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Journal of Loss Prevention in the Process Industries 26 (2013) 924e935

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Journal of Loss Prevention in the Process Industries


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Seismic response mitigation of chemical plant components by passive


control techniques
F. Paolacci a, *, R. Giannini a, M. De Angelis b
a
Department of Structures, University Roma Tre, Via Corrado Segre 00146, Rome, Italy
b
Department of Struct. and Geotech. Engineering, University of Rome “La Sapienza”, via Eudossiana 18, 00184 Rome, Italy

a r t i c l e i n f o a b s t r a c t

Article history: This paper deals with the applicability of seismic passive control in major-hazard chemical installations.
Received 19 August 2012 The objective is to show numerically and experimentally the applicability of Passive Control Techniques
Received in revised form (PCT) in industrial plants. Consequently, the main components of a process plant are classified and
13 March 2013
collected into a limited number of classes; for each class, the main damages caused by past earthquakes
Accepted 13 March 2013
are described and the most vulnerable components are identified. A synthesis of the effects of earth-
quakes on the different typologies of process components is also presented and the most suitable
Keywords:
innovative seismic protection systems, in particular passive control techniques (PCT), are acknowledged.
Chemical plants
Seismic response
Finally, the effectiveness of PCT in reducing the seismic response of process plant components is proved
Passive control by three representative case studies: a base isolated above-ground storage tank, a distillation column
connected by elastoplastic dampers to the adjacent service frame and an application of non-conventional
Tuned Mass Dampers to a support frame.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction them particularly vulnerable to earthquakes. In fact, in the case of a


seismic event, the earthquake can induce simultaneous damages to
The current worldwide situation of industry concerning natural different apparatus, whose effects can be amplified because of the
events, e.g. earthquakes, is particularly critical. This is clearly failure of safety systems or the simultaneous generation of multiple
demonstrated by the consequences of serious accidents caused by accidental chains. In addition, activities carried out in process plants
natural events to industrial plants (Na-Tech events), particularly in are often arranged in series. Consequently, the “failure” of a single
the chemical and oil processing industries. Consequences include element may result in the “failure” of the entire system.
the release of the hazardous materials (fires, explosions), human In a chemical plant, an earthquake can cause many human
injuries and the increasing of overall damage to nearby areas, losses as a consequence of component collapses, similarly to
proving this to be a key emerging risk issue (Cozzani, Campedel, buildings, along with indirect effects such as economic losses,
Renni, & Krausmann, 2010; Krausmann, Cozzani, Salzano, & Renni, downtimes, environmental damages due to releases of dangerous
2011; Talaslidisa et al., 2004; Young, Balluz, & Malilay, 2005). In substances, damages due to explosions, fires and the release of
fact, chemical accidents triggered by natural events like earthquakes toxic substances. Therefore, the usual safety requirements applied
have been recognized to be the cause of about 5% of accidents with to civil buildings for ultimate and serviceability limit states and the
the release of hazardous substances (Campedel, 2008). Earthquakes consequences of exceptional actions are generally unsuitable for
can cause severe damages to industrial plants, initiating major ac- structures belonging to industrial plants. As a matter of fact, critical
cidents, as clearly shown in several events (Hatayama, 2008; damages that could cause even a modest release of inflammable
Krausmann, Cruz, & Affeltranger, 2010; Moat, Morrison, & Wong, substances, such as a flange opening or a welding breaking, can
2000; Nishi, 2012; Sezen & Whittaker, 2006; Suzuki, 2006). The result insignificant from a structural point of view, but, at the same
main reason is that chemical plants are complex systems, and this time, might cause considerable accidental chains. Consequently, for
complexity, due to numerous connections and components renders process industry it is unavoidable to associate indirect conse-
quences of accidents due to seismic events to direct structural
damages. Therefore, many authors have suggested methodologies
* Corresponding author. Tel.: þ39 0657336418.
for a quantitative risk analysis (QRA) of the main chemical plant
E-mail addresses: paolacci@uniroma3.it (F. Paolacci), giannini@uniroma3.it components for the calculation of their fragility curves and risk
(R. Giannini), maurizio.deangelis@uniroma1.it (M. De Angelis). indexes, useful for the assessment of possible reference scenarios

0950-4230/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jlp.2013.03.003
F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935 925

triggered by seismic events (Antonioni, Spadoni, & Cozzani, 2007; the paper is to show numerically and experimentally the applica-
Campedel, Cozzani, Garcia-Agreda, & Salzano, 2008; Fabbrocino, bility of PCT in industrial plants; these results could be profitably
Iervolino, Orlando, & Salzano, 2005; Korkmaz, Ali Sari, Asuman, & used for a further quantitative evaluation of the seismic risk of a
Carhoglu, 2011; Salzano, Iervolino, & Fabbrocino, 2003). They plant in presence of response mitigation systems.
have shown the general high vulnerability of chemical plant com- In order to demonstrate the effectiveness of the suggested PCT
ponents and the need for suitable protection systems e.g. Early solutions (isolation, energy dissipation and TMD) in reducing the
Warning (EW) (Salzano, Agreda, Carluccio, & Fabbrocino, 2009). An seismic response of refinery components, the following three case
EW system activates interlock systems and fast shut-off valves to studies are analyzed and discussed in the final part of the work: a)
prevent loss of content and consequent accidents. the design of base isolation systems for the seismic protection of
A different solution is represented by passive control techniques above-ground steel storage tanks, b) the applicability of dissipative
(PCT). They have been developed during the last 40 years and are coupling technique to reduce the seismic response of a service
based on the concept of reducing the seismic action instead of frame and a distillation column belonging to a thermal cracking
increasing the structural strength (Spencer & Nagarajaiah, 2003). plant of a refinery, c) the application of non-conventional TMD
For civil constructions, these techniques are nowadays considered a technique to a service frame.
consolidated alternative design tool for new or existing structures
in seismic-prone areas. Unfortunately, PCT is not easily applicable 2. Seismic behavior of oil refinery components
to industrial structures, for at least two reasons: 1) the large variety
of structural and geometric configurations of plant components, 2) Despite different targets, which entail a large variety of plants
the different design objectives and working conditions, closely with a large variety of configurations, process industry utilizes
related to the consequences of possible accidents. common basic operations and consequently similar equipment and
As a matter of fact, until now, PCT have been used for a very systems that can be collected in a limited number of structural
limited number of industrial applications; for example, in Europe typologies (Paolacci, Giannini, & De Angelis, 2012; Salzano et al.,
the isolation technique has been adopted only in a few cases: the 2009).
seismic protection of Petrochemical LNG terminal of Revythousa, During transformation processes many dangerous substances
Greece (Tajirian, 1998) and of ammoniac tanks, at Visp, in are treated. Consequently, a refinery is equipped with numerous
Switzerland, by means of elastomeric isolators (Marioni, 1998). safety systems. It is worthwhile to highlight that during a seismic
Friction Pendulum devices were also used for the seismic isolation event they could fail, becoming useless. This suggests that the
of an elevated steel storage tank of the petrochemical plant of Priolo seismic protection of a refinery must be mainly based on the
Gargallo in Sicily (Italy) (Santagelo, Scibilia, & Stadarelli, 2007). In reduction of the seismic response of the single component.
Korea a couple of LNG tanks have been isolated using high damping The experiences derived from the observation of damages
rubber bearings (Koh, 1997). Two large liquefied natural gas (LNG) caused to industrial plants by past earthquakes can be very useful
tanks for the Melchorita facility (Perù) have been seismically pro- in identify the most vulnerable components to seismic action and
tected with Triple Pendulum bearings. The facility is located in an the evaluation of the consequences. In spite of the difficulties in
area with high seismic hazard. Use of seismic isolation in these LNG obtaining and organizing data, detailed information on the
tanks resulted in an economical tank design with a reduced foot- behavior of refineries in a certain number of earthquakes is avail-
print, while providing the most reliable mechanism for accom- able in certified databases (ICHEME, 2004; MARS, 2006; MHIDAS,
modating the large seismic displacements that occur during an 2001;). Based on this information, in the following, the main
earthquake. equipment of process plants is grouped into a restricted number of
Nevertheless, analytical and experimental tests have clearly structural classes and the main damages observed during earth-
demonstrated the effectiveness of isolators in reducing the quakes are analyzed. According to Table 1 the following structural
response of storage tanks (Calugaru and Mahin 2009; Chalhoub & classes are acknowledged:
Kelly, 1990; De Angelis, Giannini, & Paolacci, 2010). Other applica-
tions of PCT to industrial components have been proposed in the  Slim vessels
past for the seismic protection of piping systems using yielding or  Above-ground squat equipment
friction-based bearings (Bakre, Jangid, & Reddy, 2004), or semi-  Squat equipment supported by column
active dampers (Kumar, Jangid, & Reddy, 2012). For this reason, in  Piping systems
the present paper the use of PCT is investigated, aiming at  Support structures
providing general applicability criteria. In particular, after a his-
torical survey of the structural behavior and the relevant damages The first category includes mainly cylindrical vessels and can be
suffered by oil refinery components during strong earthquakes, a subdivided in two sub-categories: vertical cylindrical vessels (re-
structural classification of the analyzed components is provided actors, stacks and flares) and horizontal cylindrical vessels (pres-
and an overview on the most suitable protection strategies, based surized storage tanks and heat exchangers). The main point of
on passive control techniques, are proposed for each of the recog- concern for slim vessels is the various transition zones, i.e. the
nized structural categories. connection between shell and skirt, and the connection to the
Although the identification of the most important damage states foundation. Vertical vessels have experienced yielding and partial
was already provided in literature, especially to identify possible pull-out of anchor bolts (Ballantyne, ORourke, Krinitzsky, & Ellis,
loss of content (LOC) phenomena and consequences, this paper 1991; Stepp et al., 1990). These limit states have already been
concerns the same issue but with a particular attention paid to acknowledged and used for the evaluation of the seismic vulnera-
structural aspects only; the goal is to explain the close relationship bility of tall columns (Nielsen, Kiremidjian, & Burke, 1988), which
between structural typology and passive control technologies (base proved their high probability of occurrence, even if bolts-yielding
isolation, energy dissipation, TMD, etc.). In addition, some quali- seems to be the most common. Horizontal vessels have similar
tative information on how PCT can help in avoiding possible hazard problems at the connection with supporting pedestal and recent
accidents is provided and discussed, leaving the identification of analytical studies have shown their non-negligible seismic
the relationship between the structural and hazard benefits pro- vulnerability (Di Carluccio, Fabbrocino, Salzano, & Manfredi, 2008).
vided by PCT systems to further works. Thus, the main objective of For this category important LOC consequences have been
926 F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935

Table 1
Seismic damages of industrial process components and passive control techniques.

Structural typology Critical equipment Typical seismic observed damages Other possible damages Passive control techniques
Slim vessels Columns  Leakage of fluid in flanged joints Overturning Dissipative coupling
Reactors  Yielding of anchor bars
Chimney
Torch
Above-ground Big broad tanks Failure of wall-bottom plate welding Uplifting Base isolation
squat equipment with fixed and Elephant foot buckling
floating roof Diamond buckling of tank wall
Settlements of ground
Impact of floating roof to tank wall. Overtopping Torch fire Dissipative spacers
between roof and wall, TMD
Squat equipment Spherical tanks Collapse of structure due to shear Dissipative bracings
placed on short failure of columns Base isolation
columns Dissipative coupling
Process Furnaces Collapse of structure due to shear Leakage from pipes; Base isolation
failure of columns
Collapse of the chimney Increase of temperature Dissipative bracings
Detachment of internal pipes of Furnace wall
Detachment of the internal TMD
refractory material
Cryogenic tanks Collapse of structure due to Base isolation
shear failure of columns
Piping systems and Steel or R.C. frames Collapse for excessive stresses Damages to supported Dissipative bracings
support structure equipment (pipes, tanks,.) Dissipative coupling
Non-conventional TMD

recognized in (Antonioni et al., 2007), where pool fire and VCE or concrete chimney stack, during the 1999 Izmit Earthquake in
toxic dispersion of matter have been indicated respectively as Turkey, is instead a clear example of damage suffered by third sub-
reference scenarios in the case of extended damage for the above category (Kilic et al., 2001).
two sub-categories. Piping systems typically present in a refinery contain various
Above-ground squat equipment can be grouped in two main components and support structures and operate in a broad range of
categories, large cylindrical steel storage tanks with fixed or working environmental conditions. Depending on the nature of the
floating roof and large process equipment (filters and decanters, or working fluids, piping systems are designed to work in a wide range
dynamic apparatus like pumps and compressors). Cylindrical steel of temperatures and pressure. Recent seismic events showed a
tanks have been widely studied in the past. Nevertheless, the in- quite high vulnerability of these structures, where damage ranges
terest seems still be high, especially in studying the effects of the from the simple failure of joints to the failure of supporting struc-
floating roof on the sloshing phenomenon (Matsui, 2009; Matsui & tures (Eshghi & Razzaghi, 2003). Consequences can be character-
Nagaya, 2012). Typical damages are essentially due to the wall ized by several degrees of severity, depending on the material
buckling (elephant foot buckling, sloshing buckling) or to the fail- delivered by pipes.
ure of the wall-bottom plate joint (Cortes & Nussbaumer, 2011). Actually, metallic pipes themselves are not particularly vulner-
This is confirmed by numerous experimental and numerical works able to seismic actions, as recent contributions have demonstrated
presented in literature (Maekawa, 2012; Mikami, Sato, Otani, (Paolacci, Reza, & Bursi, 2011). On the contrary, they can suffer
Iwamoto, & Iijima, 2009). In addition, strong sloshing motion, detrimental effects due to differential displacements between pipe
even in presence of floating roof, can either cause liquid over- and connected equipment that may not be compatible with the
topping or pool fire due to the crash and friction between roof and pipe deformations or the leakage tightness of joints. Given the high
wall as shown during recent seismic events (Izmit and Tokachi-oki conservatisms of the current design approach for piping systems,
earthquakes). The application of QRA technique has shown a high resulting in the elastic behavior of pipes and fittings, new design
probability of occurrence of these damage states that can result in methods have been proposed to allow more plastic deformations
LOC events with different degrees of severity (Salzano et al., 2003). toward the more modern Performance-based approach (Bursi,
Spherical storage vessels and vertical large storage vessels for Reza, Kumar, & Paolacci, 2012).
cryogenic liquefied gas (LNG tanks) and process furnaces and steam Finally, piping systems, heaters, pumps, fans and other equip-
boilers belong to the category of squat equipment supported by ment, require a support structure. The geometrical configuration
columns. There are several examples of seismic damages and depends on different factors; consequently, they present different
consequent LOC events for spherical tanks. The violent VCE (Vapor structures with irregular distribution of stiffness and strength. In
Cloud Explosion) followed by a considerable fire caused by big Kern addition, the structure is often modified according to the produc-
County earthquake (1952), is a significant one. A more recent tion requirements that can be necessary during the life-cycle of the
example of damage to LPG tanks comes from the 2011 destructive plant with possible detrimental impact on the safety of the struc-
Japanese earthquake of Honshu in Ichiara city (Nishi, 2012). ture. A significant example of damage comes from the Loma Prieta
The most representative example of damage for LNG tanks earthquake where the support frame of a group of fans was sub-
occurred during the Izmit earthquake, where some oxygen and jected to severe damage, especially the beams that collapsed for
nitrogen tanks were subject to important damages followed by the elastic instability. In addition, there are significant drawbacks
collapse of the basement, caused by insufficient shear strength of concerning the determination of seismic forces for the supported
the support columns (Sezen, Livaog lu, & Dogangün, 2008). This is a components by means of “response spectra” as given in the current
clear example where functionality is in contrast with minimum codes (Evison and Mwoat 1982; Hoffmeister, Gündel, & Feldmann,
structural requirements. The spectacular collapse of the reinforced 2011). Finally, excessive relative displacements between supported
F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935 927

equipment and support frame with LOC consequence are always


Force Force
possible, especially caused by the detachment of the connected
pipes.

3. Applicability of passive control to oil refinery components Displ Displ

3.1. Passive control techniques

Innovative seismic control systems belong to the world of the


ELSTOPLATIC FRICTION
vibration control techniques of structures, which include passive,
semi-active, active and hybrid systems (Spencer & Nagarajaiah,
2003). The experience acquired during experimental activities Force Force
and worldwide applications have indicated passive control tech-
niques as one of the most suitable solutions for the seismic pro-
tection of structures. These systems modify the stiffness and/or the
Displ Displ
dissipative properties of the structure and/or the mass, favoring the
reduction of the seismic response. They can be classified in three
different typologies: a) Seismic isolation, b) Energy dissipation, c)
Tuned mass damper (TMD).
VISCOLASTIC VISCOUS
Base isolation systems produce a certain level of uncoupling
between structure and ground. At this end, isolator devices are
Fig. 2. Dissipative mechanisms.
usually placed at the foundation. Consequently, the structure is
divided in two distinct parts: substructure and superstructure
(Fig. 1a). Isolators modify the dynamic characteristics of the damper family, whose energy dissipation capability depends only
structure, obtaining a high reduction of inertia forces. Unfortu- on the plastic excursion of the damper (Capecchi & de Felice, 2001).
nately, an appreciable increase in displacements between sub- The last two types are instead velocity-dependent and their dissi-
structure and superstructure is unavoidable. A recent experimental pation capability is essentially governed by frequency of motion
work has shown the high vulnerability of nozzles reinforcements of and the temperature of the viscous material (Paolacci, 2013).
tanks (Wiesholleck, Hoffmeister, & Feldmann, 2013). This incon- Consequently, friction or yielding-based are by far the most used
venience can be limited by increasing the energy dissipation PCT solutions (Bergami & Nuti, 2013; Ciampi, De Angelis, & Paolacci,
capability of the structure using external dissipation devices or by a 1995; Fraraccio & De Angelis, 2006).
specific dissipative mechanism included in the isolators. Isolation Using mass damping systems, namely TMD (Tuned Mass
systems are usually subdivided in two categories: a) conventional Dampers), the control of seismic vibrations is carried out by adding
devices, characterized by an elastic behavior, which realizes the auxiliary masses connected to the structure (conventional TMD).
elongation of the fundamental period of the structure, b) dissipa- The additional damping is due to the transfer of energy from the
tive isolators, which in addition to the period elongation effect, structure to the auxiliary mass; this energy is then dissipated by
increase the dissipation capability of the devices. special devices placed between the structure and the auxiliary
Differently from base isolation systems, dissipation control mass (Hoang, Fujino, & Warnitchai, 2008).
systems put into effect an artificial increase of the structural
damping with a consequent reduction of structural forces and
displacements. Energy dissipation devices can be placed within the 3.2. PCT solutions for industrial plant components
same structure by using dissipative bracings (Fig. 1b), or between
adjacent structures (dissipative coupling, Fig. 1c) with different The above techniques cannot be indifferently applied to each
dynamic characteristics. Energy dissipation devices can be based on type of equipment, because their effectiveness depends on the
different dissipation mechanisms (friction, yielding, viscosity, dynamic characteristics of the structure to be protected.
viscoelasticity), whose cyclic behavior is synthetically shown in The experience provided by the observation of seismic damages
Fig. 2. The first two types belong to the velocity-independent suffered by industrial plant components allows the most vulnerable

Fig. 1. Different passive control techniques.


928 F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935

components and proper passive control techniques to be recognized. 3.2.3. Squat equipment supported by columns
As a matter of fact, Table 1 summarizes typical observed damages Squat equipment supported by columns is a clear example in
and consequences due to earthquakes in major-hazard industrial which both the period elongation and dissipation energy tech-
equipment together with the most suitable passive control tech- niques can be profitably used to disconnect the superstructure from
niques. To better understand this proposal, in the following, the the support columns using isolation bearings. The only drawback is
effectiveness of the several PCT is acknowledged and discussed for represented by the increase of relative displacement between the
each category. apparatus and the surrounding ones. For this reason proper
counter-measures should to be adopted to preserve the integrity of
3.2.1. Slim vessels the connected pipes, for example flexible joints.
For slim vessels, the most likely damage in the case of an The use of dissipative bracings can also be very effective
earthquake is the yielding of anchorage bars at the foundation level (Gregoriou, Tsinopoulos, & Karabalis, 2011). For example in
and the leakage of fluid due to failure of flanged joints caused by (Drososn, Tsinopoulos, & Karabalis, 2005), reductions of about 42%
excessive displacements. This behavior suggests base isolation and and 74% of displacement and base shear, respectively, have been
energy dissipation as the most proper PCT solution for reducing obtained using non-linear viscous dampers. Thus these devices
seismic response of slim vessels. Actually, energy dissipation de- reduce stress and displacements, but can be invasive and limit the
vices are to be preferred for high damping capability and the inner operation of the equipment. In some cases, like spherical tanks, the
capacity of reducing displacements and thus accident conse- dissipative coupling can also be used in conjunction with auxiliary
quences (e.g. failure of flange joints or pipe elbows). An interesting reaction structures (Addessi & Ciampi, 2001).
example of application of the energy dissipation technique is pre- For process furnaces, base isolation technique apart, a so-
sented in (Nielsen et al., 1988), where the role of dissipation energy phisticated solution may consist of designing the chimney as a
of anchor bolts in reliability of tall columns was investigated. The TMD system by adding an auxiliary mass at the top (Balendra,
authors demonstrated as the probability of failure associated to Wang, & Cheon, 1995). This solution is largely adopted against
buckling phenomena in the supporting skirt is significantly lower wind effects and could represent a simple and effective solution
when the anchor bolts have yielded; this increases highly the to control the seismic response of this particular structure
reliability of the structure, both under structural and functional (Nawrotzki, 2008).
point of view.
An interesting alternative is represented by dissipative coupling 3.2.4. Piping systems
between vessels and adjacent structures (Basili et al., 2007a). In this A variety of passive devices have been proposed for the struc-
case the two structures are linked with special dissipation devices, tural response of piping systems including the viscoelastic damper,
which, because of the different dynamic behavior of the coupled the compact dynamic absorber, friction damper and X-plate
structures, dissipate a high amount of energy. An interesting damper (XPD) (Bakre, Jangid, & Reddy, 2006; Kelly, 1980; Kunieda,
application of dissipative coupling is presented in chapter 4.2. Chiba, & Kobayashi, 1987; Shimuzu, Suzuki, Watanabe, Ogawa, &
Kobayashi, 1996). An alternative solution consists in using steel
3.2.2. Above ground squat equipment cable dampers (Wire-Ropes). This device allows for thermal
Many literature contributions recognize base isolation as the expansion associated with piping systems, but restrains the pipe to
most suitable protection system against earthquakes, especially for prevent large dynamic deflections. The device acts as an energy
storage tanks. In fact, the idea of seismic protection of tanks and absorbing dashpot in six degrees of freedom utilizing sliding fric-
similar industrial structures through the base isolation technique is tion between the strands composing the Wire-Rope (WR). This has
not new. From 1990, many works on this subject have been pre- been demonstrated by a series of cyclic tests performed at the
sented (Malhotra, 1997; Shrimali & Jangid, 2002; Wang, Teng, & laboratory of the University Roma Tre (Paolacci & Giannini, 2008).
Chung, 2001). Unfortunately, few practical applications have also One of the tested WR device and the corresponding cyclic behavior
been proposed and a limited number of experimental activities in the vertical direction are shown in Fig. 3. The highly nonlinear
have been carried out (Calugaru and Mahin 2009; Maekawa, 2012). behavior guarantees a high damping level. For example, tests per-
Given the high effectiveness of base isolation, the potential appli- formed on a simply supported piping system demonstrate that
cability to tanks could be very high. system damping of 9% is attainable (Loziuk, 1988).
Friction pendulum bearings are the most used devices in seismic
isolation of storage tanks (Panchal and Jangid 2008), even if simple 3.2.5. Support structures
sliding bearings or Lead rubber bearings have been proposed. In Support frames can be effectively protected by several control
fact, dynamic characteristics of an FPS-isolated tank remain un- techniques. For example, to reduce forces and displacements,
changed regardless of the storage level as well as the effectiveness dissipative bracings and dissipative coupling techniques can be
of the isolation system. A friction coefficient of 5% may guarantees profitably used, similar to slim vessels. To avoid damage in the
base shear reduction up to 80% and a restrained base displacement, supported equipment (compressors, pumps, tanks, etc), the TMD
for isolation periods around 2 s. The detail of the attachment of technique can also be adopted. In fact, an effective way to protect
pipes to tank can be redesigned to accommodate relative dis- seismic vulnerable equipment consists in implementing an isola-
placements by using flexible joints. tion system between the internal apparatus and the supporting
Unfortunately, isolation systems slightly affect the sloshing structure. There are two configurations proposed in literature: the
motion of liquid (De Angelis et al., 2010). Consequently accidents apparatus to be isolated may correspond either to an individual
associated to a floating roof could not be avoided. A possible so- raised floor (Hamidi & El Naggar, 2007), on which a group of
lution to reduce the effects of the impact between a floating roof equipment is anchored (isolated raised-floor systems or floor
and tank wall is represented by damper spacers placed between isolation systems, (Alhan & Gavin, 2005)), or to the equipment itself
roof and wall or by inserting a TMD system into the roof (e.g. Tuned (equipment isolation systems), especially when a large mass is
Mass Damper Column) (Sakai & Inoue, 2008). present. This latter can be defined as non-conventional Tuned Mass
As a matter of fact, in chapter 4.1 some results from an experi- Damper in which masses already present in the structure are
mental campaign on a base isolated big broad tank, will be pre- converted into tuned masses. As a result, the absolute accelerations
sented and briefly discussed. transmitted to equipment are considerably reduced and the
F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935 929

Fig. 3. Experimental setup and cyclic response of a Wire-Rope isolator.

damages due to excessive inertial forces are prevented. Chapter 4.3 The design of the isolators has been performed neglecting the
is dedicated to the applicability of the non-conventional TMD. influence of wall deformations. In this case, the elastic stiffness of
the isolators (kiso) can be calculated using the vibration period of
4. Application of PCT to industrial plant components the isolated structure (Tiso), approximately given by Eq (1):

In this section, three different applications of PCT (base isola- sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi


mi þ Ms þ Mb
tion, energy dissipation, TMD) are developed. Particularly: Tiso z2p (1)
kiso
 Base isolation of an above-ground steel storage tank
 Dissipative coupling of a frame-column system through in which mi is the impulsive part of the liquid mass, Ms and Mb are
yielding-based devices respectively the wall and the bottom plate masses, and kiso is the
 Non-conventional TMD systems for the protection of steel elastic stiffness of the isolators.
support frames It is worthwhile to notice that for broad tanks mi is a small part
of the total mass and this allows a significant reduction of the
The aim is to show, with the help of realistic case studies, ad- isolator dimensions. Moreover, in case of big tanks, the first vi-
vantages and limits of passive control techniques when applied to bration period of the convective motion, Tc >> Tiso, remains prac-
industrial plant components. tically unvaried. Consequently, the base isolation system does not
show any important mitigation effects on the sloshing pressures.
This is not particularly important, since the convective pressure is
4.1. Base isolation of an above-ground steel storage tank
very small because of the long period of the fluid oscillations.
The negative effect of the sloshing concerns only the superficial
In this section, the seismic response of a base isolated tank with
motion, because either the height of the wave can exceed the upper
floating roof is analyzed and briefly discussed. The structure
limit, causing the overtopping phenomenon, or the floating roof
considered here is a big steel liquid storage tank equipped with
motion could cause the failure of the gaskets and the leakage of
metallic floating roof typically installed in petrochemical plants. A
dangerous vapors of inflammable substances. Unfortunately, the
sketch and the main dimensions of the tank are shown in Fig. 4. The
base isolation does not modify this phenomenon. Moreover, the
effectiveness of base isolation technique is investigated through
base isolation can cause high displacements between tank and
shaking table tests on a reduced scale (1:14) model of the tank.
ground, which may induce damage to the pipes-tank connections
The selected mock-up has radius R ¼ 2 m, height Hs ¼ 1.45 m and
wall thickness s ¼ 1 mm (Fig. 5) In order to maintain the mass ratio,
the floating roof of the mock-up has been realized with a wood-
made structure. The gasket has been here realized with a rubber
tube applied along the circumference of the roof.
Two different isolation devices, high damping rubber bearings
(HDRB) and PTFE-steel sliding isolation bearings with c-shaped
elastoplastic dampers (MD), were used.

Fig. 4. Full scale model of the above-ground tank. Fig. 5. Mock-up of the above-ground tank.
930 F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935

70

60

Total base shear (kN)


case B
FBR
50 IBM
case D
IBR
case C
40

30
(a)
20

10
Sa (g)
0
Fig. 6. Prototype of sliding bearings with EP device.
0 0.5 1 1.5 2

Fig. 8. Total base shear versus spectral acceleration of the impulsive motion.
with consequent loss of content. Therefore proper flexible joints
between pipes and tanks must be adopted.
For HDRB isolators the damping ratio x has been assumed equal considerable reductions of the total shear affecting the tank wall.
to 10% whereas the yielding strength of MD has been designed However, whereas the effectiveness of HDRB isolators does not
according to the method proposed in (Ciampi, 1998). practically vary with Sa, the effectiveness of MD devices is reduced
The prototypes of the isolator devices are shown in Figs. 6 and 7. for low values of spectral acceleration, and it is practically negli-
The isolators have been characterized by cyclic imposed displace- gible for Sa < 0.3g. This is mainly due to the friction effects, often
ment tests carried out in the experimental laboratory of the Uni- neglected for this kind of device, but particularly significant for the
versity Roma Tre. tanks, in which the gravity mass, represented by the entire liquid
The mock-up has been tested in four different configurations: volume, is greater than the dynamic mass, which is due by the
fixed base tank without floating roof (case A), fixed base tank with impulsive mass only (in the present case only 30% of the total
floating roof (case B), isolated tank with HDRB and floating roof mass). Therefore, to overcome the friction, appreciable levels of
(case C), isolated base tank with MD devices and floating roof (case acceleration are needed. This problem is not present for elastomeric
D). devices. A similar behavior has been detected for the impulsive
Six different natural accelerograms have been used in each component, not shown here for brevity; on the contrary, the
configuration (four natural and two synthetic) accelerograms, sloshing component remain practically unchanged for HDRB,
generated according to the European code spectra (Type 1, soil C), whereas a slight increasing has been observed using MD devices.
and scaled to different intensity levels. More details on seismic The base isolation does not reduce the amplitude of the superficial
input and experimental setup can be found in (De Angelis et al., waves, although the sensible increasing of damping reduces its
2010). duration and probably the risk of failure of the gaskets, as
For both the cases, the frequency of the sloshing motion does confirmed in (Calugaru & Mahin, 2009).
not change and it is almost coincident with the theoretical value
(0.4 Hz); a resonant frequency around 18 Hz is also present, which 4.2. Dissipative coupling of a frame-column system through
corresponds to the main natural frequency of the motion of the yielding-based devices
impulsive motion.
A damping of 0.5% and 1.0% respectively for case A and B were In industrial process plants it is usual to find adjacent apparatus,
measured using the free vibrations of sloshing motion. The like columns, reactors, tanks and an ensemble of machines. These
increasing of damping when the floating roof is present is probably structural arrangements are very interesting because they allow the
due to the interaction between the liquid surface and the floating application of dissipative coupling, which is a very helpful passive
roof and to the friction between rubber gasket and tank wall. A control technique in reducing the effects of earthquakes, as shown
considerable increasing of the sloshing damping, variable in the by several theoretical and experimental research activities (Basili &
range 2.5e3.0% and for both the isolated configurations has been De Angelis, 2007a,b; Basili, De Angelis, & Fraraccio, 2013; De Angelis
detected. This increment was already predicted by numerical non- & Ciampi, 1994). In order to reduce the response, it is essential that
classical damping models. the two adjacent structures have different dynamic properties so
The seismic effects on the tank wall are presented in Fig. 8, that relative movements may develop during dynamic response. As
where the total base shear is depicted versus the spectral acceler- a matter of fact, in this paper the dissipative coupling is applied to
ation Sa, calculated at the impulsive period. The figure clearly shows typical process-industry equipment: a Vacuum Flash column,
the high effectiveness of both the isolation systems, which induce belonging to a thermal cracking plant of a refinery, adjacent to a
steel service frame (Fig. 9).
The column is a steel cylinder, 28 m in height, with a diameter of
3.20 m and a thickness ranging from 12 to 20 mm. Adjacent to this
column, a three-floor steel frame is placed at a distance of about
7 m from the column. The frame is 9.00  5.50 m and 18 m tall.
Some process apparatus are installed on each floor, which are
respectively 3.50 m, 7.50 m and 13.25 m above the ground. The
frame behaves, in the main direction, as a truss structure, whose
stability is guaranteed by steel bracings, whereas moment-resisting
frame behavior is expected along the transversal direction.
The structure has been modeled by using the F.E. software
SAP2000Ò (Fig. 10). The inner damping adopted in the analyses for
Fig. 7. Prototype of elastomeric bearings. the first two vibration modes in X and Y direction is equal to 3%.
F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935 931

Fig. 9. (a) Frame and column ensemble (b) mock-up of dissipative coupling system.

Time-history analyses has been carried out applying, along X and Y proposed by (Ciampi & De Angelis, 1996). Yielding strength in X and
directions, artificially generated accelerograms compatible with Y direction is equal to fy,optX ¼ 208.67 kN and fy,optY ¼ 199.76 kN
Eurocode 8 spectra, for a PGA ¼ 0.372 g and C-soil condition. The respectively, given the damper has a stiffness of 10,679 kN/m and a
column has been modeled using beam elements with tubular hardening ratio of 1%.
sections, whose mass, equal to 128 t, has been considered as uni- To validate these results, a parametric analysis in terms of
formly distributed. The model of the steel frame has been built normalized yielding strength (fy/fyopt) has been carried out. Figs. 11
using beam elements with double tee-sections. and 12 show some of the outcomes.
The bracings are considered only active in tension because of The graphs shown in Fig. 11 include three typical arrangements:
their high slenderness. The weight of each floor is 107 t and is (i) no connection, fy/fyopt ¼ 0, (ii) dissipative connection, 0 < fy/
placed at the center-of-gravity; the mass of the sustained apparatus fyopt < 100, and (iii) rigid connection, fy/fyopt > 100. The two limit
is 166 t. Finally, the hypothesis of rigid floor is also adopted. cases, no connection and rigid connection, respectively, are used for
The protection system consists in coupling the column and the comparison purposes. Such optimal force produces a simultaneous
frame with a bi-directional yielding-based device, which is placed reduction of all response quantities. The effectiveness of the dissi-
13.25 m from the ground. The damper is linked to the column and pative connection clearly results in the comparison of the uncou-
frame using a truss structure, as shown in Fig. 9. Because of possible pled and rigidly connected structural cases, since all response
torsional effects induced by the damper in Y direction, the control quantities appear substantially reduced. The maximum effect of the
system has been placed near the frame (b ¼ 0, Fig. 9). The dissi- dissipative damper is given by fy/fyopt ¼ 1, resulting in a reduction of
pative device has been modeled using the classical Bouc-Wen more than 50% of base shear and moment in respect to no
model. connection, and more than 60% regarding rigid connection. Similar
The characteristics of the damper have been optimized as sug- results are obtained for the displacements (Fig. 11c). Some benefi-
gested in (Basili & De Angelis, 2007a; De Angelis & Ciampi, 1994); cial effects are also present in the seismic response of the column
the method is based on the maximization of the energy index (EDI) (Fig. 11 def), whose shear, moment and displacements are reduced

Fig. 10. Global view of frame-column ensemble.


932 F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935

fr a m e c o lu m n
1.6 2.2
1.4 2
1.8
1.2 1.6
1 1.4
1.2
0.8 1
0.6 0.8
0.4 0.6
0.4
0.2 0.2
0 0
0.010 0.100 1.000 10.000 100.000 0.010 0.100 1.000 10.000 100.000
Fy/Fyopt Fy/Fyopt

a) Shear d) Shear
1.6 1.8
1.4 1.6
1.2 1.4
1 1.2
0.8 1
0.8
0.6
0.6
0.4 0.4
0.2 0.2
0 0
0.010 0.100 1.000 10.000 100.000 0.010 0.100 1.000 10.000 100.000
Fy/Fyopt Fy/Fyopt

b) Moment e) Moment
1.8 1.6
1.6 1.4
1.4 1.2
1.2 1
1
0.8
0.8
0.6
0.6
0.4
0.4
0.2 0.2
0 0
0.010 0.100 1.000 10.000 100.000 0.010 0.100 1.000 10.000 100.000
Fy/Fyopt Fy/Fyopt

c) Relative displacements f ) Relative displacements


Fig. 11. Seismic response of frame and column.

of about 10e20% with respect to no connection case and 50e60% 4.3. Non-conventional TMD systems for industrial components
regarding rigid connection.
Fig. 12a depicts the relative displacement between frame and Recent studies have provided a new, non-conventional config-
column at different heights, showing a reduction of about 50e60% uration, (see Fig. 13), in which masses already present in the
with respect to both no and rigid connections, while Fig. 12b il- structure to be protected (equipment) are converted into tuned
lustrates the hysteretic cycles of the damper. The larger area under masses, retaining structural or architectural functions beyond the
the cycle highlights the better performance of the damper in mere control function, (De Angelis, Perno, & Reggio, 2012).
terms of energy dissipation. A similar behavior, not shown here While the mass of a conventional TMD is typically designed to be
only for brevity, has been noticed also along the Y direction. a small percentage of the entire structural mass, a non-conventional
Experimental activities (see Fig. 9b) confirmed these results (Basili TMD stands out for its large mass, existing as 50% of the structural
et al., 2013). mass. Similar values are also recognized in applications concerning

1.6 250

1.4 200

1.2
(a) (b) 150
100
1
d/dnc

50
0.8
F (kN)

0
0.6 -0.2 -0.15 -0.1 -0.05 -50 0 0.05 0.1 0.15 0.2
0.4
-100
0.2
-150
0 -200
0.010 0.100 1.000 10.000 100.000 -250
Fy/Fyopt u (m)

Fig. 12. Relative displacement between frame and column (a); force-displacement graph (b).
F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935 933

Fig. 13. (a) Non-conventional TMD scheme (b) mock-up for non-conventional TMD.

steel frame structures in industrial plants. Even higher values, of up conventional TMD with a large mass ratio is found to be more
to 100%, are found in the aforementioned cases when the mass ratio robust against off-optimum deviations resulting from uncertainties
is computed in terms of modal or generalized masses, as required by in structural properties or nonlinearities in the structural behavior;
the classic formulas for the design of TMD. The application of this (iii) As the mass ratio becomes larger, the TMD performance is
new technique is expected to be widespread: a non-conventional found to be less frequency-dependent with a beneficial impact on
TMD is suitable for new constructions as well as for retrofitting, the seismic effectiveness, mainly in the presence of broad-band
since its impact on the structure is minimal, and it does not require earthquake excitations; (iv) Shaking table tests have proved the
additional weights. effectiveness of the proposed large mass ratio TMD in reducing both
Concerning non-conventional TMD, some useful considerations the Rms and peak structural response under earthquake excita-
can be made: (i) A non-conventional TMD with a large mass ratio tions, as well as its robustness against detuning effects. As a matter
(>15%) outperforms a conventional TMD (mass ratio < 2%) leading of fact, in Fig. 14 the response of the non-conventional TMD (Fig. 13)
to greater reductions of the structural response; (ii) A non- to the 1940 El Centro earthquake is shown in comparison to the

Fig. 14. El Centro accelerogram, PGA ¼ 0.5 g: (a) Absolute acceleration AI at first floor; (b) absolute acceleration AII of second floor; (c) base shear Tb; (d) bending moment Mb at base.
934 F. Paolacci et al. / Journal of Loss Prevention in the Process Industries 26 (2013) 924e935

response of the structure with the equipment rigidly connected. International seminar on seismic isolation, passive energy dissipation and active
control of vibrations of structures, Assisi, Italy.
Base shear and bending moment are suppressed by 40e70%, while
Alhan, C., & Gavin, H. P. (2005). Reliability of base isolation for the protection of
floor absolute accelerations are reduced by 40e70%. critical equipment from earthquake hazards. Engineering Structures, 27, 1435e
Results obtained under far-field ground motions are better than 1449.
those achieved under near-fault ground motions because of the Antonioni, G., Spadoni, G., & Cozzani, V. (2007). A methodology for the quantitative
risk assessment of major accidents triggered by seismic events. Journal of
impulsive character of the latter. Furthermore, although a consid- Hazardous Materials, 147, 48e59.
erable detuning effect concerns the experimental model, the TMD Bakre, S. V., Jangid, R. S., & Reddy, G. R. (2004). Seismic response of piping systems
performance is only marginally affected thanks to the increased with isolation devices, 13th WCEE, Vancouver, B.C., Canada, August 1-6, 2004,
Paper No. 2676.
robustness due to the large mass ratio. Bakre, S. V., Jangid, R. S., & Reddy, G. R. (2006). Optimum X-plate dampers for
Furthermore, although a considerable detuning effect concerns seismic response control of piping systems. International Journal of Pressure
the experimental model, the TMD performance is only marginally Vessels and Piping, 83, 672e685.
Balendra, T., Wang, C. M., & Cheon, N. F. (1995). Effectiveness of tuned liquid column
affected thanks to the increased robustness due to the large mass dampers for vibration control of towers. Engineering Structures, 17(9), 668e675.
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earthquake, April 22, 1991. Earthquake Spectra, 7(Suppl. B 2), 93e117.
Basili, M., & De Angelis, M. (2007a). Optimal passive control of adjacent structures
5. Conclusions interconnected with non-linear hysteretic devices. Journal of Sound and Vibra-
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Basili, M., & De Angelis, M. (2007b). A reduced order model for optimal design of 2-
Lessons learned from past accidents confirm the devastating
mdof adjacent structures connected by hysteretic dampers. Journal of Sound and
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