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This paper was prepared for presentation at the SPE International Conference & Exhibition on Formation Damage Control held in Lafayette, Louisiana, USA, 24 –26
February 2016.
This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents
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Abstract
This paper summarizes a wide variety of sandstone acid stimulation case histories, highlighting different
aspects, such as mechanical conditions and operational practices. These include injection sequence
changes, injectivity factor calculations, treatment volumes, quality control during pumping, pressure
response, and the influence of each on treatment performance.
To date, more than 100 sandstone acidizing treatments have been performed in several Colombian oil
fields, targeting the Villeta and Caballos formations in the Putumayo basin. Fines migration has been the
main damage mechanism treated with this type of chemical stimulation. Three main steps were performed
when sandstone acidizing treatments were conducted: preflush, primary treatment, and post-flush. A
fines-control retarded hydrofluoric (HF) acid system was selected as the primary acid system. This
retarded system removes deep damage caused by fines and swelling clays and helps prevent fines
migration.
Challenges, results, lessons learned, and new opportunities from the understanding of theoretical
aspects, acid-removable skin analysis, and integration of coreflooding tests with computer simulations as
well as post-treatment results showing several-fold increases in oil productivity are presented in this paper.
Treatments developed in reservoirs with a temperature of 180°F, as well as use of scale inhibitors and
treatments assisted with relative permeability modifiers (RPMs) to control water production, are dis-
cussed. Also, results of testing with a biodegradable chelating agent that could provide an alternative
treatment for some scenarios are presented. The aminopolycarboxylic acid (as described by Reyes et al.
2013) used is soluble in a low-pH aqueous medium and is compatible with HF acid.
The step-by-step procedures identify the parameters that have the most influence on treatment
performance and provided outstanding results. The resulting lessons learned can be applied for future
applications in many more candidate wells with similar conditions.
2 SPE-178996-MS
Introduction
Sandstone acidizing technology has improved significantly as a result of field analysis, fundamental
research, and applied research; however, it is still considered to be the most complicated well stimulation
method, from a chemical point of view, because it involves complex chemical reactions. Studies and
analyses have revealed a complex reaction process based on acid concentration, temperature, and the
target formation mineralogy. As such, it is important for engineers to know and understand each variable
involved in the process to perform a successful acidizing treatment.
This paper focuses on an acidizing stimulation campaign from 2011 to the present in two fields, whose
primary targets are reservoirs in the Caballos and Villeta formations in the Putumayo basin. The Putumayo
basin is located in southern Colombia, and it is the northern continuation of the Oriente basin (Ecuador)
and Marañon basin (Peru) to the south. The Putumayo basin shows a stratigraphic sequence containing
early Cretaceous (marine) to Miocene-Pliocene sediments (fluvial). Fig. 1 illustrates the location of the
Putumayo basin, and Table 1 summarizes the basic reservoir parameters of the T sand of the Villeta and
Caballos formations in one of these fields.
Mineralogy
To perform a successful acidizing treatment, engineers should know the composition of the formation at
the treatment point. The dominant mineral component and temperature of the target formation will
SPE-178996-MS 3
determine the most effective preflush, HF/hydrochloric (HCl) acid treatment blend, and post-flush/
treatment volume. The presence of potassium feldspars, sodium feldspars, illite, and zeolites is a primary
concern because these compounds can form or contribute to forming significant matrix-blocking precip-
itates, such as sodium or potassium fluorosilicates and aluminum fluorides, during HF/HCl acid treat-
ments. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses were performed on the
T sand and Caballos formation samples to determine mineralogical composition and distribution. The
samples were examined to estimate grain size, the framework grain suite, authigenic minerals, and pore
space properties. Results of these analyses are as follows.
T Sand Villeta Formation
The T sand samples examined are fineto medium-grained sandstones. They are composed primarily of
quartz grains cemented primarily with quartz overgrowths and authigenic clays. Rare to minor cements
include solid hydrocarbon, pyrite, and dolomite. XRD analyses show that all of the sandstone samples are
composed primarily of quartz (average ⫽ 89.4%) and clay minerals (average ⫽ 8.6%).
Feldspars are absent from all but one sample (0.2% plagioclase; 4,886.6 ft). Given that virtually all of
the framework grains are quartz, with possibly minor argillaceous grains, the sandstone is classified as
quartzarenites. Clay mineral content averages 8.6%, with kaolinite being the most abundant. SEM
photographs show authigenic kaolinite filling intergranular areas and possibly replacing grains. Quartz
overgrowths have grown around kaolinite platelets (Fig. 2); this indicates that kaolinite formed before the
overgrowths. Most of the macropores are primary intergranular. Intercrystal micropores are associated
with authigenic kaolinite. Average porosity for the examined samples is 14.9% (range ⫽ 13.7 to 17.8%),
average Klinkenberg permeability is 748 md (range ⫽ 97.5 to 1550 md), and average grain density is 2.66
g/cc (range ⫽ 2.65 to 2.66 g/cc).
Caballos Formation
Samples in this formation are all sandstones. Estimated average grain size ranges from very fine sand to
medium sand, with most of the samples in the fineto medium-sand range. The framework grain suite is
dominated by quartz. The grains are cemented primarily by quartz overgrowths and authigenic clays. Less
common cements include analcime, siderite, dolomite, solid hydrocarbon, and pyrite. XRD determined
4 SPE-178996-MS
that all of the samples are composed primarily of quartz (average ⫽ 86.2%) and clay minerals (average
⫽ 7.8%). Feldspars are rare to absent from these sandstones, with potassium-feldspar and plagioclase
averaging less than 1%. This confirms the SEM observation that virtually all of the framework grains are
quartz, with possibly minor argillaceous grains, and the sandstones should be classified as quartzarenites.
Clay mineral content averages 7.8%, with illite and mixed-layer illite/smectite more common than
kaolinite (Fig. 3). SEM photos show that these clays are authigenic. They coat grains, fill intergranular
areas, and have replaced grains. Quartz overgrowths have grown around kaolinite platelets and analcime;
this indicates that kaolinite and analcime formed before the overgrowths. In most of the samples, quartz
overgrowths have grown around illitic clay; this indicates that the illitic clay formed before the
overgrowths. However, there are rare examples of illitic clay growing on quartz overgrowths; this
indicates that there is some illitic clay formation after quartz overgrowth precipitation.
low-flow-rate permeability. The flow direction was reversed at the end of the test and permeability was
redetermined to investigate possible fines migration. Graphical reports of the critical velocity tests are
provided in Figs. 4 and 5. Reports showed that the fines present appear to be mobile or negatively
affecting the permeability of the sample.
Figure 5—Interstitial velocity vs. Delta K. Note: Delta K is the difference between initial permeability and the resulting permeabilities
after increases in interstitial velocity
6 SPE-178996-MS
Tables 2 and 3 show skin values provided by PTA in Well 1 and Well 2, having a total skin prejob
value of 32 and 60, respectively. These wells were selected as well candidates because they showed to
have potential for improved productivity based on general information about the (undamaged) reservoir
quality, such as permeability, thickness, porosity, saturation, etc.
31-Oct-11 PBU 315 0.2 314 1 1,907 1,014 0.353 47 30.2 25.2
23-Jan-12 PBU 188 0.2 188 0 1,752 725 0.183 59 36.0 22.2
14-Jun-12 PBU 370 0.6 368 2 1,675 575 0.336 66 32.0 18.3
22-Dec-11 PBU 189 0.4 188 1 1,845 401 0.131 78 32.7 18.4
18-Jan-12 PBU 143 0.2 143 0.3 1,849 397 0.098 79 50.8 18.5
15-Jun-12 PBU 70 1.0 69 0.7 1,808 641 0.060 65 60.0 10.4
Fluid Selection
Once it has been determined that acid-removable formation damage is present and that treatment is
mechanically feasible, the appropriate fluids, volume, and concentrations are selected. To determine the
correct HF acid fluid for avoiding secondary precipitations, considerations for the choice of preflushes to
condition the formation proved to be essential. The proper choice of preflush was based on the acid
stability of the clays, carbonate removal, and the avoidance of deep clay swelling (Gdanski 1997).
For this stage, the software has two applications—an acid expert and a geochemical simulator. The acid
expert, based on mineralogy, reservoir parameters, and type of damage inputs, provides acid formulation
8 SPE-178996-MS
recommendations for a matrix acidizing treatment. The geochemical simulator confirms that there are no
issues with the formation of precipitates during the progression of the secondary reaction.
Fig. 7 shows that the recommended treatment consisted of the following stages: organic preflush, brine
conditioner, acid preflush, retarded HF (RHF) acid, and a fines stabilizer system. Kaolinite migration can
be controlled by using clay stabilizers in the post-flush after HF acid stimulation (McLeod 1984).
RHF acid is an acid system that has proven to be successful. Conventional matrix acidizing with HF
acid is only effective for removing shallow clay damage 1 or 2 in. from the wellbore. RHF acid is a
retarded HF acid system designed for treating sandstone formations that have been damaged from the
migration and/or swelling of silica, feldspars, and clays up to 2 to 6 in. from the wellbore. Formations with
significant kaolinite and/or illite are particularly sensitive to this type of damage. The fluoride content of
RHF acid is equivalent to the fluoride content of 1.5% HF acid, but its effective dissolving power is
equivalent to 1.1% HF acid. However, because of its retarded nature, in its reactions with sand, it is as
effective in removing clay damage as 1.5% HF acid. The primary advantages of using RHF acid include
the following:
● Deeper penetration of live HF acid into the formation.
● Retarded reaction with quartz sand and silica to promote deep damage removal and improve
compatibility with feldspar-containing formations.
● Minimized damage to formation consolidation—it reacts less with the quartz cementation that
holds the formation grains together.
● Acts as a clay stabilizer to control fines migration during and following the treatment.
Laboratory Testing
Several laboratory tests were performed, such as determining the compatibilities between stimulation and
formation fluids and interfacial measurements. Finally, and to help ensure an optimal treatment, coreflood
tests were conducted.
SPE-178996-MS 9
Compatibility Tests
Emulsion tests were performed to verify no stable emulsion was formed between the crude oil of every
well and the treatments proposed. Fig. 8 shows an example of this type of test performed at 180°F, where
there was emulsion breaking presenting 100% of separation in every relationship tested. Also, a low
interfacial tension (IFT) value of 0.018 mN/m was obtained for this case.
Figure 8 —Emulsion testing examples between crude oil and acid treatment
Coreflooding
Laboratory flow tests on field cores with a multistage stimulation treatment design using RHF acid as the
primary treatment were conducted during the fluid selection stage and before treatment execution. Fig. 9
shows the regained permeability after application of the full treatment in a sample of the Caballos
formation.
The permeability was improved from 20 to 80 md, with a 4.0 improvement factor (Kfinal/Kinitial).
Stimulation Treatment
Three steps are necessary when acidizing sandstone reservoirs: preflush, main flush, and post-flush. The
stimulation trend was designed for these steps as follows:
● Tubing Pickling: performed with HCl or acetic/formic acid, depending on the logistics at the
location. The treatment was pumped to a circulating sleeve (not into formation) before pumping
the stimulation fluid sequences.
● Organic Preflush: a low-IFT aromatic-aliphatic solvent mixture was used as a preflush and was
allowed a 2-hr soaking period to dissolve asphaltenes covering the target fines. Low IFTs also
promoted a rapid cleanup of dissolution products during flowback.
● Brine Conditioner: 5% ammonium chloride allowed the establishment of chemical equilibrium,
dissolving nonsoluble salts potentially present in the organic phase pumped ahead. It is necessary
for ion exchange and to avoid incompatibility with the acidic fluids.
● Acid Preflush: a mixture of organic acids (acetic and formic) was used as a preflush to dissolve
calcium carbonate before the RHF acid main treatment.
● RHF Acid (Main Treatment Fluid): A RHF (15 wt% HCl acid, 1.5 wt% HF acid, and 5 wt%
AlCl3·6H2O) acid system that has proven to be successful was used as the main treatment. The
system also contained chelating agents to control aluminum scaling and iron precipitation, a
surfactant as a penetrating agent, and a polymer used to stabilize several types of mineral fines
commonly produced from many formations.
● Fines Stabilizer Brine: 5% ammonium chloride with a stabilizer was used to help minimize the
tendency to disperse or defloculate naturally occurring fines within the formation matrix.
Additionally, some treatments were assisted with the use of RPMs to achieve the combined benefits of
water control and acid stimulation. The RPM described here is a hydrophobically modified water-soluble
polymer (HMWSP) that can be pumped after acidizing treatments. Under formation conditions, the
HMWSPs decrease the relative permeability of rock (reservoir) to water, with almost no effect on the
permeability to hydrocarbons. This is important because it allows production of higher oil volumes
without unacceptable quantities of associated water production.
Injectivity Factor
Before an acid stimulation treatment, common practice is to inject brine into the interval to be stimulated
to help ensure all of the treatment can be injected at adequate rates without reaching fracturing pressures.
The term injectivity factor (IF) was arbitrarily assigned to the relationship between injection pressure in
psi and injection rate in barrels per day (B/D).
(1)
where
Injectivity Factor ⫽ psi/(B/D)
Injection Pressure ⫽ surface pressure gauge reading at injection rate (psi)
Injection Rate ⫽ fluid injection rate at injection pressure (B/D)
An IF summary for a typical stimulation trend is presented in Table 4. The value obtained during the
injectivity test was the highest, indicating a stage of low injectivity. When the acid stages (preflush and
main treatment) react with the formation, the IF is low, indicating an increase of the injectivity.
SPE-178996-MS 11
IFs have been used as a reference to predict the probability of success in every sandstone acidizing
treatment. When the reduction in this value is remarkable (more than ten times), a very good response
from the well in terms of oil production has been evidenced.
After stimulation, the T sand was open to production, showing a change in oil rate production from
1,272 to 2,307 BOPD, which represented an increase of 81% (Fig. 11). In the following months, the
stimulation production decline rate was 19 bbl/month or 0.8% of daily production.
treatment, 80 gal/ft of organic acid preflush, 100 gal/ft of RHF acid, 100 gal/ft of fines stabilizer brine,
and 70 gal/ft of 5% ammonium chloride as an overflush. In October 2012, a stimulation treatment for the
T sand was performed. Table 6 shows the results obtained after the stimulation treatment in the T sand
formation. The skin factor dropped from 32 to -2.9, representing a productivity regain (J/Jo) of 2.17
(0.729/0.336).
14-Jun-12 PBU 370 0.6 368 2 1,675 575 0.336 66 32.0 18.3
Stimulation of T sand (October 30, 2012)
6-Dec-12 PBU 677 0.4 674 3 1,670 741 0.729 56 -2.9 100.0
Recently, high water production had been identified in this well, and it was necessary to assist the acid
stimulation treatment using a RPM. The RPM was used to decrease permeability to water in the treated
zone. It was also desirable that the treatment would not significantly affect hydrocarbon production
because of increased water cut. The recommended treatment was successfully applied in this well,
providing more than a two-fold improvement in oil productivity (Qo before ⫽ 134 BOPD; Qo after ⫽ 364
BOPD). Also, a reduction in water cut of 10% was evidenced (before ⫽ 63%; after ⫽ 53%).
Case History 3: Acid Stimulation and Scale Inhibition
This well produces mainly from the Caballos formation, and it had been stimulated to remove formation
damage from fines migration and was protected from calcite deposition downhole using scale inhibitor
squeeze treatments with a polyacrylate product. Recently, rapid declines in inhibitor residuals occurred,
and a solution for this issue was required. In the stimulation laboratory, different scale inhibitors were
tested, and a new phosphonate product showed the best performance, even at a lower concentration. It
helped prevent scales in formation brines containing high levels of calcium ions, and it can be used with
high total-dissolved-solids (TDS) and produced fines. A stimulation treatment was developed to restore
productivity (from 25 to 350 BOPD), and it was followed by a squeeze treatment using 330 gal of the
phosphonate in 250 bbl of 3% KCl brine. Fig. 12 shows the production history for this well. Inhibitor
residuals were evaluated, and very good levels of retention were attained (approximately 6 months).
Figure 13—Oil production before and after stimulation in nine wells stimulated during 2013
and tanks are as clean as possible and that the additives used are applied in the correct sequence
and at the correct concentrations to help avoid incompatibilities.
● Pumping the Acid Treatment below Fracturing Pressure: sometimes, acid treatments must be
pumped above fracturing pressure just to break down perforations and initiate flow. However, it
is generally accepted that sandstone acidizing must occur in the matrix—within the pore spac-
es—to remove the damage in the pore throats.
● Adequate Contact with the Damage: effective damage dissolution is the target, even in the
presence of calcium carbonate and asphaltenes. For this, a suitable design of preflushes is required.
New Opportunities
With current decreasing oil prices, it is important to find new alternatives to generate a strategy to lower
the cost per barrel of oil produced. Two new alternatives for (1) stimulation design and (2) deployment
of the treatment are presented as options to implement in future stimulation treatments.
Applications of an Alternative Aminopolycarboxylic Acid
Preliminary laboratory tests at 180°F were performed using a new acidizing fluid containing an environ-
mentally relevant chelating agent and aminopolyocarboxylic acid. The chelating agent is biodegradable,
is stable in fluid media from pH 1 to 7 and at high temperatures, and helps stabilize the dissolved ions
during an acidizing treatment. Unfortunately, the first results did not match the performance obtained with
previous stimulation treatments. These results will be used as a starting point for future tests.
Deployment Methods
A stimulation treatment is designed to increase the rate at which the formation delivers hydrocarbons
and increase the overall recoverable reserves. However, no matter how well-designed an acid stimulation
treatment might be, if the acid is not placed accurately throughout the wellbore, then the treatment will
fail to maximize production. As mentioned previously, currently efforts are being made to migrate to ESPs
using a Y-tool to allow performing future stimulation treatments through CT without requiring removal
of the pump, which should help optimize time and reduce costs. Recently, a retrievable straddle packer
deployed with 1 1/2-in. CT was proposed. It is a tension-sheared tool developed to enable sequential
stimulation stages, reducing intervention time. This solution demonstrates the innovative use of thru-
tubing wellbore isolation tools and should be beneficial to all completion engineers in need of methods
to stimulate wells with the same mechanical conditions.
Conclusions
The following conclusions are a result of this work:
● Fines migration was confirmed as the main damage mechanism present in the Caballos and Villeta
formations. Mineralogy studies, critical velocity tests, and production data analyses all support this
statement.
● The acid stimulation treatment was designed to remove formation damage caused by fines
migration and focused on enhancing the production capacity, and it was applied successfully in
these fields.
● A suitable design of the stimulation treatment pumped yielded an effective dissolution of the main
damage mechanism, even in the presence of calcite scale and asphaltenes.
● Acid stimulation combined with using RPMs and scale inhibitors proved to be a successful field
application for recovering oil production rates and reducing water cut.
SPE-178996-MS 17
Acknowledgements
The authors thank Grantierra and Halliburton for permission to publish this paper. They also thank the
technical personnel in the field for their assistance in procuring all of the technical data required to write
this paper.
Nomenclature
BFPD ⫽ Barrels of fluid per day
BOPD ⫽ Barrels of oil per day
BWPD ⫽ Barrels of water per day
DD ⫽ Drawdown condition (%)
FE ⫽ Flow efficiency (%)
ft ⫽ Feet
gal/ft ⫽ Gallons per foot
HF ⫽ Hydrofluoric acid
HCl ⫽ Hydrochloric acid
J ⫽ Productivity index after stimulation treatment (B/D/psi)
Jo ⫽ Productivity index before stimulation treatment (B/D/psi)
PBU ⫽ Pressure buildup
Pwf ⫽ Bottomhole flowing pressure (psi)
PV ⫽ Pore volume
RP ⫽ Reservoir pressure (psi)
S ⫽ Skin factor
SPF ⫽ Shots per foot
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