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LOCKOUT EQUIPMENT
MEANS TIME SAVED
AND NO EXCUSES
BLR Webinar
August 15, 2017
Improving Access to Lockout Equipment
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Think about it…
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Think about it…
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Think about it…
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Key Ideas:
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Compliance and Best Practice Guidance
Key Ideas:
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Minimize Wasted Time by Maximizing Access to Lockout Equipment
“If you have to walk more than 15 seconds to get the lockout equipment and procedures
you need, chances are you are going to think twice about taking the time to work safely”
■ Production situations requiring lockout to be applied
happen frequently.
■ And even more often with troublesome equipment
or frequent preventive maintenance requirements.
■ Keeping the necessary lockout equipment close by
and easily accessible by authorized personnel in
the area eliminates the excuse of
– “The job was quick and I didn’t have time 15
to get my equipment”
– “I wasn’t sure what I needed to lockout”
seconds
– “The lockout equipment I needed wasn’t
available because someone else had it”
■ Eliminating excuses promotes safety and reduces
waste by saving time, preventing damage and
injuries, and by assuring necessary safety
equipment is immediately available
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How is Safety a Good Business Practice?
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How is Safety a Good Business Practice?
Accidents are Wasteful – Lockout accidents are among the most costly
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What is 5S + Safety (6S)?
A Organizational System
Sort out
■ The system that enhances quality, productivity
and safety by organizing a work space for Sustain and
Organize
Improve
efficiency and effectiveness through the
identification and organization of the items used,
maintaining the area and items, and then
6/S
Standardize Housekeeping
sustaining what was accomplished.
■ The principle behind 6S is that to consistently bring about the best results from workers
and to achieve high levels of quality, safety and productivity, they must have an efficiently
optimized working environment.
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Understanding 6S
6/S
Clean and
Standardize Housekeeping
orderly is the key
Assure similar
practices are used
in every work station Set up for
Safety
Machinery is properly safeguarded and
all necessary PPE and other safety equipment
is kept in (or close by) the work station 12
Advantages of 6/S
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How Does This Apply to Preparations for Lockout?
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How Does This Apply to Preparations for Lockout?
■ Sufficient numbers of personal lockout locks are assigned to each authorized worker, or a
sufficient number of keyed different locks are provided at lockout equipment stations.
– Personal locks are marked with the identity of the owner, or each authorized worker has personal
warning tags they can apply to keyed different common locks.
■ Lockout equipment is efficiently organized in one or more of the following methods:
– Wall Stations and shadow boards
– Drawer mounted stations
– Moveable stations
– Tethered to machinery near isolation points
– Portable lockout equipment kits
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Try This Exercise
Next time you are on the work floor
■ Start at specific piece of equipment
– Is there an accurate lockout procedure for guidance?
■ What Lockout equipment do you need to isolate
this piece of machinery? Locks? Devices?
– How did you determine what you need?
■ Where do you have to go to get all the necessary lockout
equipment?
1. Start walking to retrieve the equipment and count how
long it takes to reach the equipment.
2. Count the time it takes to return to the machine
3. Count the time it takes to replace the equipment
4. Count the time it takes to return to the machine.
■ What is your experience?
– Is the distance, time and trouble to lockout a discouragement for you?
– If so, it is a discouragement and inefficiency for the people who are supposed to do it
every time they need to protect themselves to perform the work they need to complete.
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Let’s Do a Basic Analysis of a Workplace
Clusters of
duplicated
machinery
15
seconds
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“If you have to walk more than 15 seconds to get the lockout equipment and procedures
you need, chances are you are going to think twice about taking the time to work safely”
Let’s Do a Basic Analysis of a Workplace
By Department
15
seconds
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“If you have to walk more than 15 seconds to get the lockout equipment and procedures
you need, chances are you are going to think twice about taking the time to work safely”
How Does This Apply to Other Safety and Health Issues
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Think about it…
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Thanks for Your Interest in Improving Access to Lockout Equipment
QUESTIONS / COMMENTS?
For further information or questions please contact:
Todd Grover
Global Sr. Manager - Applied Safety Solutions
The Master Lock Company
6744 S. Howell Ave, Oak Creek, WI 53154
O: 414.766.7161 | tgrover@mlock.com