aati Seat No, | King Mongkut’s University of Technology Thonburi Final examination of semester 2/2013 CHE 452 ChE Plant Design 4th-year ChE students (Regular and Internati ‘Thursday 8th May 2014 00 pn-4:00 per Instructions: (Please read them carefully.) 1) This examination paper consists of 5 questions with 13 pages in total. The full score is 100. 2) Answer all questions in this paper. If you require additional space to answer, please continue on the back of each answer sheet, 3) This is an open-book examination. Students are allowed to bring any document into the examination room. 4) Only scientific calculator complying with the university’s regulation is allowed during the examination, Name. Student D..,.... Important notes: ‘* Once completing your examination paper, please ask for permission fr: your proctor to leave the room. © Stud re not allowed to take any examination paper out of the room, * Any cheating during the examination will not be tolerated. The maximum penalty is dismissal from university. Examiner: Asst. Prof. Dr. Bunyaphat Suphanit Tel: 9222 No. OO ‘This paper was evaluated and approved by the ChE Dept. 1 (15) Sts - £. 269) | 7 (Assoc. Prof. Dr. Piyabutr Wanichpongpan) | 3d Head of Chemical Engineering Dept. 4(15) 505) TotalName...... Student ID... 1) From the given flowsheet, calculate the missing tempcratures und heat loads in the. data table, Determine all hot and cold stream data, and fill in the stream data table (Table 1). (15 poinis) ic-101 Data given are as follows: [Location | Temp.) Exchanger _| Heat load (kW) 7 E-101 | __ 2,500 z an E-102 1,650 5 160 E103 ; _ a 4,500 3 150 #2 ~ 2.750 6 cl z 7 260 [G2 “ ee 9__| 138.78 __| reat loads of condenser and reboilers are not taken into accounted. oo Table 1 : Stream data Stream _| Supply Temp CC) | Target Temp CC) [ CP (kW/°C) | AH (kW) | Feed Reactor Effluent Distillate Bottom product‘Name... Student ID. 2) From the given stream data below, Table 2: Stream data Stream | Supply Temp @C) | Target Temp CC) _[ CP (KW/°C) | HI 327 40 H2 220 Ec a BB 220 Ha 160 cl 100 2 35 cc 35 ca 0 cS 140 If ATmin = 10°C, use problem table algorithm to determine: a) Pinch interval temperature. (Tpinch) b) The minimum hot and cold utility requirement (Qhinins Qcmin) (use Table 3) ©) Draw Grand Composite Curve (GCC) on the provided chart. 4d) Ifthe available utilities are flue gas at 400°C, HP steam at 250°C and CW operating between 30-40°C, show all utility iines on the GCC. (35 points)(aw) HY OZ Oo/MD =Hygoz dO Oo/AD Hqoz (Oo) LV Tearoygy sees sseeeseeeeeees qT UBpMAS amerodwiar jeasortt yor ut yoyacysnyding ¢ 91481400 350 ws.-., Student ID..... g gs a s a & 2 Qo) aingesoduiay, 1500 2000 2500 Enthalpy (kW) 1000 5003) From the given grid diagram with ATwia of 20°C, design an MER network which can achieve Quain of 7,000 KW and Qcnin of 9,450 kW. Describe each hot-and- cold stream matching step and display all inlet and outlet temperatures of all heat ‘exchangers on the grid diagram. Please show your resulting MER network on next page. (20 points) 160°C CP (kWPC) t sso sec 200 HI 280°C 20 [Hey orc 50 H3-» Student ID... Answer sheet for question 3) ‘Name..... De'0ez OSF 06 €H| 9S De OFE ZH] = Do 092 002 (DofM) dd... Student ID.. 4) From the given heat exchanger network, 110°C CP (KWC) 8 |H1 a |H2 1200, [7] Duty in kw a) What is the maximum number of exchangers that can be removed from this network? Please give a brief reason to support your answer. b) Show the existing loops in this MER network on the grid diagram. c) Remove only one recovery exchanger (No. 1, 2, 3, or 4) while still maintaining ATmin at 20°C. 4) Determine the increase in hot utility when compared to Quinin- Show your results on next pages. (15 points)Answer sheet for question 4) ‘cP (RWitc) 1200) (480) (J Day inkw CP (KWPC) 1600 8 (ut] Boe 28026 2 wee sorely soec 9 me ca cP (KWwec) 160% 3 [ag] occ 130% 8 H2 160 eoc¢| 2 e—___—___________"8f¢)| sove 9 20g 10Name. cP (were) ‘soe s |m ain ie 1300 8 2 180g sore soc 9 we ed cP (KWeC) ease gore 5 |H1 ———* el 13090 8 EsssisSsastanatesssnaniaatantiabos 2 160 oto soc oP (were) 160% wre 5 [Ht ey 190°C 8 Yee eee 2 10% agp ree EET eomel‘Name....... ‘Student ID. 5) Determine the optimum conversion of an isothermal plug-flow reactor with reaction AB which is first-order. The separation between reactant and product is assumed to be cost-free. The unconverted reactant cannot be recycled. The total cost of the process involves the economic trade-offs between the raw material cost and the reactor cost as written below. TAC (Siyt) = CrFr-+ CynVe/T ‘The production rate is related to the feed rate by P=F;X ‘Where X is conversion, Vz is reactor volume (m’). (15 points) Given information Density of feed (p) = 1,100 kg/m? Production rate (P) = 10,000,000 ke/yr Feed cost (Cr) = $5/kg. Reactor cost (Cys) = $100,000/m? Rate constant (K) = 0,000! Operating hours per yeat = 8,000 hrs. Equipment life time (T) = 10 Assume no interest rate.