Spinning Division

ACTUAL
Unit# 01 Date: 3/3/2008
AUTOCONE PC Waste PC Carded PC Carded PC Carded PC Carded PC Carded Carded Carded Carded Total
Ratio 50:50 52:48 52:48 52:48 52:48 52:48 52:48 60:40 60:40
Machine Type 7-II 21-C 7-II 21-C 21-C 21-C 7-II 21-C 21-C
Count 9.20 10.20 16.20 20.20 24.20 30.30 30.30 38.20 40.20
Bags in Ring 20.13 0.00 15.42 24.05 28.52 131.98 33.10 31.60
Speed ( Meters/min.) 1200 1400 1200 1450 1450 1450 1200 1350 1300
No of Spindles 12 0 36 26 35 39 192 70 70 480.00
Sections 0.20 0.00 0.60 0.43 0.58 0.65 3.20 1.17 1.17 8.00
Efficiency (%) 70% 70% 70% 70% 72% 75% 75% 75% 75%
Production (Bags) 20.54 0.00 34.99 24.49 28.31 26.24 106.91 34.78 31.83 308.10
RING PC Waste PC Carded PC Carded PC Carded PC Carded PC Carded PC Carded Carded Carded Total
Ratio 50:50 52:48 52:48 52:48 52:48 52:48 52:48 60:40 60:40
Machine Type EJM 128 FA 506 FA 506 FA 506 FA 506 FA 506, FA-503, EJM-128 FA 506 FA 506
Count 9.20 10.20 16.20 20.20 24.20 30.30 30.30 38.20 40.20
Required Spindle Speed (rpm) 8650 12120 15150 16450 16900 18000 16750 20400 20400
Average Spindle Speed (rpm) 9000 12120 15200 16500 17000 18000 17350 20000 20400
FR rpm 282.21 367.95 363.80 353.66 335.06 297.78 287.03 251.81 250.38
T.M 3.15 3.09 3.11 3.11 3.09 3.29 3.29 3.85 3.85
T.P.I 9.55 9.87 12.52 13.98 15.20 18.11 18.11 23.80 24.41
No. of Machines 1 0 1 2 3 10.25 9 7 7 40.25
O.P.S (100%) 26.01 30.58 19.04 14.84 11.74 8.33 8.03 5.70 5.28
Efficiency (%) 86% 85% 90% 90% 90% 93% 93% 94% 95%
O.P.S with Required Speed 21.50 26.00 17.08 13.32 10.50 7.75 7.21 5.36 5.02

O.P.S with Actual Speed 22.37 26.00 17.14 13.36 10.56 7.75 7.47 5.25 5.02

Production with Required Speed 19.35 0.00 15.37 23.97 28.36 71.48 58.41 33.76 31.60 282.30

Production with Actal Speed 20.13 0.00 15.42 24.05 28.52 71.48 60.50 33.10 31.60 284.80

Target OPS (TD) 21.50 26.00 17.25 13.31 10.50 7.75 7.20 5.25 5.00 284.88

Target OPS (CEO) 21.50 26.00 19.25 14.53 11.10 8.25 8.25 5.25 5.00 303.61
SIMPLEX PC Carded PC Carded PC Carded Carded Total
Ratio 50:50 52:48 52:48 60:40
Machine Type China FA-415 A FA-415 A FA-415 A
Bags in Ring 20.13 67.99 131.98 64.70 284.80
Reqd. by Simplex 21.64 73.11 141.91 69.57 306.24
H.R 0.63 0.85 1.05 1.50
Spindle Speed (rpm) 500 1025 875 1100
Draft 5.67 7.14 6.30 8.10
T.M 0.92 0.75 0.73 0.84
T.P.I 0.73 0.69 0.75 1.03
No. of Machines 1.00 1.00 3.00 2.00 7.00
Efficiency (%) 50% 75% 75% 85%
Production (Bags) 31.05 74.74 143.23 69.24 318.26
DRAWINGS Brk, Int, Fin Pre Pre Brk Int Fin Pre Breaker Inter Finisher Total
Waste Poly Poly PC PC PC Poly CVC CVC CVC
Ratio 50:50 100.00 100.00 52:48 52:48 52:48 100.00 60:40 60:40 60:40
Machine Type China 1+1+1 China DYH 500C, HSD-960 DX-8 FA-302 DYH-500 C DX-8
Bags in Ring 31.05 13.28 103.99 199.97 199.97 199.97 25.88 64.70 64.70 64.70
Reqd. by Drawing 33.57 14.35 112.42 216.19 215.02 216.19 27.98 70.33 70.33 70.33
Speed (Meters/min.) 225 225 400 380 380 550 150 425 425 500
Sliver Wt. (gn/yard) 75 72 72 72 70 66 72 50 50 45
No. of machines 1.00 0.50 1.00 3.00 3.00 2.00 1.00 1.00 1.00 1.00 13.00
Efficiency (%) 60% 70% 70% 60% 60% 70% 60% 75% 75% 70%
Production (Bags) 45.56 25.51 90.71 221.59 215.43 228.66 29.16 71.71 71.71 70.87
CARD Waste Cotton Polyester Cotton Polyester Total
Type of Material 52:48 52:48 52:48 CVC CVC
Machine Type MK-6 MK-6 MK-6 MK-6 MK-6
Bags in Ring 20.13 95.99 103.99 38.82 25.88 284.80
Required Bags 22.87 105.48 114.27 42.66 28.44 313.72
Sliver Wt. (gn/yard) 75.00 56.00 72.00 45.00 52.00
Speed (Yards/Min.) 105 205 155 130 110
Efficiency (%) 70% 90% 85% 90% 85%
Production (Kg/Hour) 21.43 40.17 36.88 20.47 18.90
Production (Bags / Card) 11.34 21.25 19.51 10.83 10.00
No. of machines 2.00 5.00 6.00 4.00 3.00 20.00
Production (Bags) 22.68 106.27 117.08 43.32 30.01 319.37
BLOWROOM Ployester Cotton
Bags in Ring 127.09 124.61
Required 129.69 140.01
No. of Line 1.00 1.00 2.00
Efficiency % 80% 80%
Production (Kg./Hour./Line) 245.11 264.62
MIXING Ployester Cotton
Bags in Ring 127.09 124.61
Required 129.69 151.96
Avg. Bale Weight. 345.00 160.00
Required Bales 17.05 43.08
 Spinning Division

ACTUAL
Unit# 01
AUTOCONE PC Waste PC Carded PC Carded PC Carded Carded Carded Carded Carded Total
Ratio 50:50 52:48 52:48 52:48 52:48 52:48 60:40 60:40
Machine Type 7-II 7-II 7-II 21-C 7-II 21-C 21-C 21-C
Count 9.20 16.20 20.20 24.20 30.30 30.30 38.20 40.20
Bags in Ring 20.13 0.00 0.00 0.00 0.00 89.83 91.42
Speed ( Meters/min.) 1200 1200 1100 1450 1100 1300 1300 1300
No of Spindles 12 0 0 0 228 30 70 140 480.00
Sections 0.20 0.00 0.00 0.00 3.80 0.50 1.17 2.33 8.00
Efficiency (%) 70% 70% 70% 72% 75% 75% 75% 75%
Production (Bags) 20.54 0.00 0.00 0.00 116.38 18.10 33.49 63.66 252.17
RING PC Waste PC Carded PC Carded PC Carded PC Carded PC Carded Carded Carded Total
Ratio 50:50 52:48 52:48 52:48 52:48 52:48 60:40 60:40
Machine Type EJM 128 FA 506 FA 506 FA 506 FA 506, FA-503, EJM-128 FA 506 FA 506
Count 9.20 16.20 20.20 24.20 30.30 30.30 38.20 40.20
Required Spindle Speed (rpm) 8650 15150 16450 16900 18000 16750 20000 20400
Average Spindle Speed (rpm) 9000 15200 16500 17000 18000 17350 20000 20400
FR rpm 282.21 363.80 353.66 335.06 297.78 287.03 251.81 250.38
T.M 3.15 3.11 3.11 3.09 3.29 3.29 3.85 3.85
T.P.I 9.55 12.52 13.98 15.20 18.11 18.11 23.80 24.41
No. of Machines 1 0 0 0 0 0 19 20.25 40.25
O.P.S (100%) 26.01 19.04 14.84 11.74 8.33 8.03 5.59 5.28
Efficiency (%) 86% 90% 90% 90% 93% 93% 94% 95%
O.P.S with Required Speed 21.50 17.08 13.32 10.50 7.75 7.21 5.25 5.02

O.P.S with Actual Speed 22.37 17.14 13.36 10.56 7.75 7.47 5.25 5.02

Production with Required Speed 19.35 0.00 0.00 0.00 0.00 0.00 89.83 91.42 200.60

Production with Actal Speed 20.13 0.00 0.00 0.00 0.00 0.00 89.83 91.42 201.38

Target OPS (TD) 21.50 17.25 13.31 10.50 7.75 7.20 5.25 5.00 209.23

Target OPS (CEO) 21.50 19.25 14.53 11.10 8.25 8.25 5.25 5.00 209.23
SIMPLEX PC Carded PC Carded PC Carded Carded Total
Ratio 50:50 52:48 52:48 60:40
Machine Type China FA-415 A FA-415 A FA-415 A
Bags in Ring 20.13 0.00 0.00 181.26 201.38
Reqd. by Simplex 21.64 0.00 0.00 194.90 216.54
H.R 0.63 0.85 1.05 1.50
Spindle Speed (rpm) 500 1025 825 1100
Draft 5.67 7.14 6.30 8.10
T.M 0.92 0.75 0.73 0.84
T.P.I 0.73 0.69 0.75 1.03
No. of Machines 1.00 0.00 3.00 3.00 7.00
Efficiency (%) 50% 75% 75% 85%
Production (Bags) 31.05 0.00 135.04 103.86 269.96
DRAWINGS Brk, Int, Fin Pre Pre Brk Int Fin Pre Breaker Inter Finisher Total
Waste Poly Poly PC PC PC Poly CVC CVC CVC
Ratio 50:50 100.00 100.00 52:48 52:48 52:48 100.00 60:40 60:40 60:40
Machine Type China 1+1+1 China DYH 500C, HSD-960 DX-8 FA-302 DYH-500 C DX-8
Bags in Ring 31.05 -68.03 0.00 0.00 0.00 0.00 72.50 181.26 181.26 181.26
Reqd. by Drawing 33.57 -73.55 0.00 0.00 0.00 0.00 78.38 197.02 197.02 197.02
Speed (Meters/min.) 225 225 300 330 330 500 225 350 350 500
Sliver Wt. (gn/yard) 75 72 72 72 70 66 72 50 50 45
No. of machines 1.00 0.00 1.00 2.00 2.00 1.50 1.00 2.00 2.00 1.50 13.00
Efficiency (%) 60% 70% 70% 65% 65% 70% 60% 70% 70% 70%
Production (Bags) 45.56 0.00 68.03 138.98 135.12 155.90 43.73 110.23 110.23 106.30
CARD Waste Cotton Polyester Cotton Polyester Total
Type of Material 52:48 52:48 52:48 CVC CVC
Machine Type MK-6 MK-6 MK-6 MK-6 MK-6
Bags in Ring 20.13 0.00 0.00 108.75 72.50 201.38
Required Bags 22.87 0.00 0.00 119.51 79.67 222.06
Sliver Wt. (gn/yard) 75.00 56.00 72.00 45.00 52.00
Speed (Yards/Min.) 105 140 140 130 130
Efficiency (%) 70% 90% 90% 90% 85%
Production (Kg/Hour) 21.43 27.43 35.27 20.47 22.34
Production (Bags / Card) 11.34 14.52 18.66 10.83 11.82
No. of machines 2.00 4.00 4.00 6.00 4.00 20.00
Production (Bags) 22.68 58.06 74.65 64.99 47.28 267.66
BLOWROOM Ployester Cotton
Bags in Ring 47.04 64.52
Required 48.00 72.49
No. of Line 1.00 1.00 2.00
Efficiency % 80% 80%
Production (Kg./Hour./Line) 90.71 137.00
MIXING Ployester Cotton
Bags in Ring 47.04 64.52
Required 48.00 78.68
Avg. Bale Weight. 345.00 160.00
Required Bales 6.31 22.30
 Spinning Division

Unit# 01
AUTOCONE PC Waste Carded Carded Carded Total
Ratio 50:50 60:40 60:40 60:40
Machine Type 7-II 21-C 7-II 21-C
Count 9.20 38.20 40.20 40.20
Bags in Ring 20.13 89.83 91.42
Speed ( Meters/min.) 1200 1350 1000 1350
No of Spindles 12 90 144 210 456.00
Sections 0.20 1.50 2.40 3.50 7.60
Efficiency (%) 70% 70% 75% 70%
Production (Bags) 20.54 41.74 50.36 92.55 205.19
RING PC Waste Carded Carded Total
Ratio 50:50 60:40 60:40
Machine Type EJM 128 FA 506 FA 506
Count 9.20 38.20 40.20
Required Spindle Speed (rpm) 8650 20000 20400
Average Spindle Speed (rpm) 9000 20000 20400
FR rpm 282.21 251.81 250.38
T.M 3.15 3.85 3.85
T.P.I 9.55 23.80 24.41
No. of Machines 1 19 20 40.25
O.P.S (100%) 26.01 5.59 5.28
Efficiency (%) 86% 94% 95%
O.P.S with Required Speed 21.50 5.25 5.02

O.P.S with Actual Speed 22.37 5.25 5.02

Production with Required Speed 19.35 89.83 91.42 200.60

Production with Actal Speed 20.13 89.83 91.42 201.38

Target OPS 21.50 5.25 5.00 200.25

SIMPLEX PC Carded Carded Total
Ratio 50:50 60:40
Machine Type China FA-415 A
Bags in Ring 20.13 181.26 201.38
Reqd. by Simplex 21.64 194.90 216.54
H.R 0.63 1.50
Spindle Speed (rpm) 500 1035
Draft 5.67 8.10
T.M 0.92 0.84
T.P.I 0.73 1.03
No. of Machines 1.00 6.00 7.00
Efficiency (%) 50% 85%
Production (Bags) 31.05 195.45 226.50
DRAWINGS Brk, Int, Fin Pre Breaker Inter Finisher Total
Waste Poly CVC CVC CVC
Ratio 50:50 100.00 60:40 60:40 60:40
Machine Type China 1+1+1 FA-302 DYH-500 C DX-8
Bags in Ring 31.05 72.50 181.26 181.26 181.26
Reqd. by Drawing 33.57 78.38 197.02 197.02 197.02
Speed (Meters/min.) 225 200 315 315 500
Sliver Wt. (gn/yard) 75 72 50 50 45
No. of machines 1.00 2.00 4.00 4.00 3.00 13.00
Efficiency (%) 60% 60% 70% 70% 70%
Production (Bags) 45.56 77.75 198.42 198.42 212.60
CARD Waste Cotton Polyester Total
Type of Material 52:48 CVC CVC
Machine Type MK-6 MK-6 MK-6
Bags in Ring 20.13 108.75 72.50 201.38
Required Bags 22.87 119.51 79.67 222.06
Sliver Wt. (gn/yard) 75.00 45.00 52.00
Speed (Yards/Min.) 105 145 110
Efficiency (%) 70% 90% 85%
Production (Kg/Hour) 21.43 22.83 18.90
Production (Bags / Card) 11.34 12.08 10.00
No. of machines 2.00 10.00 8.00 20.00
Production (Bags) 22.68 120.81 80.01 223.50
BLOWROOM Ployester Cotton
Bags in Ring 47.04 64.52
Required 48.00 72.49
No. of Line 1.00 1.00 2.00
Efficiency % 80% 80%
Production (Kg./Hour./Line) 90.71 137.00
MIXING Ployester Cotton
Bags in Ring 47.04 64.52
Required 48.00 78.68
Avg. Bale Weight. 345.00 160.00
Required Bales 6.31 22.30