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4 Electrical connection
4.1 Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.2 Wiring example SLC440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.3 Connector configuration Receiver, Transmitter & Cable . . . . . . 15
6 Diagnostic
6.1 Status information LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Fault diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 Appendix
8.1 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9 EU Declaration of conformity
EN 1
Operating instructions
Safety light curtain SLC440
1.4 Appropriate use 2. Product description
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It 2.1 Destination and use
is the responsibility of the manufacturer of a machine or plant to ensure The SLC440 is a non-contact, self-testing safety guard, which is used
the correct functionality of the entire machine or plant. for the protection of hazardous points, hazardous areas and machine
accesses. If one or more light beams are interrupted, the hazardous
The safety switchgear must be exclusively used in accordance with the movement must be stopped.
versions listed below or for the applications authorised by the manufac-
turer. Detailed information regarding the range of applications can be The user must evaluate and design the safety chain in
found in the chapter "Product description". accordance with the relevant standards and the required
safety level.
1.5 General safety instructions
The user must observe the safety instructions in this operating instruc- 2.2 Ordering code
tions manual, the country-specific installation standards as well as all This operating instructions manual applies to the following types:
prevailing safety regulations and accident prevention rules.
SLC440-ER-➀-➁-01
Further technical information can be found in the Schmersal No. Option Description
catalogues or in the online catalogue on the Internet:
www.schmersal.net. ➀ xxxx Protection field heights in mm available lengths:
0170, 0250, 0330, 0410, 0490, 0570, 0650, 0730,
The information contained in this operating instructions manual is pro- 0810, 0890, 0970, 1050, 1130, 1210, 1290, 1370,
vided without liability and is subject to technical modifications. 1450, 1530, 1610, 1690, 1770, 1850, 1930
➁ 14 Resolution 14 mm with a range of 0.3 m … 7 m
The entire concept of the control system, in which the 30 Resolution 30 mm with a range of 0.3 m … 10 m
safety component is integrated, must be validated to
EN ISO 13849-2. -01 = integrated status indication (option)
There are no residual risks, provided that the safety instructions as well 2.3 Special versions
as the instructions regarding mounting, commissioning, operation and For special versions, which are not listed in the order code, these
maintenance are observed. specifications apply accordingly, provided that they correspond to the
standard version.
Additional measures could be required to ensure that the system does
not present a dangerous breakdown, when other forms of light beams 2.4 Scope of delivery and accessories
are available in a special application (e.g. use of wireless control de- 2.4.1 Accessories included in delivery
vices on cranes, radiation of welding sparks or effects of stroboscopic
lights). Mounting kit MS-1100
The kit comprises 4 rotating mounting angles and 8 mounting screws
1.6 Warning about misuse for fixing to the end caps.
Only if the information described in this operating instructions Centre support MS-1110
manual are realised correctly, the safety function and therefore Consisting of 2 steel brackets and 4 spacers
the compliance with the Machinery Directive is maintained.
2 EN
Operating instructions
Safety light curtain SLC440
Test rod PLS Signal times
The test rod is used for testing the protection field. Contactor control: max. 500 ms
Restart interlock (manual reset): 50 ms … 1.5 s, signal
MSD4 Vibration damper transmission in case of trailing edge
Kit consists of: 8 vibration dampers 15 x 20 mm, 8 M5 cylinder head LED indications transmitter: transmitting, status
screws with hexagon socket, 8 spring washers. Mounting using MS-1100. LED indications receiver: OSSD ON, OSSD OFF, restart, signal
reception, blanking, information
The MSD4 vibration damper kit is recommend to be used for damping Connection: M12 connector plug with metal thread, receiver 8-pole,
vibrations and oscillations on the SLC440. For applications with higher transmitter 4-pole
mechanical stresses, e.g. presses, punching machines, we recommend Ambient temperature: −25° C … + 50° C;
the MSD4 kit. In this way, the availability of the SLC440 is increased. at −25° C: Reduction of range by −10%
Storage temperature: −25° C … + 70° C
Integrated status indication Interface: Diagnostics and function setting
The SLC440 series is also available with integrated status indication Protection class: IP67 (IEC 60529)
(red/yellow/green) installed onto the receiver. (See ordering code) Resistance to vibration: 10 … 55 Hz to IEC 60068-2-6
Resistance to shock: 10 g, 16 ms, to IEC 60028-2-29
2.5 Technical data Year of construction: as of 2014 version 2.0
Standards: EN 61496-1; EN 61496-2;
EN ISO 13849; EN 62061 ¹) To IEC 61131-2
Material of the enclosure:Aluminium ²) In case of failure, the leakage current at the most flows to the OSSD
Protection field heights: cable. The downstream control element must recognise this state as
- Resolution 14 mm 170 mm - 1930 mm LOW. A safety PLC must detect this state.
- Resolution 30 mm 170 mm - 1930 mm ³) The load inductivity generates an induced voltage during the switch-off,
Detection ability for test bodies: 14 mm and 30 mm which compromises the downstream components (spark quenching
Range of the protection field: element).
- Resolution 14 mm 0.3 … 7.0 m
- Resolution 30 mm 0.3 … 10.0 m 2.6 Response time (reaction time)
Response time: The response time depends on the hight of the protection field, the
- beam coding (normal) 1 - 48 beams = 10 ms resolution, the number of light beams and the beam coding A.
49 - 144 beams = 20 ms
145 - 192 beams = 28 ms
- beam coding A 1 - 48 beams = 15 ms Resolution 14 mm
49 - 144 beams = 27 ms Protection Beams Response Response time Weight
145 - 192 beams = 40 ms field height (Lines) time with Beam coding
Rated operating voltage: 24 VDC ±10% (PELV) supply unit [mm] [Number] [ms] A [ms] [kg]
Imax. 2.0 A, to EN 60204 170 16 10 15 0.4
(power drop ≤ 20 ms) 250 24 10 15 0.5
Rated operating current: 250 mA max. + 2 x 0.25 A each OSSD
330 32 10 15 0.6
Wavelength of the infrared radiation: 880 nm
Transmitter, infrared emitted radiation 410 40 10 15 0.8
- to DIN EN 12198-1: Category 0 490 48 10 15 0.9
- to DIN EN 62471: free group 570 56 20 27 1.0
Safety outputs 650 64 20 27 1.1
OSSD1, OSSD2: 2 x short-circuit proof PNP 730 72 20 27 1.2
semi-conductor outputs 810 80 20 27 1.4
Test impulse cycle OSSD: 750 ms
890 88 20 27 1.5
Test impulse length: 100 µs
970 96 20 27 1.6
Switching voltage HIGH¹: 15 … 26.4 V
Switching voltage LOW¹: 0…2V 1050 104 20 27 1.7
Switching current each OSSD: 0 … 250 mA 1130 112 20 27 1.8
Leakage current²: 1 mA 1210 120 20 27 2.0
Load capacity: 0 … 2.2 µF 1290 128 20 27 2.1
Load inductivity³: 0 … 2H 1370 136 20 27 2.2
Admissible conduction resistance between OSSD and load: 2.5 Ω
1450 144 20 27 2.3
Admissible conduction resistance of the supply cable: 1.5 Ω
1530 152 28 40 2.4
Contactor control (EDM)
Input voltage HIGH (inactive): 11 … 30 V 1610 160 28 40 2.6
Input voltage LOW (active): 0 … 2.0 V 1690 168 28 40 2.7
Input current HIGH: 3 … 10 mA 1770 176 28 40 2.8
Input current LOW: 0 … 2 mA 1850 184 28 40 2.9
Input release restart interlock/restart interlock 2 1930 192 28 40 3.0
Input voltage HIGH (active): 11 … 30 V
Input voltage LOW (inactive): 0 … 2.0 V
Input current HIGH: 3 … 10 mA
Input current LOW: 0 … 3 mA
Functions: automatic mode, restart interlock,
double reset, contactor control,
beam blanking fixed and floating,
beam coding A
EN 3
Operating instructions
Safety light curtain SLC440
Resolution 30 mm Function Factory setting Configuration
Protection Beams Response Response time Weight Protective mode, automatic not active External wiring
field height (Lines) time with Beam coding Restart interlock not active External wiring
[mm] [Number] [ms] A [ms] [kg] (manual reset)
170 8 10 15 0.4 Double acknowledgement/ not active with command device
250 12 10 15 0.5 reset
330 16 10 15 0.6 Blanking fixed/floating not active with command device
410 20 10 15 0.8
490 24 10 15 0.9 Contactor control (EDM) not active with command device
570 28 10 15 1.0 Beam coding A not active with command device
650 32 10 15 1.1
730 36 10 15 1.2
810 40 10 15 1.4 By default neither the restart interlock (manual reset) nor the
890 44 10 15 1.5 protective mode is active. One of both operating modes must
970 48 10 15 1.6 be wired in order to enable the OSSD outputs. If no opera-
1050 52 20 27 1.7 ting mode is selected, the following message is shown:
Status indication E1 + LED OSSD OFF (red)
1130 56 20 27 1.8
1210 60 20 27 2.0
1290 64 20 27 2.1 2.8.1 Protective mode / Automatic
The protective mode switches the OSSD outputs to the ON state
1370 68 20 27 2.2
(protection field not interrupted), without external release of a switching
1450 72 20 27 2.3
device.
1530 76 20 27 2.4
1610 80 20 27 2.6 Wiring of the receiver Pin 1 Pin 6
1690 84 20 27 2.7 Jumper connection
1770 88 20 27 2.8 pin 1 with pin 6
1850 92 20 27 2.9
1930 96 20 27 3.0
+24VDC
4 EN
Operating instructions
Safety light curtain SLC440
2.8.3 Restart interlock with double acknowledgement/reset 2.8.4 Fixed blanking
In applications with access monitoring, a complete overview of the haz- The SLC440 can blank stationary objects in the protection field.
ardous areas is often not possible; despite that, a reset of the command
device for the restart interlock outside of the hazardous area by third Multiple protection field areas can be blanked. If small changes are
parties is at all times enabled, although possible persons/operators made within the fixed blanking area, each time 1 beam can be addition-
are in the invisible area. This hazardous situation can be avoided by ally blanked to increase the tolerance. See chapter Parameter setting
means of a double reset, i.e. integration of two command devices inside - Fixed blanking with movable edge regions (P 2).
and outside the hazardous area.
E1 R1
Key
Object in protection field
mechanical cover
E1 R1
The range of the fixed blanking can be arbitrarily chosen in the
E1 R1
protection field.
The first beam line, which realises the optical synchronisation and is
located immediately behind the diagnostic window, cannot be blanked.
The area of the fixed blanking must not be modified after the teach-in
process. Any change of the area or removal of the object from the
protection field will be detected by the system. As a result, the outputs
are disabled (locked). This locking can be neutralised by executing a
new teach-in process in accordance with the actual beam interruptions.
Wiring of the receiver Pin 1 Pin 2 Pin 5 The function is activated by means of the parameter setting
- Command device S1 at pin 1 (P1). If the function is activated, the LED blanking in the
- Command device S2 at pin 5 diagnostic window of the receiver starts flashing.
- Pin 6, no signal (input open) See chapter Parameter settings.
S1 S2
• The remaining lateral areas must be protected against
+24VDC intrusion by means of mechanical covers.
• The lateral covers must be fixed with the object.
Specification • Partial covers are not authorised.
The operating mode is available, when the parameter setting - • After the fixed blanking, the protection field must be tested
double reset is activated (P 5). See chapter Parameter setting. by means of the test rod.
• The restart interlock function of the safety light curtain
Sequence for enabling: or the machine must be activated.
1) Actuate command device inside of the hazardous area (S2) and
leave the hazardous area 2.8.5 Fixed blanking with movable edge region
2) Go through protected field or interrupt at least one beam, then This function can compensate slight position changes of one fixed
release protected field blanked object with a change of ± 1 beam. This position change cor-
3) Actuate the command device outside of the hazardous area (S1) responds to an amplitude of approx. ± 10 mm resolution 14 mm and
approx. ± 20 mm resolution 30 mm upwards and downwards in the
Command device S1 can be reset (acknowledged) within a timeframe protection field.
of 2 to 60 seconds after the actuation of S2. If the order or the time
requirement is not respected, the process must be repeated.
Status Note
On Release of S2 (restart interlock 2) waiting for signal
Flashing Release of S1 (restart interlock) waiting for signal
EN 5
Operating instructions
Safety light curtain SLC440
Example of beam blanking (object in protection field) This function allows for an interruption of the protection height without
the outputs being disabled in case of material movement in the
Beam number 3 4 5 6 7 Status OSSDs protection field, e.g. material ejection or process-controlled material
Fixed blanking, beam 4, 5 and 6 ● ● ● ● ● Teach In movement. material ejection or process-controlled material movement
Shift 1 beam down ok without the outputs being disabled in case of material movement in the
● ● ● ● ●
protection field g. material ejection or process-controlled material move-
Shift 1 beam up ● ● ● ● ● ok ment. This extension of the object detection increases the resolution.
Object only covers 2 beams ● ● ● ● ● ok In this way, the physical resolution changes into an effective resolution.
Object only covers 2 beams ok This effective resolution must be used to calculate the safety distance.
● ● ● ● ●
Use formula (1) to calculate the safety distance with the effective
Object with downward edge ● ● ● ● ● ok
resolution if a maximum of 2 light beams are blanked; use formula (3)
displacement indicated in the "Safety distance" chapter if more than 2 light beams are
Object with upward edge ● ● ● ● ● ok blanked.
displacement The number of beams to be blanked is limited, see Table Effective
Object displacement exceeds ● ● ● ● ● Error resolution.
1 beam
Object size changed (1 beam) In a system with a 14 mm physical resolution, the effective resolution
● ● ● ● ● Error
is increased to 34 mm in case of a floating blanking of 2 beams. The
Object size changed (5 beams) ● ● ● ● ● Error effective resolution must be registered permanently and clearly visible
onto the label affixed to the receiver.
The operating mode is only available, when the parameter setting -
fixed blanking with movable edge region is activated (P 2). Effective resolution
See chapter Parameter setting. The effective resolution in case of activated blanking can be found in
A combination with only fixed beam blanking (P 1) or additional floating the following table.
beam blanking (P 3) is not possible.
Resolution 14 mm
This blanking changes the physical resolution. The effective resolution Blanked beams Physical resolution Effective resolution
of the SLC440 can be found in the table in the chapter
1 14 24
"Floating blanking" (1 beam).
2 14 34
Perform a new calculation of the safety distance with the
effective resolution. Adjust the safety distance in accordance
with your calculation! Resolution 30 mm
Blanked beams Physical resolution Effective resolution
2.8.6 Floating blanking
The SLC440 safety light curtain can blank movable objects in the 1 30 48
protection field. 2 30 68
The SLC440 can be used for the floating blanking of 2 beams in the The function is activated in parameter setting mode (P 3). If
protection field, refer to parameter setting (P 3). A combiniation of fixed the function is activated, the LED blanking in the diagnostic
and floating beam blanking (P 1 and P 3) is enabled. window of the receiver starts flashing.
A combination of fixed blanking with movable edge region (P 2) and
floating blanking (P 3) is not possible.
Perform a new calculation of the safety distance with the
Example effective resolution. Adjust the safety distance in accordance
Floating and fixed blanking with your calculation.
Key
1: Fixed blanking area
2: Floating blanking area
6 EN
Operating instructions
Safety light curtain SLC440
2.8.7 Contactor control (EDM) 2.10 Beam coding A
The contactor control monitors the controlled switching elements The preset beam coding of the safety light curtain must be adjusted,
(auxiliary contacts of the contactors) of both outputs. This monitoring when systems operating in each other's vicinity and a set-up as shown
is realised after each interruption of the protection field and prior to the in the image below (no interference) is impossible. When supplied, the
restart (enabling) of the outputs. In this way, malfunctions of the con- beam coding A is not active. A receiver with activated beam coding A
tactors are detected, e.g. contact welding or contact spring breakage. can distinguish the beams of the transmitter with the same beam cod-
If the light curtain detects a malfunction of the switching elements, the ing, which are destined to this particular receiver, from foreign beams.
outputs are locked.
After elimination of the error, a power reset is required. If adjacent systems are operated without beam coding A,
the user is at risk.
+ 24V/DC 0V/DC
EN 7
Operating instructions
Safety light curtain SLC440
Procedure Adapter cable for parameter setting
1) For the parameter setting, the receiver must be isolated from the If the wiring for the parameter setting of the receiver is not accessi-
operating voltage. In de-energised condition, the following jumper ble, the KA-0974 adapter cable can be used as an alternative. The
connection and the pushbutton S1 must be connected. adapter cable is connected between the connecting cable and the
cable connector of the receive. The parameters are set by means of the
Release
Freigaberestart
WA DOUT EDM command device (pushbutton), as described in the parameter setting.
interlock After the parameters have been set, the KA-0974 is removed and the
Pin 1 Pin 6 Pin 8 connecting cable is connected to the receiver.
S1 Key
1 = Connecting cable Receiver
2 = Command device pushbutton
for release
+ 24 VDC
Wiring of the receiver
• Jumper connection from DOUT (Pin 6) to EDM (Pin 8)
• Connection of the command device pushbutton S1 (+24 VDC) on Pin
1 (restart interlock)
1 2
• Possible jumper connections from Pin 5 to Pin 6 or Pin 1 to Pin 6 must
be removed. If the EDM function was activated, the auxiliary contact
of Pin 8 must be removed.
2) The receiver switches to parameter setting mode when the operating
voltage is switched on.
Table Parameter setting
The operating status is signalled in the following way
No. Parameter Status Note
7- segment display P 1 Fixed blanking – = not active Position active saves all
A = Active interrupted beam through
Teach-in mode
● LED OSSD ON (red) active
P 2 Fixed blanking – = not active Tolerance in edge region
with movable edge A = Active ± 1 beam - adjust safety
● LED OSSD OFF (green) active
region distance!
Parameter setting P 3 Floating blanking 1 – = not active Blanking of max.
hen S1 is briefly pressed, the display shows repeatedly
1) W beam or 2 beams 1 = 1 beam 2 beams - adjust safety
2 = 2 beams distance!
- (Parameter P 1 not active, factory setting)
P 4 Contactor control/ – = not active The auxiliary (NC) con-
EDM A = Active tacts are monitored
P 5 Double acknow- – = not active Operating mode "Pro-
ledgement with A = Active tective mode with double
2) Select the desired parameter by means of command device S1
(briefly press the button) command device reset" restart n° 2"
3) Select the desired parameter by means of the command device restart interlock
(press the button for a long time) N° 2
1. Push button (approx. 2.5 seconds) ➔ - flashes (parameter not active) P 6 Beam coding A – = not active Activating upon mutual
2. Enable button when ➔ A static (parameter active) (alternative) A = Active interference of identical
4) Save the new configuration with the parameter Save S. (push the systems
button for a long )
P 7 Rotating the display – = not active The orientation of the
1. Actuate button (approx. 2.5 seconds) ➔ S. flashes
2. Enable button when ➔ S. static through 180 de- A = Active 7 segment display can be
3. Automatic restart ➔ "segment circulation" grees turned through 180 degrees
then P is displayed (saving operation successful) S. Save S. Press button S1 to save
changes
If no restart takes place (S.), the saving operation has not been suc- (2.5...6.0 sec.)
cessful (i.e. the parameter changes have not been saved). C. Clear/delete C. Press button S1 to save
The procedure 1 to 3 must be repeated. factory setting
(2.5...6.0 sec.)
All parameters can be reset to the factory setting using parameter C.
(clear/delete). d. Diagnostic/ d. Switch to setting mode
1) Press the button approx. 2.5 seconds) ➔ C. flashes setting mode
2) Enable the button when ➔ C. static
3) Automatic restart ➔ "Segment circulation", then P is displayed (all
P 1 oder P 2 - When fixed blanking is activated, all beams
parameters have been deleted)
that are interrupted in the protection field at the time that
command device S1 is actuated (> 2.5 sec. with trailing edge)
Return to normal operating mode
are blanked.
1. Switch off the operating voltage at the receiver
P 2 - Parameter combination P 1 and P 2 or P 2 and P 3 is
2. Remove jumper connection at the receiver DOUT (Pin 6) and EDM
not authorised. Status indication n = not available
(Pin 8).
P 6 - Beam coding A must also be set at the transmitter, refer
3. Select the desired operating mode (jumper connections)
to chapter Beam coding A
4. Switch operating voltage on
8 EN
Operating instructions
Safety light curtain SLC440
3. Mounting 3.3 Alignment of the sensors
Procedure:
3.1 General conditions 1. Transmitter and receiver must be fitted parallel to each other and at
The following guidelines are provided as preventive warning notices the same height.
to ensure a safe and appropriate handling. These guidelines are an 2. C hoose the operating mode "Automatic" (see chapter Protective
essential part of the safety instructions and therefore must always be mode/automatic) and switch the operating voltage on.
observed and respected. 3. The 7-segment display in the receiver shows the current signal quali-
ty/fine setting (signalling, see chapter "set-up mode") for 30 seconds.
• The SLC must not be used on machines, which can be stopped Rotate the transmitter and then the receiver towards each other until
electrically in case of emergency. you have the best possible signal strength of 3 horizontal bars (7
• The safety distance between the SLC and a hazardous machine segment display) (note that 2 horizontal bars is sufficient). Fix this
movement must always be observed and respected. position using the screws to the mounting angle.If the set-up is not
• Additional mechanical safety guards must be installed so that the possible within 30 seconds, change to set-up mode (see chapter
operator has to pass by the protection field to reach the hazardous "set-up mode").
machine parts. The set-up mode leads to the best possible positioning of the sen-
• The SLC must be installed so that the personnel always must be sors through the basic setting (position of the second and last beam)
within the detection zone when operating the machine. An incorrect and the optimisation with the fine adjustment (total signal).
installation can lead to serious injuries.
• Never connect the outputs to +24VDC. If the outputs are wired to Status indication of the LED
+24VDC, they are in ON state, as a result of which they are unable to OSSD ON (green) is active, signal strength (orange) is not active.
stop a hazardous situation occurring on the application/machine.
• The safety inspections must be conducted regularly. 3.4 Setting mode
• The SLC must not be exposed to inflammable or explosive gasses.
• The connecting cables must be connected in accordance with the Setting tool with 7-segment display
installation instructions. The function supports the best possible alignment between transmitter
• The fixing screws of the end caps and the mounting angle must be and receiver. The indication shows the signal strength of the different
firmly tightened. receivers while the safety outputs are switched off. For the optical
indication of the signal strength two areas area available, the signal
3.2 Protection field and approach strength of the second (with SLG first) and the last beam in the protec-
The protection field of the SLC consists of the entire range located tion zone (default setting) as well as the best possible orientation of all
between the protection field markings of transmitter and receiver. beams (find adjustment).
Additional protective devices must ensure that the operator has to pass
by the protection field to reach the hazardous machine parts. Activating setting mode
The SLC must be installed so that personnel are always located within After the system start, a signal impulse (H signal 24 VDC) must be
the detection zone of the safety device when operating the hazardous present at the input restart interlock (pin 1) of the receiver for at least
machine parts to be secure. 2.0 seconds (pushbutton/enabling).
The 7 segment display starts with the default setting (vertical bar). The
Correct installation sensors are aligned in parallel and at the same height until both seg-
Hazardous machine parts can only be reached ments have reached a signal strength of 50% to 100%.
after passing through the protection field.
With a signal impulse on the input release (pin 1) you can change be-
tween default setting and fine adjustment as long as the signal strength
is at 50% of the default setting (vertical bar).
After the setting of the sensors, the setting mode can be terminated
by the presence of a HI-signal at pin 1 for at least 2.5 seconds (max. 6
seconds) and the actuation of the enabling button or by a voltage reset
The presence of staff members between the
at the receiver (+UB).
protection field and hazardous machine parts
must be prevented/avoided (protection against
stepping over). Status display
The signal strength is also shown on the display in the diagnostic win-
dow by yellow light pulses to the status light. The better the alignment,
the higher the frequency of the light pulses. The alignment is correct
when the light pulses switch over to continuous light.
Unauthorised installation If there is no optical synchronisation between the transmitter and the
Hazardous machine parts can be reached receiver, a light pulse is emitted every three seconds. The setting mode
without passing through the protection field. is ended by a system start ( +UB OFF/ON).
EN 9
Operating instructions
Safety light curtain SLC440
Alignment Indication fine adjustment
The fine adjustment is displayed by means of up to 3 segments
Receiver not parallel Both sensors parallel (crossbars) for the best possible signal strength of all beams.
b b
Signal strength for normal operation OK
-S
ignal strength is sufficient, if one or more beams in the
protection zone are covered (object blanking)
a a -S
ignal strength insufficient, when no beams are covered
Signal strength (a) 50% … 100% S = 2000 mm/s * (330 ms + 10 ms) + 8(14 mm - 14 mm)
Signal strength (a) 50% … 100% S = 680 mm
S = > 500 mm, therefore new calculation with V = 1600 mm/s
Inadequate alignment of the sensors S = 544 mm
(height offset, not parallel)
10 EN
Operating instructions
Safety light curtain SLC440
The safety distance for resolution > 40 mm is calculated by means 3.5.1 Minimum distance to reflecting surfaces
of the following formula: During the installation, the effects of reflecting surfaces must be taken
into account. In case of an incorrect installation, interruptions of the
(3) S = ( 1600 mm/s * T ) + 850 mm protection field could possibly not be detected, which could lead to
serious injuries. The hereafter-specified minimum distances with regard
S=S afety distance [mm] to reflecting surfaces (metal walls, floors, ceilings or parts) must be
T=S topping time of the machine + reaction time of the safety light imperatively observed.
curtain
K = Approach speed 1600 mm/s Access direction
To calculate the minimum distances of the safety guards Formula: a = tan 2.5° x L [mm]
with regards to the hazardous point, the EN ISO 13855
and EN ISO 13857 must be observed. a = Minimum distance to reflecting surfaces
If an overlap of the protection field is possible, take care with L = Distance between transmitter and receiver
the calculation of the safety distance referring to additional
CRO according to the table A1 as per norm EN ISO 13855.
EN 11
Operating instructions
Safety light curtain SLC440
3.6 Dimensions transmitter and receiver Type A B C
All measurements in mm. Protected Mounting Total
height dimension length
±1 ±1 ±1
SLC440-ER-0170-XX 170 264 283
SLC440-ER-0250-XX 250 344 363
75
The overall length Ls (dimension end cap with regard to the cable
connection up to the connector M12) of the sensors is calculated in the
following way:
Ls = size B - 13 mm
Example SLC440-ER-0970
Ls = 1064 - 13 mm
Ls = 1051 mm
22,2
24
12 EN
Operating instructions
Safety light curtain SLC440
3.7 Fixing Optional accessories
11,5
7
27,8
38
24
19,5
11,5
11
5,5 69
28 54,3
24
38
3
MSD5 spacer
3
27
7
The kit comprises 2 spacers and is included in delivery as of a pro-
tection field height of 1050 mm. The spacers must be used in case of
vibrations. 5,5
8
10
¤ 15 0,1
±
12,5
24,5
33 The integrated status indication does not change the mounting di-
mension B or the overall length C. The overall length of the Ls receiver
changes by 10 mm.
EN 13
Operating instructions
Safety light curtain SLC440
4. Electrical connection
2 4 3 1 5 6 1 8 2 7 3 4
(RD) (RD)
Release no. 2 (GY)
Release/restart
control
interlock (WH)
+24 VDC (BN)
DC (BN)(BN)
DOUT (PK)
1 (GN)
Schützkontrolle
2 (YE)
1 (WH)
COD 2 2(BK)(BK)
0 VDC (BU)
(BU)
OSSD 2 (YE)
OSSD 1 (GN)
Contactor
V DC (BU)
+24 VVDC
COD 1 (WH)
00 VDC
OSSD
OSSD
COD
COD
+24
Bridge 1 Kn 1
Bridge 2
S1
K1 K2
Kn 2
E1
Earth
Erdungconnection
Restart interlock (manual reset) (bridge 1) K1, K2 Relay for processing the switching outputs
By bridging restart 2 (pin 5) and DOUT (pin 6), the restart interlock OSSD 1,OSSD 2
(manual reset) is activated. Connect S1 to Pin1 Kn1, Kn2 Auxiliary contacts of the last switching relay (optional)
signals at input EDM (Pin 8)
Protective mode / Automatic active (bridge 2) Only to be connected when the contactor control is
By bridging DOUT (Pin 6) and enable restart (Pin1), the protective activated.
mode is activated. Don't connect S1. S1 Command device pushbutton for restart (optional)
E1 Power supply 24 VDC ± 10%
14 EN
Operating instructions
Safety light curtain SLC440
4.2 Wiring example SLC440 Connect COD 1 / COD 2 only when beam coding A is
activated!
J L1 The colour codes are only valid for the cable types
mentioned below "optional accessories".
KB
S
KA For UL evaluated products we do recommend to use
A1 S12 S11 S21 S22 X1 X2 13 23 33 41 the UL style cable 20549.
F1
Ansteuerlogik/ 5. Set-up and maintenance
Logic
K1 KA
5.1 Check before start-up
Ui Prior to start-up, the following items must be checked by the responsi-
K1 K2
K2 KB ble person.
Cable: Connector
female M12 / 4 pole
3 4
2 1
EN 15
Operating instructions
Safety light curtain SLC440
5.3 Regular check 5.4 Half-yearly inspection
A regular visual inspection and functional test, including the following The following items must be checked every six months or when a
steps, is recommended: machine setting is changed.
1. The component does not have any visible damages. 1. Machine stops or does not inhibit any safety function.
2. The optics cover is not scratched or soiled. 2. No machine modification or connection change, which affects the
3. Hazardous machinery parts can only be accessed by passing safety system, has taken place.
through the protection field of the SLC. 3. The outputs of the SLC are correctly connected to the machine.
4. The staff remains within the detection area, when works are conduct- 4. The total response time of the machine does not exceed the re-
ed on hazardous machinery parts. sponse time calculated during the first putting into operation.
5. The safety distance of the application exceeds the mathematically 5. The cables, the connectors, the caps and the mounting angles are in
calculated one. perfect condition.
Operate the machine and check whether the hazardous movement 5.5 Cleaning
stops under the hereafter-mentioned circumstances. If the optics cover of the sensors is extremely soiled, the OSSD outputs
1. Hazardous machine parts do not move when the protection field is can be disabled. Clean with a clean, soft cloth with low pressure.
interrupted. The use of agressive, abrasive or scratching cleaning agents, which
2. The hazardous machine movement is immediately stopped, when could attack the surface, is prohibited.
the protection field is interrupted with the test rod immediately before
the transmitter, immediately before the receiver and in the middle
between the transmitter and the receiver.
3. No hazardous machine movement when the test rod is within the
protection field.
4. The hazardous machine movement comes to standstill, when the
voltage supply of the SLC is switched off.
6. Diagnostic
Information Transmitting
Receiver
LED Status LED Description
OSSD ON On Protection field clear
OSSD OFF On Protection field interrupted, system or configuration error
On Error output refer to Fault diagnostic table
Restart On Restart interlock (manual reset) active, signal expected at input restart interlock
Signal reception ON/flashing Signal reception too low, check alignment and installation height between transmitter and receiver
Cleaning the black profile cover
OFF Alignment between transmitter and receiver OK, when the OSSD are enabled
Blanking 1 flash Fixed blanking of the protection field(s)
2 flash Floating blanking, max. 1 beam
3 flash Floating blanking, 2 beams
4 flash Floating (max. 1 beam) and fixed blanking of protection field(s)
5 flash Floating (2 beams) and fixed blanking of protection field(s)
6 flash Fixed blanking with movable edge region
Information flashing Beam coding A is active
Transmitter
LED Status LED Description
Transmitting On Standard operation, transmitter active
flashing Configuration error
Information flashing Beam coding A is active
16 EN
Operating instructions
Safety light curtain SLC440
6.2 Fault diagnostic
The light curtain performs an internal self-test after the operating voltage is switched on and the protection field is enabled. When a fault is detected,
an error number e.g. E1 is displayed at the receiver. Each fault display is followed by a one-second delay.
The error display is reset after elimination of the error cause and after the receiver has been switched back on.
The error indication displays a 3-digit system error code for every 10th display.
EN 17
Operating instructions
Safety light curtain SLC440
9. EU Declaration of conformity
EU Declaration of conformity
Original Safety Control GmbH
Am Industriepark 33
84453 Mühldorf / Inn
Germany
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Notified body for the prototype test: TÜV NORD CERT GmbH
Langemarckstr. 20, 45141 Essen
ID n°: 0044
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: info@schmersal.com
Internet: http://www.schmersal.com
18 EN