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160-7689 Diagnostic Code Listing RENR7691-01 Connector Tables for Harnesses 222-5905, 222-5906, and 222-5907

Flash Flash P2 P100 P401


PID-FMI Description PID-FMI Description March 2005 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Code Code 1 8T-8737 BU-18 995-E18 1 180-9340 BK-18 E963-E39 A 111-1567
13 1 WH-18 G828-E1 2 180-9340 PK-18 G833-E12 2 180-9340 WH-18 E964-E38 B 111-1567
001-11 72 Cylinder #1 Injector current fault 105-00 64 High Intake Manifold Air Temperature Warning
23 14
GN-18 G829-E5 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE
002-11 72 Cylinder #2 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high 4 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
31 24
5 8T-8737 1 PLUG_AS. 155-2269 1 PLUG_AS. 100-3320
003-11 73 Cylinder #3 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low
39 32 6 8T-8737 1 WEDGE 155-2261
47 40 004-11 73 Cylinder #4 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature 7 8T-8737 P402
BU-18 G850-E9 8 180-9340 P103 CLR-GA WIRE NAME POS TERM/PLUG
57 48 005-11 74 Cylinder #5 Injector current fault 108-03 26 Barometric Pressure voltage high 9 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-E37 A 111-1567
70 58 006-11 74 Cylinder #6 Injector current fault 108-04 26 Barometric Pressure voltage low 10 8T-8737 BU-18 C967-E20 1 180-9340 YL-18 E966-E36 B 111-1567
11 8T-8737 PK-18 G833-E13 2 180-9340 ACCESSORY TABLE
022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-00 61 High Coolant Temperature Warning 12 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
022-13 42 Engine Speed Signal Calibration Not Performed 110-03 27 Coolant Temperature voltage high 13 8T-8737 QTY PART NAME P/N 1 PLUG_AS. 111-2416
GY-18 A747-E10 14 180-9340 1 PLUG_AS. 155-2269
030-08 29 PTO Throttle signal invalid 110-04 27 Coolant Temperature voltage low 15 8T-8737 1 WEDGE 155-2261 P500
160-7690 16 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
030-13 29 PTO Throttle out of calibration 110-11 61 Very High Coolant Temperature
17 8T-8737 P200 PU-18 G855-E46 1 180-9340
032-05 33 Turbo Wastegate Solenoid current low 111-01 62 Low Coolant Level Warning PK-18 G833-E11 18 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-18 G854-E45 2 180-9340
19 8T-8737 WH-18 G828-E3 A 180-9340 ACCESSORY TABLE
032-06 33 Turbo Wastegate Solenoid current high 111-02 12 Coolant Level signal invalid
20 8T-8737 GN-18 G829-E7 B 180-9340 QTY PART NAME P/N
13 1 032-11 33 Turbo Wastegate Solenoid current mismatch 111-03 12 Coolant Level voltage high 21 8T-8737 PK-18 A746-E25 C 180-9340 1 PLUG_AS. 155-2269
22 8T-8737 ACCESSORY TABLE 1 WEDGE 155-2261
23 14 041-03 21 8 Volt Supply voltage high 111-04 12 Coolant Level voltage low QTY PART NAME P/N
23 8T-8737
31 24 P501
041-04 21 8 Volt Supply voltage low 111-11 62 Very Low Coolant Level GY-18 994-E16 24 180-9340 1 PLUG_AS. 155-2267
39 32 BR-18 G849-E17 25 180-9340 1 WEDGE 155-2276 CLR-GA WIRE NAME POS TERM/PLUG
042-11 18 Injection Actuation Pressure output fault 128-03 44 Secondary Fuel Level voltage high RD-18 C987-E44 1 180-9340
47 40 26 8T-8737
043-02 71 Key Switch Fault 128-04 44 Secondary Fuel Level voltage low 27 8T-8737 P201 BU-18 G850-E43 2 180-9340
57 48
28 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
70 58 064-02 34 Secondary Engine Speed loss of signal 164-00 17 Excessive Injection Actuation Pressure BR-18 G826-E26 A 180-9340 QTY PART NAME P/N
29 8T-8737
064-11 34 Secondary Engine Speed no pattern 164-02 15 Injection Actuation Pressure Signal Erratic 30 8T-8737 BU-18 G827-E27 B 180-9340 1 PLUG_AS. 155-2269
31 8T-8737 GY-18 994-E16 C 180-9340 1 WEDGE 155-2261
070-05 49 Inlet Air Heater current low 164-03 15 Injection Actuation Pressure Voltage High BU-18 995-E18 32 180-9340 ACCESSORY TABLE
070-06 49 Inlet Air Heater current high 164-04 15 Injection Actuation Pressure Voltage Low GY-18 G458-E48 33 180-9340 QTY PART NAME P/N P511
YL-18 G846-E19 34 180-9340 1 PLUG_AS. 155-2267 CLR-GA WIRE NAME POS TERM/PLUG
071-00 01 Idle Shutdown Override 164-11 39 Injection Actuation Pressure system fault BU-18 C967-E20 35 180-9340 1 WEDGE 155-2276 WH-18 M795-E99 1 180-9340
155-2252 BK-18 C211-E98 2 180-9340
071-01 47 Idle Shutdown 168-00 51 Excessive ECM Battery Power GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340 P203 ACCESSORY TABLE
071-14 47 PTO Shutdown 168-01 51 Low ECM Battery Power BR-18 A703-E23 38 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
12 11 10 9 8 7
GN-18 A704-E24 39 180-9340 WH-18 G828-E2 A 180-9340 1 PLUG_AS. 155-2269
084-00 41 Vehicle Overspeed Warning 168-02 51 ECM Battery Power Intermittent GN-18 G829-E8 B 180-9340 1 WEDGE 155-2261
PK-18 A746-E25 40 180-9340
084-01 31 Vehicle Speed loss of signal 173-00 16 High Exhaust Gas Temperature Derate BR-18 G826-E26 41 180-9340 GY-18 A747-E10 C 180-9340
BU-18 G827-E27 42 180-9340 ACCESSORY TABLE P648/Fan Speed Input
084-02 36 Vehicle Speed signal invalid 173-11 16 Very High Exhaust Gas Temperature Derate QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
43 8T-8737
084-08 36 Vehicle Speed signal out of range 186-04 00 PTO Engine Shutdown Switch Voltage Low 1 PLUG_AS. 155-2267 RD-18 C987-E44 A 189-9115
WH-18 L983-E27 44 180-9340

C7 On-highway Engine
1 WEDGE 155-2276 BU-18 G850-E42 B 189-9115
1 2 3 4 5 6
084-10 36 Vehicle Speed signal rate of change 186-14 47 PTO Engine Shutdown Switch Occurrence OR-18 L984-E32 45 180-9340
GN-18 G883-E49 C 189-9115
YL-18 L985-E33 46 180-9340
084-14 00 Quick Stop Occurrence 190-00 35 Engine Overspeed Warning J204 ACCESSORY TABLE
47 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
WH-18 E964-E38 48 180-9340
091-08 32 Throttle Position Invalid 190-02 34 Primary Engine Speed loss of signal WH-18 G828-E4 A 180-9339 1 PLUG_AS. 189-9114

Electrical System
3E-5179 BK-18 E963-E39 49 180-9340
GN-18 G829-E6 B 180-9339 3 SEAL 189-9116
091-13 28 Throttle Position out of Calibration 190-11 34 Primary Engine Speed no pattern 50 8T-8737
BR-18 G849-E17 C 180-9339
51 8T-8737
7 8 9 10 11 12 094-01 63 Low Fuel Pressure Warning 224-11 00 Theft Deterrent Active ACCESSORY TABLE P648/No Fan Speed Input
52 8T-8737
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
094-03 37 Fuel Pressure Voltage High 224-14 00 Theft Deterrent Active with Engine Cranking 53 8T-8737
1 RECEPTACLE_AS. 3E-3370 RD-18 C987-E44 A 116-6159
BU-18 A705-E40 54 180-9340
094-04 37 Fuel Pressure Voltage Low 231-02 58 J1939 Data Incorrect 1 WEDGE 3E-3371 BU-18 G850-E42 B 116-6159
GY-18 A706-E41 55 180-9340
ACCESSORY TABLE
094-11 63 Low Cranking Fuel Pressure 231-11 58 J1939 Data Link Fault 56 8T-8737
J300 QTY PART NAME P/N
57 8T-8737
096-03 00 Fuel Level Voltage High 231-12 J1939 Device Not Responding CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 116-6158
YL-18 E966-E36 58 180-9340
6 5 4 3 2 1 096-04 00 Fuel Level Voltage Low 231-14 57 Transmission Data Link Derate KAL1-81015 BU-18 E965-E37 59 180-9340
GY-18
PU-18
A701-E21
A702-E22
1
2
180-9339
180-9339
2
1
SEAL
RETAINER
100-6674
111-2422
GN-18 G883-E49 60 180-9340
100-01 46 Low Oil Pressure Warning 232-03 21 5 Volt Supply voltage high BR-18 A703-E23 3 180-9339 1 CAP 116-6161
PK-18 G854-E45 61 180-9340
GN-18 A704-E24 4 180-9339
100-03 24 Oil Pressure voltage high 232-04 21 5 Volt Supply voltage low PU-18 G855-E46 62 180-9340 P802
BU-18 A705-E40 5 180-9339
WH-18 M795-E99 63 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
100-04 24 Oil Pressure voltage low 246-11 00 Brake Pedal Switch #1 Fault GY-18 A706-E41 6 180-9339
118-8429 BK-18 C211-E98 64 180-9340 GY-18 G458-E48 A 123-1198
YL-18 L985-E35 7 180-9339
100-11 46 Very Low Oil Pressure 247-11 00 Brake Pedal Switch #2 Fault 65 8T-8737 GN-18 G829-E47 B 123-1198
YL-18 L985-E34 8 180-9339
66 8T-8737 ACCESSORY TABLE
OR-18 L984-E30 9 180-9339
102-01 25 Low Boost Pressure 252-11 59 Engine Software Incorrect 67 8T-8737 QTY PART NAME P/N
OR-18 L984-E31 10 180-9339
68 8T-8737 1 PLUG_AS. 118-8429
102-02 25 Boost Pressure signal erratic 253-02 56 Check Customer or System Parameters WH-18 L983-E29 11 180-9339
69 8T-8737
WH-18 L983-E28 12 180-9339
102-03 25 Boost Pressure voltage high 253-14 56 Truck Manufacturer Parameter Not Programmed 70 8T-8737 Not Used NOTE A
ACCESSORY TABLE
B A ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
102-04 25 Boost Pressure voltage low N/A 55 No Diagnostic Code Detected QTY PART NAME P/N
QTY PART NAME P/N YL-18 G846-E19 1 180-9339
1 RECEPTACLE_AS. 3E-5179
102-07 25 Boost Pressure not responding 1 PLUG_AS. 160-7690 PK-18 G833-E14 2 180-9339
1 WEDGE 3E-5180
2 STRAP 3S-2093 ACCESSORY TABLE
1 ENDBELL 126-1774 QTY PART NAME P/N
189-9114 116-6158 100-3320 1 RECEPTACLE_AS. 3E-3364
1 WEDGE 3E-3365

Harness identification code Harness And Wire Symbols


A B C A B This example indicates
A B wire 135 in harness "AG". Connector Reference
Designator

P174 J174 P274 J274 Part Number For Connector Tables for Harness 222-5917
3E-3370 155-2267 111-2416 Connector Assembly
1306795 1306795 1117898 3E5179 P300 P301 NOTE X P303 NOTE X P305 NOTE X
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
325-AG135 PK-14 1 325-A135 PK-14 GY-16 A701-A1 1 126-1766 GY-16 A701-A1 A 154-2389 BR-16 A703-A5 A 154-2389 BU-16 A705-A9 A 154-2389
B A
Plug Receptacle PU-16 A702-A3 2 126-1766 WH-16 L983-A2 B 154-2389 OR-16 L984-A6 B 154-2389 YL-16 L985-A10 B 154-2389
A B A B 2 BR-16 A703-A5 3 126-1766 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
Socket Wire
C Pin Wire Fuse GN-16 A704-A7 4 126-1766 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
C Color Gauge BU-16 A705-A9 5 126-1766 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
Pin or Socket GY-16 A706-A11 6 126-1766 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
Single Wire Number YL-16 L985-A10 7 126-1766 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
Ground YL-16 L985-A12 8 126-1766
153-9693 NOTE X 155-2269 3E-3364 Connector Circuit Connection 200-L32 BK-14 P302 NOTE X P304 NOTE X P306 NOTE X
OR-16 L984-A6 9 126-1766
Number OR-16 L984-A8 10 126-1766 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Identification Component WH-16 L983-A2 11 126-1766 PU-16 A702-A3 A 154-2389 GN-16 A704-A7 A 154-2389 GY-16 A706-A11 A 154-2389
Part Number WH-16 L983-A4 12 126-1766 WH-16 L983-A4 B 154-2389 OR-16 L984-A8 B 154-2389 YL-16 L985-A12 B 154-2389
2 1
105-9344 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
A B B 1 2
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
© 2005 Caterpillar Printed in U.S.A. 1 PLUG_AS. 155-2252
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
1 WEDGE 155-2258
All Rights Reserved 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769

RENR7691-01
8 Page, JVD
ENGINE HARNESS WIRING DIAGRAM
A701-A1 GY-16
A702-A3 PU-16
A703-A5 BR-16
A704-A7 GN-16 A701-E21 GY-18
A705-A9 BU-16 A702-E22 PU-18
INJECTOR
HARNESS A703-E23 BR-18
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR A704-E24 GN-18
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6 A705-E40 BU-18
INJECTOR HARNESS P300 J300 A706-E41 GY-18 P2
GROMMET 1552252 3E5179 1607690 ENGINE CONTROL MODULE

NOTE X

NOTE X

NOTE X

NOTE X

NOTE X

NOTE X
A701-A1 GY-16 1 A701-E21 GY-18 L983-E29 WH-18 1

B
A

B
A

B
A
B
A
B
A

B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V

P306
1539693
P301
1539693

P302
1539693

P303
1539693

P304
1539693

P305
1539693
A703-A5 BR-16 3 A703-E23 BR-18 L983-E27 WH-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
A704-A7 GN-16 4 A704-E24 GN-18 4
A705-A9 BU-16 5 A705-E40 BU-18 5
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 1

6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 10
L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
L985-E33 YL-18 13
P401 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
1003320 15
A E963-E39 BK-18 E963-E39 BK-18 16
PRIMARY(TOP)
B E964-E38 WH-18 E964-E38 WH-18 17
ENGINE SPEED/TIMING SENSORS E965-E37 BU-18 G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
245-4630 P402 E966-E36 YL-18 19
169-3300 EARLY 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) E966-E36 YL-18
B G855-E46 PU-18 22 TIMING CALIBRATION(-)
23 TIMING CALIBRATION(+)
P500 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26
(+) BATTERY PRESSURE CONTROL VALVE 2 G854-E45 PK-18 G846-E19 YL-18 27
28
(+) BATTERY SWITCHED 29
J204 G828-E1 WH-18 30
3E3370 G828-E2 WH-18 31
STARTING CIRCUIT +5V OR-18 A G828-E4 WH-18 G828-E3 WH-18 995-E18 BU -18 32 ENGINE COOLANT TEMPERATURE
INJECTION ACTUATION PRESSURE SENSOR
RETURN YL-18 B G829-E6 GN-18 G828-E4 WH-18 G458-E48 GY -18 33 ENGINE OIL LEVEL
224-4536
(-) BATTERY / SENSOR RETURN SIGNAL GN-18 C G849-E17 BR-18 G846-E19 YL-18 34 NOT USED (NOTE A)
G826-E26 BR -18 C967-E20 BU -18 35 INTAKE MANIFOLD AIR TEMP
SENSOR / ACTUATOR SUPPLY A701-E21 GY-18 36 INJECTOR CYL 1
P201 A702-E22 PU-18 37 INJECTOR CYL 2
1552267 G829-E5 GN-18 A703-E23 BR-18 38 INJECTOR CYL 3
SIGNAL PLUS TO ECM ENGINE OIL PRESSURE SENSOR G829-E47 GN-18 A704-E24 GN-18 39 INJECTOR CYL 4
+5V A G826-E26 BR-18
1

SIGNAL MINUS TO ECM 161-1705 RETURN B G827-E27 BU-18 G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
(OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)
CONTROL PLUS FROM ECM G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON
43
CONTROL MINUS FROM ECM
P203 G827-E27 BU -18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
1552267 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
DATA LINK PLUS +5V A G828-E2 WH-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
DATA LINK MINUS ATMOSPHERIC PRESSURE SENSOR G833-E11 PK-18 47
161-1703 RETURN B G829-E8 GN-18
SIGNAL C A747-E10 GY-18 G833-E14 PK-18 1

E964-E38 WH-18 48 SPEED/TIMING TOP(+)


G833-E13 PK-18 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
G833-E12 PK-18 50
3E3364 51
NOT USED 1 G846-E19 YL-18 52
NOTE A 2 G833-E14 PK-18 C967-E20 BU -18 53
G849-E17 BR-18 A705-E40 BU-18 54 INJECTOR CYL 5
P200 995-E18 BU -18 A706-E41 GY-18 55 INJECTOR CYL 6
1552267 994-E16 GY -18 56
+5V A G828-E3 WH-18 57
BOOST PRESSURE SENSOR SPEED/TIMING BOTTOM(+)
RETURN B G829-E7 GN-18 E966-E36 YL-18 58
161-1704 G850-E9 BU-18 SPEED/TIMING BOTTOM(-)
K995-OR SIGNAL C A746-E25 PK-18 E965-E37 BU-18 59
G883-E49 GN-18 G883-E49 GN-18 60 FAN SPEED INPUT
INLET AIR P501 P103 M795-E99 WH-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
1552269 INTAKE MANIFOLD 1552269 C211-E98 BK-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
HEATER RELAY
175-2300 BK-18 1 C987-E44 RD-18 AIR TEMPERATURE SENSOR SIGNAL 1 C967-E20 BU-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
BK-18 2 G850-E43 BU-18 G850-E9 BU-18 130-9811 RETURN 2 G833-E13 PK-18 C211-E98 BK-18 64 TURBO WASTEGATE(-)
209-5581
65
P100 66
P648 1552269 67
1166158 ENGINE COOLANT
INLET AIR SIGNAL 1 995-E18 BU -18 68
HEATER A C987-E44 RD-18 TEMPERATURE SENSOR RETURN 2 G833-E12 PK-18 69
B G850-E42 BU-18 130-9811 70 ECM GND STRAP
P802
INLET AIR 1188429
HEATER GROUND ENGINE OIL LEVEL SWITCH
P648 A G458-E48 GY-18
STRAP 1899114 183-5903 G829-E47 GN-18
(OPTIONAL)
B NOTE A: CIRCUIT NOT PRESENT ON ALL ENGINES.
A C987-E44 RD-18 TO ECM
B G850-E42 BU-18 P511 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR
MOUNTING
C G883-E49 GN-18 1552269 153-9693. REFER TO REHS1809 BOLT
TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18 FOR REPAIR AND INSTALLATION DETAILS.
230-9944 2 C211-E98 BK-18

G850-E9 BU-18
G883-E49 GN-18

J648
INLET AIR B
HEATER LAMP A
C987-RD

TYPICAL VEHICLE HARNESS WIRING DIAGRAM


CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK ENGINE LAMP


L994-YL ENGINE CONTROL MODULE
RELAY
K995-OR

C987-RD

P1
1607689
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
659-PK 29 WARNING LAMP
FAST IDLE ENABLED LAMP
OFF K998-BU 30 OUTPUT #1
ON OR
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER 27
SIGNAL- C973-GN
MOTOR 26
GROUND
9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
-BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
J 57
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
J906-BR 70 IGNITION KEY SWITCH
14 AWG GXL
10A 101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
10A 101-RD 55 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
229-BK 63 -BATTERY
TRANSMISSIONS 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK 14 AWG GXL
229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
G841-GN 7 INPUT #4
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 25
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT. G842-GY 47 INPUT #5
G882-WH G882-WH 64 INPUT #13
(PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
CLUTCH PEDAL POSITION SWITCH N/C
L901-GY 18 INPUT SENSOR COMMON #1
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
RENR7691-01

(TRANSMISSION IN GEAR)
24
H795-PK E971-GN E971-GN 41 INPUT #11
51
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
8 Page, Color 2, JVD

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON


+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR J403 P403
ARC
SUPPRESSOR

Atmospheric
Pressure Boost
Injector Sensor Pressure
Intake Manifold Harness
Injection Actuation Injector P203 Sensor
Air Temperature Connector
Pressure Harness P200
Sensor P300/J300 Turbo
Sensor Grommet
P103 Wastegate
J204
Solenoid
Inlet Air Heater Lamp / P511
Fan Speed
Connector
P648

Injection Actuation
Pressure Control
Valve
P500

Engine Coolant
Temperature
Sensor
P100

Primary Engine
Speed / Timing
Sensor
(Top)
P401
J1
P2/J2 Engine
Secondary Engine
Speed / Timing Control
Sensor Module
(Bottom) Engine Oil Engine Oil
P402 Level Pressure
Switch Sensor
P802 P201

Connector and Splice Locations for Harnesses 222-5905, 222-5906, and 222-5907
Injector Intake Manifold
Harness Air Temperature Injection Actuation
Connector P103 Pressure Control
P300/J300 Valve
L983-WH L984-OR L985-YL P500
Splice Splice Splice

Engine Coolant Injection Actuation


Temperature Pressure
P100 J204
Boost Inlet Air Heater
Pressure Relay
P200 P501
G829-GN
Splice G828-WH
Splice

G833-PK
Splice G850-BU
Splice

Atmospheric
Pressure
P203
Engine Oil Engine
Pressure Control Not
(Optional) Module Used Inlet Air Heater Lamp
P201 P2 NOTE A (Fan Speed)
P648

Primary Engine
Speed / Timing
Turbo
(Top)
Wastegate
P401
Solenoid
Secondary Engine P511
Speed / Timing Engine Oil
(Bottom) Level
P402 (Optional)
P802
THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE (S/N: KAL)
IDENT HARNESS CHG
E 222-5905 04 (J2 / ENGINE)
E 222-5906 04 (J2 / ENGINE)
E 222-5907 04 (J2 / ENGINE)
A 222-5917 05 (INJECTOR)