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This document discusses motor insulation classes and factors that can cause motor overheating such as:
1. Different insulation classes have different temperature limits and are used for different motor applications. Class A insulation is commonly used for air conditioning and refrigeration motors.
2. External factors beyond load can cause overheating, including poor ventilation, debris blocking heat dissipation, high ambient temperatures, voltage unbalance, and variations in voltage or frequency from rated values.
3. Operating a motor continuously at its service factor overload rating will increase its temperature rise and shorten the life of its insulation. Each 10°C increase in temperature rise halves the life of the insulation.
This document discusses motor insulation classes and factors that can cause motor overheating such as:
1. Different insulation classes have different temperature limits and are used for different motor applications. Class A insulation is commonly used for air conditioning and refrigeration motors.
2. External factors beyond load can cause overheating, including poor ventilation, debris blocking heat dissipation, high ambient temperatures, voltage unbalance, and variations in voltage or frequency from rated values.
3. Operating a motor continuously at its service factor overload rating will increase its temperature rise and shorten the life of its insulation. Each 10°C increase in temperature rise halves the life of the insulation.
This document discusses motor insulation classes and factors that can cause motor overheating such as:
1. Different insulation classes have different temperature limits and are used for different motor applications. Class A insulation is commonly used for air conditioning and refrigeration motors.
2. External factors beyond load can cause overheating, including poor ventilation, debris blocking heat dissipation, high ambient temperatures, voltage unbalance, and variations in voltage or frequency from rated values.
3. Operating a motor continuously at its service factor overload rating will increase its temperature rise and shorten the life of its insulation. Each 10°C increase in temperature rise halves the life of the insulation.
2. Ambient environment temperature, normally 40 environments, special insulation must be provided C (104 F). because the motors may be exposed to excessive 3. Hot-spot temperature allowance, ranging from ambient temperatures and humidity. 5-15 C (usually 10 C). 4. Service factor, normally 15 C. TABLE 5 – SERVICE FACTOR, A.C. INDUCTION 5. Allowable design motor temperature rise. MOTORS TABLE 4 – CLASSIFICATION OF MOTOR- Motor Horsepower Service Factor INSULATING MATERIALS 1 /8 and below 1.40 1 /6 , 1/4, 1/3 1.35 Open or 1 /2 , 3/4, 1 1.25 Dripproof Limiting 1 1/2, 2 1.20 Insulation Description Guarded Safe 3 and larger 1.15 Class Motor Hot Spot Temp Rise Temp Service Factor (C) (C) Standard open type motors of NEMA Design A, B O Cotton, silk, paper and similar 40† 90(194 F) and C (also Design F) carry a service factor, an organic materials neither im- allowable continuous overload above the rated name- pregnated with insulating plate horsepower, without causing a dangerous compounds* nor immersed in a temperature rise because of overload. Table 5 lists the liquid dielectric. service factors for fractional and integral horsepower A Same materials as in Class O 40 105(221 F) induction motors. but impregnated or immersed in Service factors apply only when the voltage and liquid dielectric*; also enamel frequency are held at the rated value. When a motor is coated on conductors. operated continuously overloaded, the motor naturally B Mica, glass fiber asbestos and 70 130(266 F) has a higher temperature rise and, therefore may have other inorganic or organic an efficiency, power factor and speed different than the materials in built-up form using rated load. The locked-rotor torque, current and suitable binders. breakdown torque remain the same. It must be C Entirely of mica, porcelain, remembered that the temperature rise caused by glass, quartz or similar inorganic operating a motor at a continuous service factor materials. overload shortens the life of insulation and therefore the F Same as Class B, using 90† 155(311 F) life of the motor. As a rule each temperature rise of 10 C modified organic binders. halves the life of the insulation. H Same as Class B, using silicone 110 180(356 F) resin binders. EXTERNAL OVERHEATING OF MOTOR *An insulation is considered to be impregnated when a suitable The temperature rise previously discussed is the substance replaces the air between its fibers. result of current flow occasioned by the load applied at the rated voltage and frequency. However there are †Approximate temperature rise. other considerations under which motor overheating may result: Motors used in air conditioning and refrigeration 1. Obstruction to heat dissipation due to systems normally use Class A insulation that permits a improper ventilation. 40 C temperature rise for the windings. With present 2. Obstruction to heat dissipation due to physical standards the life of the motor winding is approximately debris inside or outside the motor. 35,000 hours when operated at rated temperature and 3. Rise in ambient temperature above 40 C (104 subjected to normal dielectric and mechanical stresses F). and humidity. 4. Unbalance in voltage. 5. Voltage and/or frequency variation from rated.