ZXDU68 W201 (V5.0) DC Power System Product Description (HEX DC3&BB2) - 2...

ZXDU68 W201
DC Power System
Product Description
Product Version: V5.0
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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Revision History
Revision No. Revision Date Revision Reason
R1.0 2015-09-10 First edition
Serial Number: SJ-20150930111933-001
Publishing Date: 2015-09-10 (R1.0)
SJ-20150930111933-001|2015-09-10 (R1.0) ZTE Proprietary and Confidential

Contents
About This Manual ......................................................................................... I
Chapter 1 System Introduction and Features.......................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 System Features ................................................................................................ 1-1
Chapter 2 Configuration List ..................................................................... 2-1

Chapter 3 System Structure and Components........................................ 3-1
3.1 Structure Overview............................................................................................. 3-1
3.1.1 External View and Dimensions .................................................................. 3-1
3.1.2 Internal Structure...................................................................................... 3-2
3.2 Power Supply Chassis........................................................................................ 3-3
3.3 ZXD3000 Rectifier .............................................................................................. 3-5
3.4 Centralized Supervision Unit ............................................................................... 3-7
3.5 Signal Interface Unit ........................................................................................... 3-9
Chapter 4 Rectifier Specifications ............................................................ 4-1

4.1 ZXD3000 (V5.0) Rectifier Specifications .............................................................. 4-1
4.1.1 Input Features.......................................................................................... 4-1
4.1.2 Output Features ....................................................................................... 4-3
4.1.3 Power Decrease With High Temperature ................................................... 4-3
4.2 ZXD3000 (V5.5) Rectifier Specifications .............................................................. 4-4
4.2.1 Input Properties........................................................................................ 4-4
4.2.2 Output Property........................................................................................ 4-6
4.2.3 Overtemperature Power Property .............................................................. 4-7
Chapter 5 Technical Specifications .......................................................... 5-1

Chapter 6 Compliant Standards................................................................ 6-1
Appendix A Alarm List .............................................................................. A-1
Appendix B Electrical Connection Diagram ........................................... B-1
Glossary .......................................................................................................... I

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II

About This Manual
Purpose
This manual applies to the ZXDU68 W201 DC Power System. The ZXDU68 W201 is an
outdoor power system and provides power for -48 V communications equipment.
This manual describes the system structure, characteristics, and configuration.
Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers
What Is in This Manual

This manual contains the following chapters/appendices:
Chapter/Appendix Summary
Chapter 1, System Describes the system overview and features.

Introduction and Features
Chapter 2, Configuration List Describes the configuration list of the ZXDU68 W201 system.
Chapter 3, System Structure Describes the system structure, power supply chassis, ZXD3000
and Components (V5.0) or ZXD3000 (V5.5) rectifiers, Centralized Interface Unit (CSU),
and signal interfaces unit.
Chapter 4, Rectifier Describes the ZXD3000 (V5.0) rectifier and ZXD3000(V5.5) rectifier
Specifications specifications, including technical specifications, input features, output
features and the feature of power decrease with high temperature.
Chapter 5, Technical Describes the technical specifications of the ZXDU68 W201 system.
Specifications
Chapter 6, Compliant Describes the ZXDU68 W201 system compliance standards.

Standards
Appendix A, Alarm List Describes the alarm names, default alarm levels and output relays.
Appendix B, Electrical Provides the electrical connection diagram of the ZXDU68 W201
Connection Diagram system.
Conventions
This manual uses the following typographical conventions:

Typeface Meaning
Danger: indicates an imminently hazardous situation. Failure to comply can result

in death or serious injury, equipment damage, or site breakdown.
Warning: indicates a potentially hazardous situation. Failure to comply can result

in serious injury, equipment damage, or interruption of major services.
Caution: indicates a potentially hazardous situation. Failure to comply can result

in moderate injury, equipment damage, or interruption of minor services.
Note: provides additional information about a certain topic.
II

Chapter 1
System Introduction and
Features
Table of Contents
System Introduction....................................................................................................1-1
System Features ........................................................................................................1-1
1.1 System Introduction

The ZXDU68 W201 system is an outdoor DC power system. It provides -53.5 V power for
communication equipment.
l Three-phase five-wire (L1/L2/L3/N/PE) AC input, 127 V/220 V (phase voltage/line
voltage), 50 Hz/60 Hz.
l In full configuration, the system is equipped with four ZXD3000 (V5.0) rectifiers or four
ZXD3000 (V5.5) rectifiers, which form a rated output power of 12 kW (48 V - 57.6 V).
1.2 System Features

Efficient Rectifiers
l Peak efficiency: ≥ 96%
l Efficiency with the rated load: ≥ 95%
Automatically Switching the Rectifiers to the Sleep Mode

The ZXDU68 W201 switches one or more rectifiers to the sleep mode according to the
load power. The power of a rectifier in sleep mode is not larger than 4 W.
A Wide Range of Input Voltage

A wide range of input line voltage (85 V to 295 V) makes the ZXDU68 W201 suitable for
areas with unstable power sources.
Accessible via Web Explorer

The ZXDU68 W201 can be remotely managed through a computer installed with Web
explorer anywhere if Ethernet is available.
1-1

ZXDU68 W201 Product Description
Managing Data in Batches

Users can set the parameters in batches, copy records and upgrade programs via a USB
flash drive.
Professional Monitoring and Management

l The transmission speed is high via CAN bus.
l Users can press the QUY button of a rectifier to query the data of the rectifier or control
it.
Flexible Monitoring Networking

The ZXDU68 W201 provides input & output relays, RJ45 Ethernet interface, and RS232
interface. The ZXDU68 W201 supports multiple monitoring networking modes via Telnet,
HTTP, FTP and SNMP.
1-2

Chapter 2
Configuration List
For the configuration list of the ZXDU68 W201 system, refer to Table 2-1.
Table 2-1 Configuration List of the ZXDU68 W201 System
Component Configuration
Rectifier Model ZXD3000 (V5.0)/ZXD3000 (V5.5)
Quantity 4 sets (when fully configured)
Centralized Model CSU500B

Supervision Unit
Software version V1.12.0
(CSU)
AC distribution unit AC input mode Three-phase five-wire (L1/L2L3//N/PE)
AC input circuit 1×63A/3P MCB

breaker
AC auxiliary output Optional

1×16A/1P MCB and one 10 A three-hole socket
AC SPD Class C
DC distribution unit Battery input circuit l Two battery input branches

breakers l 2×100 A MCBs
Power-off protection LLVD1+BLVD
DC load output Twelve load output branches:

l LLVD1: 6×32 A +2×16 A MCBs
l BLVD: 1×63 A + 1×32 A + 1×16 A + 1×10 A
MCBs
DC SPD One set
Signal Interface Unit - Provides multiple interfaces for supervision and

networking.
Temperature sensor - One set
Battery - Optional
50 Ah lithium iron phosphate battery
Floor-mounted set - Optional
Pole-mounted set - Optional
2-1

2-2

Chapter 3
System Structure and
Components
Table of Contents
Structure Overview.....................................................................................................3-1
Power Supply Chassis ...............................................................................................3-3
ZXD3000 Rectifier ......................................................................................................3-5
Centralized Supervision Unit ......................................................................................3-7
Signal Interface Unit ...................................................................................................3-9
3.1 Structure Overview

3.1.1 External View and Dimensions
For the external view and dimensions of the ZXDU68 W201 system, see Figure 3-1.
Figure 3-1 External View and Dimensions
• Unit: mm
For a description of the dimensions, refer to Table 3-1.

Table 3-1 Cabinet Dimensions
Item Description
Cabinet dimension 1000 mm×600 mm×550 mm (H × W × D)
3-1

Item Description
Reserved equipment space 19 inches in width, 6U in height
Battery space 3U in height
3.1.2 Internal Structure

For the internal structure of the ZXDU68 W201 system, see Figure 3-2.
Figure 3-2 Internal Structure of the ZXDU68 W201 System
1. Door sensor 3. GND busbar 5. Heat exchanger

2. Power supply chassis 4. PE busbar
For a description of the components, refer to Table 3-2.
Table 3-2 Component Description
Component Description
Power supply chassis Provides power output distribution and converts AC to DC. For the
further details, refer to "3.2 Power Supply Chassis".
Heat exchanger For heat dissipation of the cabinet.
GND busbar Connects RTN cables of DC loads and positive cables of battery
packs.
PE busbar Connects the AC input PE cables.
3-2

Chapter 3 System Structure and Components
3.2 Power Supply Chassis

Overview
The power supply chassis converts AC to DC and provides DC output distribution. It is
installed inside the cabinet. For the structure of the power supply chassis, see Figure 3-3.
Figure 3-3 Power Supply Chassis
1. DC distribution unit 3. Centralized Supervision 4. AC distribution unit

2. Signal Interface Unit (SIU) Unit (CSU) 5. Rectifiers
Table 3-3 Power Supply Chassis Component Description
AC distribution unit Provides AC input, AC output and AC output surge protection. For
the further details, refer to Table 3-4.
DC distribution unit Provides battery input, DC output and DC output surge protection.
For the further details, refer to Table 3-5.
Signal Interface Unit Provides multiple interfaces for supervision and networking. For
the further details, refer to "3.5 Signal Interface Unit".
Centralized Supervision Unit Collects the power device operation data and manages the
power device. For the further details, refer to "3.4 Centralized
Supervision Unit".
3-3

Rectifiers Converts AC power to DC power. For the further details, refer to

"3.3 ZXD3000 Rectifier".
AC Distribution Unit
For the structure of AC distribution unit, see Figure 3-4.
Figure 3-4 Structure of AC Distribution Unit
Table 3-4 AC Distribution Unit
Label Component Description
AC Input AC input connection Connects the AC input L1/L2/L3/N/PE cables.

terminals
AC input circuit breaker Controls the connection and disconnection of AC

input power.
AC Output Auxiliary AC output l AC output circuit breaker: Controls the

connection and disconnection of AC output
power.
l Three-hole socket: Provides AC output power.
AC SPD AC surge protection Provides surge protection for the AC input power.
device
DC Distribution Unit
For the structure of DC distribution unit, see Figure 3-5.
Figure 3-5 Structure of DC Distribution Unit
3-4

Table 3-5 DC Distribution Unit
Label Component Description
DC SPD DC surge protection Provides surge protection for a DC circuit.

device
LLVD1 DC output circuit Controls the connection and disconnection of a DC

breakers output circuit.
BLVD
BATT1, BATT2 Battery input circuit Controls the connection and disconnection of a
breakers battery circuit.
LLVD1 RST LLVD1 RST button Used to close the LLVD1 contactor to connect the
LLVD1 DC output branches.
BLVD RST BLVD RST button Used to close the BLVD contactor to connect the
battery branches.
3.3 ZXD3000 Rectifier

Function
The ZXD3000 (V5.0/V5.0R03/V5.5) rectifiers convert AC to DC, power DC loads and
charge the batteries.
External View
For the external view of the ZXD3000 (V5.0/V5.0R03) rectifier, see Figure 3-6.
Figure 3-6 ZXD3000 (V5.0/V5.0R03) Rectifier External View
1. Indicators 2. Fan 3. QUY button
For the external view of the ZXD3000 (V5.5) rectifier, see Figure 3-7.
3-5

Figure 3-7 ZXD3000 (V5.5) Rectifier External View
1. Indicators 2. Fan 3. QUY button
Buttons and Indicators

l Press and hold the QUY (query) button of a rectifier for 5 seconds and then the CSU
displays the rectifier's main information screen.
l The indicators display the operational status of the rectifier. For a description of the
indicators, refer to Table 3-6.
Table 3-6 Rectifier Operational Status
Indicator
Operational Status
Power Run Alarm Fault
Lit Lit - Not lit Operating with Stable

Voltage
Flashing Not lit - Not lit Sleep
Lit Flashing - Not lit Output Current Limit
Lit - Flashing - Communication Failure
Lit - Lit - Alarm
Lit Not lit - Lit Fault
• "-" means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 3-8. For a description of the pin definitions, refer to Table 3-7.
The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 W201 power system.
Figure 3-8 Rectifier Interfaces
3-6

Table 3-7 Pin Definitions of Rectifier Interfaces
Interface Name Pin No. Signal Function

Definition
AC input 1-6 L Connects the AC input phase cable.

interfaces
7 - 12 N Connects the AC input neutral cable.
18 - 20 PE Connects the protection ground.
- 13 - Reserved
Phase detection 14 AA Locates the phase where an operating rectifier is.

interfaces
15 AB
CAN 16 CAN- A rectifier communicates with other devices

communication through the interfaces. For example, a rectifier
17 CAN+
detection transmits data to the CSU, and the CSU issues
interfaces commands to a rectifier.
DC output 21 - 28 OUTPUT+ Provide DC output power.

interfaces
29 - 36 OUTPUT-
Hot-plug pins 37, 38 Hot-plug pin (+) Prevent sparks when a rectifier is installed into
the ZXDU68 W201 system.
39, 40 Hot-plug pin (-)
3.4 Centralized Supervision Unit

Overview
The Centralized Supervision Unit (CSU CSU500A/CSU500B) is the foreground monitoring
unit of the system. It monitors the AC distribution, DC distribution, rectifiers and batteries
of the system.
Functions
l Management
à Supports the battery charging, discharging and test management.
à Supports automatic sleep of the rectifiers and thereby saves energy.

à Supports the export of history records through a USB flash drive.
à Supports data query, parameter setting and system control through the LCD.
l Alarm
When faults occur on the power system, the CSU reports alarms and takes protection
measures.
l Monitoring
3-7

à Collects the operation data of the power system and monitors its operating status
in real time.
à Transmits data to the supervision center (SC), and monitors the power system
remotely in accordance with the orders received from the SC.
l Wireless communication
Supports GPRS network mode, having SMS notice and the E-mail notice function.
l Web functions
After the CSU is connected to the network, you can access the CSU by using IE7 or
a later version.
External View
For the external view of the CSU500A/CSU500B, see Figure 3-9.
Figure 3-9 CSU External View
1. Buttons 3. Indicators 5. USB interface

2. LCD 4. RJ45 Ethernet interface
Interfaces
l USB interface
à Supports USB flash drives but does not support SD card or other portable storage
devices, such as portable hard disks, MP3 or MP4.
à The system format of the USB files is FAT.
l RJ45 Ethernet interface

à The Ethernet interface rate is 10M/100M (adaptive).
à The Ethernet interface supports multiple monitoring networking modes through

Telnet, HTTP, FTP and SNMP.
Indicators
The indicators display the operational status of the CSU and the system. For a description
of indicators, refer to Table 3-8.
3-8

Table 3-8 CSU Operational Status
Indicator
Operational Status
Power Run Alarm
Lit Flashing Not lit Operating Normally
Lit Lit or not lit - Faulty
Lit Flashing Flashing Alarm
Not lit Not lit Not lit No Operating
• "-" means that the status of the indicator is not relevant to the condition.
Buttons
User can query the information and set the parameters through the menu buttons.
For a description of the functions of CSU buttons, refer to Table 3-9.
Table 3-9 Buttons
Buttons Buttons names Function
▲ Up/Direction button l Scrolls pages up.

l Moves to the previous item.
l Increases numerical values.
▼ Down/Direction button l Scrolls pages down.

l Moves to the next item.
l Decreases numerical values.
◄ Left/Direction button Moves the cursor to the left/change page.
► Right/Direction button Moves the cursor to the right/change page.
Ent Confirm button l Displays the lower-level screen.

l Saves modifications.
Esc Return button l Returns to the upper-level screen.

l Cancels modifications.
<▲+Ent> – The user needs to press the ▲ button and the Ent
button at the same time, it displays help information
of the current menu.
3.5 Signal Interface Unit

The Signal Interface Unit (SIU) contains the SIB board. For the structure of SIU, see Figure
3-10.
3-9

Figure 3-10 Signal Interface Unit
1. SIB 3. Cabling hole

2. Interface designation 4. Reserved hole
The SIB provides various supervision interfaces including input and output relay
interfaces, background communication interfaces, and environment detection interfaces.
For the layout of the interfaces on the SIB, see Figure 3-11.
Figure 3-11 Supervision Interfaces on the SIB
For a description of the interfaces on the SIB, refer to Table 3-10.
3-10

Table 3-10 Supervision Interfaces on the SIB
Lable Interface Description
Input Relay Interfaces
X3 In-relay 1, 2 In-relay 1 is used to detect the alarms of the heat exchanger.

The normal status is "Open", the alarm status is "Close", and
the alarm level is "Critical".
The user can customize the alarm for in-relay 2 through the
supervision unit. By default, the alarm name is "In-Relay-2#",
the normal status is "Close", the alarm status is "Open", and
the alarm level is "Mask" (no alarm).
X4 In-relay 3, 4 l If there is a smog sensor, in-relay 3 is used to detect the

alarms of the smog sensor. The alarm name is "Smoke
Alarm", the status is "Close", and the alarm level is
"Critical".
l If there is no smog sensor, the user can customize
the alarm for in-relay 3. By default, the alarm name is
"In-Relay-3#", the status is "Close", and the alarm level
is "Mask" (no alarm).
The user can customize the alarm for in-relay 4 through the
supervision unit. By default, the alarm name is "In-Relay-4#",
the normal status is "Close", the alarm status is "Open", and
the alarm level is "Mask" (no alarm).
Output Relay Interfaces
X14 Out-relay 1, 2 l Output relays 1 to 6 correspond to the alarm codes A1 to

A6 respectively in the CSU software.
X15 Out-relay 3, 4
l Multiple alarms can share one output relay. For a
X16 Out-relay 5, 6
description of the alarms, refer to "Appendix A Alarm List".
X17 Out-relay 7, 8 l Output relay 7: reserved to control the diesel generator.

l Output relay 8: reserved to control the emergency lighting.
X18 CSU fault out-relay Output relay for the CSU fault.
Communication Interfaces
X11 RS232 communication X11 and X13 cannot be used at the same time.
X22 RS232 communication X22 multiplexes X11.
X12 RS485 communication -

(independent)
X13 RS485 communication X11 and X13 cannot be used at the same time.
(multiplex)
Environment Detection Interfaces
X2 Flood alarm To connect a flood sensor.
3-11

Lable Interface Description
X5 Door magnet alarm To connect a magnetic door switch.
X6 Battery 1 temperature To connect the temperature sensor for battery pack 1.
X10 Environment To connect an ambient temperature sensor.

temperature
3-12

Chapter 4
Rectifier Specifications
Table of Contents
ZXD3000 (V5.0) Rectifier Specifications.....................................................................4-1
ZXD3000 (V5.5) Rectifier Specifications.....................................................................4-4
4.1 ZXD3000 (V5.0) Rectifier Specifications

4.1.1 Input Features
Overview
The ZXD3000 (V5.0) rectifier automatically adjusts its operational status according to the
AC input voltage.
The input features include the under-voltage protection, over-voltage protection, and power
limit.
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 ± 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold – the return
difference.
The AC input over-voltage threshold is (295 ± 5) V and the return difference ranges from
5 V to 10 V.
4-1

Power Limit
The rectifier limits its output power according to the input voltage.
See Figure 4-1 for the power limit feature of the rectifier when the following conditions are
met.
l Environment temperature: -25 °C to 55 °C
l Output voltage of the rectifier: 48 V to 59.5 V
Figure 4-1 Power Limit Feature
1. Under-voltage threshold 2. 55% power (110 V) 4. Over-voltage threshold

(85±5 V) 3. Maximum power (176 V) (295±5 V)
For the relationship between the AC input voltage and the output power, refer to Table 4-1.
Table 4-1 Relationship Between AC Input Voltage and Output Power
AC Input Voltage Output Power (Percentage of the Maximum Output Power)
≤ (85 ± 5) V 0
(85 ± 5) V to 110 V Linear power limit

Output power percentage: 40% to 55%
110 V to 176 V Linear power limit

176 V to (295 ± 5) V 100%
> (295 ± 5) V 0
• Maximum output power: 3000 W
4-2

Chapter 4 Rectifier Specifications
4.1.2 Output Features

See Figure 4-2 for the output features of the ZXD3000 (V5.0) rectifier when the following
conditions are met.
l AC input voltage of the rectifier: 176 V to 295 V
l Environment temperature: -25 °C to +55 °C
Figure 4-2 Output Features
As shown in Figure 4-2, the output features of the rectifier can be concluded as follows:
l When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
l When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
l When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 °C to +55 °C and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
4.1.3 Power Decrease With High Temperature

The feature of power decrease with high temperature refers to that the output power of
the ZXD3000 (V5.0) rectifier decreases with the increase of the environment temperature
when the environment temperature reaches the over-temperature threshold.
For the feature of power decrease with high temperature, see Figure 4-3.
4-3

Figure 4-3 Power Decrease With High Temperature
For a description of the feature, refer to Table 4-2.
Table 4-2 Power Decrease With High Temperature
Environment Temperature Output Power (Percentage of the Maximum Power)
-40 °C to +55 °C 100%
+55 °C to 75 °C Linear power limit

The output power decreases with the increase of the temperature
and is not less than 50% when the temperature is 75 °C.
> 75 °C 0% (the rectifier shuts down for protection against over-temperature)
• Maximum output power: 3000 W
4.2 ZXD3000 (V5.5) Rectifier Specifications

4.2.1 Input Properties
Undervoltage Protection
When the AC input voltage is lower than the configured undervoltage protection threshold,
undervoltage protection is enabled. The ZXDU68 W201 rectifier is shut down, there
is no output current, and the alarm indicator is lit. When the voltage increases to the
undervoltage restoration threshold, the ZXDU68 W201 rectifier automatically resumes
operating properly.
The undervoltage protection threshold of the ZXDU68 W201 rectifier is 80 V±5 V, the
hysteresis voltage is 5 V to 12 V, and the undervoltage restoration threshold equals the
undervoltage protection threshold plus the hysteresis voltage.
4-4

Overvoltage Protection
When the AC input voltage is higher than the configured overvoltage protection threshold,
overvoltage protection is enabled. The ZXDU68 W201 rectifier is shut down, there is
no output current, and the alarm indicator is lit. When the voltage decreases to the
overvoltage restoration threshold, the ZXDU68 W201 rectifier automatically resumes
operating properly.
The overvoltage protection threshold of the ZXDU68 W201 rectifier is 300 V±5 V, the
hysteresis voltage is 5 V to 10 V, and the overvoltage restoration threshold equals the
overvoltage protection threshold minus the hysteresis voltage.
Power Limitation Based on the Input Voltage

The ZXDU68 W201 rectifier can limit the output power based on the input voltage.
Figure 4-4 shows power limitation based on the input voltage when the following conditions
are met:
l Environmental temperature: -25 °C–+55 °C.
l Output voltage: 52.5 V–59.5 V. If the output voltage is between 42 V–52.5 V, the
maximum output current should be constant.
Figure 4-4 Power Limitation Based on the Input Voltage
1. Undervoltage protection 2. 55% power (110 V) 4. Overvoltage protection

threshold (80 V±5 V) 3. Maximum power (176 V) threshold (300 V±5 V)
Figure 4-4 shows the relationship between the AC input voltage and the output power of
the ZXDU68 W201 rectifier. For a description of the relationship, refer to Table 4-3.
Table 4-3 Descriptions of the Relationship Between the AC Input Voltage and the
Output Power of the ZXDU68 W201 Rectifier
AC Input Voltage Output Power (Percentage of the Maximum Power)
≤ 80 V±5 V 0%
(80 V±5 V)–110 V 40%–55%
4-5

AC Input Voltage Output Power (Percentage of the Maximum Power)
110 V–176 V 55%–100%
176 V–(300 V±5 V) 100%
> 300 V±5 V 0%
4.2.2 Output Property

Figure 4-5 shows the output property of the ZXDU68 W201 rectifier when the following
conditions are met:
l AC input voltage: 176 V–295 V.
l Environmental temperature: -25 °C–+55 °C.
Figure 4-5 Output Properties of the ZXDU68 W201 Rectifier
Figure 4-5 shows the output property of the ZXDU68 W201 rectifier in the following
conditions:
l Point A corresponds to output voltage 58 V, and the typical output current capacity is
52.5 A.
l Point B corresponds to output voltage 52.5 V, and the typical output current capacity
is 58 A.
l Area C corresponds to output voltage lower than 42 V. In this area, the ZXDU68 W201
rectifier must operate stably and reliably, basic requirements for connecting power
units in parallel must be met, and there is no mandatory requirement for the output
properties.
4-6

l When the output voltage is between 42 V and 52.5 V, the output current is constant.
l When the output voltage is lower than 36 V, the ZXDU68 W201 rectifier restarts for
protection.
When the environmental temperature is between -25 °C and +55 °C, and the input voltage
is between 85 V and 176 V, the ZXDU68 W201 rectifier still has the above output properties.
However, the output power of the ZXDU68 W201 rectifier cannot reach the maximum
value due to input-voltage-based power limitation. Therefore, the maximum power and
maximum output current are affected by the input voltage.
4.2.3 Overtemperature Power Property

When the environmental temperature exceeds the overtemperature threshold, the output
power of the ZXDU68 W201 rectifier decreases with the rise in temperature.
Figure 4-6 shows the overtemperature power property of the ZXDU68 W201 rectifier. For
a description of the property, refer to Table 4-4.
Figure 4-6 Overtemperature Power Property
Table 4-4 Overtemperature Power Property Descriptions
Environmental Output Power (Percentage of the Maximum Power)

Temperature
-40 °C–+55 °C 100%
+55 °C–+75 °C The output power decreases linearly as the temperature rises. When
the environmental temperature reaches 75 °C, the output power is no
lower than 50% of the maximum power.
> 75°C 0% (The ZXDU68 W201 rectifier is shut down for protection due to
overtemperature.)
4-7

4-8

Chapter 5
Technical Specifications
The ZXDU68 W201 system satisfies the following technical specifications.
l For a description of the environment specifications, refer to Table 5-1.
l For a description of the system specifications, refer to Table 5-2.
l For a description of the AC electrical specifications, refer to Table 5-3.
l For a description of the DC electrical specifications, refer to Table 5-4.
l For a description of the supervision interfaces specifications, refer to Table 5-5.
l For a description of the structure specifications, refer to Table 5-6.
Table 5-1 Environment Specifications
Item Specification
Operational temperature -25 °C to +55 °C
Storage temperature -40 °C to +80 °C
Relative humidity 10% to 95% (non-condensing)
Altitude l 0 to 2000 m: 100% output power.

l 2000 m to 3000 m: The power derating percentage is 1% for each
100 m increase in altitude above 2000 m.
Other requirements l No conductive dusts or corrosive gases.

l No explosion hazard, no shake or jolt.
l The cabinet should be stable and erect.
l No strong Electromagnetic Interference (EMI).
Table 5-2 System Specifications
Item Description
Rated output power 12 kW (–48 V to –57.6 V)

In full configuration of four rectifiers
Rectifier power limit -40 °C to 55 °C Output power percentage: 100%

controlled by environment
55 °C to 75 °C Linear power limit
temperature
The output power decreases with the increase
of the temperature and is not less than 50%
when the temperature is 75 °C.
> 75 °C Output power: 0
5-1

Item Description
Rectifier power limit ≤ (85 ± 5) V Output power: 0

controlled by AC input
(85 ± 5) V to 110 V Linear power limit
voltage
110 V to 176 V Linear power limit

176 V to (295 ± 5) V Output power percentage: 100%
> (295 ± 5) V Output power: 0
System efficiency l Peak efficiency: ≥ 95.5%

l Efficiency with the rated load: ≥ 94.5%
Equipment noise ≤ 65 dB(A)
Mean Time Between Failures MTBF≥3.2×105 h
Design service time 10 years to 15 years
Table 5-3 AC Electrical Specifications
Item Description
AC input features AC input mode Three-phase five-wire (L1/L2/L3/N/PE)
AC input voltage l Rated input voltage: 127 V/220 V (phase

voltage/line voltage)
l Line voltage range: 85 V to 295 V
AC input frequency l Rated frequency: 50 Hz/60 Hz

l Frequency range: 45 Hz to 66 Hz
AC input power factor ≥ 0.998 (with rated load)
AC SPD Class C
Maximum discharge current: Imax = 40 kA (8/20
μs)
AC power distribution AC input Single, 1×63 A/3P MCB.
AC auxiliary output 1×16 A/1P MCB and one 10 A three-hole socket
Protection functions AC over-voltage When the input phase voltage is higher than
protection the over-voltage threshold, the system takes a
protection action against over-voltage.
AC under-voltage When the input phase voltage is lower than the

protection under-voltage threshold, the system takes a
protection action against under-voltage.
Input over-current The AC input circuit breaker provides the

protection over-current protection function.
5-2

Chapter 5 Technical Specifications
Table 5-4 DC Electrical Specifications
Item Description
DC output features DC output voltage l Rated output voltage: -53.5 V

l Range: -42 V to -58 V (The DC output
voltage can be adjusted through the CSU.)
DC SPD Maximum discharge current: Imax = 15 kA (8/20

μs)
DC voltage drop ≤ 0.5 V

inside the cabinet
Regulated voltage ≤ 0.5%

precision
Weighted noise volt- ≤ 2 mV

age
Peak-peak noise volt- ≤ 200 mV (20 MHz bandwidth)

age
DC power distribution Battery input circuit l Two battery input branches

breaker l 2×100 A MCBs
DC load output circuit Twelve load output branches:

breaker l LLVD1: 6×32 A +2×16 A MCBs
l BLVD: 1×63 A + 1×32 A + 1×16 A + 1×10
A MCBs
Protection functions Battery under-voltage LLVD1 + BLVD

protection l When the battery voltage is lower than the
LLVD1 threshold, the system disconnects
the LLVD1 loads.
l When the battery voltage is lower than the
BLVD threshold, the system disconnects
the batteries.
DC over-voltage When the DC output voltage is higher than

protection the over-voltage threshold, the system takes
protective action against over-voltage.
DC under-voltage When the DC output voltage is lower than the

protection under-voltage threshold, the system takes
protective action against under-voltage.
5-3

Table 5-5 Supervision Interfaces Specifications
Interface Description
Communication interface l One RJ45 Ethernet interface, 10 M/100 M adaptive.

l One RS232 communication interface.
The baud rate can be set to 1200 bps, 2400 bps, 9600 bps, 19200
bps, 38400 bps, 57600 bps and 115200 bps.
USB interface One USB interface on the CSU.
In-relay interface Four in-relay interfaces:

l In-relay 1 is used to detect the alarms of the heat exchanger.
l In-relay 2, 3, 4 support customization.
Out-relay interface Nine out-relay interfaces:

l Six for alarm customizing. (A1 to A6)
l One for the CSU fault.
l One for generator control.
l One for emergency lighting control.
Environment detection l Four for battery temperature detection.

interface l One for environment temperature detection.
l One for door status detection.
l One for flooding detection.
Table 5-6 Structure Specifications
Item Description
Cabinet dimensions 1000 mm × 600 mm × 550 mm (H × W × D)
Protection degree IP55
Temperature control mode 600 W heat exchanger
Cabling mode Bottom cabling
Installation mode Floor-mounted or pole-mounted
Maintenance mode Cable connection and system maintenance in the front
5-4

Chapter 6
Compliant Standards
EMC Standards
The ZXDU68 W201 system complies with the following Electromagnetic Compatibility
(EMC) standards:
l EN55022
l IEC61000-3-3; IEC61000-3-2; IEC61000-4-2; IEC61000-4-3; IEC61000-4-4;
IEC61000-4-6; IEC61000-4-8; and IEC61000-4-11
Safety Standards
The ZXDU68 W201 system is in compliance with the IEC/UL/EN 60950 safety standards.
Other Standards
The ZXDU68 W201 system is also in compliance with the following standards:
l The Restriction of Hazardous Substances (RoHS) directive (2002/95/EC) of the
European Union.
l This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference. (2)
This device must accept any interference received, including interference that may
cause undesired operations.
6-1

6-2

Appendix A
Alarm List
Table A-1 lists the alarms that can be detected by the CSU500B (SV1.12.0) supervision
unit, and describes their default alarm levels and output relays.
l A1 - A14 refer to 6 output relays for the alarms.
l Multiple alarms can share one output relay. Each alarm cannot correspond to multiple
output relays but one output relay only. "None" means that no output relay is assigned
to an alarm. When an alarm is reported, it indicates that problems occur on the
corresponding output relay.
l The output relay of an alarm will not take effect when its alarm level is set to "Mask".
Table A-1 Alarm List
S.N. Alarm Name Alarm Output Alarm Description

Level Relay
Battery and System Alarms
1 Common Alarm Mask A1 The CSU detects that an alarm occurs.
2 Input Rly.Alm. Mask None Alarm occurs from input relay.
3 Batt.Test Fail Mask A2 Battery test fails.
4 LLVD1 Alarm Critical A2 The system disconnects the LLVD1 loads.
5 LLVD2 Alarm Critical A2 The system disconnects the LLVD2 loads.
6 Batt.Det.Abr. Critical A2 The battery voltage is lower than Test Stop

Volt. in the process of the battery test.
7 BLVD Alarm Critical A2 The system disconnects the battery, and

also disconnects the BLVD loads at the
same time.
8 LLTD Alarm Critical A2 When the environment temperature is

lower than LLTD Env.Temp., the system
disconnects the LLVD1 and LLVD2 loads.
9 BLTD Alarm Critical A6 When the battery temperature is lower than

BLTD Temp., the system disconnects all the
battery input branches.
10 BHTD Alarm Critical A2 When the battery temperature is higher than

BHTD Temp., the system disconnects the
batteries.
A-1


Level Relay
11 All Alarm Blocked Critical A2 The system does not display any other
real-time alarms. This can be set through
Alm.Ctrl.
12 Batt.Equal Mask A2 The system charges the batteries in boost

(equalization) charge mode.
13 BMU Comm.Fail Major A2 The Battery Monitoring Unit (BMU) fails to

communicate with the CSU.
15 Battery Testing Mask A2 The battery test is in process.
16 Sys.OverLoad Alm. Critical A6 The load capacity exceeds the load

capability of the system.
17 Multi-SMR Alm Major None Two or more Switching Mode Rectifiers

(SMRs) are faulty or fail to communicate
with the CSU.
18 IOB Comm.Fail Major A2 The IO board fails to communicate with the

CSU.
AC Alarms
19 AC Power Off Major A3 The mains power fails and there is no

standby AC input.
20 AC Volt.High Major A3 The detected AC input voltage is higher

than AC Volt.H.Thre.
21 AC Volt.Low Major A3 The detected AC input voltage is lower than

AC Volt.L.Thre.
22 AC Phase Lack Major A3 The AC input lacks one phase or two.
23 AC Curr.High Major A3 The AC input current is higher than AC

Curr.H.Thre.
24 AC Volt.Imbala. Major A3 The difference between AC input voltages is

greater than AC Volt.Imbala.
25 AC Out.SW Off Major A3 The auxiliary AC output circuit breaker trips.
26 AC In.Switch Off Major A3 The main AC input circuit breaker trips.
27 AC SPD Abr. Major A3 The AC Surge Protection Device (SPD) is

damaged or not installed.
28 ACEM Comm. Brk. Major A2 The AC energy meter fails to communicate

with the CSU.
Rectifier Alarms
29 SMR Fan Fault Major A4 The rectifier fan is faulty.
A-2

Appendix A Alarm List

Level Relay
30 SMR Ra.T.H.O. Major A4 The temperature of the PFC heat radiator

is higher than the maximum radiator
temperature (110 °C).
31 SMR In.V.H.O. Major A4 The AC input voltage of the rectifier is higher

than the maximum input voltage.
32 SMR In.V.L.O. Major A4 The AC input voltage of the rectifier is lower

than the minimum input voltage.
33 SMR Out.V.H.O. Major A4 The output voltage of the rectifier is higher

than the maximum output voltage.
34 SMR Out.C.H. Major A4 The output current of the rectifier is higher

than the maximum output current (68 A).
35 SMR PFC Fault Major A4 The PFC is faulty.
36 SMR Inter.T.H. Major A4 The temperature at the air inlet of the

rectifier is higher than the maximum internal
temperature (70 °C).
37 SMR Out.Fuse Major A4 The output fuse of the rectifier blows.
38 SMR Curr.Share Major A4 When multiple rectifiers are working in

parallel, the output current difference
between these rectifiers is greater than the
threshold (8 A).
39 SMR Input Off Major A4 The power input of the rectifier is interrupted.
40 PFC Out.V.H. Major A4 The output voltage of PFC is higher than the
threshold (450 V).
41 PFC Out.V.L. Major A4 The output voltage of PFC is lower than the
threshold (345 V).
42 SMREEPROM Major A4 Errors occur when the rectifier reads and

writes the EEPROM.
43 SMR In.Comm F. Major A4 The communication inside the rectifier fails.
44 SMR Primy.C.H. Major A4 The primary current of the transformer is

higher than the threshold (28 A).
45 PFC Input C.H. Major A4 The PFC input current is higher than the
threshold.
46 SMR Start Abr. Major A4 The starting time of the rectifier exceeds 5
minutes.
47 SMR In.Fuse Major A4 The input fuse of the rectifier blows.
A-3


Level Relay
48 SMR Comm.Fail Major A4 The communication between the rectifier

and the CSU is interrupted because the
rectifier is removed or there is some
communication exception.
49 SMR In.Freq. Major A4 The input frequency of the rectifier is too

high (higher than 73 Hz) or too low (lower
than 40 Hz).
50 SMR Out.V.L. Major A4 The output voltage of the rectifier is lower

than the threshold (36 V).
51 SMR Out O.P. Major A4 Rectifier output overload.
52 SMR SN Clash Major A4 Rectifier SN conflict.
53 SMR Pro. Err Major A4 Wrong rectifier protocol.
54 SMR No Match Major A4 Rectifier model not matched.
55 SMR Ext. O.T. Major A4 Overheat outside the rectifier.
56 Start R.T.H. Major A4 The temperature of the soft-start current

limit resistant too high.
DC Alarms
57 DC Volt.High Major A5 The DC output voltage is higher than DC

Volt.High Thre.
58 DC Volt.Low Major A5 The DC output voltage is lower than DC

Volt.Low Thre.
59 DC SPD Abr. Major A5 The DC SPD is faulty.
60 Batt.Volt.Low Major A5 The voltage of a battery pack is lower than

Batt.Volt.L.Thre.
61 Batt.Curr.Abr. Minor A5 The rate of the detected battery current to

the highest detectable current is greater
than Batt.Curr.Abn.Rate.
62 Batt.Temp.High Major A5 The battery temperature is higher than

Batt.Temp.H.Thre.
63 Batt.Temp.Low Major A5 The battery temperature is lower than

Batt.Temp.L.Thre.
64 Batt.Loop Brk. Critical A5 The battery loop is disconnected.
65 Batt.Dischg. Minor A5 The battery discharging current is higher

than Batt.Dischg Thre.
A-4

Appendix A Alarm List

Level Relay
66 Batt.T.Invalid Warning A5 The system is configured with batteries,

but the battery temperature detection is
ineffective. The battery temperature sensor
is not installed or the battery temperature is
out of the detection range.
67 LLVD1 Extend Brk. Major A5 With Load Distr.Mode set to Discon., the
extended LLVD1 circuit breaker trips or the
extended LLVD1 fuse blows.
68 LLVD1 Loop Brk. Major A5 With Load Distr.Mode set to Discon., the
LLVD1 circuit breaker trips or the LLVD1
fuse blows.
69 LLVD2 Extend Brk. Major A5 With Load Distr.Mode set to Discon., the
extended LLVD2 circuit breaker trips or the
extended LLVD2 fuse blows.
70 BLVD Extend Brk. Major A5 With Load Distr.Mode set to Discon., the
extended BLVD circuit breaker trips or the
extended BLVD fuse blows.
71 BLVD Loop Brk. Major A5 With Load Distr.Mode set to Discon., the
BLVD circuit breaker trips or the BLVD fuse
blows.
72 Cell Reverse Major No One or more 2 V batteries are reversely

connected.
73 Block Reverse Major No One or more 12 V batteries are reversely

connected.
74 Cell Poor Major No The voltage of one or more 2 V batteries is

lower than Cell Volt.Diff.
75 Block Poor Major No The voltage of one or more 12 V batteries is

lower than Block Volt.Diff.
76 DC.Loop.Brk. Critical No With Load Distr.Mode set to No Discon.,

the DC output circuit breaker trips or the DC
output fuse blows.
77 Load Ext.Brk. Major A5 With Load Distr.Mode set to No Discon.,

the extended DC output circuit breaker trips
or the extended DC output fuse blows.
Environment Alarms
78 Env.Temp.High Minor A6 The environment temperature is higher than

Env.Temp.H.Thre.
A-5


Level Relay
79 Env.Temp.Low Minor A6 The environment temperature is lower than

Env.Temp.L.Thre.
80 Env.Hum.High Minor A6 The environment humidity is higher than

Env.Hum.H.Thre.
81 Env.Hum.Low Minor A6 The environment humidity is lower than

Env.Hum.L.Thre.
82 Door Alarm Minor A6 The door with the door status switch is
opened.
83 Access Ctrl.Alm. Mask A6 The sensor detects the intrusion of

something.
84 Smog Alarm Major A6 The sensor detects smog.
85 Flood Alarm Major A6 The sensor detects flood.
86 Glass Brk.Alm. Minor A6 The sensor detects broken glasses.
87 Env.Temp.Invalid Mask A6 The environment temperature sensor is

88 Env.Hum.Invalid Mask A6 The environment humidity sensor is

A-6

Appendix B
Electrical Connection
Diagram
For the operating principle diagram of the ZXDU68 W201 system, see Figure B-1.
Figure B-1 Operating Principle Diagram of the ZXDU68 W201
The system components are described as follows.

l AC distribution unit: Connects AC input to the system and distributes AC power.
l Rectifiers: Convert AC to DC.
l DC distribution unit: Provides DC output to the loads and connects the batteries to
the system.
l CSU: Controls and manages the system.
l Batteries: Provide standby DC power to the loads when the mains is failure.
For the detailed electrical connection diagrams of the ZXDU68 W201 system, see Figure
B-2.
B-1

Figure B-2 Electrical Connection Diagram of the ZXDU68 W201 B-2
Glossary
AC
- Alternating Current
BHTD
- Battery High Temperature Disconnect
BLTD
- Battery Low Temperature Disconnect
BLVD
- Battery Low Voltage Disconnect
BMU
- Battery Monitoring Unit
CAN
- Controller Area Network
CSU
- Centralized Supervision Unit
DC
- Direct Current
EEPROM
- Electrically Erasable Programmable Read-Only Memory
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference
FTP
- File Transfer Protocol
GND
- Ground
GPRS
- General Packet Radio Service
HTTP
- Hypertext Transfer Protocol
IE
- Internet Explorer
LCD
- Liquid Crystal Display

LLTD
- Load Low Temperature Disconnect
LLVD
- Load Low Voltage Disconnect
MCB
- Miniature Circuit Breaker
MTBF
- Mean Time Between Failures
PE
- Protective Earth
PFC
- Power Factor Correction
RoHS
- Restriction of Hazardous Substances
SC
- Supervision Center
SIU
- Signal Interface Unit
SMR
- Switching Mode Rectifier
SNMP
- Simple Network Management Protocol
SPD
- Surge Protection Device
USB
- Universal Serial Bus
II

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ZXDU68 W201

Product Version: V5.0

Revision No. Revision Date Revision Reason

R1.0 2015-09-10 First edition

Serial Number: SJ-20150930111933-001

Publishing Date: 2015-09-10 (R1.0)

SJ-20150930111933-001|2015-09-10 (R1.0) ZTE Proprietary and Confidential

Chapter 2 Configuration List ..................................................................... 2-1

Chapter 4 Rectifier Specifications ............................................................ 4-1

Chapter 5 Technical Specifications .......................................................... 5-1

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SJ-20150930111933-001|2015-09-10 (R1.0) ZTE Proprietary and Confidential

What Is in This Manual

Chapter 1, System Describes the system overview and features.

Chapter 6, Compliant Describes the ZXDU68 W201 system compliance standards.

SJ-20150930111933-001|2015-09-10 (R1.0) ZTE Proprietary and Confidential

Danger: indicates an imminently hazardous situation. Failure to comply can result

Warning: indicates a potentially hazardous situation. Failure to comply can result

Caution: indicates a potentially hazardous situation. Failure to comply can result

Note: provides additional information about a certain topic.

SJ-20150930111933-001|2015-09-10 (R1.0) ZTE Proprietary and Confidential

1.1 System Introduction

1.2 System Features

Automatically Switching the Rectifiers to the Sleep Mode

A Wide Range of Input Voltage

Accessible via Web Explorer

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Managing Data in Batches

Professional Monitoring and Management

Flexible Monitoring Networking

SJ-20150930111933-001|2015-09-10 (R1.0) ZTE Proprietary and Confidential

Table 2-1 Configuration List of the ZXDU68 W201 System

Rectifier Model ZXD3000 (V5.0)/ZXD3000 (V5.5)

Quantity 4 sets (when fully configured)

Centralized Model CSU500B

AC distribution unit AC input mode Three-phase five-wire (L1/L2L3//N/PE)

AC input circuit 1×63A/3P MCB

AC auxiliary output Optional

DC distribution unit Battery input circuit l Two battery input branches

Power-off protection LLVD1+BLVD

DC load output Twelve load output branches:

DC SPD One set

Signal Interface Unit - Provides multiple interfaces for supervision and

Temperature sensor - One set

Floor-mounted set - Optional

Pole-mounted set - Optional

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3.1 Structure Overview

Figure 3-1 External View and Dimensions

For a description of the dimensions, refer to Table 3-1.

Cabinet dimension 1000 mm×600 mm×550 mm (H × W × D)

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Reserved equipment space 19 inches in width, 6U in height

Battery space 3U in height

3.1.2 Internal Structure

Figure 3-2 Internal Structure of the ZXDU68 W201 System

1. Door sensor 3. GND busbar 5. Heat exchanger

For a description of the components, refer to Table 3-2.

Table 3-2 Component Description

Heat exchanger For heat dissipation of the cabinet.

PE busbar Connects the AC input PE cables.

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ZXDU68 W201 (V5.0) DC Power System Product Description (HEX DC3&BB2) - 2...

ZXDU68 W201 (V5.0) DC Power System Product Description (HEX DC3&BB2) - 2...