2/8/2018

World Plastic Consumption

MASTERBATCH
PROCESSING

Sumber: Plastic Europe Market Research Group/PEMRG

EVA FAUZIYAH, S.T. Jumlah Penduduk Konsumsi Plastik

AYU PRADINA BOEBOE , S.T.
BANDUNG, 24 NOVEMBER 2017
25% 500%
Sumber: Sarah Mosko, PhD

Plastic Consumption
Amerika Utara (NAFTA)
World Plastic Consumption
Eropa Barat
Kemasan
5.7%
Jepang Aneka
Singapura
8.6% Konstruksi
China Otomotif
Elektronik
Vietnam
39.5%
Thailand

Malaysia
20.1%
Amerika Selatan

Indonesia

India

Asia (kecuali Jepang)

Lain-lain
26.1%
0 20 40 60 80 100 120 140 160
Konsumsi (kg per kapita)
Sumber : Plastics Europe (Association of Plastic Manufacturer), 2015
Sumber: Statista – Consumption of Plastic Material per Capita

Plastics Properties Enhancement Plastics Properties Enhancement

Sometimes plastics properties need to be enhanced before used in daily base
Direct Incorporate
approach to the plastics
Physical Chemical Aesthetical
properties properties Fastness to properties
Strength some Color Plastics Powder
chemical
coating processing
Fastness to
Shelf life
sunlight/ Appearance
modification
weather Compound
processing
Elasticity

Masterbatch
processing

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“Masterbatch is dispersion of
pigments and/or dyes in a Masterbatch Application
highly concentrated form
blended with a suitable carrier
material, depending on the
properties of the customer’s
end-product.”

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Masterbatch Application Extrusion

Basically there are few method to process plastics
1. Extrusion
2. Injection Molding
3. Blow Molding
4. Blown Film
5. Laminating
6. Calendering
7. Vaccum Forming
8. Thermo Forming
9. Rotational Molding

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Injection Molding Blow Molding

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Blown Film Laminating

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Thermoforming Rotary Molding

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Video - Plastic processing Overview
Advantages of using
Masterbatches
• Very easy to operate in various dosing systems
(volumetric, gravimetric or manual dosage)
• The risk of pigment agglomerate formation is
highly reduced
• Dust-Free Pigment concentration
• Highly Efficiency and Precise metering
• Easy to handling

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How to Achieve Dispersion

Dispersion is achieved by
Mechanical Force
Why
Collision Shear
Between disperse particles, and between
disperse particle and other component
Posed a greater force than collision disperse is vital?
of the system

It is common to add various dispersing aid additive during dispersion process

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Why
1. Cost saving
disperse vital? Undisperse?
2. Customerissatisfaction

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Product Rejection
Appearance Mechanical
Costumer complains  Claims •Streaking • Film Tears
Rework
Undisperse?
Loss Productivity
Waste generation
•Poor Gloss
•Bitty or Dots
• Bottle Blowouts
• Broken Fibers
•Low Chrome • Strength and impact
Reformulation costs Reduction
•Wrong Hue
•Poor opacity • Clogging of Screen
Energy losses Pack in Extruder
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Insoluble, Particulate, Defined particle size

Carrier polymer that carry the
Crystalline and and particle size pigments in its matrix
sometimes amorphous distribution

PIGMENT

Achieve value by being Inorganic Pigments Resin type selected by

masterbatch’s final
dispersed Organic Pigments application and its properties

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Colored substance that has an
affinity to the substrate to
which it being applied
Dyes in plastic commonly
used in polar and non-
plasticized polymer, generally
in engineering plastics
• Modifiers
– Plasticizers
– Chemical blowing agents
– Coupling agents
– Impact modifiers
– Organic peroxides
– Nucleating agents
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Due to high migration, in Are categorized by the
Added value to the
common condition dyes functions that they perform
cannot be used in polyolefin
masterbatch’s properties rather than their chemistry
ADDITIVES
Usually added to the Function: Modifiers,
masterbatch formulation in property extenders,
small amount processing aid
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• Property Extenders
– Flame retardants
– Heat stabilizers
– Antioxidants
– Light stabilizers
– Antistatic agents
• Processing aids
– Lubricants
– Mould release agents
– Antiblock / slip agents
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Fillers are material that can be added to

masterbatch formulation if necessary for cost
reduction, increasing production speed,
increasing impact strength, and increasing
dimensional stability

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MIXING HOMOGENIZING

WEIGHING EXTRUSION PACKING

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Bagian-bagian Ekstruder Bagian-bagian Ekstruder

Screw elemen

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How to achieve good extrusion

1. Machine Geometric
Torque main motor, screw diameter, screw configuration, screw
rotation

2. Plastic properties
Carrier resin, pigment, formulation

3. Operating condition
Setting temperature, pressure, speed screw

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PT KASAKATA KIMIA Kasakata’s Product

Manufacture industry specialized in masterbatch production

• PT.Kasakata Kimia
established since1993 as a
part of PT BASF Indonesia
Division.

• In 2006, PT Kasakata
Kimia acquired by PT
Avian Group and move to
Citeureup, Bogor

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Kasakata’s Product
Product Manufacturing Process Resin Finished Goods
Packaging
Injection Molding Furniture
Kasalen (Granule) Blow Molding Polyolefin Sport & Leisure
Extrusion Construction
Household
Blown Film
Furniture
Kasathylen (Granule) Laminating Polyolefin
Packaging
Thin Product

PVC Sport & Leisure

Kasaplast (Powder) Thermoplastic Material Construction

Kasacake (Cake) Calendaring PVC Sport & Leisure

Sport & Leisure

Kasastyrene (Granule) Polystyrene
Construction
Construction
Kasavinyl (Granule) Extrusion Rigid PVC (PVC-U) Sport & Leisure
Automotive
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THANK YOU

http://www.kasakata.co.id/
http://www.kasakata.co.id/
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