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Table of Contents
• Products for HyL® Process: Centralloy® HT E
– HyL III applications
– HyL ZR applications
• Products for Midrex® Process: Centralloy® 60HTD
– Previous References
– S+C Pilot Plant
– Nu-Iron Experience
– Future trend for DRI Reformer Tubes
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HyL III - Centralloy® G4852 Micro R GX45NiCrSiNbTi35-25
Element Mass Average Stress to Rupture vs. Temperature
composition * 100
Carbon 0.45
Silicon 0.80
Manganese 1.00
Stress, MPa
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Chromium 25.00
Nickel 35.00
Niobium 1.50 Centralloy® G4852 Micro R
Centralloy® G4852 Micro
Titanium Additions 1
800 850 900 950 1000 1050
Iron Balance Temperature, ºC
Time to rupture = 100,000 hours
(*) This is a typical composition which may be slightly modified according to the application.
CH4 16.0%
Carbon Deposition Reactions
N2 5.3%
CO + H2 → C + H2O Beggs
H2 O 2.0%
2 CO → C + CO2 Bouduart
CH4 → C + 2 H2 Cracking
C4 +Hn → C + H2 Cracking
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HyL III - Centralloy® ET 45 Micro GX45NiCrSiNb45-35
Element Mass HyL Design Conditions Mass Change Variation on HyL Metal Dusting Conditions
H2, vol% 76
composition * CO, vol% 18
0,4
0,2
ac Boudouard 60
Manganese 1.00 0,15
0,1
Chromium 35.00
M ass Loss, g
0,05
Iron 16.00 0
-0,05
Niobium 1.00 500 100 1500
Centralloy® ET-45 Micro -0,001 -0,001 -0,002
Ti, Zr Additions Centralloy® G 4852 Micro 0,055 0,191 0,347
Centralloy® ET 45 LC -0,001 -0,001 -0,012
H2 O 2.0% 8.0%
Carbon Deposition Reactions
CO + H2 → C + H2O Beggs
2 CO → C + CO2 Bouduart
CH4 → C + 2 H2 Cracking
C4 +Hn → C + H2 Cracking
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HyL ZR - PGH Coil Material Requirements
Bulk HT Alloy
• High Creep Strength
Inner Surface • Carburisation Resistance
• Coking Resistance
• Ductility / Ageing Properties
• Erosion Resistance
• Ductility / Ageing Properties
High carbon
activity mixture
Outer Tube Surface
• Oxidation Resistance
Centralloy® C Si Mn Cr Ni Nb W Others
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HyL ZR - Centralloy ® HT E Production
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REFORMER TUBES FOR MIDREX® PROCESS
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Market situation and Trends
Higher steel demand requires higher DRI production
Plant operates the reformer at temperature limits.
With the actual materials used in the reformer tubes, the reformer
roof temperature is limited to 1150 °C.
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Previous DR Plants with 60HTD tubes installed
Qty Country ID (inch.) Year Materials
4 Iran 8’’ 2004 60 HTD/CA4879M
4 Argentina 10’’ 2004 60 HTD/CA4852M
11 Venezuela 10.3’’ 2004 60 HTD/CA4879M /CA 4852M
3 Mexico 10’’ 2004 60 HTD/CA4852M
6 Venezuela 10’’ 2008 60 HTD/CA4879M/CA4879M
2 Argentina 10’’ 2008 60 HTD/CA4879M/CA4879M
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Pilot Plant - Needs
• Since 2004, S+C has installed TEST TUBES with the
innovative alloy Centralloy® 60HT D in 6 different Midrex®
Reformers.
• However, all these test tubes had been operating at the
standard temperature of 1140º C.
• Therefore, the need to test the new alloy at the
MAXIMUM TARGET TEMPERATURE of 1200ºC.
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Pilot Plant- Creep elongation results
e, mm
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Conclusions
• Process Improvements by Using New Alloy Materials
– Centralloy® 60 HT D has shown excellent performance at 1200ºC
– Reformer capacity increment with same tube quantity
– Reduction of specific consumption
– Reduction of oxygen consumption
– Less H2S effect on the catalyst
– Low investment cost
– Operation Flexibility
Centralloy® 60 HTD
Operation Flexibility
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