to the right-hand
panel).
ATTENTION I_______________________________________________________________________________
Please observe for the connecting bolts in the subframe:
^ Screw the panel connecting bolts into the setnuts provided for this purpose from
the left-hand panel into the right-hand panel.
^ Tighten the two upper panel connecting bolts alternatively with the panel
connecting bolt (M8 x 30) in the cable compartment. When bolting together,
make sure that there is a uniform distance between the panels. Then, bolt
together the two panel connecting bolts at the rear (M8 x 30).
=> Tighten the panel connecting bolts until both panels are joined without any
gaps.
NOT£l_______________________________________________________________________________
For the rear panel connecting bolt in the cable compartment there is no setnut
available in the right-hand panel.
O Bolt the rear panel connecting bolt in the cable compartment additionally into
the right-hand panel using a nut M8.
(30 Nm
ftjQ
Busbar termination
cover (1x)
Preparing installation of O The clamping plate can be equipped with tension springs
for earthing, the busbar coupling in the © Tension spring
for
earthing ©
Clamping plate
end panel
o I 1
П ft'ft \
2
J-
ATTENTION!
A
end panel ■=> Remove tension springs for earthing.
r~~E~i o"
The insertable sleeve and the silicone dummy plug must be free of pollution
and grease
0 insertable sleeve
■=> Use only the mounting paste type MV3 provided for this purpose.
0 Blackened area
Press the clamping cover for dummy piugs onto the clamping plate with
■=> Mount the two other dummy plugs and damping covers analogously.
J -LfiJT----------------------- ТГ -— rr-LftJ-
шшштшш^шшшмшш
ШШШш
Шш
Lay the busbar termination cover over the three clamping covers for dummy plugs
and fasten it with the bolt-and-washer assemblies MS x 20 (tightening torque: 30
Nm).
installation
Installation
0 Earthing point
(earthing bolt
Ml2)
busbar.
^ Push the link © through the opening in the side wall of the subframe, and bolt it
together with the adjacent unit of the earthing busbar.
ЏЗ ----------El
13 Electrical connections
ATTENTION J
ATTENTION!
If there are any spare feeders without connected cables, please observe
the following;
ATTENTION!
C
o
n © Phase L1
n © Phase L2
ec
ti © Phase L3
o 0 Earthing connection for the
n cable shield and the plug
of housings
th 0 Cable bracket
e 0 Cable clamp
fe
© Cross member (removable)
e
d
er
ca
bl
es
©
©
Fig. 95;
Cable
connectio
n type C
for
transform
er feeders
tight. Connect the cable shield and the earthing of the plug housing at the front
cross member©.
Double cables and surge arresters can be connected to ring-main feeders using
adequate plug-in cable systems.
• Depending on their type, surge arresters also require a deep cable compartment
Precondition for mounting the floor covers: The panel must already be on its
final place of destination.
Removing the cable For panels with pressure relief function, the cable compartment cover is
screwed on compartment cover additionally.
O Undo the two thread-ridging screws size M6 of the cable compartment cover. Lift
the cable compartment cover © and remove it to the front.
Removing the cross >=> Undo the six fixing bolts M8 at the cross member © and remove the cross
member, member
Mounting the "=> Push the rear floor cover into the panel until it
latches into the lug at the rear wa! rear floor cover
Bolt the rear floor cover together with the foundation at the fixing points
shown in the illustration using five fixing bolts M8.
Installing the cables ^> Lead the high-voltage cables into the cable compartment
^ Push rubber sleeves over the high-voltage cables.
<=> Perform cable installation (see Page 89, "Connecting high-voltage cables").
=> Push the high-voltage cables with the rubber sleeves © into the cutouts
provided for this purpose in the rear floor cover.
Mounting ^ Insert the rubber sleeve for the secondary wires into the front floor cover.
the front
floor cover Insert the front floor cover between the rubber sleeves of the high-voltage
cables and the lug of the cross member. Then, bolt the front floor cover tight
using two nut-and-washer
assembli
es M8. Nut-and-washer assembly
W8
Rear floor cover
Front floor cover
Rubber sleeves for high-
voltage cables
Rubber sleeve for
<■[ ■" 4'-' ■ v - ft secondary wires
u-------------------------------------------------------- Lug of cross member
-<D © ©
ШШИШШШиЖЈШШШШШШКШ i Cross member
Fixing point of foundation
«1 3 }
^ Hang the cable compartment cover again into the panel, and bolt it tight using
two thread-ridging screws M6.
t
c
r
a
a
b
n
l
s
e
f
o
p
r
l
m
u
ATTENTION!
The transmission linkage of the ready-for-service indicator
dotted line.
The terminal strips of the secondary equipment supplied are assigned to the
associated operating mechanisms/feeders. For external connection you will require
the circuit diagrams supplied.
© Wiring duct
Wire routing
Fig. 106: Wire routing for switchgear without Fig. 107: Wire routing for
switchgear with
wiring duct wiring duct
Recommended wire routing for secondary equipment: From the side, from
the rear and from above. Wire routing through the wiring duct is possible for panel
blocks. For extendable switchgear, wire routing through the wiring duct is
recommended.
14 Commissioning
ATTENTION!
Readiness for <=> Check ready-for-service indicator (see Page 46, "Checking the ready-for-
service service indicator"),
For switchgear with pressure relief duct, check if the termination plates are
mounted in the side walls of the end panel.
Termination plates in
end panels O Switch the switching device to EARTHED position and lock it, and cover the
bushings with surge-proof caps.
Feeder without
cables Check the tightening torques of the bolted joints of the low-voltage equipment
at random.
Bolted
joints
Check all parts of the switchgear that have been disassembled and assembled
again at site
during installation, or that have been installed subsequently, to verify correct
assembly and completeness.
Auxiliary
cable
connections
Final work <=> Remove any attached instruction labels or documents that are not required
anymore for operation.
^ Remove any tools, materials etc. that are not required anymore from the area of
switchgear. ^ Remove dirt from the area of switchgear. ==> Fit all covers.
=> Put the caps on the capacitive test sockets.
Touch up scratches and impacts in the surface painting, if necessary. To do this, a paint pen
is available optionally.
DANGER!__________________________________________________________________________________
Putting defective switchgear into operation can endanger the life of people and
damage the
switchgear.
^> Never put switchgear into operation if you notice during test operation that a
part of it does not work as described in here.
DANGER!
=> Make sure that ail incoming feeders have the same phase sequence.
& To check the phase sequence, use only phase comparison test units which are
adequate for HR or LRM test sockets.
O Verify correct phase sequence of the next incoming feeder and switch on. ■=>
Verify correct terminal-phase connections using a phase comparison test unit at the
capacitive test sockets of the panel to be tested and a panel that has already been
connected.
=> Plug the measuring cables of the phase comparison test unit into the "LI" test
sockets of the two panels.
DANGER! ____________________________________________„______^____
The internal arc classification of the switchgear according to IEC 62271-200 has
only been proved by tests for the switchgear sides with internal arc classification
and with closed high-voltage compartments.
=> Determine the IAC classification of the switchgear by means of the data on
the rating plate (see Page 38, "Rating plates").
>=> Regulations for access to switchgear areas without internal arc classification
according to
IEC 62271-200 must be defined by the entrepreneur or the switchgear owner.__
® © ф (|) (|
© ON/OFF pushbutton for motor operating mechanism © Manual operation for the mechanism of the load-
(option) break function CLOSE/OPEN
© Local/remote switch for motor operating mechanism Control gate/locking device (option for three-position
(option) switch-disconnector in ring-main feeder)
© OFF pushbutton (transformer feeder only) © Socket of capacitive voltage detecting system,
feeder
© "Spring charged / not charged" indicator (transformer © Position indicator for earthing switch
feeder only)
© Feeder designation labels © Position indicator for disconnector
© Actuating opening for SPRING CHARGING © Socket of capacitive voltage detecting system,
busbar
DANGER!
DANGER!
If the gas filling is insufficient, this can cause personal injuries and material
damages.
^> Check readiness for service before performing any switching operation; to
do this, verify that the pointer of the ready-for-service indicator is in the
green area.
Hi
ATTENTION!
16.1 Operations
Operating
Standard: Single-lever
operation with black handle and
coding as universal lever.
Alternative 1: One operating
lever with red handle for the
switching operations EARTHING
and DE-EARTHING, and one
operating lever with black handle
for operating the switch-
disconnector. Alternative 2:
Single-lever operation via anti-
reflex lever with and without
coding.
All operating levers are available
in short and long design. The
long operating lever is equipped
with an additional spacing tube.
© Setscrew
Remove setscrew as
shown in the illustration
to get an anti-reflex
lever.
© Ready-for-service
indicator
© OFF pushbutton
© ON pushbutton
@ Control gate/Socking
device (option for
spring-operated
mechanism)
(5) Padlock (option) ©
■=> The sequence of the following instructions has to be followed by all means.
■=> Check ready-for- ✓ The locking device (optional depending on situation) of the switching gate
service indicator©. can be padlocked in all three switch positions.
Remove padlock ^ Check ready-for-service indicator © .
© (optional).
O Remove padlock © (optional).
^ Push control gate ©
O Actuate OFF pushbutton©.
(optional
depending on ✓ The switchgear is de-energized and the spring energy store for OPENING is
situation) upwards not charged.
to release the O Refit padlock at desired position.
switching gate,
✓ The locking device (optional depending on situation) of the switching gate
and hold it tight. can be padlocked in all three switch positions.
Insert operating <=> Check ready-for-service
lever © and move
indicator © . ^ Remove padlock ©
straight to the
switch position (optional).
(switchgear
^ Operate control gate ® (optional depending on situation) downwards to
prepared for
release the switching gate, and hold it tight.
CLOSING).
Insert operating lever © and move straight to the switch position
^ Remove operating (EARTHED).
lever. The control gate ✓ The switchgear is earthed.
moves to the center Remove operating lever. The control gate moves to the center position
position
automatically. *=!> Refit padlock at desired position.
automatically, e/ The
a/ The locking device (optional depending on situation) of the switching gate can
switchgear is be padlocked in all three switch positions.
prepared for CLOSING. Check ready-for-service indicator
Actuate ON © . O Remove padlock ©
pushbutton © . t/ The
(optional).
switchgear is
Ф Operate control gate ® (optional depending on situation) downwards to
energized and the
release the switching gate, and hold it tight.
spring energy store
Insert operating lever © and move straight to the switch position (OPEN).
for CLOSING is not
✓ The switchgear is de-energized.
charged. => Refit
Remove operating lever. The control gate moves to the center position
Č>
padlock at desired
automatically. Refit padlock at desired position.
position.
$/ The locking device (optional depending on situation) of the switching gate can
be padlocked in all three switch positions.
0, 0 ,t
J.
1
Actuating opening Earthing switch - Disconnector/switch- Transformer switch
disconnector
Possible switching Only EARTHING and DE- No switching operations - Only CLOSING and - Charging the spring
operations EARTHING possibie possibie OPENING possible
Precondition: Spring
energy store not charged
NOTE!
D)
Remove operating lever
Switch three-position
(control gate returns to its
switch to CLOSED
Initial situation (three- operating lever and turn initial position)
position (insert
position switch OPEN, approx. 70° clockwise)
earthing switch OPEN)
Push control gate upwards
3ih
Initial situation (three- Switch three-position turn approx. 70° counter- Remove operating lever
position switch CLOSED, switch to OPEN clockwise) (control gate returns to its
earthing switch OPEN) position (insert initial position)
Push control gate operating lever and
upwards
Feeder earthing:
Initial situation (three-position Switch earthing switch and turn approx. 55° Remove operating lever
switch OPEN, earthing switch to CLOSED position clockwise) (control gate returns to its
OPEN) (insert operating lever initial position)
Push control gate downwards
Feeder de-earthing:
S
w
R
e
Ini
tia
l
sit
ua
tio
n
(t
hr
ee
-
po
sit
io
n
s
wi
tc
h
O
PE
N,
ea
rt
hi
ng
s
wi
tc
h
CL
O
SE
D)
Pu
sh
co
nt
rol
ga
te
do
w
n
w
ar
ds
ATTENTION!__________________________________________________________
DANGER!_________________________________________________________________
If the operating lever is still inserted when the transformer switch is tripped by
means of a test fuse, persons can be injured.
t/ The feeder is
open.
■=> Initial situation OPEN.
A
accordance with national standards
- on live equipment
- with a test unit according to IEC 61243-5/EN 61243-5
- on all poles
^ Use only voltage indicators or devices to test the function of the coupling section
according to EN 61 243-5 / IEC 61 243-5 / VDE 0682-415. (There have been no
changes as against the old standard VDE 0681 Part 7 regarding the interface
conditions, so that the corresponding indicators can still be usedn.)
■=> Perform repeat test of interface conditions at the capacitive interfaces, as
well as on the indicators according to the customer's specifications or national
standards.
Do not use short-circuiting jumpers as separate plugs. The function of the surge
arrester installed is not guaranteed anymore if short-circuiting jumpers are used
(see Page 22, "Voltage detecting systems").
Safe isolation from supply can be verified either with an HR or LRM voltage
indicator or with a CAPDIS / VOIS / WEGA system.
AO
L1 L2 L3 L1 L2 L3
n
un
L1
un
u
12 L3
Operating voltage not present
(CAPD15-52+)
A1
A2
<t F f F" И П f Operating voltage present
m
ШШШ
ERROR
i 1f f f
A4 - Voltage present, current monitoring of coupling
F section below limit value
- Far WEGA 2.2: Auxiliary power present, LCD
illuminated
i l l I 11
A5 - Indication: "Display Test" passed
- For WEGA 2.2: Auxiliary power present, LCD
illuminated
1 a
A6 For WEGA 2.2: LCD for missing auxiliary voltage is
not illuminated
If one HV HRC fuse has tripped, the HV HRC fuses in the other two phases may also
have been stressed.
A ■=> If one HV HRC fuse has tripped, always replace the HV HRC fuse in all three
phases.
Removing the HV HRC The HV HRC fuse compartment cover can only be removed if the earthing
switch is in fuse compartment cover "EARTHED" position.
When the HV HRC fuse compartment cover is removed, the earthing switch is
interlocked in "EARTHED" position.
Detaching the gasket of ^ Detach the gasket of the HV HRC fuse-link. For this purpose, turn the
handle of the locking the HV HRC fuse-link system of the HV HRC fuse-link 90° upwards or
downwards.
115
Operation
Withdrawal of
the HV HRC
fuse-link ATTENTI
ON I
^ Let HV HRC fuse-link cool down, or wear gloves when withdrawing the HV HRC
fuse-link.
ATTENTI
ON!
Replacing HV
HRC fuse-links
Incorrectly selected or mounted fuse-links and extension tubes can damage the
fuse box or the switchgear.
O Lay the HV HRC fuse-link with locking system on a flat, clean and firm
underground.
© HV HRC fuse-link ©
Locking system
=t> Undo the screw of the hose clamp with suitable tools (socket-head, Phillips or
slot screwdriver).
O Tighten the screw of the hose damp again with suitable tools (socket-head,
Phillips or slot screwdriver) (tightening torque: 3 Nm)
Inserting
the HV HRC
fuse slide ATTENTION
!
A
=> Only HV HRC fuse-links with reference dimension 537 mm are permissible.
Push the HV HRC fuse-link with locking system into the fuse box as far as it will
go.
The locking system can only be inserted completely if the slide of the fuse
tripping © points towards the tripping rocker © .
© Tripping rocker ©
Slide of fuse tripping
Interlocking of HV HRC ^> Interlock HV HRC fuse-iinks in the fuse box. For this purpose, turn the
handles of the locking fuse-links system of the HV HRC fuse-links 90° upwards or downwards until they
latch in.
\П \a
\
1
0ШУ
I ■"■-
Closing the HV HRC fuse & Fit the HV HRC fuse compartment cover from above and let it slip down,
compartment cover
O The HV HRC fuse compartment cover can only be hung in correctly if the HV HRC
fuse slides are latched in correctly.
19 Cable testing
DANGE
R!
Cable testing with connected cables represents a special stress for the isolating
distance. If the busbar of the switchgear under test or the opposite substation are
live with operating voltage, adequate measures must be taken in order to
prevent overvoltages. Normally, the switch-disconnector is not interlocked during
the cable test.
) I i
Al
)—I /
© Bushing
© Measuring boit
© Test lead
© Earthing
connection of
cable shield
Earthing
connection of
plug
© T-plug
Very Low
Frequency
ATTENTI
ON!
The cables, cable plugs and voltage detecting systems may be damaged by
too high test voltages.
De-earth feeder.
"=> Test according to the recommendations of the cable manufacturers or the
customers' specifications.
DANGER!
C L
Cable compartment covers.....................................16 Lining up, panel interconnection.............................76
Cable connection....................................................18 Locking devices......................................................15
Cable installation, switchgear with pressure Low-voltage compartments, installation.................87
relief function.........................................................90 M
Cable sheath testing.............................................121 Maintenance...........................................................39
Cable testing.........................................................120 Motor operating mechanism.................................102
CAPDIS............................................................22,114 O
Comments, EMC.....................................................48 Operating voltage, applying..................................100
Commissioning.......................................................98 Operation..............................................................101
Completeness, checking for....................................40 Operation of the switchgear..................................103
Components...........................................................10 P
Control elements..................................................101 Packing...................................................................40
G
Gas leakage rate.....................................................35
Gas quality, checking..............................................39
Three-position switch-disconnector.........................10 W
WEGA 1.2/2.2........................................................114
I
)