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NTPC Ltd., formerly known as National Thermal Power Corporation Limited,Headquarters in New Delhi.
is an IndianPublic Sector Undertaking, a company incorporated under the Companies Act 1956 and a "Government Company" within the meaning of
the act.state-owned power distribution companies and State Electricity Boards in India.
founded on 7 November 1975 in Uttar Pradesh
Vindhyachal Thermal Power Station, Singrauli, Madhya Pradesh is the largest power producer in the country.
NTPC is a Maharatna Company with 20 coal based power stations and the largest thermal power generating company in the country. The company has a
coal based installed capacity of 38,755 MW.
Mundra Thermal Power Station by Adani Group is largest private thermal power producer.
*Singrauli Super Thermal Power Plant located at Shaktinagar in Sonebhadra district of Uttar
Mahagenco has the highest overall generation capacity and the highest thermal installed capacity amongst all the state power generation utilities in
india. In terms of installed capacity, it is the second highest generation company after NTPC.
4,000MW coal-fired power plant owned and operated by Coastal Gujarat Power Limited (CGPL)
a 2400MW coal-fired power plant owned and operated by Sterlite Energy, a 100% subsidiary of Vedanta Resources.
Upcoming projects
Capacity: 2 x 800 MW
Detailed project report was prepared by M/s. Fichtner Consultancy Engineering Pvt. Ltd., Chennai.
Land possession: Private land possession completed, Govt. land possession is in final stage.
Awaiting for coal allotment, followed by MoEF clearance.
NTPC
Total 38,755
4 NPGC. Joint venture with Bihar State Electricity Board. Aurangabad Bihar 1980
Muzaffarpur Thermal Power Station (MTPS). Joint venture with Bihar State Electricity
5 Kanti Bihar 610
Board.
7 Aravali Power CPL JV with HPGCL & IPGCL Jhajjar Haryana 1500
Uttar
9 Meja Thermal Power Station JV with NTPC & UPRVUNL Allahabad 1320
Pradesh
Total 9049
Adani is the largest private thermal power producer in India with an installed capacity of 10,480 MW. Our four power projects are spread out across the
states of Gujarat, Maharashtra, Rajasthan and Karnataka.
Mundra, Gujarat
4620 MW (5 X 660 MW + 4 X 330 MW)
Tiroda, Maharashtra
3300 MW (5 X 660 MW)
Kawai, Rajasthan
1320 MW (2 X 660 MW)
Udupi, Karnataka
1200 MW
The solar power plant uses Solar PV Technology and has over 400,000 Solar PV modules mounted on 21,600 structures
Region Total Total Units in Central State Private State & Power Gen
Thermal Plants Gov Gov Sector Central (MW)
Plants Plants Plants Plants Joint Plant
30,842.50
Souther 28 83 4 12 10 2
n
Vallur Thermal NTPC & TNEB Vallur/Chennai/Ta State & Souther 1,500 (3 x 500)
Power Station mil Nadu central n
NTPL Thermal NLC & TNEB Tuticorin/Tuticori State & central Souther 1,000 (2 x 500)
Power Station n/Tamil Nadu n
Mettur Thermal TNEB Mettur/Salem/Ta State Souther 840 (4 x 210)
Power Station mil Nadu n
TamilnaduPrivate firms tn
Processing takes place at Griffin Coal’s Ewington Mine. It is a process wherein coal is converted from
Run of Mine to a product that meets the customer’s requirement.
Crushing
Mined coal can include lumps up to a metre in size, so crushing to a manageable size is required. Coal
crushing can include a two stage process dependant on deposit size.
Coal is crushed in a feeder breaker, a chain conveyor under a toothed drum that breaks the biggest
lumps.
Coal size is further reduced through a sizer, where each oversize particles are reduced to less than 75
millimetres.
Screening
Screening is used to separate different sizes of crushed coal. In this process coarse and fine coal is
separated so to accommodate for specific markets and industrial usage. Screening takes place at a
processing plant adjacent to Ewington Mine.
Griffin Coal’s screened coal is ideal for burning in horizontal kilns. In these kilns uniform particle grading
is used to create even combustion along the length of the kiln. Coarser coal is also required by
customers who burn coal in grate–fired applications.
Beneficiation/Washing
Beneficiation has been trialled at Ewington. During beneficiation, coal is processed to remove
impurities reducing ash and sulphur thereby improving the market value of the coal. Beneficiation can
improve the quality of contaminated coal that would otherwise be wasted.
Most cleaning processes involve washing the coal in order to separate coal particles from stone
particles as coal is considerably lighter.
Charring
Coal can be charred, a process wherein hydrogen and oxygen are removed from the coal to make it
purer form of carbon. Once processed according to specifications, coal is loaded and transported
accordingly.
Reliance
Meenakshi energy
Chhattisgarh 900mw
Tata power
7340mw
Essar
100mw tn malco
Bhel
Technical Parameter:
Inner
Diameter
Feeding
Roller Roller Height & Output Capacity Power Overall
Model Size
No. Size(mm) Length of Size(mm) (t/h) (kw) Dimension (mm)
(mm)
Grind Ring
(mm)
0.613-
YGM65 3 210×150 650×150 ≤ 15 0.4-1.8 15 4100×3300×4500
0.033
0.613-
YGM75 3 260×150 780×150 ≤ 15 1-3 18.5 4300×3500×5100
0.033
0.613-
YGM85 3 270×140 830×150 ≤ 20 1.2-4 22 5300×4100×5200
0.033
0.613-
YGM95 4 310×170 950×170 ≤ 25 2.1-5.6 37 7100×5900×7900
0.033
0.613-
YGM130 5 410×210 1280×210 ≤ 30 2.5-9.5 75 7900×8000×9700
0.033
Fineness of
Mainframe Overall
Model the final Capacity(t/h) Weight(t)
Power(kw) Dimensions(mm)
product(mm)
MAKERS
Kappati
AlstomI
Thermal –private-MW-N
-PUB-MW-
Design specs
Tender perquisites
Upgrade
Global manufacturers
2.2.5.4 Coal pulverisers (mills) i) Pulveriser type: The coal pulverizes shall be of vertical spindle type. The
pulverisers offered by the bidder can be of Ball and Race/ Roller/ Bowl/ MPS type or approved equivalent type.
ii) Classifier design: a) The classifier design shall be of static type and shall be capable of maintaining rated
conditions of fineness under all conditions of operation, load changes and specified fuels. Further, the classifier
vanes shall be adjustable externally and shall be lined with suitable wear resistant material to ensure the
guaranteed wear life. b) The classifier shall ensure reduction in particle of 50 mesh without increasing 200 mesh
percentage to ensure uniform sizing and distribution of particles. Fineness adjustment shall be possible while the
mills are in service. c) Outlet of the classifier shall have aerodynamic shape to prevent eddies. iii) Provision shall
be provided in the mill design for future accommodation of rotary classifier in place of stationary classifier. For
this purpose necessary structure, piping, spare piece etc. shall be provided. iv) Mill noise level: The mill noise
level shall not exceed the specified values. While selecting lagging, background noise from adjacent mills, drive
system and other secondary and stray noises shall be taken into account. v) Mill seal air system: a) 2x100% seal
air fans common for all the mills shall be provided for ach steam generator unit. The fans shall preferably be
located at ground floor. b) The sealing system shall prevent ingress of any dust into the bearings and leakage of
coal-air mixture to atmosphere. c) The seal air fans shall take their suction from atmosphere/ PA fan cold air bus.
Silencers shall be provided, if required, at the suction of the fans to restrict noise level within permissible limits.
vi) Mill gear box: The gear box shall be planetary type. The gear box design shall ensure that there is no ingress
of coal dust into gear box under all conditions of operation. The gear box shall give trouble free operation of not
less than 100,000 hours of mill operation. Standard Technical Specification for Sub- critical Thermal Power
Project - 2x(500MW or above) Main Plant Package Section- 2 (Steam Generator and Auxiliaries) 2 - 41 vii) Mill
motor capacity: The mill motors shall be adequately sized and selected motor capacity shall enable restart of the
mill after a trip with mill full of coal. Such restart shall not call for any emptying of the mill. viii) Inlet coal pipe
between RC feeder and the mill shall not have any reduction in section throughout the length, including at entry
point on top of the mill. ix) Each mill shall be fed with coal by an independent coal feeder. x) Materials of
construction: a) The material of construction of wear parts shall be selected taking into account highly abrasive
nature of coal resulting from coal contamination with silica sand and alpha-quartz. b) The grinding rings/ race
shall be made of material having hardness of minimum 550 BHN at the surface with adequate chilled depth. The
grinding balls/ rolls shall be of material with minimum hardness 350 BHN. Minimum difference between
hardness of rings/race and balls/rolls shall be 100 BHN. c) The classifier cone shall be lined with minimum 15 mm
thick ceramic tiles on both inside and outside surfaces of the cone. The classifier vanes shall be lined with
suitable material to provide minimum specified wear life. xi) Lubrication system: The design of lubrication
system shall ensure continuous operation of mill bearings. Suitable arrangement shall be provided for readily
determining the oil level in the gear box(es) and all other lubricated parts. xii) Pulverised coal sampling: a)
Tapping points shall be provided on each pulverized coal pipe at mill outlet and shall be suitable for coal
sampling as per ISO 9931. The sampling provisions shall be complete with screwed plugs, compressed air purging
connections at tapping points, heating arrangement and other requirements as per ISO 9931. b) One (1) no. of
Rota probe shall be provided for each steam generator for coal sampling as per ISO 9931. Further, four (4) nos.
of Dirty Pitot tubes shall be provided for steam generator and shall be suitable for measurement of coal-air
velocity in the coal pipes. c) Convenient approach/access from nearest platform floor shall be provided for coal
sampling/ measurement points. xiii) Mill outlet temperature control shall be capable of achieving and
maintaining rated temperature for adequately drying the specified coal range for all unit loads. xiv) The flap of
power operated mill discharge valves shall be totally out of coal path during operation of the mill. Standard
Technical Specification for Sub- critical Thermal Power Project - 2x(500MW or above) Main Plant Package
Section- 2 (Steam Generator and Auxiliaries) 2 - 42 xv) All mill wear parts shall be arranged so as to facilitate easy
replacements without total dismantling of pulveriser(s). xvi) The mill shall be capable of running at part loads
and ensure minimum turn-down ratio of 2:1. xvii) Handling of pulveriser parts: a) The pulveriser shall be
designed to facilitate ease of handling of heavy parts for maintenance purpose. b) Motorised hoists shall be
provided for O&M works of components below separator top. c) The gear case shall be accessible and suitable
for removing gearing/ removing upper structure. xviii) Adequate numbers of access doors/windows with access
ladders shall be provided to facilitate access to various parts of mill. The access doors shall be suitable for on
load inspection and maintenance of the mill. The oil pumps and filters shall be readily accessible. xix) Necessary
ladders and approach platforms for mill bay hoist shall be provided at one end/ corner to carry out any
maintenance activity on hoists.
We have a share of 59% in India's total installed generating capacity contributing 69% (approx.) to the total
power generated from utility sets (excluding non-conventional capacity) as of March 31, 2012.
We have been exporting our power and industry segment products and services for over 40 years. BHEL's global
references are spread across 75 countries. The cumulative overseas installed capacity of BHEL manufactured
power plants exceeds 9,000 MW across 21 countries including Malaysia, Oman, Iraq, the UAE, Bhutan, Egypt and
New Zealand. Our physical exports range from turnkey projects to after sales services.
Neyveli Thermal NLC Neyveli/Cuddalore/Tamil Central Southern 1,020 (6 x 50, 3 x 100,
Power Nadu 2 x 210) 62,70
Unit 3
Manufacturers
Alstom
Raymond
L&t mhps
Ns engineering
Bhel