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Published for the Basler Electric Power Systems Group EX-WDR2000FE • March, 2015

DECS-2100: The solution for WDR-2000 Obsolescence


Introduction
In 1993 Westinghouse introduced its first digital voltage
regulator, the WDR-2000. In 1994 EATON/Cutler-Hammer
acquired the Westinghouse static excitation and voltage regu-
lator product line which included the WDR-2000 (Fig. 1).
Production of the WDR-2000 continued until 2001 and dur-
ing this time, more than 150 WDR-2000-based systems were
commissioned throughout the world. In the early 2000’s,
EATON/Cutler-Hammer released the ECS2100 Excitation
Control System and, soon after, the ECS/RW retrofit voltage
regulator. The ECS/RW was designed as a retrofit for the
WDR-2000 voltage regulator and used the same technology
as the ECS2100. In 2006 Basler Electric acquired the Figure 2: WDR-2000 voltage regulator (top) and DECS-RW (bottom)
EATON/Cutler-Hammer static excitation and voltage regula-
tor product line. Basler Electric combined the technology of DECS-2100 Digital Excitation Control System
the ECS2100 with the already successful DECS-400 Digital The entire WDR-2000 system can be upgraded to the
Excitation Control System and released the DECS-2100 DECS-2100 Digital Excitation Control System. This solution
Digital Excitation Control System in 2011. allows for changes to the bridge configuration and cubicle
size. See Product Bulletin ECBBULL.

DECS-2100 Front-End Retrofit


In a DECS-2100 front-end retrofit, all existing control
equipment is removed and replaced with updated technol-
ogy. A DECS-2100 front-end retrofit replaces the WDR-2000
voltage regulator, all logic control modules, and even the
current pulse transformers.
The new retrofit system contains four (4) pan chassis as-
semblies that will be installed in the existing WDR cabinet.
The first pan chassis
contains the main
Figure 1: WDR-2000, showing voltage regulator
controller, ECM-2.
and logic control modules
Two (2) ECM-2
Solutions for WDR-2000 Obsolescence controllers pro-
As technology continues to move forward, the older com- vide full control
ponents found in WDR-2000 systems are becoming obsolete, redundancy. Also
making it increasingly difficult to obtain repairs and spare included on this
parts. However, Basler Electric offers solutions to this prob- chassis are interpos-
lem. ing relays, an eight
(8) channel Ethernet
DECS/RW Retrofit Voltage Regulator port, USB hub, two
The WDR-2000 voltage regulator can be upgraded to the (2) PT cards, and
DECS/RW Retrofit Voltage Regulator (Fig. 2). The DECS/ one (1) CT card
RW is a feature-rich voltage regulator which uses the ECM-2 (Fig. 3).
Excitation Control Module found in the DECS-2100 Digital
Excitation Control System. See Application Note
EX-WDR2000 for a complete description of this solution. Figure 3: Control panel 1

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The second panel contains the I/O (input/output) The fourth panel includes all of the bridge control moules
modules. The standard upgrade kit has three (3) digital I/O that perform the firing function. The number of bridge
modules and one (1) analog input/output module. Each control modules depends on how many SCR power drawers
ECM-2 controller has its own set of digital and analog I/O are included in the system. Each SCR power drawer requires
boards (Fig. 4). a bridge control module (Fig. 6).

Figure 4: Control panel 2 Figure 6: Control panel 4

The third panel consists of the AC and DC transducers, The DECS-2100 front-end retrofit is also supplied with
along with associated power supplies and control transform- an IDP-1200 Interactive Display Panel (Fig. 7). The IDP-1200
ers. This chassis also contains an integrated ground detector has a high-resolution, 12.1 inch (30.7 cm) color touchscreen
relay for rotor field protection (Fig. 5). which provides control, metering, alarm, and graphical
screens. This gives the IDP-1200 more flexibility and features
than the annunciation panel on WDR-2000 systems.

Figure 7: IDP-1200

Figure 5: Control panel 3

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A DECS-2100 front-end retrofit will greatly extend the life o Field overtemperature
of a WDR-2000 system. Features and functions provided in a o Loss of excitation
DECS-2100 front-end retrofit include: o Loss of voltage sensing
• Voltage regulation accuracy of ±0.1% o Overcurrent
• Control modes with auto-tracking o Overexcitation
o Automatic Voltage Regulation (AVR) o PPT fuse failure
o Manual (field current and voltage) o Thyristor conduction monitor
o Var o Volts/hertz
o Power Factor o Watchdog
• High-side voltage regulation mode o Exciter/main field ground protection
• Dual channel options • Limiters
• Integrated power system stabilizer (PSS Type 2A/2B) o Maximum field current
• IDP-1200 Interactive Display Panel for local and/or o Minimum field current
remote monitoring and control o Overexcitation
• Real-time monitoring of up to six parameters o Underexcitation
• Sequence of events recording o Stator current
• Oscillography o Temperature compensation
• System simulation mode o Volts/hertz
o Time responses • Dual PID settings group
o Frequency responses
• Automatic synchronizing As this application note has shown, Basler Electric offers
• Auto-tuning cost-effective upgrade solutions for aging WDR-2000 systems.
• Programmable input/output terminations A DECS-2100 front-end retrofit is a viable solution when:
• IRIG-B time synchronization • Available space won’t accommodate the equipment of an
• Communication entirely-new system.
o Multi-port Ethernet • The WDR-2000 logic modules are obsolete but the power
o USB bridges are still intact.
o Fiber optics for bridge firing • Funds aren’t available for a full system upgrade.
o RS-485 For More Information
• Protection For information on Basler’s complete range of exciter
o Field overvoltage solutions, visit www.basler.com to access product documen-
o Generator overvoltage and undervoltage tation, Application Notes, and technical papers. To discuss
o Bridge overtemperature your application, consult Basler at (618) 654-2341.
o Field Flashing

NOTE
Basler Electric attempts to make settings and configuration updates as easy as possible for the user. However, product enhancements, updates,
and feature additions may create differences between devices. It is recommended that all settings are reviewed and system performance is verified.
It is not the intention of this document to identify all changes or differences between devices. For more information, please refer to the appropriate
instruction manual. If there are questions or concerns, contact our Technical Sales Support staff for assistance.

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EX-WDR2000FE (03/15)

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