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a r t i c l e i n f o a b s t r a c t
Article history: This paper presents the results of an experimental program developed to study the feasibility of produc-
Received 19 June 2012 ing prestressed concrete girders using lightweight concrete. During the experimental campaign, bond
Revised 10 November 2012 tests were performed in push-in (TL bond test) and pull-out (FB bond test) types of specimens. To-scale
Accepted 19 November 2012
prestressed concrete elements were produced, implemented, and tested. The variables studied were the
Available online 8 February 2013
type of concrete, the test age, and the delayed effects of bond. The TL bond test allowed the behavior of
the transfer length to be characterized, governed by the Hoyer effect. Equations have been calibrated to
Keywords:
identify the upper and lower transfer lengths using the experimental results of this trial. The proposed
Prestressed
Concrete
equations delimit the safety boundaries of the experimental transfer length values obtained in the exper-
Bond iments performed on the beams. The results obtained in the experimental phase discourage the use of the
Transfer studied lightweight concrete for producing pre-tensioned concrete elements.
Pre-tensioning Ó 2012 Elsevier Ltd. All rights reserved.
Strand
Lightweight
Test
Flexural
1. Introduction cable tension, fpi, as well as the prestress tension stress reached
after transfer during an instant of the service life rp(x), is plotted
In prestressed concrete structures with pre-tensioned reinforce- vs. the distance x from the bond end.
ment, the prestressing force is transmitted by bond, a property that During the transfer, pre-tensioned cables (both wires and
is manifested in different forms for each of the two parts into strands) experience a recovery of diameter by the Poisson effect
which the development length is divided [1–3]: due to the instantaneous prestress losses experienced during the
transfer. This recovery generates tensile hoop stresses in the con-
The transfer length, lt, is the minimum distance measured from crete. This diameter recovery is greater at the end of the structure,
the end of a pre-tensioned element and is required for transfer- where the pre-tensioning force after the transfer is zero, and is lower
ring the effective prestress tension, fpe(t), which is the existing in the central zone of perfect bond, where the prestress tension is the
strand tension at the moment of the measurement, to the con- effective stress. At both ends of the structure, where the Hoyer effect
crete trough bond. occurs, the concrete hoop tensile stresses are higher than those in
The flexural bond length, lfb, is the additional distance to the the central zone; in this document, we will refer to these stresses
transfer length and is required for the prestressing cable to as splitting/bursting stresses. The wedging of the cable that occurs
reach a tension stress corresponding to the ultimate limit state, at the ends due to the Hoyer effect increases the bond capacity [4,5].
fps. The opposite effect occurs in the flexural bond length when the
structure is put into service. By increasing the tensile stress of the
The development length, ld, is the sum of the transfer length and pre-tensioned element, the diameter of the cable decreases due to
flexural bond length, as shown in Fig. 1. In this figure, the initial the Poisson effect, reducing the contact between the cable and con-
⇑ Corresponding author at: Institute of Engineering, National Autonomous crete and, hence, the friction. The result is decreased bond. In those
University of Mexico, Ciudad Universitaria, Delegación Coyoacán, CP 04510 México, sections where the prestress tension exceeds the initial value fpi,
DF, Mexico. Tel.: +52 1 55 56233600; fax: +52 55 1 56233641. tensile hoop stresses in the concrete are hardly produced; the
E-mail address: cvazquezh@udc.es (C. Vázquez-Herrero). stress state of the concrete around the pre-tensioned cable is
1
Tel.: +34 981167000; fax: +34 981167170. therefore more favorable than that occurring at the transfer length.
2
Tel.: +52 1 55 56233600; fax: +52 55 1 56233641.
0141-0296/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.engstruct.2012.11.027
C. Vázquez-Herrero et al. / Engineering Structures 49 (2013) 1048–1058 1049
2. Research significance
Table 1
Concrete mixes.
Material Water Gravel 12/ Gravel 6/ Dry Arlita F-7 Moisture content Sand 0/6 mm Cement I- Plasticizer Plasticizer
(kg/m3) 18 mm (kg/m3) 12 mm (kg/m3) (kg/m3) of Arlita (%) (kg/m3) 52,5R (kg/m3) (BASF-CC) content (kg/m3)
NC 184 345 515 – – 877 450 Melcret 222 6
LC3-1 205 – – 550 3 610 500 Melcret 222 6
LC10-1 190 – – 550 10 610 500 Melcret 222 6
LC10-2 180 – – 402 10 877 500 Glenium 52 6
The experimental study consisted of the following tests: the beams, the strain of the prestressing strands at several cross
sections of each beam, and the draw-in of some strands. The
Bond tests on specimens; the required equipment was devel- transfer length was evaluated immediately after transfer and
oped, and the procedures for two bond tests were performed periodically thereafter for 1 year through the Demec points
on cylindrical specimens, based on the tests of Abrishami and attached to one side of several beams.
Mitchell [16]. These tests were used to characterize the bond
behavior of the prestressing strands. During the tests, the stud- The strand tested was that which is normally used in Spain in
ied variables were concrete type and concrete age during the production of precast concrete girders. The cable was a
testing. Y1860 S7 strand with a nominal diameter of db = 15.2 mm (0.600 ),
– The first bond test simulates the transfer length bond behav- an average elastic modulus of 197.4 GPa, a characteristic elastic
ior of the prestressed concrete elements. This test is a ‘‘push- limit corresponding to a residual deformation of 0.2% of 229 kN,
in’’ type of test. During the test, the prestressing force trans- a breaking strength of 260 kN, and a cross section of
fer on the specimen, that is cast following the stressing of the 142.04 mm2. All of the strands used during the experimental peri-
strand, is simulated. od came from the same roll, which was fabricated by the Trefilerías
– The second bond test allows for an evaluation of the bond Quijano company. The strand surface was slightly rusted, and in
behavior of the prestressed concrete girders in service, dur- every test, the surface was cleaned with acetone before concrete
ing which the tensioned prestressing reinforcement casting.
increases its stress due to the external load, generating bond
stresses. This test is a ‘‘pull-out’’ type of test, which is per- 4. Description of the TL and FB bond tests
formed using a prestressing strand that is previously
stressed to a level that mimics the prestress force existing The specimen bond tests are based in the research by Abrishami
at some point during its service life. During the test, the and Mitchell [16], who developed protocols for two types of tests:
stress increase that occurs in the prestressing reinforcement a push-in-type test for simulating the bond behavior in the transfer
during the loading of the girder is simulated. length and a pull-out-type test for simulating the bond along the
The design, production and analysis of the prestressed concrete flexural bond length. Abrishami and Mitchell performed the tests
members (hereinafter referred to as prisms) that are 3.75 m on conventional concrete. In this article, the results obtained for
long, with a square cross-section with 105 mm side length, the concrete mixes shown in Table 1 are summarized.
and reinforced with only one prestressing strand that is For the experimental phase, two devices like the one shown in
15.2 mm in diameter, centered within the cross section; this Fig. 2 were designed and fabricated. This equipment was used to
test consists of measurements before, during, and after transfer perform both types of test: the push-in (TL bond) and pull-out
of the following: the longitudinal strains on both sides of the (FB bond) tests. The procedures are explained below. In Fig. 2,
prisms, the prestress force existing in both anchorages during the upper and lower anchoring devices that held the strand’s
transfer, and the strand draw-in at each end of the prism. This pre-tensioning force can be observed, as well as the upper and low-
test was performed following the procedure specified in UNE er mechanical devices that allowed the strength of the cable to be
7436-82 [8,9]. This testing procedure allows for the character- varied during the test. The strand was tensioned before concreting
ization of the transfer of prestress force along the prism, as well the cylindrical specimen, which rests on the plate. After the man-
as an analysis of the sensitivity of the prestressed concrete ele- datory specimen curing and hardening period, the actual test was
ments to cracking due to excessive circumferential stresses by performed by varying the strand tension at the corresponding end,
changing the concrete type, the prestressing strand stress, the depending on the type of test.
number of strands, the strand cover, or other variables. Here, During the tests, the following parameters were recorded:
the concrete type was the studied variable.
The design, fabrication and analysis of prestressed concrete The tension of the strand in both upper and lower anchors,
beams, with eccentric prestressing, that are 9 m long with a through the appropriate hollow load cells.
rectangular section of 20 40 cm; the prestressing reinforce- The relative slip between the strand and concrete at the upper
ment consists of three horizontally aligned lower strands, each end and lower sides of the specimen, by means of displacement
15.2 mm in diameter, and one upper strand. The separation transducers attached to the strand by elastic clips.
between the centers of the lower strands is 50 mm, the same The deformation of the prestressing strand, through extenso-
as their cover as measured from the center of the strand (corre- metric gauges adhering to an outer wire from the strand in
sponding to typical values used at the precast concrete plants in the free zone below the specimen, to detect the eventual plas-
Spain). The vertical cover of the upper strand, horizontally cen- tification of the strand during the FB bond tests.
tered in the transversal section, is 75 mm from the upper face.
The analyzed variables were the concrete type and the amount 4.1. TL bond test procedure
of confining reinforcement. During fabrication, the strands were
equipped with load cells at the prestressing bench anchorages The following section summarizes the procedure followed to
to obtain the current prestress force. The following parameters perform the TL bond test, which was designed to reproduce the
were also measured: the concrete strain on the lateral sides of pre-tension transfer in the transfer length [16]:
C. Vázquez-Herrero et al. / Engineering Structures 49 (2013) 1048–1058 1051
The strand was tensioned to 75% of the maximum allowable The strand was initially pre-tensioned with a force
unit load for a strand according to the Spanish structural con- P(t) = 0.75P0 before concreting the 15 30-cm cylindrical
crete standard before the 15 30-cm cylindrical specimen specimen, simulating the total loss of pre-tension at an instant
was concreted. The bond length of the strand inside of the spec- in the useful life with respect to the initial value of the pre-
imen matched the height thereof [8]. tensioning force, P0. The bond length of the cable inside of
After concreting, the specimen was cured in saturation condi- the specimen was the totality of its height, as was the case
tions for 20 h at room temperature before its demolding, after for the TL test.
which the curing continued for a few hours before testing. The test procedure was similar to the TL test until the test
At the preset age of testing (2 or 3 days, which is the normal age age. The test age was the same as in the TL test, allowing
for pre-tensioning transfer in the prefabricated industry), the TL the results of both tests to be compared for each material.
bond test was performed by a gradual reduction of the upper Because the age of the prestressing transfer is a lower bound
anchorage strength (Pt), while the lower anchorage strength than the age of the commissioning and the mechanical prop-
(Pb) remains equal to the initial prestressing strand force (P0); erties of the concrete increase or stabilize with time, we
the diameter of the strand is db, and the specimen bonded remained on the safer side. The test was performed mechan-
length, l; Fig. 3 shows an initial stage of the test. The difference ically by gradually increasing the tension of the lower end
in strength between the upper and lower ends (DPt) was bal- (Fig. 2). Fig. 4 shows an initial stage of the test, where adhe-
anced by supporting the specimen on the plate, creating a lon- sion had not yet been lost throughout the specimen. The dif-
gitudinal compressive stress in the specimen with a cross ference in tension between the lower (Pb) and upper (Pt)
sectional area Ac, with a value of rc, and an average bond stress anchorages was balanced by the support of the specimen on
s. At a certain instant, the adhesion was lost along the specimen, the plate, resulting in moderate longitudinal compression
resulting in slip between the wire and concrete at the lower stresses in the specimen. As in the case of the TL bond test,
end. This slip caused a decrease in the strength at the lower in addition to the force in both anchors, the strand-concrete
end of the cable. Throughout the test, the relative slips were slip was recorded at both ends of the specimen. The test
recorded on both ends of the specimen. The trial was considered ended after yielding of the pre-tensioned strand in the lower
completed when the pre-tensioning force was null at the upper end of the specimen was reached. Once the reinforcement
end, after which the bottom force was maintained for several yielded, the force was maintained at the lower end for several
days before disassembling the test to analyze the deferred bond days before dismantling the test to assess the delayed effects
effects. of bond during that period.
Fig. 5. Average bond stress vs. upper slip, TL bond test, RC concrete.
shows that the dispersion between the two nominally equal tests
of each material was not greater than that which occurs in certain
normalized tests, such as the shrinkage test and indirect tensile
test [3].
Figs. 8 and 9 correspond to two nominally equal tests in light-
weight concrete specimens with LC3-1 dosages that were tested
for 2 days. Fig. 8 shows that the loss of bond at the active end
was produced for an average bond stress of 0.5 and 2 MPa, which
are similar values to those experienced by conventional concrete
specimens (Fig. 5). From that point, the average bond stress in-
creased approximately linearly with the upper end slip until a
maximum value between 5 and 5.5 MPa was reached in both tests
at a displacement of approximately 0.5 mm. Next, a gradual de-
crease of the average bond stress was observed, followed by a ser-
ies of jagged peaks corresponding to sudden slips accompanied by
Fig. 6. Average bond stress vs. lower end slip, TL bond test, RC concrete.
losses of bond stress (pull-outs). Afterward, bond recovery oc-
curred due to the interlocking of the prestressing strand, which oc-
curred with decreasing upper end strength of the strand. Despite
Fig. 7 shows the upper slip vs. the lower slip recorded through-
the subsequent pull-outs during the generalized slip phase, the
out the test. Due to the thickness of the transducer clamp holding
average bond stress held between 4 and 7 MPa, as shown in
the cable, there was an uncertainty in the actual length between
Fig. 9. This behavior is typical of lightweight concrete. During the
the attachment and surface regarding from which the apparent slip
experimental phase, this lightweight concrete showed sudden
measurement was taken. The upper transducer leaned on the
bond losses due to pull-outs, as opposed to the gradual bond
upper face of the specimen, and the lower transducer leaned on
behavior typically exhibited by conventional concrete testing [16].
the underside of the supporting plate. In both cases, the actual slip
Table 2 summarizes the results obtained for all of the TL bond
between the cable and concrete is obtained by correcting the
tests carried out in this study. These data show the strengths of
apparent slip recorded by each transducer. For this correction,
each batch obtained by testing specimens within the same batch
the strand shortening at the instrumented zone is subtracted. This
that were maintained under the same environmental conditions
zone is between the clamp grippers and the surface supporting the
and with the following parameters:
transducer [3]. For each test, both upper (Max.) and lower (Min.)
slip bounds were considered, thus taking the maximum (including
s0.025: bond stress corresponding to a passive slip (slip mea-
the thickness of the clamp) and minimum (minus the thickness of
sured at the passive end of the specimen, contrary to the appli-
measuring clamp) measurement lengths into account. Both upper
cation of the load variation) of 0.025 mm.
slip bounds (active end) initially increased without a lower slip
s0.25: bond stress for a passive slip of 0.25 mm.
being registered (passive end), which corresponded to the speci-
s2.5: bond stress for a passive slip of 2.5 mm.
men’s initial bond phase. Once an upper slip between 0.5 and
smax: maximum testing bond stress.
1.0 mm was reached, a slippage was triggered at the specimen’s
smin,AS: minimum bond stress after a generalized slip.
lower side (generalized slip phase), after which the upper slip in-
smin,AS,def: minimum bond stress value after a generalized slip,
creased approximately linearly with respect to the lower slip
after the actual termination of the test itself (delayed test).
through the end of the test.
Table 2 summarizes the results of the performed TL bond test.
The table also contains the maximum and minimum slopes of
This table lists the slopes and R2 values of the regression lines that
the different regression lines applied to the upper vs. lower end
were applied to the linear segment that was produced in each test
slip curves of the generalized slip phase and the minimum R2 value
after the generalized slip (see Fig. 7). As seen in Table 2, the regres-
obtained. Finally, for each test, it specifies if there were pull-outs
sion lines fit well (R2 = 0.99) with a slope between 1.4 and 1.5 for
during the test or during the following days after the actual termi-
RC concrete; i.e., the upper end slip was 40–50% higher than the
nation of the test itself (deferred pull-outs).
lower end slip. This result implies strand interlocking at the upper
The following conclusions can be drawn from TL bond test re-
end of the specimen that is attributable to the Hoyer effect. Table 2
sults listed in Table 2:
Table 2
TL bond test results.
TL Bond Concrete Testing Av. Indirect s,0.025 s,0.25 s,2.5 smax smin,AS smin,AS,def Min. Slope Max. Slope R2 Min. Sudden Deferred pull-
test type age Compr. tensile upper slip upper slip upper slip pull-out out
stregth strength vs. lower vs. lower vs.lower during
slip slip slip test
days MPa MPa MPa MPa MPa MPa MPa
TL1RC-2d RC 2 49 2.9 5.3 4.4 5.6 5.9 4.1 – 1.37 1.41 0.99 No -
TL2RC-2d RC 2 46 3.2 5.7 5.95.1 5.9 6.1 4.4 – 1.45 1.52 0.99 No -
TL1RC-3d RC 3 47 3 6.3 6.0 – 7.6 3.5 – 1.22 1.27 0.99 Yes Yes
TL2RC-3d RC 3 44 2.8 5.5 5.1 5.4 6.0 4.8 – 1.41 1.42 1.00 No -
TL1LC101-2d LC10-1 2 50 2.5 5.4 4.6 – 7.0 4.3 – 1.46 1.49 1.00 Yes -
TL2LC101-2d LC10-1 2 48 3.3 5.0 4.4 5.7 6.2 4.1 – 0.99 1.02 1.00 Yes -
TL1LC31-2d LC3-1 2 56 3.0 7.4 6.9 6.9 7.6 6.4 5.3 1.32 1.35 0.99 No No
TL2LC31-2d LC3-1 2 54 3.4 6.8 6.9 6.7 7.2 6.3 5.9 1.33 1.37 0.99 No No
TL1LC102-3d LC10-2 3 57 3.1 10.3 9.4 4.5 10.3 9.0 4.6 1.08 1.13 1.00 No Yes
TL2LC102-3d LC10-2 3 59 3.4 8.3 4.2 – 8.7 4.2 4.2 1 1.14 0.92 Yes Yes
Fig. 8. Average bond stress vs. upper end slip, TL bond test, LC3–1 concrete. Fig. 10. Average bond stress vs. upper end slip, FB bond test, RC concrete.
which the slip began (generalized slip phase). From this point,
the bond stress increased linearly with the slip until a slip value
of approximately 0.1 mm was reached. Once this value was
reached, one of the specimens registered a decreased bond stress
until the termination of the test, whereas the other paradoxically
experienced a slightly increased bond stress. This behavior may
be due to a coercion of the strand twist during the test in both an-
chors, which supplies certain mechanical interactions that im-
proves bond [2]. Despite this behavior, in both tests, once the
upper slip started, the average bond stress remained bounded be-
tween 2.5 and 3.5 MPa. If we compare these values with those for
conventional concrete TL tests (see Table 2), we find that the aver-
age bond stress after generalized slippage in the FB test is 50–60%
Fig. 9. Average bond stress vs. lower end slip, TL bond test, LC3-1 concrete. of the maximum value found in the TL tests. Therefore, by extrap-
olating this proportion to the pre-tensioning force gradient, the
Increasing the test age from 2 to 3 days for conventional con- slope of the line in Fig. 1 corresponding to the flexural bond length
crete specimens led to a discrete increase in the maximum bond will be on the order of 50–60% of that occurring in the transfer
stress reached without the difference being significant. length.
Fig. 11 shows that the loss of bond at the active end (lower end
5.2. FB bond test results in the FB test) occurred from nearly the beginning of the test, as op-
posed to the TL bond test (see Fig. 5), in which higher bond was re-
Next, the results of the FB bond test are analyzed in a manner corded. This higher bond in the TL bond tests is attributable to the
similar to that for the TL tests. In this type of test, the active end Hoyer effect, which generates a normal contact pressure and thus
is the lower one (where the strand stress increases), with the pas- increases the friction of the strand with the concrete. In contrast, in
sive end corresponding to the upper end. the FB bond test, the stress increase at the lower end caused the
Fig. 10 shows the average bond stress vs. the upper end slip in opposite effect because the loss of contact by the Poisson effect
two nominally equal conventional concrete specimens, FB2RC-2d in response to the strand diameter contraction destroys the bond
and FB1RC-2d, that were tested 2 days after concrete casting. The and reduces friction. Furthermore, once general slip occurred with-
average bond stress increased in both tests without an upper end out appreciable pull-outs, the loss of bond occurred gradually in
slip until a value of approximately 2.5 MPa was reached, after both FB bond tests.
C. Vázquez-Herrero et al. / Engineering Structures 49 (2013) 1048–1058 1055
The bond stresses obtained in the FB bond tests for the light-
weight concretes are similar to those registered during the test-
ing of conventional concrete at all stages except those obtained
for the LC3-1 lightweight concrete tests, which have slightly
lower values. By extrapolating these results to the bond behav-
ior of the flexural bond length, it can be concluded that the flex-
ural bond length of lightweight concrete pre-tensioned
structures is not necessarily higher than those of conventional
concrete structures, especially if the flexural bond length tensile
hoop stresses are not produced in the concrete that surrounds
the cable, which otherwise can generate splitting/bursting.
During the FB bond tests, no pull-outs were recorded. Only
Fig. 11. Average bond stress vs. lower end slip, FB bond test, RC concrete. delayed pull-outs occurred in the tests performed on the spec-
imens of LC10-2 during the days following the termination of
Fig. 12 shows the behavior of the lower end slip (active end) vs. the test.
the upper end slip (passive end) with the same approach shown in Increasing the test age from 2 to 3 days for the conventional
Fig. 7. The lower end slip initially increased without an upper end concrete specimens did not generate a significant variation in
slip until the lower end slip reached 0.35–0.60 mm. From that the bond stress achieved.
point, during the generalized slip phase, the increase in the lower By comparing the slopes of the regression lines applied to the
end slip compared to that of the upper end was markedly linear branch after the general slip of the curves {superior slip vs.
until the test’s termination. Table 3 shows the regression line slope lower slip}, it is possible to see that the relationship between
values that were applied to the generalized phase slip, with a min- these slips was substantially different depending on the type
imum value of R2 = 0.97 for the RC concrete and a slope with an of test:
absolute value of 0.60. This result means that the upper end slip – The slope varied between 1.22 and 1.52 for the TL bond tests
is approximately 60% of the lower end slip, a very different rela- on conventional concrete and between 1.0 and 1.49 for the
tionship from that recorded in the TL tests for the same material TL bond tests on lightweight concrete (see Tables 2 and 3).
at the same age (which had values between 1.37 and 1.52, accord- The tests in which pull-outs occurred were those with values
ing to Table 2). This distinction highlights the significant qualita- close to unity. In all tests, the upper end slip (active end slip)
tive and quantitative differences in the bond behavior observed was greater than or equal to the lower end slip due to the
in the TL and FB bond tests. bond capacity. A slope value of 1.0 means that the lower
Figs. 13 and 14 show the results obtained for two nominally end slip was exactly equal to the upper end slip, i.e., the
equal specimens of LC10-1 lightweight concrete tested after cable simply ‘‘slided’’ through the interior of the specimen.
2 days. Fig. 13 shows that after the generalized slip, the bond stress This was due to degradation of the contact surface between
decreased slightly with respect to the upper end slip; the value ob- the strand and surrounding concrete produced by the pull-
tained at the termination of the test was similar to s0.025. The typ- outs in the lightweight concrete specimens.
ical average bond stress recovery that was recorded in the TL tests – The slope varied between 0.55 and 0.8 for the FB bond tests
as a result of the Hoyer effect was not typically observed in the FB (Table 3); i.e., the upper end slip was equal to or smaller than
tests. the lower end slip (active slip end) due to the bond effect.
Table 3 summarizes the results obtained in the FB tests in a – A comparison of the values obtained in both studies shows
manner similar to Table 2 with the previously defined parameters, the different bond behavior recorded through the different
including s0,025, s0,25, s2,5, smax, smin,AS, and smin,AS,def. The slopes of tests on the same material.
the regression lines applied to the after-peak phase of the upper
end slip vs. the lower end slip curves and the minimum R2 value 5.3. Critical analysis of TL and FB bond tests
obtained are also provided. Finally, for each test, the table specifies
whether pull-outs occurred during the test or after the termination TL and FB tests, based on the tests by Abrishami and Mitchell,
of the test (delayed pull-outs). are simple, systematic, and repeatable and allow the bond
stress vs. slip behavior on concrete specimens to be obtained.
Once generalized slipping has occurred, the maximum and min-
imum bond stress values for each test can be established.
The bond stress values obtained in the TL test were 1.3–2.7
times higher than those obtained in the FB test (compare anal-
ogous results for each material in Tables 2 and 3). According to
the authors, this is due to the wedging of the strand that
occurred in the interior of the specimen in the TL test (Hoyer
effect), an effect that was not produced in the FB tests.
The TL test showed results that are qualitatively and quantita-
tively different from the results of the FB tests for the same
material and age. According to the authors, TL tests simulate
the bond behavior more accurately than do pull-out tests for
different types of concrete in the transfer length, which is
strongly governed by the Hoyer effect and the hoop tensile
stresses that are induced in the concrete. These effects can pro-
Fig. 12. Lower end slip vs. upper end slip, FB bond test, RC concrete. duce splitting caused by cracking/bursting [22].
1056 C. Vázquez-Herrero et al. / Engineering Structures 49 (2013) 1048–1058
Table 3
FB bond test results.
FB Bond Concrete Testing Av. Indirect s,0.025 s,0.25 s,2.5 smax smin,AS Min. Slope Max. Slope R2 Min. Sudden Deferred
test type age Compr. tensile upper slip upper slip upper slip pull-out pull-out
stregth strength vs. lower vs. lower vs.lower during
slip slip slip test
days MPa MPa MPa MPa MPa MPa MPa
FB1RC-2d RC 2 49 3.3 2.9 2.8 3.0 2.3 2.3 0.56 0.57 0.97 No -
FB2RC-2d RC 2 52 3.3 2.9 3.2 3.4 2.9 2.9 0.55 0.57 0.99 No -
FB1RC-3d Rc 3 48 2.5 2.8 2.8 2.9 2.6 2.2 0.72 0.73 0.92 No -
FB2RC-3d RC 3 49 2.8 3.2 3.1 3.3 2.7 2.4 0.79 0.81 0.96 No -
FB1LC101-2d LC10-1 2 48 2.0 3.5 3.4 3.6 3.0 2.6 0.61 0.62 0.99 No No
FB2LC101-2d LC10-1 2 49 2.2 3.6 3.5 3.7 3.1 2.6 0.72 0.73 1 No No
FB1LC31-2d LC3-1 2 56 3.3 2.4 2.3 2.6 1.8 1.6 0.73 0.74 0.97 No No
FB2LC31-2d LC3-1 2 54 3.2 2.4 2.1 2.7 2.1 1.6 0.76 0.77 1 No No
FB1LC102-3d LC10-2 3 59 3.6 2.3 2.1 2.3 1.7 1.2 0.81 0.83 0.99 No yes
FB2LC102-3d LC10-2 3 59 3.3 3.0 2.8 3.7 1.8 2.8 - - - No yes
Fig. 13. Average bond stress vs. upper end slip, FB bond test, LC10-2.
Fig. 14. Average bond stress vs. lower end slip, FB bond test, LC10-2.
Table 4
TL bond test predictions and comparison with obtained experimental results.
0
Element Confining reinf. Unit End fct fc fpi fpe(j) Lt,exp(j) Lt,exp(j) smax,TL smin,TL p1 p2 lt,min(j) lt,max(j) lt,min (j) lt,max (j)
weight (MPa) (MPa) MPa (mm) (mm)
(kN/m3)
P = prism/ stirrups@distance LE = live end 10 cm East West TL bond TL bond Safety Safety
B = beam (mm) DE = dead end cubes (mm) (mm) test test factor factor
(–) (MPa) (Mpa) (Mpa) P1 P1
P1L10-1 – 18.20 LE 2.2 46 1324 1197 834 957 7 4.1 1.43 1 650 1586 1.3 1.7
P1L10-1 – 18.20 DE 2.2 46 1324 1197 780 728 7 4.1 1.43 1 650 1586 1.1 2.0
P2L10-1 – 18.35 LE 2.2 49 1317 1162 917 867 7 4.1 1.43 1 631 1540 1.4 1.7
P2L10-1 – 18.35 DE 2.2 49 1317 1162 1012 1011 7 4.1 1.43 1 631 1540 1.6 1.5
P3L10-1 – 18.28 LE 2.4 52 1324 1190 955 936 7 4.1 1.43 1 646 1577 1.4 1.7
P3L10-1 – 18.28 DE 2.4 52 1324 1190 895 854 7 4.1 1.43 1 646 1577 1.3 1.8
P1L3-1 – 18.08 LE 2.6 49 1324 1155 867 767 7.6 6.3 1.43 1 577 996 1.3 1.1
P1L3-1 – 18.08 DE 2.6 49 1324 1155 874 863 7.6 6.3 1.43 1 577 996 1.5 1.1
P2L3-1 – 18.19 LE 2.0 51 1331 1211 971 872 7.6 6.3 1.43 1 605 1044 1.4 1.1
P2L3-1 – 18.19 DE 2.0 51 1331 1211 890 1008 7.6 6.3 1.43 1 605 1044 1.5 1.0
P3L3-1 – 17.91 LE 3.0 52 1338 1183 808 796 7.6 6.3 1.43 1 591 1020 1.3 1.3
P3L3-1 – 17.91 DE 3.0 52 1338 1183 743 856 7.6 6.3 1.43 1 591 1020 1.3 1.2
P3C – 23.54 LE 3.5 52 1352 1239 793 808 6.1 4.1 1.43 1 772 1642 1.0 2.0
P3C – 23.54 DE 3.5 52 1352 1239 725 734 6.1 4.1 1.43 1 772 1642 0.9 2.2
P4C – 23.55 LE 3.6 53 1359 1232 906 894 6.1 4.1 1.43 1 768 1633 1.2 1.8
P4C – 23.55 DE 3.6 53 1359 1232 1032 855 6.1 4.1 1.43 1 768 1633 1.1 1.6
B1L10-1 s6@150 18.29 LE 2.1 53 1422 1254 – 647 7 4.1 1 1.25 681 1453 1.0 2.2
B1L10-1 s6@150 18.29 DE 2.1 53 1422 1254 – 749 7 4.1 1 1.25 681 1453 1.1 1.9
B2L10-1 s8@200 18.39 LE 2.1 53 1359 1223 – 869 7 4.1 1 1.25 664 1417 1.3 1.6
B2L10-1 s8@200 18.39 DE 2.1 53 1359 1223 – 672 7 4.1 1 1.25 664 1417 1.0 2.1
B3L10-1 s8@150 22.74 LE 2.1 50 1359 1219 – 669 7 4.1 1 1.25 662 1412 1.0 2.1
B3L10-1 s8@150 22.74 DE 2.1 50 1359 1219 – 928 7 4.1 1 1.25 662 1412 1.4 1.5
B4L10-1 s6@100 18.49 LE 2.3 46 1359 1238 – 764 7 4.1 1 1.25 672 1434 1.1 1.9
B4L10-1 s6@100 18.49 DE 2.3 46 1359 1238 – 887 7 4.1 1 1.25 672 1434 1.3 1.6
B5L10-1 s6@150 18.62 LE 2.3 47 1359 1200 – 725 7 4.1 1 1.25 651 1390 1.1 1.9
B5L10-1 s6@150 18.62 DE 2.3 47 1359 1200 – 1000 7 4.1 1 1.25 651 1390 1.5 1.4
B7L10-1 S8@150 18.62 LE 2.3 47 1359 1200 – 1201 7 4.1 1.43 1.25 651 1988 1.8 1.7
B7L10-1 S8@150 18.62 LE upper 2.3 47 1359 1200 – 1495 7 4.1 1.43 1.25 675 2059 2.2 1.4
B2L10-2 s8@150 18.62 LE 2.8 62 1366 1204 – 593 10.3 4.2 1 1.25 444 1362 1.3 2.3
B2L10-2 s8@150 22.44 DE 2.8 62 1373 1253 – 995 10.3 4.2 1 1.25 462 1417 2.2 1.4
B5C s8@150 20.36 LE 3.6 49 1366 1239 – 526 10.3 4.2 1 1.25 457 1401 1.2 2.7
smax,TL the maximum value of the average bond stress that is side of its application scope, conventional concrete) yields decreas-
expected for the transfer length immediately after the transfer ing values for higher densities. The variability of the experimental
(age j). For each material, the maximum value smax is adopted results of the transfer lengths of the prisms and beams is high due
from Table 2. to the splitting/bursting type of cracking experienced by the
prisms that were fabricated without confinement reinforcement.
If we use the most unfavorable values from Table 2 for estab- In pre-tensioned beams made with eccentric prestressing and a
lishing the upper and lower bounds of the transfer length of the different amount of confinement reinforcement, this effect did
pre-tensioned prisms and beams for each type of concrete, the val- not occur; instead, the transfer length remained mostly uniform.
ues shown in Table 4 are obtained. This table also includes the The predictions of Eqs. (1) and (2), when applying the experimental
mechanical properties and transfer length values obtained experi-
mentally immediately after the transfer has occurred at the ends of
the pre-tensioned prisms and beams. The values of the safety coef-
ficients for the predictions of Eqs. (1) and (2) for each structural
element are shown in the two last columns; if the value is greater
than one, the corresponding upper or lower bound includes the
experimental results obtained from the transfer length. The predic-
tions of Eqs. (1) and (2) delimit conservatively for all the transfer
length values except one (whose value of 0.9, which is less than
one, is marked in italics). Accordingly, Eqs. (1) and (2), to which
the TL bond test results are applied, appropriately bound the trans-
fer lengths obtained experimentally for the tested concretes [3].
Fig. 15 shows the experimental results for the transfer lengths
obtained in lightweight concrete beams and prisms as well as
the formulations that bounded these values more accurately: Eq.
(1) (upper bound) and Eq. (2) (lower bound). Observe how the low-
er bound of the transfer length remains practically constant with
respect to the density of the lightweight concrete; however, the
upper bound obtained by applying the MC2010 formulation (out- Fig. 15. Transfer length vs. density, lightweight concrete elements.
1058 C. Vázquez-Herrero et al. / Engineering Structures 49 (2013) 1048–1058
results of the TL and FB tests, delimit conservatively for practically jects CICYT MAT2001-0765 and PGIDIT02PXIC11801PN. The par-
all of the transfer length measurement values for the prisms and ticipation of Professor Dr. Manuel Casteleiro and precast experts
beams [3]. Mr. Humberto Vázquez, Mr. Arturo Martínez and Mr. Marcos
Fernández, as well as the contribution of the laboratory staff Mrs.
7. Conclusions and recommendations María José Recarey Buño and Mr. Gonzalo Álvarez Iglesias, is
acknowledged.
Based on the investigation performed here, the following con-
clusions can be drawn: References
Acknowledgements