Steam Blow

PROJECT ENGINEERING PROCEDURE
10083A-9-GPP-GEX-00001
REV. 1
FOR
STEAM BLOW PROCEDURE
FOR
NEW ASSIUT COMBINED CYCLE ADDON POWER PLANT
PGESCo Confidential
© PGESCo 2017. Contains confidential and/or proprietary information to PGESCo which shall not be used, disclosed or reproduced in any
format by any non-PGESCo party without PGESCo’s prior written permission. All rights reserved.
Project Engineering Procedure
10083A-9-GPP-GEX-00001
TABLE OF CONTENTS
1.0 INTRODUCTION 1
2.0 STEAM BLOWING METHODOLOGY 1

2.1 Disturbance Factor (cleaning factor) 2
3.0 HRSG PROVISIONS 3
4.0 TEMPORARY PIPEWORK 3
5.0 SILENCER 3
6.0 TARGET PLATE 4
7.0 STEAM BLOW PROCEDURE 4
8.0 STEAM BLOW PATHS AND SEQUENCES 5

8.1 HP Steam Blow Cases Summary 5
8.2 LP Steam Blow Cases Summary 7
8.3 Steam Blow Paths description 8
9.0 REPORTING 22
10.0 STEAM BLOWING ACCEPTANCE CRITERIA 22
11.0 SAFETY 23
12.0 SHs DRAIN LINES FLUSHING 23
13.0 REFERENCES 24
Attachments
1-Verification sheet
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PGESCo Confidential © PGESCo 2017 All rights reserved. Rev. 1
10083A-9-GPP-GEX-00001
PROJECT ENGINEERING PROCEDURE
FOR
STEAM BLOW
1.0 INTRODUCTION
Purpose of this document is to define the steam blowing prescriptions for the HRSGs and main
steam lines for the NEW ASSIUT COMBINED CYCLE ADD-ON Power Station.
During erection of HRSGs and main steam pipes to the steam turbine it is difficult to prevent foreign
matters (mill scale, slag, welding spatter and other) remaining inside the system, in spite all
precautionary measures is taken. Furthermore formation of corrosion products or iron oxide layers
due to the heat treatments performed may be experienced.
All of these foreign materials and iron oxides shall be removed from inside the system before feeding
steam to the turbine since this debris can roughen the surface of the blades and lead to material
wear and restriction of blade channels by deforming blades edges. Deposits under the shroud bands
of the turbine blading and the destruction of sealing elements can be also expected.
Turbine strainers provide no protection against foreign matter smaller than strainer mesh size. It
cannot be excluded that large metal parts can penetrate the strainers and cause damage to the
turbine.
Steam blowing is the process carried out to remove from the steam lines all foreign materials and
iron oxide scales that convey by the steam flow admitted to the steam turbine which could damage
its blades.
The steam blowing out ensures that any debris within superheater and steam lines that might be
removed in normal operation is cleaned away by a steam blow during the commissioning of the
plant. Loose particles such as rust, scale, sand and also large foreign matters are removed through
attaining high steam velocities through the system.
The presence of debris in the steam lines after the erection completion, in form of weld beads, metal
cutting, etc. (which may be loose or adhering to side walls), will be subjected to a removal force
proportional to the drag applied by steam flow.
Under normal operating conditions, the maximum drag would occur at 100% GT.
To obtain an effective cleaning, the drag or disturbance across the surface of particles must be
increased above that occurring at the worst case operation.
The steam blowing system consist of temporary equipment (pipes, valves, silencer, instruments,
etc.) installed to perform the whole operation in safe condition according to the determined cleaning
condition to be reached.
The items concerned with the steam blowing process are typically the following:
 HRSG HP/LP SHs
 HP/LP main steam lines
 HP/LP by-passes
 Steam Seal System
The cleaning is checked by inserting a target plate into the steam flow and verifying that the impact
traces on it are less than the fixed value.
The acceptance criteria is addressed in section 13 of this document, the referenced criteria is in
accordance with steam turbine manufacturer requirements
2.0 STEAM BLOWING METHODOLOGY

Steam blow methodology is based on achieving steam conditions required to efficiently clean the
main steam high pressure (HP), HP Bypass, Low Pressure (LP), and Low Pressure Bypass steam
lines using continuous steam blowing. Cleaning of this piping is required to minimize the possibility
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PGESCo Confidential © PGESCo 2017. All rights reserved. Rev. 1
10083A-9-GPP-GEX-00001
of damaging the steam turbine due to foreign materials being carried into the turbine during normal
operation. By providing velocity force corresponding to the maximum service condition for any given
section of piping, there will be sufficient kinetic energy to ensure complete removal of any impurities
from the pipe without excessive blowdown cycles or other scheduling delays.
This procedure provides the HPSH & LPSH exits pressures and flowrates that ensure every point
along the flow path will be subjected to the maximum service dynamic pressure resulting in a
Cleaning Factor (CF) of at least 1.2 (refer to doc# GEK 110483c).
2.1 Disturbance Factor (cleaning factor)

As experience has shown, steam blowing will only be effective if it is done at a higher steam velocity
than that prevailing during full-load operation. In most cases, the condition of the steam generating
plant will not permit to establish the required design steam parameters at the time of steam blowing,
The steam velocities in the steam generator and associated pipework can be calculated from the
mass to volume flow ratio which is called the disturbance factor K.
Experience gained over the years has shown the effective steam blowing requires disturbance
factors of K = 1.1 to 1.5
Three to four hours of steam blowing run should be completed (based on visual observation) prior to
performing an evaluated blow with polished target. Target plate shall be kept for at least 15 to 20
minutes inside the pipe prior the check. The time interval required between the target evaluation and
inserting a new target are at the discretion of the responsible manager.
The number of polished targets required to ascertain that the steam piping is adequately clean will
vary dependent on the interpretation of the targets taken from the previous blows. Two consecutive
targets are required to achieve final acceptance of each run of targeted steam systems.
It is recommended that the Cleaning Force Ratio (CFR) be greater than or equal to 1.2 at the start of
the piping run that is the focus of the cleaning cycle and no less than 1.1 throughout the entire length
of the pipe.
The calculation formula is as follows:
Qc= calculated flow during cleaning (lb/hr)

Qmax= max load flow (lb/hr)
(PV)c = pressure-specific volume product during cleaning at boiler outlet (ft3/lb)
(P max)= pressure at max load flow at boiler outlet (psia)
(Pc) = pressure during cleaning at boiler outlet (psia)
(PV max) =pressure-specific volume product at max load flow at boiler outlet (ft3/lb)
The specific volumes of steam shall be taken from the steam tables or enthalpy- temperature
diagrams in dependence of steam pressure and temperature, respectively.
The steam pressure during steam blowing should be selected in dependence of the steam blowing
process, but shall not exceed the maximum allowable working pressure in the other individual
sections
To avoid erosion damage caused by wet steam the steam should be slightly superheated, but shall
not exceed the maximum operating temperature.
This steam superheating depends on the plant type and shall be up to 80 °C.
CFR verification shall be done in accordance to procedure in attachment 1
HRSG A/B/C/D verification:
HP use PIT-001A and TE-LBA10CT001A/B/C
LP use PIT-003A and TE LBD10CT001
Common Header verification:
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10083A-9-GPP-GEX-00001
HP use PT-203-1/2/3 on permanent piping and (TIT) on temporary piping downstream PY005
LP use PT-218-1/2/3 on permanent piping and (TIT) on temporary piping downstream PY012.
3.0 HRSG PROVISIONS

Gas Turbine, Condensate, Feed Water system and obviously HRSG must be ready for safe and
reliable operation.
All involved control loops must be operational and checked, with particular care to protections,
alarms and interlocks.
Feed water and condensate system must be cleaned and correctly performing, especially chemical
dosing station for water conditioning.
Before starting the steam blowing activities, check that the temporary piping for blowing has been
installed according to drawings.
Instrumentation and control devices installed in the pipework to be blown through, which may be
damaged during steam blowing shall be dismounted where possible prior to steam blowing.
Internals such as strainer inserts, droplet separators, filters, orifices, steam traps and water
separators, valves, check valves, or the like which may impair the blowing through of debris and
solid matter, shall also be checked and be dismounted, where required, prior to steam blowing.
Dismounted parts, if any, shall be replaced by adapters. Sensible parts which cannot be dismounted
shall be protected by respective trims or inserts, where possible.
4.0 TEMPORARY PIPEWORK

During blow, there is a large reaction force created by the jet effect of the steam flow from the
temporary pipe exhausts. This thrust in the vent pipe will be transmitted to the pipe supports, so the
design of these supports must be carefully checked.
All additional installed auxiliary and temporary steam blow pipes shall be supported such that during
steam blowing no troubles occur due to the temperature strains or steam blow reaction forces.
Temporary pipework shall be designed to satisfy the maximum pressures, temperatures and mass
flows occurring during the respective operations safely.
To avoid water hammers, temporary pipework shall not be laid with siphons. Piping should be
assembled with a proper inclination to drain possible condensate in fixed points. If siphons cannot be
avoided, it is recommended to put drains in the lower parts of steam lines.
The temporary piping is equipped with 25 mm & 40 mm drains at each low point, before steam blow
operation, the system shall be totally drained through this manual valves
Use of new pipes is recommended. However if used pipes are used, internal sand blasting is
recommended at least for the portion upstream the target plate.
Temporary work will not be thermally insulated. First raw insulation may be installed in critical areas
only for safety and noise reduction.
5.0 SILENCER
Noise reduction during steam blowing of steam generating plants is gaining increased importance.
During steam blowing the noise will be reduced by a silencer installed at the outlet of the temporary
blow-through pipework.
When designing the silencer it should be taken into account that it is temporary equipment with an
operating time of less than 500 hours block. The silencer should be designed for lowest reasonable
pressure loss as possible.
The system pressure will be increased due to the pressure loss in the silencer. This will lead to a
reduced disturbance factor at an unchanged firing rate which, under certain circumstances, may
have negative influence on the steam blowing result. Therefore, the pressure loss in the silencer
should be kept as low as possible. The current steam blow analysis is based on 3 bar pressure drop
for the silencer at the maximum exhaust steam flow. For the silencer general arrangement drawing
refer to document number 10083A-9-V2Z-MDNE-00005.
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6.0 TARGET PLATE

The result of steam blowing shall be checked by means of a target plate to consist of a holding
fixture to which a mirror-finished impingement plate of carbon steel. The Target plate material is
Polished Mild Carbon Steel Plate ASTM A515 GR.70 with hardness 140 to 160, or approved
equivalent material.
Upon completion of blow-through operations the target plates shall be removed to avoid
unnecessary pressure losses.
With each additional steam blowing operation the number of impacts on the target plate shall clearly
be reduced. For the target plate design and arrangement refer to document number 10083A-9-V2Z-
MDNE-Later.
When selecting the location of installation, the inlet conditions should be as uniform as possible that
the impact velocity on the target plate is ensured. Hence the specific local conditions shall be taken
into account. The installation of target plates directly downstream of pipe bends shall be avoided.
The location of target plate holding fixture shall be chosen such that coarse particles
separated by centrifugal force also impinge on the plate
The target plate should be installed in the inlet section of the temporary pipework to be designed for
a defined steam velocity.
Automatic inserter will be used to replace target plate during steam blow. Target plate shall be kept
for at least 15 to 20 minutes inside the pipe prior the check. The inserter is actuated pneumatically
where the target plate is installed externally in a ram then automatically inserted in the pipe. The
inserter is equipped with control panel to enable remote insertion during steam blow. For the target
plate inserter refer to document number 10083A-9-V2Z-MDNE-Later.
Automatic inserter operation shall be managed carefully, replacement of target plates remotely shall
be held by trained personnel.
The area of the automatic inserter shall be controlled and in compliance with all required safety
measures
7.0 STEAM BLOW PROCEDURE

 Prior to steam blowing from cold condition the entire piping system shall have been completely
drained and warmed up with the allowable temperature gradients. Condensate, if any, shall be
completely discharged.
 Expansion tank will be in operation. Tank vent will be re-routed to safe location, also the tank
drain attached to ACC will be disconnected and use drain (1X/2X-AB-L041-C1D-100mm) going
to the floor drain.
 Condensate receiver tank will be in operation. Tank drain and vent will kept connected with no
modification.
 Condensate and feedwater system and HRSG must be ready for safe and reliable operation.
 Chemical injection system shall be in operation to control water quality
 All involved control loops must checked, with particular care to protection alarm and interlocks
 Instrumentation and control devices installed in the pipe work to be blown through, which may
be damaged during steam blow shall be dismounted where possible prior to steam blowing.
Internals such as strainers inserts, droplet separators, filter, orifices, steam traps, valves etc.
which impair the blowing through of debris and solid matter, shall also be checked and
dismounted where required prior to blowing. In particular, all thermowells on permanent steam
lines must be removed prior to steam blow and replaced with appropriate plugs.
 At the beginning of steam blowing the first steam blow should not be made at maximum blowing
velocities so that defects, if any, in the steam blowing system can be detected and removed.
 During startup, the drain valves shall be remote-manually opened from the DCS to warm-up the
steam piping. After startup, drain valves shall be closed and placed in manual mode. In all
cases, drain valves should remain closed except in scenarios where expert judgment mandate
its manual opening from the DCS. This is applicable for all HP and LP steam drains except for
the pegging steam supply drain valve (AB-LV-062).As the pegging steam supply drain valve
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10083A-9-GPP-GEX-00001
(AB-LV-062) discharge to the ACC drain pot which shall be isolated during steam blow, the
valve shall be closed and maintained closed during the steam blow. Also, Manual valves V046,
V047, V005, V006 shall be locked closed. Manual valve V517 shall be opened to warm-up /
drain the line as required.
 Level switches on drip-legs of LP steam lines shall remain functional but shall be used only to
alarm the operator in case of drain accumulation. Such signal shall not be used during steam
blow to automatically open the drain valve. Drain valve opening shall be timed based on expert
judgment during steam blow.
 Pressure shall be increased in steps, up to the required blowing pressure in order to test the
temporary lines and ancillary steam blowing components, maximum pressure of the
superheater blowing must not more than temporary piping lines design
 The steam generator started up from cold shall be in accordance with the operating instructions.
 Using start-up vents to control HRSG startup / steam blowing pressure raise shall be avoided in
order to avoid damaging the internals of the valves. As confirmed by GE, the diverter damper
shall be used by GE to control the HRSG startup / steam blow pressure raise.
 Use of phosphate during blow is prohibited, because their carrying over from drum may affect
superheater internal surfaces leading to possible deposits that must be avoided
 Pressure readings during steam blowing should be taken as close as possible to the steam
blow discharge pipe. The latter connection should be made at a convenient location not less
than twenty diameters from the discharge end of the blowpipe in order to obtain a stable
pressure reading. These readings will help substantiate the calculated HRSG pressure and pipe
sizes selected for the steam blow operation. This pressure readings together with temperature
measurement will be used in CFR verification. Temperature shall be measured in two locations;
at the HRSG outlet used in the blow (using the HRSG permanent instrumentation) and at the
beginning of the temporary piping run to indicate the header temperature (using a temporary
instrument provided for steam blow purpose).
 Before the installation of the polished target plate for any of the below paths, at least 3 to 4
hours of steam blowing should be performed.
 When the steam appears to be clean by visual observation, a polished target plate should be
inserted in the blowpipe discharge for each subsequent blow.
 Target plate shall be kept for at least 15 to 20 minutes inside the pipe prior the check.
 The target plates shall be continuously and permanently marked (e.g. with steel stamping
numerals) with the respective steam blow path.
 In addition to the target plate check, the installed inspection ports should be open for visual
check.
 Demineralized make up water to the cycle during steam blow will exceed the capacity of the
permanent make up system , additional temporary pump shall be installed to support
demineralized water supply during steam blow operation, the pump shall take water from the
main buffer tank to a spare nozzle on the condensate tank
8.0 STEAM BLOW PATHS AND SEQUENCES
8.1 Steam Blow Paths

 Steam Blow Path No. (0), 2X-M5-YB-00000 (Sheet HP)
 Steam Blow Path No. (0), 2X-M5-YB-00000 (Sheet LP)
 Steam Blow Path No. (1), 2X-M5-YB-00001 (Sheet LP)
 Steam Blow Path No.(2), 2X-M5-YB-00002 (Sheet LP)
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10083A-9-GPP-GEX-00001

 Steam Blow Path No.(6), 2X-M5-YB-00006 (Sheet HP)
 Steam Blow Path No.(9), 2X-M5-YB-00009 (LP Sheet) (note 1)
 Steam Blow Path No.(9), 2X-M5-YB-00009 (Gland Seal lines) (note 1)
Note 1: Stem blow path 9 will be held after steam blow path 2
8.2 HP Steam Blow Cases Summary

The high pressure (HP), HP bypass cases are based on marked flow diagrams (attachment-2),
following table address HP conditions during steam blow paths
Table 1 Steam Blow Conditions for HP
Path No. Path No. Path No. Path No. Path No. Path No. Path No.
Blow Path No. Path No. 8
1 2 3 4 5 6 7
HP HRSG HP HRSG HP HRSG HP HRSG

Main HP Main LP 2A 2C 2D 2B
HP HRSG HP HRSG
Header Header Bypass & Bypass & Bypass & Bypass &
Blow Path description 2C & LP 2D & LP
and HRSG and HRSG LP HRSG LP HRSG LP HRSG LP HRSG
HRSG 2C HRSG 2D
2A/2B 2A/2B 2A 2C 2D 2B
Bypass Bypass Bypass Bypass
GT load 44%
GT Exhaust temp @ temp @ temp @ temp @ temp @ temp @ temp @ temp
420.9
(C deg) matching matching matching matching matching matching matching
GT Exhaust flow 371°C 371°C 371°C 371°C 371°C 371°C 371°C
1190.5
(t/hr)
Pressure (bara) 15.00 45.9 13.00 13.00 13.00 13.00 13.00 13.00
HPSH EXIT DURING
STEAM BLOW
Temperature
416.00 368 362.00 362.00 362.00 362.00 362.00 362.00
(C deg)
Mass flowrate
114.2 93.5 113 113 113 113 113 113
(t/hr)
2 GT 2 GT 2 GT 2 GT 2 GT 2 GT 2 GT
Case
OPEARTING, OPEARTING OPEARTING OPEARTING OPEARTING OPEARTING, OPEARTING,
Condition at HPSH
Description
at T=25`C , at T=25`C , at T=25`C , at T=25`C , at T=25`C at T=25`C at T=25`C
Worst design
Worst design During normal operation
Pressure
(bara) 63.90 63.90 63.90 63.90 63.90 63.90 63.90
Exit
Temperature Not Targeted

(C deg) 524 524 524 524 524 524 524
mass
flowrate 186.8 186.8 186.8 186.8 186.8 186.8 186.8
(t/hr)
Case 4 GT, max

Condition at common
Description HP Throttle
Worst design
Pressure
(bara) 110
header
Not Targeted Not required Not required Not required Not required Not required Not required
Temperature
(C deg)
498
mass
flowrate 767.968
(t/hr)
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10083A-9-GPP-GEX-00001
Path No. Path No. Path No. Path No. Path No. Path No. Path No.
Blow Path No. Path No. 8
1 2 3 4 5 6 7
HPSH 2A
2A-AB-L051
HPSH-2B No HP HPSH 2C
HPSH-2D
Lines Cleaned 2B-AB-L051 targeted 2A-AB-L003 2C-AB-L003 2D-AB-L003 2B-AB-L003 2C-AB-
2D-AB-L051
2X-AB-L007 lines L051
2X-AB-L003
2X-AB-L040
8.3 LP Steam Blow Cases Summary

The high pressure (LP), LP bypass cases are based on marked flow diagrams (attachment-2),
following table address HP conditions during steam blow paths
Table 2 Steam Blow Conditions for LP
Path No. Path No. Path No. Path No.

Blow Path No. Path No. 1 Path No. 2 Path No. 7 Path No. 8
3 4 5 6
HP HRSG HP HRSG HP HRSG HP HRSG

Main HP Main LP 2A 2C 2D 2B
HP HRSG HP HRSG
Header Header Bypass & Bypass & Bypass & Bypass &
Blow Path description 2C & LP 2D & LP
and HRSG and HRSG LP HRSG LP HRSG LP HRSG LP HRSG
HRSG 2C HRSG 2D
2A/2B 2A/2B 2A 2C 2D 2B
Bypass Bypass Bypass Bypass
44%
GT load
@ temp @ temp @ temp @ temp @ temp @ temp @ temp
matching matching matching matching matching matching matching
GT Exhaust temp
420.9 371°C 371°C 371°C 371°C 371°C 371°C 371°C
(C deg)
GT Exhaust flow (t/hr) 1190.5

LPSH EXIT DURING STEAM
Pressure
3 4.3 3.00 3.00 3.00 3.00 3.00 3.00
(bara)
BLOW
Temperature
178.3 210.00 177.00 177.00 177.00 177.00 177.00 177.00
(C deg)
mass flowrate
21 42 25 25 25 25 25 25
(t/hr)
Case 4 GT, max HP 4 GT, max 4 GT, max 4 GT, max 4 GT, max 4 GT, max HP 4 GT, max
Condition at HPSH Exit
Description Throttle HP Throttle HP Throttle HP Throttle HP Throttle Throttle HP Throttle

Pressure
Worst design
14 14 14 14 14 14 14
Worst design During normal operation
(bara)
Temperature Not Targeted
255 255 255 255 255 255 255
(C deg)
mass
flowrate 48.340 48.340 48.340 48.340 48.340 48.340 48.340
(t/hr)
Case 4 GT, max HP
Worst design Condition at
Description Throttle
Pressure
12.5
common header
(bara)
Temperatur
e Not Targeted 240 Not required Not required Not required Not required Not required Not required
(C deg)
mass
flowrate 193.360
(t/hr)
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Path No. Path No. Path No. Path No.

Blow Path No. Path No. 1 Path No. 2 Path No. 7 Path No. 8
3 4 5 6
LPSH 2A
2A-AB-L058
LPSH-2B
No LP
2B-AB-L058 LPSH 2C LPSH-2D
Lines Cleaned targeted 2A-AB-L01`8 2C-AB-L018 2D-AB-L018 2B-AB-L018
2X-AB-L023 2C-AB-L058 2D-AB-L058
lines
2X-AB-L044
2X-AB-L002
2X-AB-L009
8.4 Steam Blow Paths description

The steam blow paths sequence shall be divided in two phases the first phase shall include paths 1,
2, 3, 4, 5 and 9. Where HRSG A and B are used to clean HRSG A, HRSG B, HP common Header,
LP common Header, pegging steam line, steam seal lines and packing, Unit 2A by pass (HP/LP),
Unit 2B by pass (HP/LP) and Units 2C (HP/LP) and 2D (HP/LP) by passes through reverse flow
received from HRSG B
The Second Phase include paths 7 and 8, for cleaning HRSG 2C and HRSG 2D while restoring the
steam turbine permanent connections and installing Steam turbine main stop valves
Steam Blow sequence shall be as follows:
8.4.0 STEAM BLOW PATH NO. 0: HP & LP lines initial startup
8.4.0.1 Lines cleaned:
 No targeted lines
8.4.0.2 Preparation Required:
For HP piping
 HP MSV will not be installed during steam blow.
 The stop check valve internals for 2A/2C/2D LBA10-AA302 shall be removed during this steam
blow path.
 Flow Element 2A/2B/2C/2D-FE-001 shall be replaced with pipe spools for steam blows.
 HP HRSG 2C and 2D will be disconnected upstream the bypass take off connections.
 Open LBA10-2A2A-AA301 (HRSG 2A2A first isolation valve).
 Close LBA10-2B-AA301, LBA10-2C-AA301, LBA10-2D-AA301 AA301 (HRSG 2B, HRSG 2C
and HRSG 2D first isolation valves)
 Close 2A-PV-077, 2B-PV-077, 2C-PV-077, 2D-PV-077 (HP by pass isolation valves)
 Close 2A-HV-063, 2B-HV-063, 2C-HV-063, 2D-HV-063 (Sky valves isolation valves)
 Open spectacle PY-005
 Close spectacles PY-001, PY-002, PY-003, PY-004, PY-006, PY-007
 Close 2X-PV-310
 The path is targeted required i.e. target plate is required
For LP piping
 LP LSV will not be installed during steam blow.
 The stop check valve internals for 2A/2C/2D LBD10-AA302 shall be removed during this steam
blow path.
 Flow Element 2A/2B/2C/2D-CF-001 shall be replaced with pipe spools for steam blows.
 HP HRSG 2C and 2D will be disconnected upstream bypass take off connections.
 Close 2A-PV-042, 2B-PV-042, 2C-PV-042, 2D-PV-042 (LP by pass isolation valves)
 Open LBD10-2A-AA301 (HRSG first isolation valve).
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10083A-9-GPP-GEX-00001
 Close LBD10-2B-AA301, LBD10-2C-AA301, LBD10-2D-AA301 (HRSG 2B, HRSG 2C and

HRSG 2D first isolation valves)
 Open Spectacle PY-012
 Close Spectacles PY-008, PY-009, PY-010, PY-011, PY-013, PY-014
 Close 2X-HV-003, AA-PV03-301
 Target Plate is not required
8.4.0.3 Operation
 Draining all permanent and temporary piping before operation.
 Open partly stack diverter damper with GT in temperature matching at low load for slow
warmup.
 Permanent drains shall be manually opened from DCS to drain all the condensation during the
warming up and then manually closed from during the steam blowing operation. Drain valves
shall be forced to the closed state from the DCS with no possibility of having it opened except
by operator manual action.
 When all the lines are warmup and the system adequacy/ sustainability are checked, the GT
load could be raised to rated conditions of steam blow.
 This path is only for initial startup.
8.4.1 STEAM BLOW PATH NO. 1: MAIN HP HEADER AND HRSG 2A AND HRSG 2B
 HPSH 2A
 2A-AB-L051-9LD-300mm
 HPSH 2B
 2B-AB-L051-9LD-300mm
 2X-AB-L007-9LD-500mm
 2X-AB-L003-9LD-300mm
 2X-AB-L040-9LD-300mm
8.4.1.2 Preparation Required:
For HP piping
 The stop check valve internals for 2A/2B/2C/2D LBA10-AA302 shall be removed during this
steam blow path.
 HP HRSG 2C and 2D will be disconnected upstream the bypass take off connections.
 Open LBA10-2A-AA301, LBA10-2B-AA301 (HRSG 2A and HRSG 2B first isolation valves).
 Close LBA10-2C-AA301, LBA10-2D-AA301 AA301 (HRSG 2C and HRSG 2D first isolation
valves).
 Close 2A-PV-077, 2B-PV-077, 2C-PV-077, 2D-PV-077 (HP by pass isolation valves).
 Close 2A-HV-063, 2B-HV-063, 2C-HV-063, 2D-HV-063 (Sky valves isolation valves).
 Open spectacle PY-005.
 Close spectacles PY-001, PY-002, PY-003, PY-004, PY-006, and PY-007.
 Close 2X-PV-310.
 The path is targeted required i.e. target plate is required.
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10083A-9-GPP-GEX-00001
For LP piping
 The stop check valve internals for 2A/2B/2C/2D LBD10-AA302 shall be removed during this
steam blow path.
 HP HRSG 2C and 2D will be disconnected upstream bypass take off connections.
 Open LBD10-2A-AA301, LBD10-2B-AA301 (HRSG 2A and HRSG 2B first isolation valves),
 Close LBD10-2C-AA301, LBD10-2D-AA301 (HRSG 2C and HRSG 2D first isolation valves)
 Open Spectacle PY-012
 Close Spectacles PY-008, PY-009, PY-010, PY-011, PY-013, PY-014
8.4.1.3 Operation
warmup,
 Start up the GTS 2A and 2B, with HRSGs 2A and 2B in accordance with manufacturer manual,
set the GTs load at 44% with GT Exhaust flow: 1190.5 t/h and GT Exhaust temp: 420.9°C, to
achieve HP steam flow of 114.2 t/hr at temperature 416 c and pressure 15 bara.
 Four hours of service operation should be accomplished first and then steam quality should be
observed visually.
 After the confirmation of the pure steam quality, target plate shall be installed and stay 10
minutes. Two consecutive clean target shall be accomplished. Target plate to be checked and
replaced by other target plate if required using automatic inserter.
 Verification of Cleanliness factor with the operating condition is required in accordance with
attachment 1, before installing the target plate
8.4.2 STEAM BLOW PATH NO. 2: MAIN LP HEADER AND HRSG 2A AND HRSG 2B
 LPSH 2A
 2A-AB-L058-C3D-300mm
 LPSH 2B
 2B-AB-L058-C3D-300mm
 2X-AB-L023-C3D-500mm
 2X-AB-L023-C3D-500mm
 2X-AB-L044-C3D-600mm
 2X-AB-L002-C3D-600mm
 2X-AB-L009-C3D-600mm
8.4.2.2 Preparation Required
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10083A-9-GPP-GEX-00001
HP activities:
steam blow path.
 HP HRSG 2C and 2D will be disconnected upstream the bypass take off connection.
 Close LBA10-2C-AA301, LBA10-2D-AA301
 Closed PY-005
 Close PY-001, PY-002, PY-003, PY-004, PY-006, PY-007
 Open 2X-PV-310 (throttled) to adjust HP and LP pressure at the desire pressure.
LP activities:
steam blow path.
 Open LBD10-2A-AA301, LBD10-2B-AA301 (HRSG 2A and HRSG 2B first isolation valves).
 Close LBD10-2C-AA301, LBD10-2D-AA301
 Open PY-012
 Target Plate is required
After the completion of LP steam header cleaning, apply the steam blow for gland steam seal and
pegging steam lines (refer to 2X-M5-YB-00009).
8.4.2.3 Operation
warmup,
 Start up the GTs 2A and 2 B with HRSGs 2A and 2 B in accordance with manufacturer manual,
Set the GT for GT exhaust temperature matching of 371 ºC to achieve HP steam flow of 93.5
t/hr at temperature 368 c and pressure 45.9 bara and LP steam flow of 42 ton/hour at
temperature of 210 C and pressure of 4.3 bara.
 HP pegging to LP drums can be used to support LP steam flow (optional).
 Valve 2X-PV-310 shall be throttled to increase pressure in the HP system to 45.9 bara
11
10083A-9-GPP-GEX-00001
observed visually.
8.4.3 STEAM BLOW PATH NO. 9: GLAND SEAL STEAM LINES AND PEGGING STEAM LINES
8.4.3.1 Lines cleaned
 2X-SL-L001-C3D-80
 2X-SL-L008-C3D-150
 2X-SL-L013-43D-150
 2X-SL-L014-43D-150
 2X-SL-L015-43D-150
 Packing 1, 2, 3 and 4
HP activities:
steam blow path.
 Close LBA10-2C-AA301, LBA10-2D-AA301
 Closed PY-005
 Open 2X-PV-310 (throttled)
LP activities:
steam blow path.
 Open LBD10-2A-AA301, LBD10-2B-AA301 (HRSG 2A and HRSG 2B first isolation valves).
 Close LBD10-2C-AA301, LBD10-2D-AA301
 Close PY-012.
 Valve 2X-HV-0003 will be opened to clean the pegging steam line. Valve AA-PV03-301 will be
kept close. The line will be inspected visually.
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10083A-9-GPP-GEX-00001
 During start up to limit the LP steam flow, the LP economizer recirculation set point can be
changed to produce less LP steam and then adjusted to increase LP steam flow needed
versus LP header pressure.
 As the pegging steam supply drain valve (AB-LV-062) discharge to the ACC drain pot which
shall be isolated during steam blow, the valve shall be closed and maintained closed during the
steam blow. Also, Manual valves V046, V047, V005, V006 shall be locked closed. Manual valve
V517 shall be opened to warm-up / drain the line as required. HP HRSG 2C and 2D will be
disconnected upstream the bypass take off connection. After the completion of Pegging steam
line cleaning, Valve AA-PV03-301 will be opened to clean the gland steam sealing lines.
 During start up to limit the LP steam flow, the LP economizer recirculation set point can be
changed to produce less LP steam and then adjusted to increase LP steam flow needed versus
LP header pressure.
 Valve 2X-V001 will be regulated to keep the pressure between 6 to 9 bar on the common LP
collector.
 The steam seal system must be acid cleaned. The steam blow will follow the chemical cleaning
and therefore no target plate is required. The steam seal lines will be inspected visually.
Expansion Tank activities
 Line # 2X-AB-L063-C1D-150mm should be de-coupled and use only Line 2X-AB-L041-C1D-
100mm to drain the tank.
 Line 2X-AB-L025-C1D-600mm should be de-coupled and a temporary vent should be routed to
safe location.
Steam Seal activities
 The Blow Path will be carried out after steam Blow Path No. 2 and after cleaning pegging steam
line.
 The steam seal path will be established in two steps:
A. For packing number 1 and 2, spectacles PY-015 ,PY-016 open and spectacles PY-017 ,
PY-018 Closed
B. For packing number 3 and 4, spectacles PY-015 ,PY-016 closed and spectacles PY-017,
PY-018 Open
 Valves SSFV-U, SSFV and SSFV-D will be closed and valve SSFV-B will be opened.
 Valve 2X-V001 on Pegging steam line will be regulated to keep the pressure between 6 to 9 bar
on the common LP collector.
 Safety valve should be gagged before steam blowing
 Electric superheater will be bypassed during steam blow.
8.4.3.3 Operation
warmup,
 Start up the GTs 2A and 2B with HRSGs 2A and 2B in accordance with manufacturer manual,
Set the GT for GT exhaust temperature matching of 371 ºC to achieve HP steam flow of 93.5
t/hr at temperature 368 C and pressure 45.9 bara
 Valve 2X-V001 on Pegging steam line will be regulated to keep the pressure between 6 to 9 bar
on the common LP collector.
 Bypass valve SSFV B (by pass valve of steam seal feed valve) will be opened.
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10083A-9-GPP-GEX-00001
Four hours of service operation should be accomplished first and then steam quality should be
observed visually, no target plate is required for this path.
8.4.4 STEAM BLOW PATH NO. 3: HP HRSG 2A BYPASS AND LP HRSG 2A BYPASS
 2A-AB-L003-9LD-250mm
 2A-AB-L018-C3D-250mm
HP activities:
 The stop check valve internals for 2B/2C/2D LBA10-AA302 shall be removed during this blow
path.
 The stop check valve internal for 2A-LBA10-AA302 shall be re-installed and the valve shall be
closed prior the start of this path.
 HP HRSG 2C and 2D will be disconnected upstream bypass take off connection.
 Open LBA10-2A-AA301
 Open 2A-PV-077
 Install blow kit for bypass valve 2A-HP-PRDS
 Open PY-001
 Close LBA10-2B-AA301, LBA10-2C-AA301, LBA10-2D-AA301
 Close 2A-HV-063, 2B-HV-063, 2C-HV-063, 2D-HV-063
 Close 2B-PV-077, 2C-PV-077, 2D-PV-077
 Close 2X-PV-310
LP activities:
 The stop check valve internals for 2B/2C/2D LBD10-AA302 shall be removed during this blow
path.
 The stop check valve internal for 2A-LBD10-AA302 shall be re-installed and the valve shall be
 Open LBD10-2A-AA301
 Open 2A-PV-042.
 Install blow kit for bypass valve 2A-LP-PRDS f
 Open PY-008
 Close LBD10-2B-AA301, LBD10-2C-AA301, LBD10-2D-AA301
 Close 2B-PV-042, 2C-PV-042, 2D-PV-042
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10083A-9-GPP-GEX-00001
8.4.4.3 Operation
warmup,
 Start up the GT/HRSG in accordance with manufacturer manual, Set the GT for GT exhaust
temperature matching of 371 ºC to achieve HP steam flow of 113 t/hr at temperature of 362 c
and pressure 13 bar
8.4.5 STEAM BLOW PATH NO. 4: HP HRSG 2C BYPASS AND LP HRSG 2C BYPASS
 2C-AB-L003-9LD-250mm
 2C-AB-L018-C3D-250mm
HP activities:
 The stop check valve internals for 2B/2C/2D LBA10-AA302 shall be removed during this blow path.
 The blowing of this path is by reverse flow from HRSG B to HRSG C through common header
(AB-L007)
 The stop check valve internal for 2A-LBA10-AA302 shall be re-installed and the valve shall be
 Open 2C-PV-077.
 Open LBA10-2B-AA301
 Install blow kit for bypass valve 2C-HP-PRDS
 Open PY-003
 Close LBA10-2A-AA301, LBA10-2C-AA301, LBA10-2D-AA301
 Close 2A-PV-077, 2B-PV-077, 2D-PV-077
 Close 2X-PV-310
LP activities:
 The stop check valve internals for 2B/2C/2D LBD10-AA302 shall be removed during this blow path.
 The blowing of this path is by reverse flow from HRSG B to HRSG C through common header
(AB-L023)
15
10083A-9-GPP-GEX-00001
 The stop check valve internal for 2A-LBD10-AA302 shall be re-installed and the valve shall be
 Open 2C-PV-042.
 HP HRSG 2C and 2D will be disconnected upstream bypass take of connection.
 Open LBD10-2B-AA301
 Install blow kit for bypass valve 2C-LP-PRDS
 Open PY-010
 Close LBD10-2A-AA301, LBD10-2C-AA301, LBD10-2D-AA301
 Close 2A-PV-042, 2B-PV-042, 2D-PV-042
8.4.5.3 Operation
warmup,
and pressure 13 bar
8.4.6 STEAM BLOW PATH NO. 5: HP HRSG 2D BYPASS AND LP HRSG 2D BYPASS
 2D-AB-L003-9LD-250mm
 2D-AB-L018-C3D-250mm
HP activities:
 The stop check valve internals for 2B/2D LBA10-AA302 shall be removed during this blow path.
 The blowing of this path is by reverse flow from HRSG B to HRSG D through common header
(AB-L007)
 The stop check valve internal for 2A/2C-LBA10-AA302 shall be re-installed and the valve shall
be closed prior the start of this path.
 Open 2D-PV-077.
16
10083A-9-GPP-GEX-00001
 Install blow kit for bypass valve 2D-HP-PRDS
 Open PY-004
 Close 2A-PV-077, 2B-PV-077, 2C-PV-077
 Close 2X-PV-310
LP activities:
 The stop check valve internals for 2B/2D LBD10-AA302 shall be removed during this blow path.
 The blowing of this path is by reverse flow from HRSG B to HRSG D through common header
(AB-L023)
 The stop check valve internal for 2A/2C-LBD10-AA302 shall be re-installed and the valve shall
be closed prior the start of this path.
 Open 2D-PV-042.
 Install blow kit for bypass valve 2D-LP-PRDS
 Open PY-011
 Close 2A-PV-042, 2B-PV-042, 2C-PV-042
8.4.6.3 Operation
warmup,
 When all the lines are warmed and the system adequacy/ sustainability are checked, the GT
and pressure 13 bar
observed visually, no target plate is required for this path
8.4.7 STEAM BLOW PATH NO. 6: HP HRSG 2B BYPASS AND LP HRSG 2B BYPASS
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10083A-9-GPP-GEX-00001
 2B-AB-L003-9LD-250mm
 2B-AB-L018-C3D-250mm
HP activities:
 The stop check valve internal for 2A/2B/2C/2D-LBA10-AA302 shall be re-installed and the valve
shall be closed prior the start of this path.
 Open 2B-PV-077.
 Install blow kit for bypass valve 2B-HP-PRDS
 Open PY-002
 Close 2A-PV-077, 2C-PV-077, 2D-PV-077
 Close 2X-PV-310
LP activities:
 The stop check valve internal for 2A/2B/2C/2D-LBD10-AA302 shall be re-installed and the valve
 Open 2B-PV-042.
 Install blow kit for bypass valve 2B-LP-PRDS
 Open PY-009
 Close 2A-PV-042, 2C-PV-042, 2D-PV-042
8.4.7.3 Operation
warmup,
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10083A-9-GPP-GEX-00001
and pressure 13 bar
8.4.8 STEAM BLOW PATH NO. 7: HP HRSG 2C AND LP HRSG 2C

8.4.8.1 Lines to be cleaned:
 HPSH 2C
 2C-AB-L051-9LD-250mm
 LPSH 2C
 2C-AB-L058-C3D-250mm
Piping cut and weld
 For permanent piping cut and reconfiguration, refer to 10083A-09-P1K-0000-0013 and 10083A-
09-P1K-0000-0014
HP activities:
 Reinstall HP MSV and connect HP permanent pipe to HP turbine nozzle in parallel to the flow
path 7.
 HP temporary pipes between permanent pipes and PY-005 shall be removed.
 Reinstall Flow Element 2A/2B-FE-001 in parallel to the flow path 7.
 Flow Element 2C/2D-FE-001 shall be replaced with pipe spools for steam blows.
 Open LBA10-2C-AA301.
 Open PY-006
 Close 2C-PV-077, 2D-PV-077
 Close 2C-HV-063, 2D-HV-063
 Close LBA10-2D-AA301
LP activities:
 Reinstall LP LSV and connect LP permanent pipe to LP turbine nozzle in parallel to the flow
path 7.
 LP temporary pipes between permanent pipes and PY-012 shall be removed.
 Reinstall Flow Element 2A/2B-CF-001 in parallel to the flow path 7.
 Flow Element 2C/2D-CF-001 shall be replaced with pipe spools for steam blows.
 Open LBD10-2C-AA301.
 Open PY-013
 Close PY-008, PY-012, PY-014
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10083A-9-GPP-GEX-00001
 Close 2C-PV-042, 2D-PV-042

 Close 2C-HV-064, 2D-HV-064
 Close LBD10-2D-AA301
8.4.8.3 Operation
warmup,
and pressure 13 bar
 Initial three or four blowing cycles for each particular pipe run, when the steam appears to be
clean by visual observation, a polished target plate should be inserted in the blowpipe discharge
for each subsequent blow
observed visually.
8.4.9 STEAM BLOW PATH NO. 8: HP HRSG 2D AND LP HRSG 2D

8.4.9.1 Lines to be cleaned:
 HPSH 2D
 2D-AB-L051-9LD-250mm
 LPSH 2D
 2D-AB-L058-C3D-250mm
Piping cut and weld:
 For permanent piping cut and reconfiguration, refer to 10083A-09-P1K-0000-0013 and 10083A-
09-P1K-0000-0014
HP activities:
 Reinstall HP MSV and reconnect HP permanent pipe to HP turbine nozzle in parallel to the flow
path 7.
 HP temporary pipes between permanent pipes and PY-005 shall be removed.
 Reinstall Flow Element 1A/1B-FE-001 in parallel to the flow path 7.
 Flow Element 2C/2D-FE-001 shall be replaced with pipe spools for steam blows.
20
10083A-9-GPP-GEX-00001
 Open LBA10-2D-AA301
 Open PY-007
 Close PY-001, PY-005, PY-006
 Close 2C-HV-063, 2D-HV-063
 Close LBA10-2C-AA301
LP activities:
 Reinstall LP LSV and reconnect LP permanent pipe to LP turbine nozzle in parallel to the flow
path 7.
 LP temporary pipes between permanent pipes and PY-012 shall be removed.
 Reinstall Flow Element 2A/2B-CF-001 in parallel to the flow path 7.
 Flow Element 2C/2D-CF-001 shall be replaced with pipe spools for steam blows.
 LP HRSG 2C and 2D will be disconnected upstream the bypass take off connection.
 Open LBD10-2D-AA301, during system warming up refer to the operation section “8.3.9.3”..
 Open PY-014
 Close PY-008, PY-0012, PY-013
 Close 2C-HV-064, 2D-HV-064
 Close LBD10-2C-AA301
8.4.9.3 Operation
warmup,
 When all the lines are warmup and the system adequacy/ susitability are checked, the GT load
could be raised to rated conditions of steam blow.
warmup,
and pressure 13 bar
 Initial three or four blowing cycles for each particular pipe run, when the steam appears to be
clean by visual observation, a polished target plate should be inserted in the blowpipe discharge
for each subsequent blow
21
10083A-9-GPP-GEX-00001
observed visually.
9.0 REPORTING
Proper steam blowing results can only be expected if the process and the steam parameters
correspond to the values indicated in table 1 and table 2
Apart from the persons and companies involved all relevant data such as:
 Cleaning factor near HRSG and upstream the silencers;
 steam pressure and temperature near HRSG and upstream the silencers;
 GT load;
 steam mass flow rate that will be indicated from feedwater and condensate water flowrate as
shown in attachment 1;
Shall be entered in tables and be ordered numerically and recorded with the number of steam blows
(check attachment 1).
The positive completion of steam blowing operations shall be entered in a record to be signed by the
plant user and EPC. By signing the record the parties involved recognize the proper completion and
positive results of steam blowing.
The following should be added to the record:
 the absolute number and size of impacts per unit area, ordered in the sequence of steam
blowing operations performed;
 operational records made during steam blowing;
 the impact frequency distribution curve in dependence of the sum of individual steam blows
Copies of the record shall be sent to the EPC and steam turbine supplier. The original record as well
as the target plates shall be filed and be stored by the plant user.
The operating condition during steam blowing shall meet the “cleaning factor” values evaluated in
table 1 and 2. Cleaning factor shall be satisfied for every piping section in the system.
Verification sheet shall be signed by Steam turbine supplier.
During steam blowing phases, the operating conditions (pressure and temperature) on both main
and temporary pipes have to be recorded. The permanent instrumentation on the main pipes for
regular operation will be utilized, where temporary measurements are required and are not yet
foreseen, temporary instruments shall be installed and be removed after blowing.
10.0 STEAM BLOWING ACCEPTANCE CRITERIA

Foreign matter entrained by the steam will impinge on the target plate surface and leave impacts.
The number, size and edge shape of the impacts will be used to evaluate the results of steam
blowing.
Upon steam blowing the pipes shall be checked at the points of connection of the removed
temporary pipework. Further internal inspections, where required, should depend on the results
obtained. Where dirt traps are installed in the steam lines, they shall be opened and be cleaned.
Main steam line runs forming dead pockets or which have not been flown through during steam
blowing, should be checked for cleanliness when dismounting the temporary pipework.
 The target plate shall be subjected not less than 10 minutes for continuous steam blowing prior
to the examinations.
 No gouge of 1mm, no more than 5 hits of any size greater than 0.25 mm.
22
10083A-9-GPP-GEX-00001
 Maximum impact diameter on 38 cm2 of surface are <0.5mm

 Maximum quantity of impacts visible to naked eye per target area 5/38 cm2
 Discoloration other than heat permitted None
 Consecutive passing blows required 2
 Additional criteria:
 No impact indication shall have a raised shoulder.
 No imbedded material.
 Rounded or smooth impacts due to water impingement shall not be considered.
 No edge impacts that make the true impingement size indeterminate.
 Visual inspection through inspection ports on the HP/LP main headers
A 5X magnification triplet should be used in classifying the size if the any hits in question
11.0 SAFETY
Steam blowing is carried out under increased safety risks and high noise nuisance. Furthermore
plant has not yet proven its effectiveness, space is restricted (e.g. from erection scaffolding still
present) and a high number of personnel will be employed to perform numerous working activities in
a restricted time schedule. To ensure safe steam blowing operations, the following safety aspects
should be considered additionally:
 Steam blowing operations shall be organized and performed by expert personnel;
 prior to start steam blowing operations, a written program and check lists shall be established
and distributed to all the parties involved;
 Stress analysis shall be made on temporary pipework and equipment.
 HRSG and turbine building shall be evacuated and cordoned off by sufficient and informed
expert and control personnel. Between the control personnel and the control room, permanent
and reliable connections should be established
 At suitable locations, danger signs shall be installed in sufficient number. Especially critical
areas shall be cordoned off by control posts and flutter bands or chains.
 Steam blow exhaust jet should expand safely into a cordoned off area and not hitting any object
such as buildings, equipment, etc. After the start-up and warm-up phase the discharge
superheated steam will not be visible and will condense without forming water vapor so that
steam blowing operation at this phase will only be recognizable due to the noise generated. In
no case shall persons cross the steam blow exhaust jet for safety reasons.
 Automatic inserter operation shall be managed carefully, replacement of target plates remotely
shall be held by trained personnel.
 The area of the automatic inserter shall be controlled and in compliance with all required safety
measures
 Temporary pipework will not be thermally insulated except in specific area where people may
access to steam blow piping zone.
 The area of non-insulated pipework shall be specially identified so that persons cannot be injured
during the cooling phase of the pipework. Where required, personnel protection insulation shall be
provided.
 Combustible or other dangerous or sensible materials shall not be stored in the area of
temporary pipework and equipment during steam blowing due to possible danger of ignition or
damage caused by thermal radiation.
 Persons present in the area of increased noise level shall wear suitable ear protection
equipment.
12.0 SHS DRAIN LINES FLUSHING

During steam blowing activities HP/LP SHs and BOP steam lines shall be flushed in order to
enhance the removal of dirt present into the systems and to ensure a smooth and reliable operation
23
10083A-9-GPP-GEX-00001
of motorized drain valves in the following operation of the HRSG. This operation of cleaning shall be
started from first days of HRSGs operation, it is particularly important during intial run and to be
maintain up to reaching the target plate.
Open manual valves and flush for 10 minutes and close it
Fully open
Fully closed
Manual valves
to be opened
for flushing
13.0 REFERENCES
13.1 GEK 41745C and GEK110483C “Cleaning of Main Steam Piping Combined cycle”
13.2 Main Steam P&IDs 10083A-M6-AB-000001 to 7
13.3 Feedwater System P&ID 10083A-M6-AE-000001-4
13.4 Condensate System P&ID 10083A-M6-AD-000001-4
13.5 HRSG P&IDs 2015T0017-HPI-A103 to A106
13.6 Steam blow isometrics
13.7 Steam Blow Paths Flow Diagrams
24
10083A-9-GPP-GEX-00001
Attachment 1: Verification Sheet
Path number:______
Gas turbine Load______
Spectacle PY01 PY02 PY03 PY04 PY05 PY06 PY06 PY08 PY09 PY010 PY011 PY012 PY013 PY014
Position
C:Closed
O:Open
Measured
Measurement Instrument number unit comment
Value
HP mass flow (Qc) FTLAB20CF002A Kg/sec Feedwater flow
HP Steam Temperature ( Tc1) (TIT) On temporary piping C Upstream PY005
HP Pressure Measurement (Pc1 ) (PIT) On temporary piping Bar Upstream silencer
HP Pressure Temperature (Tc2 ) (TE-LBA10CT001A/B/C) C At HRSG side
HP Pressure Measurement (Pc2 ) (PIT-002A) Bar At HRSG side
HP Pressure Measurement (Pc2 ) PT-203-1/2/3 Bar At common header
LP mass flow (Qc) FTHAC20F002A Kg/sec At condensate
system
LP Steam Temperature ( Tc1) (TIT) On temporary piping C Upstream PY012
LP Pressure Measurement (Pc1 ) (PIT) On temporary piping Bar Upstream silencer
LP Steam Temperature ( Tc2) (TE LBD10CT001) C At HRSG side
LP Pressure Measurement (Pc2 ) (PIT-003A) Bar At HRSG side
LP Pressure Measurement (Pc2 ) PT-218-1/2/3 Bar At common header
Reference
Reference
Path no Reference flow (Qmax) Specific volume
Pressure (Pmax)
(Vmax)
Path number 1 (HP)
Path Number 2 (LP)
Path number 7 (HP)
Path number 7 (LP)
Path number 8 (HP)
Path number 8 (LP)
Verification
Cleaning Accepted cleaning
Path 1 QC Qmax PVmax PVc* Pmax PC
factor factor
Near HRSG (point 1) ≥1.2
Upstream Silencer ≥1.2
(point 2)
Notes:
Note 1: Cleaning factor is calculated using the equation indicated
Note 2: The measurement shall be taken at two points, one upstream the silencer (TC1 and PC1) and the
second at the HRSG side (TC2 and PC2)
Target Plate number

Final Blow maximum impact diameter on 38 cm2 of
surface are
Final Blow Maximum quantity of impacts visible to naked
eye per target area
Final Blow Duration
Owner Signature ________________ GE Supplier Signature
OC signature_________________
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Steam Blow

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Steam Blow

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PROJECT ENGINEERING PROCEDURE

STEAM BLOW PROCEDURE

NEW ASSIUT COMBINED CYCLE ADDON POWER PLANT

2.0 STEAM BLOWING METHODOLOGY 1

3.0 HRSG PROVISIONS 3

4.0 TEMPORARY PIPEWORK 3

6.0 TARGET PLATE 4

7.0 STEAM BLOW PROCEDURE 4

8.0 STEAM BLOW PATHS AND SEQUENCES 5

10.0 STEAM BLOWING ACCEPTANCE CRITERIA 22

12.0 SHs DRAIN LINES FLUSHING 23

PROJECT ENGINEERING PROCEDURE

2.0 STEAM BLOWING METHODOLOGY

2.1 Disturbance Factor (cleaning factor)

Qc= calculated flow during cleaning (lb/hr)

3.0 HRSG PROVISIONS

4.0 TEMPORARY PIPEWORK

6.0 TARGET PLATE

7.0 STEAM BLOW PROCEDURE

8.0 STEAM BLOW PATHS AND SEQUENCES

8.1 Steam Blow Paths

 Steam Blow Path No. (4), 2X-M5-YB-00004 (Sheet HP)

8.2 HP Steam Blow Cases Summary

Table 1 Steam Blow Conditions for HP

HP HRSG HP HRSG HP HRSG HP HRSG

Temperature Not Targeted

Case 4 GT, max

8.3 LP Steam Blow Cases Summary

Table 2 Steam Blow Conditions for LP

Path No. Path No. Path No. Path No.

HP HRSG HP HRSG HP HRSG HP HRSG

GT Exhaust flow (t/hr) 1190.5

Description Throttle HP Throttle HP Throttle HP Throttle HP Throttle Throttle HP Throttle

Path No. Path No. Path No. Path No.

8.4 Steam Blow Paths description

 Close LBD10-2B-AA301, LBD10-2C-AA301, LBD10-2D-AA301 (HRSG 2B, HRSG 2C and

8.4.8 STEAM BLOW PATH NO. 7: HP HRSG 2C AND LP HRSG 2C

 Close 2C-PV-042, 2D-PV-042

8.4.9 STEAM BLOW PATH NO. 8: HP HRSG 2D AND LP HRSG 2D

10.0 STEAM BLOWING ACCEPTANCE CRITERIA

 Maximum impact diameter on 38 cm2 of surface are <0.5mm

12.0 SHS DRAIN LINES FLUSHING

13.2 Main Steam P&IDs 10083A-M6-AB-000001 to 7

13.3 Feedwater System P&ID 10083A-M6-AE-000001-4

13.4 Condensate System P&ID 10083A-M6-AD-000001-4

13.5 HRSG P&IDs 2015T0017-HPI-A103 to A106

13.6 Steam blow isometrics

13.7 Steam Blow Paths Flow Diagrams

Target Plate number

Owner Signature ________________ GE Supplier Signature

PGESCo Confidential © PGESCo 2017. All rights reserved. Rev. 1

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