Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Standard on
Report of the Committee
on Water Cooling Towers Water-Cooling Towers
C. F. Averill, Chairma,, NFPA 214 - 1977
Grinnell Fire Protection Systems, I n c o r p o r a t e d
H o w a r d Building, 10 Dorrance Street, Providence, RI 02903
(Rep. National A u t o m a t i c Sprinkler a n d Fire Control Association)
J o h n A. Nelson, A c t i n g Secretary Foreword
T h e Marley Cooling T o w e r C o m p a n y
5800 Foxridge Drive, Mission, KS 66202 0-1 T h e fire record of water-cooling towers indicates the
failure to recognize the extent or seriousness of the potential fire
L. Anderson, Ecodyne Cooling Products A. D. H a r d i n g , M g: M Protection Con-
Division sultants hazard of these structures both while in operation or when tem-
S. Budzynski, N F P A Industrial Fire Pro- D. D. Lewis, American Mutual Insurance porarily shut down. Cooling towers of combustible construc-
tection Section Alliance tion, especially those of the induced draft type, present a poten-
W. T. Cashin, Factory Mutual Research A. J. Mercurio, Industrial Risk Insurers tial fire hazard even when in full operation because of the exist-
Corporation R. P. Webber, E. I. d u P o n t de Nemours
]. R. D e M o n b r u n , Union C a r b i d e Cor- Incorporated ence of relatively dry areas within the tower.
poration
0-2 A significant percentage of fires in water-cooling towers
Alternates of combustible construction are caused by ignition from outside
sources such as incinerators, smokestacks, or exposure fires. Fires
M. J. Marsolek, American Mutual In- E . E . Miller, Industrial Risk Insurers
surance Alliance (Alternate to A. J. Mercurio) • in .cooling towers may create an exposure hazard to adjacent
(Alternate to D. D. Lewis) buildings and processing units. Therefore, distance separation
from buildings and sources of ignition or the use of noncom-
This list represents the membership at the time the Committee was balloted on the bustible construction are primary considerations in preventing
text o/ this edition. Since that time, changes in the membership may have occurred.
these fires.
Tile Committee on Water Cooling Towers presents for official 0-3 Ignition within these structures can be caused by welding
adoption a c o m p l e t e revision of NFPA 214-1976, Standard on or" cutting operations, smoking, overheated bearings, electrical
Water Cooling Towers. N F P A 2 1 4 - 1 9 7 6 is published in Vol- failures and other heat or spark producing sources. \
ume 9 of the 1977 National Fire Codes and in separate p a m p h l e t
form. 0-4 Fires have also occurred during .the construction of cool-
This Report has been" submitted to letter ballot o[ the Com- i n g towers. Measures-must be taken during construction to pre-
mittee which consists o[ 10 voting members, o~ zvhom 9 voted vent the accumulation of combustible waste materials such as
affirmatively, and 1 has not returned his ballot (Mr. DeMonbrun). wood. borings, shavings, scrap lumber or other easily ignited ma-
terials. " N o Smoking" regulations and strict control of welding
and other heat or spark producing operations must be enforced.
Wetting down combustible portions of the tower during idle
periods of construction i s a good fire prevention practice.
0-5 Cooling water supplied to heat exchangers used for cool-
ing flammable gases or liquids or combustible liquids where the
cooling water pressure is less than that of the material being
cooled may constitute an unusual hazard to the cooling tower by
the return of the flammables or combustibles to the cooling
tower water distribution system.
214-6 WATER COOLING ,TOWERS LOCATION OF COOLING TOWERS 214-7
Chapter 1 General
Chapter 2 Location of Cooling Towers
[ NOTICE
An asterisk ( * ) f o l l o w i n g t h e n u m b e r or letter d e s i g n a t i n g a subdivision
indicates e x p l a n a t o r y m a t e r i a l on t h a t subdivision in A p p e n d i x A.
2-1 Cooling towers with c o m b u s t i b l e exterior surfaces, in-
cluding the deck, distribution basins, etc., shall be located at least
100 feet (30.5 m) from the following hazards:
(a) Structures or processes that emit sparks or flying brands
under ordinary circumstances, such as chimneys, incinerators,
flare stacks or cob burners.
1.1 Scope. (b) Materials or processes of severe fire hazard, such as petro-
leum processing and storage tanks, explosives manufacturing or
1.i.1 This standard applies to fire protection for field-
storage, and petroleum products pipelines and pumping stations.
erected water-cooling towers of combustible construction or those
in Whichthe fill is of combustible material. It does not apply to 2-2_ Towers with combustible exterior surfaces and provided
small factory assembled towers, the main structure of which does with fixed exposure protection in a c c o r d a n c e w l t h Section 5-2
• not exceed a volume of 2000 cubic feet (56.6 ma). may be located closer than 100 feet (30.5 m) from the hazards
listed in 2-1 (a) and (b).
!-!.2 Cooling tower designs that diffdr from the sketches
and schematics illustrated in Appendix B may require special 2-3 Towers with noncombustible exterior surfaces shall be
engineering judgment and design for fire protection. located 40 feet (12;2 m) or more from the hazards listed in 2-1 (a)
and (b).
1-2 Cooling T o w e r Classifications. (See Figures B-1 through
/3-4.) 2-4 Towers with noncombustible exterior surfaces, and pro-
vided with fixed interior fire protection installed in accordance
I ,
1-2.1 Natural Draft. Air movement in these towers de- with Chapter 5 may be located closer than 40 feet (12.2 m) from
pends upon t h e difference in densities of the heated air inside the hazards listed in 2-1 (a) and (b).
the tower and the cooler air outside. Natural draft towers con-
tain no fans or blowers. 2-5 Combustible cooling towers located ,on building 'roofs or
other locations to which access for manual fire fighting is re-
I-2.2 Mechanical Draft. Air movement in these _towers stricted or difficult shall be provided with a protection system in
depends upon fans or blowers. If the fans or blowers are at the accordance with Chapt'er 5.
inlet the tower is considered forced draft. If they are at the air
exit,, the tower is considered induced draft. 2-6" Open Areas or Spaces Under Towers.
1-2.3 Crossflow. T h e air flow in a crossflow tower is essen-
tially perpendicular to the flow of water.
I-2.4 Counterflow. In a counterflow tower the water flows
counter-current to the air flow.
214-8 WATERCOOLINGTOWERS FIRE rROTEC'nON 214-9
O
tribution a n d heat detection. This situation can be solved by tected area. T h e flow from any one discharge outlet shall not
separating these two functions and using separate water discharge vary from the specified rate of application by more than 15 per-
and detection systems. Tile open head deluge system does this cent above the specified density, and no outlet shall discharge less
and, therefore, is the type to be used in crossflow towers. than the specified density.
5-2.2 Minimum Rate of Application. 5 - 2 . 4 . 2 - H y d r a u l i c calculations shall be made in accor-
dance with Chapter 7 of the Standard for the Installation o[
5-2.2.1 Under the fan decks of counterflow towers the Sprinkler Systems, NFPA 1 3 - 1976~
rate of application of water shall be 0.5 gpm per square foot (20.4
l / m i n : m 2) (including fan opening). 5-2.5 Strainers. Strainers are required for systems utilizing
nozzles with waterways less than nominal s~-inch (9.5-mm). (See
5-2.2.2 Under the fan decks of crossfl0w towers, the rate Water Spray Fixed Systems [or Fire Protection, NFPA No. 1 5 -
of application of water shall be 0.33 gpm per square foot (13.45 1973, fo~:fui'ther details.)
l / m i n : m 2) (including fan opening).
5-2.6 Heat Detectors.
5-2.2.3 Over the fill areas of cr0ssflow towers, the rate of \
application of water s h a l l be 0.5 gpm per s q u a r e foot (20.4 5-2.6.1 Where deluge systems are used, an adequate num-
l/min:m2). ber of heat detectors shall be installed.
5-2.3 Types and Locations of Discharge Outlets. 5-2.6.2 In mechanical induced-draft towers, heat detectors
shall be located under the fan deck at the circumference of the
5-2.3.! In counterflow towers, the discharge outlets shall fan opening and under the fan opening when necessary to com-
be located under the fan deck and fan opening (see Figures B-5 ply with the following spacing requirements. (For extended [an
g¢ O ~ X
~l~...... l~ B-8). decks, see ,,-~.~,.,,.1
5-2.3.2 In crossflow towers, the discharge outlets protect; 5-2.6.2.1 Fixed-temperature detectors shall be spaced
ing the plenum area shall be located under the fan deck and in not over 8 feet (2.4 m) apart in any direction including the fan
the fan opening. Discharge outlets protecting the fill shall be opening. T e m p e r a t u r e ratings shall be selected in accordance
located under the distribution basin-on either the louver or drift with operating conditions, but shall be no less than intermediate.
eliminator side, discharging horizontally through the joist chan-
nels (see Figures B-9 through B-12). O n towers with a fill air 5-2.6.2.2 Rate-of-rise detectors shall he spaced not over
15 feet (4.6 m) apart in any direction. In pneumatic-type systems,
travel greater than 18 feet (5.5 m), the outlets shall be located on
•for detectors inside the tower, there shall be no more than one
opposite sides of the basins, in alternate joist channels. Where
joist channels are wider than 2 feet (.6 m), more than one dis- detector for each mercury, check in towers operating in cold cli-
mates, and two detectors for each mercury check in towers used
charge device may be required per joist channel.
during the warm months only or the year round in warm climates.
5-2.3.3* On towers having extended fan decks which com- There shall be no more than four detectors for each mercury
pletely enclose the distribution basin, the discharge outlets pro- check w h e n the detectors are located outside the gower.
tecting the fill area shall be located over the basin, under the 5-2.6.3 On towers having extended fan decks which en-
extension of the fan. deck. These discharge outlets shall be open close the distribution basin, detectors shall be located under the
directional spray nozzles arranged to discharge .35 gpm per fan deck extension in accordance with standard indoor spacing
square foot (14.26 l / m i n : m -°) directly on the distribution basin, rules for the type detectors used (see NFPA 72E).
and .15 gpm p'er square foot (6.11 l / m i n : m 2) on the underside of
the fan deck extension (see Figures B-13 and B-I¢). Exception: Where ihe fan deck extension is 16 Teet (4.9 m) or
less, only one row o[ detectors at right angles to the joist is
5-2.4 Pipe Sizing. required.
5-2.4.1 Pipe sizing shall be based on hydraulic calcula- 5-2.6.4* Heat barriers shall be installed under the ex-
tions to give an even distribution of water throughout the pro- tended fan deck to separate delugesystems When total n u m b e r
214-12 . WATER COOLING TOWERS FIRE PROTECTION 214-13 00
of systems exceeds the n u m b e r for which water supply was de- 5-3.2 Approved discharge devices are made of nonferrous
signed. Heat barriers shall extend from the fan deck structure material and are corrosion resistant to normal atmospheres.
to the distribution basin dividers. " Some atmospheres require special coatings on the discharge
devices.
5-2.6.5 Where heat detectors are inaccessible during tower Wax-type coatings shall not be used on devices without fusible
operation, an accessible test detector shall be provided for each elements.
circuit. In the case of pilot head operated systems, an inspector's
test connection shall be installed on the pilot line and arranged 5-3.3 Special care shall be taken in the handling and instal-
to be accessible during tower operation. (See applicable sections lation of wax-coated or similar sprinklers to avoid damaging the
of Standard on Automatic Fire Detectors, NFPA 72E-1974, for coating. Corrosion-resistant coatings shall not be applied to the
additional information.) sprinklers by anyone other than the manufacturer of the sprin-
klers, except that in all cases any damage to" the protective coating
5-2.7 P r o t e c t i o n for F a n D r i v e Motor. occurring at the ti/ne of installation shall be repaired at once
5-2.7.1 A heat detector and water discharge outlet shall u s i n g only the coating of the manufacturer of the sprinkler in
be provided over each fan drive motor when the motor is so an approved manner so that no part of the sprinkler will be
located that it is not within the protected area of the tower. exposed after the installation has been completed. Otherwise,
corrosion will attack the exposed metal and will in time creep
5-2.7.2 Provision shall be made to interlock the fan under the wax coating.
motors with the fire protection system so that the cooling tower
fan motors will be stopped in the cell(s) for which the system is 5-4" H y d r a n t Protection. Hydrants shall not be located
actuated. Where the continued operation of the fans is vital to closer than 40 feet (12.2 m) to towers.
the process, a manual override switch may be provided to reacti- 5-5* Standpipe Protection. "Towers with any combustible
vate the fan when it is determined that there is no fire. construction located on a building 50 feet (15.3 m) or more in
height shall be provided with standpipe protection within 200 feet
5.2.8 E x p o s u r e Protection.
(61,0 m) of all parts of the tower. Sufficient hose shall be pro-
5-2.8.1 When any combustible exterior surfaces of a vided to reach all parts of the tower. Provision shall be made for
tower, including the fan deck, distribution basins, etc., are less completely draining all exposed standpipe lines in winter. Hose
than 100 feet (30.5 m) from significant concentrations of com- equipment at each standpipe hose connection on the roof shall be
bustibles such as structures, piled material, etc., the combustible- protected from the weather in a suitable cabinet or enclosure.
exposed surfaces of the tower shall be protected by an automatic (See the Standard for the Installation of Standpipe and Hose Sys-
water spray system. tems, NFPA 1 4 - 1976, for further details.)
• 5-2.8.2 Systems for exterior protection shall be designed 5-6 W a t e r Supply.
with the same attention and care as interior systems. Pipe sizing 5-6.1". Water supply for towers two or more cells in length,
shall be based on hydraulic calculations. Water supply and dis- with either one or two fans per cell, shall be adequate to supply
charge rate shall be based on a m i n i m u m 0.15 gpm per square all discharge outlets in two largest adjacent cells or systems si-
foot (6.11 l / m i n : m 2) for all surfaces being protected. multaneously at the specified rate of application.
5-2.9, T h e design and installations shall comply with the Exception: The water supply for one system may be considered
applicable sections of the Standard for the Installation of Sprin 7 adequate when tight continuous partitions having a fire resist-
kler Systems, NFPA 1 3 - 1976. ance rating of 20 minutes or more when tested in accordance with
NEPA 251-1972, Fire Tests of Building Construction and Ma-
5-3 Corrosion Protection. terials, are provided between systems.
5-3.1 Piping, fittings and hangers, where exposed to atmos- 5-6.2 Water supplies shall be sufficient to include a mini-
phere and inside cooling tower cells, shall be corrosion i'esistant mum of 500 gallons per minute (1892.5 l/min) for hose streams
or protected against corrosion by a suitable coating. in addition to the sprinkler requirement.
214-14 - WATER COOLING TOWERS MAINTENANCE 214-15
ClO
214-16 WATER COOLING TO$VERS APPENDIX A " 214-17 at
8,
Appendix B
This / I p p e . d i x i~ not a pnrt of this Standard on W,2ter-Cdoling Towers. NFP/I 214-
Air Outlet Air Outlet
1977, b u t is i~lcluded ]or inJormational purposes only•
Air ~ir
Inlet ilet
" ~ ~ Inlet
Air Outlet
Itttt AirOutlet
tttttl ,°
Air 0 uflef O~ ~ ,_, j ~ r ~ _ ,
Sect,on ..
' I '-" '/'~--Fan • t=--i/ I-~ Hot
k--~-~]:_--"I Intermediate I-_=-IW.'te. t"
W a i S t WaterO~let
Counterflow hyperbolic tower Induced draft crossflow tower Induced draft wet.dry.
crossflow tower Ot
Figure B. l Types of natural-draft towers.
Figure B -2 Types of mechanical-draft towers.
214-20 WATER COOLING TO~VERS APPENDIX a 214-21
i-
L
.4- e.
0
C
L
Figure B- 3 T y p i c a l i n d u c e d - d r a f t c o t m t e r f l o w w a t e r . c o o l i n g to~vcr.
gh
gh
~a0
.r2
~ 0
Sprinkler
Fan Deck
Fan
Motor
~ 2x
¥ ¥ i I/~1
&
ht
>33333Y~3
,,m c m . . ~ m
/ • ,_~ , o.
,I II
-i,,
\ N
',_ill !! =
i
I . 0 4
,I
\\ ~r
Inle~
J
.._1
I
t
.< -.~
I=
c
Conc.Basin w m "~ u
~EC'I"I C)N A -- A
<
Op~ ¢¢
I
Fan ;hi
FIe es ' ~ ~
Val, * J °re
I 6
Z
o ,---- z
, ,t
".% ,' ~,
,
:)i
~__, ,
n
Air ir
Inle let 0~
-----II ,~,~ -,~
• o ¢
I t.
I o
i&
o"
SECTION A--A
N O T E : Where air seal boards prevent installation of cooling tower nozzles •~ 1 -IT I~-
on drift eliminator side of fill, this nozzle location should be used.
> -- >
214.30 W A T E R C O O L I N G TOWERS APPENDIX C 214"31
Or- 1~ ~O