1. A correct cutting angle on a drill for ordinary work is: 8.

8. Tooth width measured along the chord at the pitch circle.

a. 45⁰ b. 59⁰* a. chord space b. chordal thickness*
c. 64⁰ d. 70⁰ c. chord clearance d. chord length

2. When using a drill press, the work should be hold with: 9. It is recommended for high speed application that the
a. glove hand b. the hand maximum number of teeth in small sprocket should be:
c. a vise and a clamp* d. pliers a. 10 to 20 b. 16 to 32
c. 14 to 28 d. 18 to 24*
3. A machining operation whereby the tool reciprocates and
the feed is stationary. 10. Cast iron flywheels are commonly designated with a
a. reaming b. shaping* factor of safety of:
c. planning d. turning a 8 to 10 b. 10 to 13*
c. 5 to 6 d. 18 to 20
4. A machining operation whereby the tool rotates and the
feed is stationary. 12. An agency handling assistance to all foundry, machine
a. shaping b. milling* shop and metallurgical plant operation.
c. turning d. reaming a. DOST b. BOI
c. MIRDC* d. UNICEF
5. A machine used in shaping metal by means of abrasive
wheel or removal of metals with abrasive. 12. A metal characteristic that absorbs extreme deformation
a. shaper b. planer without rupture is called:
c. grinder* d. power saw a. hardness b. ductility
c. plasticity* d. toughness
6. To prevent leakage in dynamic seals, it is recommended
to used 13. The size of all the pipes from 1/16 inches to 12 inches is
a. gaskets b. seals defined by _____ size.
c. packings* d. felts a. design b. external diameter
c. inside diameter* d. tubular
7. The process of checking or producing checkers on the
surface of the piece by rolling checkered depressions in the 14. Cutting lubricants used in drilling, reaming and lapping
surface. of cast iron parts.
a. indexing b. soldering a. soda water b. kerosene
c. knurling* d. quenching c. soluble oil d. dry*
15. The angle developed between tooth profile and radial 23. The ratio of relative viscosities colliding bodies after
line at its pitch point is referred as: impact to their velocity before impact.
a. approach angle b. pressure angle* a. coefficient of friction b. coefficient of velocity
c. recess angle d. base helix angle c. coefficient of restitution* d. coefficient of
fluctuation
The purpose of annealing is to make a metal:
a. harder b. medium hard 24. In machine shop forging operation of lengthening a
c. softer* d. shiny piece of stock while reducing the cross sectional area of
work is called:
17. AISI numbering for silicon steel. a. reducing b. upsetting*
a. 85XX b. 92XX* c. upgrading d. desizing
c. 93XX d. 87XX
25. It is the radial distance between the top of the tooth and
18. Specific weight of steel in lbs/inches 3 the bottoms of the mating tooth space.
a. 0.832 b. 0.328 a. clearance* b. tolerance
c. 0.283* d. 0.823 c. lead d. crest

19. Ratio of coil to wire diameter, a measure of coil 26. An arc of the pitch circle through which a tooth travels
curvature. from its contact to a mating tooth at the pitch point to the
a. spring rate b. spring index* point where contact ceases.
c. Wahl’s factor d. spring scale a. arc of action b. arc of recess*
c. arc of approach d. backlash
20. When hole is smaller than the shaft, it will take pressure
to pull the parts together, and the allowance is negative and 27. The distance a helical gear would thread along its axis
is termed as: one revolution of it were free to move axially.
a. negative fits b. negative allowance a. crest b. lead*
c. interference of metals* d. negative allowance c. module d. clearance

21. A kind of thread that is generally used. 28. Ability of a material to absorb energy when deformed
a. UNF b. UNEF elastically and return to it when unloaded is:
c. UNC* d. 8-Thread series a. toughness b. creep
c. resilience* d. plasticity
22. A machine tool used principally to machine flat or plane
surfaces with a single point cutting tool. 29. A weld made to hold the parts of a weldment in proper
a. shaper* b. planer c. milling d. lathe alignment until final welds are made.
a. fusion weld b. tack weld* c. electric weld d. oxy- a. lathe b. grinder
acetylene weld c. planer d. slotter*
30. It is a machine used for testing of very thin steel or 37. A cylindrical bar of steel with threads formed around it
surface layers. and grooves or flutes running lengthwise in it, intersecting
a. Charpy test b. Izod test with threads to form cutting edges. It is used to cut internal
c. Description test d. Rockwell test* threads.
a. Groove b. Lap
31. A machine tool in which an abrasive wheel is used as a c. Tap* d. Flute
cutting tool to obtain a very smooth finish.
a. Broaching machine b. Planer 38. The operation of making a cone-shaped enlargement of
c. Tool grinder* d. Lathe machine the end of a hole, as for a recess for a flat head screw.
a. Counter sinking* b. Knurling
32. A machine tool used to produce a variety of surfaces by c. Squaring d. Performing
using a circular type cutter with multiple teeth
a. lathe machine b. milling machine* 39. It is an operation of sizing and finishing a hole by means
c. broaching machined. grinding machine of a cutting tool having several cutting edges.
a. Notching b. Piercing
33. A cutting tool used to finish internal and external c. Turning d. Reaming*
surfaces by the use of a cutter called a broach, which has a
series of cutting edges of teeth. 40. The hop term used to include the marking or inscribing
a. lathe machine b. broaching machine* of center points circle area of straight lines upon metal
c. planer d. shaper surface either curve or flat, for the guidance of the worker
called:
34. A kind of chuck, which should not be used where a. Shaping b. Hobbing
accuracy is required called c. Laying out* d. Shaping
a. collet chuck b. magnetic chuck
c. four jaw chuck d. universal chuck* 41. It is used to true and align machine tools fixtures and
works to test and inspect size trueness of finished work and
35. A tool when pressed into a finished hole in a piece of compare measurements either heights or depths or many
work, provides center on which the place may be turned other measurements.
otherwise machined called a. dial gage b. dial indicator*
a. mesh b. butt c. tachometer d. speedometer
c. mandrel* d. wobble
36. A machine tool which is very similar to a shaper except 42. The process of forming metals by the use of dies after
that the ram reciprocates vertically rather than horizontally. the metal is heated to its plastic range.
 a. Rolling* b. Forging b. Act as a reservoir for molten metal
c. Turning d. Casting c. Help feed the casting until oil solidification takes
43. A machine tool used to cut metals a lift, medium and place*
large section using a reciprocating hacksaw blade. d. Feed molten metal from pouring basin to gas
a. Tool grinder b. Shaper 48. The mould for casting ferrous materials
c. Planer d. Power saw* a. Copper* b. High carbon steel
c. Low carbon steel d. Medium carbon steel
44. The usual value of helix angle of a drill is: 49. A plug gage is used to measure
a. 30⁰* b. 60⁰ a. cylindrical bores* b. screw thread
c. 110⁰ d. 120⁰ c. spherical holes d. taper bores

45. Wiping is the process of: 50. When large number of components are turned and
a. applying flux during welding process parted off a bar the chuck generally used is the _____.
b. cleaning the welded surface after the welding a. collet chuck b. four jaw chuck
operation is over c. magnetic chuck* d. two jaw chuck
c. connecting load pipes by soldering alloy* 51. Which of the following is the cutting speed m
d. low temperature welding of brass?
a. 30m/min b. 40m/min*
46. In Carthias process c. 50m/min d. 60m/min
a. molten metal is fed into the cavity in metallic
mould by gravity 52. Quick return mechanism is used in a
b. metal is poured into die cavity and after a a. drilling machine b. grinder
predetermined time c. lathe d. shaper*
the mould is inverted to permit a part of main steel in
molten 53. Mandrel used to hold
state to flow out of cavity a. cutting tool b. drill bits
c. cavity is filled with a precalculated quantity of c. face plate d. hollow work pieces*
metal and a 54. In up cut milling, the work piece is fed
core or plunger is inserted to force the metal into a. against the milling cutter* b. at an angle of 60⁰
cavity* at the center
d. metal is forced into mould under high pressure c. at the right angle of the cutter d. the direction of
the cutter
47. What is the purpose of riser? 55. Sprue is passage provide for the
a. Feed the casting at a rate consistent with the rate a. out flow b. in flow*
of solidification
 c. smooth flow d. solidification of a. cut gears b. cut thread
molten material c. give desired direction of the movement to the
lathe carriage*
56. Feed in the lathe machine is expressed in d. reduce spindle speed
a. mm b. mm per degree
c. mm per revolution* d. rpm 64. A sine bar cannot be used without a/an
57. Rapping allowance is provided on a pattern take care of a. angle gage* b. micrometer
a. shrinkage b. machining c. slip gage d. vernier caliper
c. distortion d. easy withdrawal*
58. Chuck use in turret lathe is 65. The operation of finishing drilled hole to the correct size
a. collet chuck b. four jaw self centering is known as
chuck a. counter boring b. counter sinking
c. magnetic chuck d. three jaw chuck* c. reaming* d. spot facing
66. When the outer corners of the cutting edges of a drill
59. Cape in foundry practice refers to wear away to rapidly, it is an indication of?
a. bottom half of molding box b. coating on the a. not enough speed b. too much rake angle
mold face c. too much high speed d. B or C*
c. middle portion of the mold d. top half molding
box* 67. Carbon steel should be operated at
a. speed greater than that when using a high speed
60. A vent wire is use in drill
a. foundry b. hot forging* b. speed less than that when using a high speed drill*
c. cold forging d. fitting c. the same speed as that using a high speed steel
d. none of the above
61. Angle plate is used for
a. cutting tapers in a lathe b. cutting gears in a 68. Knurling is done to_____.
shaper* a. boring b. chamfering*
c. cutting gears in a milling d. fixing job out angle in c. planning d. turning
a grinder
69. When material in a lathe, the harder the material being
62. Permeability, in relation to molding sands, is high for cut, the tool bit should have
a. coarse grain* b. fine grains a. less side rake* b. more side rake
c. medium grains d. round grains c. more top rake d. no side rake

63. The purpose of tumbler gears in lathe is to 70. After grinding the tool bit; the cutting edge should be
 a. case hardened b. rubbed with emery d. slower*
cloth 77. On a lathe, the dead center is used after
c. rubbed with crocus cloth d. stoned with oil stone* a. boring
b. center-drilling*
71. When cutting material in a lathe, the softer the material c. drilling
being cut, the tool bit should have c. reaming
a. any of these b. double top rake 78. The best file to use when finishing sharp corner or a lots
c. less top rake* d. more top rake of grooves is the
a. jewelry file
72. A piece of cast iron hold against an emery wheel will b. knife file*
give off c. mill file
a. bright shiny sparks b. dull yellow sparks* d. square file
c. red sparks d. no sparks 79. Never use a file
a. that is dirty
73. The alignment of coupling faces can checked by b. with a tang*
a. inserting a feeler gage between coupling c. without a handle
faces at various points around the circumference* d. without oiling
b. inserting thermometer 80. Which of the following information is necessary when
c. rotating and measuring to nearest ordering a file
permanent fitting a. size
d. using an inside micrometer b. shape
74. A drill bit has c. type of teeth
a. 1 flute d. all the above*
b. 2 flutes* 81. When filling a piece of metal in a lathe if short quick
c. 3 flutes strokes are used the finished piece will probably
d. 4 flutes a. be out of round
75. When using a drill press, the work should be held with b. be perfect
a. a pair of pulley c. have small flat areas on the surfaces
b. a vise or clamp* d. A and C*
c. gloves on
d. the hand 82. The best procedure when filling a piece of metal in a
76. When a lathe is put into back gear, it will go lathe is to take ______
a. at a slower speed backwards a. long fast stroke
b. at the same speed backward b. long slow stroke*
c. faster c. short even stroke
 d. short fast stroke 89. A hacksaw blade with 10 teeth per inch is best suited for
83. Small piece of metal clogged between the teeth on a file cutting
are called a. aluminum
a. bumps b. cast iron
b. clogs c. solid iron
c. flats d. any of the above*
d. pins* 90. When cutting a long thin piece of metal
84. Finishing off a piece of metal with a real smooth finish a. set the blade in the frame with the teeth
can be done by facing toward you
a. draw-filling* b. turn the blade at right angles to the frame*
b. flat-filing c. turn the blade upside down in the frame
c. milling-filing d. use a blade with fewer teeth per inch
d. slide-filing 91. The hacksaw blade should be placed in the frame with
85. For finishing a piece of work to size the file to use is the a. one end looser than the other end
a. crossing file b. the teeth facing in any direction
b. double-cut fine-tooth file c. the teeth pointing backward
c. mill file d. the teeth facing forward*
d. single-cut fine-tooth file* 92. A hacksaw blade with 34 teeth per inch should be used
86. For filling lead or babbit, use a for cutting
a. lead float file a. brass
b. mile file b. cast iron
c. vixen file c. heavy
d. A and C* d. thin wall tubing*
87. A hacksaw blade with 32 TPI is best suited for cutting 93. All hard hacksaw blade is best suited for work on
a. small tubing a. brass
b. conduit b. cast iron
c. sheet metal under 18 gage c. tool steel
d. any of the above* d. any of the above*
88. A coolant is used when cutting a material in a power 94. A hacksaw blade with 14 TPI is best suited for cutting
hacksaw to a. cold rolled steel
b. hot rolled steel
a. absorb heat of friction c. structural steel
b. prevent the blade from overheating d. any of the above*
c. prevent the blade from loose temper 95. Files are divided into two general classes, namely
d. all of the above* a. flat shapes and round shapes
 b. large and small b. grooving
c. rough and smooth c. facing
d. single-cut and double-cut* d. any of the above *
96. A hacksaw blade can be placed in a frame in 103. A universal chuck cannot be used to cut
a. one position a. an accentric
b. two positions b. a round stock
c. three positions c. a cam
d. four positions* d. A and C *
97. A hard hacksaw blade is one that 104. The jaw of a standard vise is
a. has a hard back and flexible teeth a. hard *
b. has a flexible back and hared teeth b. semi-hard
c. has the entire blade hardened* c. semi-soft
d. will only fit a solid frame hacksaw d. soft
98. Hacksaw blade with 24 TPI is best suited for cutting 105. When facing off a piece of material in the lathe chuck
a. brass and copper the bit must be set
b. sheet metal over 18 gages a. above center
c. tubing b. at the center *
d. any of the above* c. below the center
99. Hacksaw blades are made of d. off center
a. high speed 106. The out break of fire can be avoided by preventing:
b. tool steel a. fuel
c. tungsten alloy steel b. heat
d. any of the above* c. oxygen
100. A flexible hacksaw blade is one that has d. any one of the above*
a. a movable blade 107. The square head of a combination set is used for
b. flexible ends marking or checking the angles:
c. only the back hardened a. 90⁰ only
d. only the teeth hardened* b. 45⁰ only
101. When lathe tool bit burns, it means that the c. 90⁰ and 45⁰ *
a. speed is too low d. any angle between 0-180⁰
b. speed is too fast* 108. Angle plate is made of:
c. material is too hard a. closed grain cast iron *
d. material cannot be done b. cast steel
102. The lathe compound is used for c. tool steel
a. angle cutting d. high speed steel
109. The eye hole of a hammer head is made in oval shape d. none of the above
and taper towards centre because: 115. Generally spiral fluted reamer has spirals of:
a. it is easy for production a. left hand *
b. it is specially designed by experts b. right hand
c. it accommodates the handle and a wedge c. straight
for preventing it from flying off* d. none of the above
d. none of the above 116. In which screw thread the side = width of flat = width
110. The jaws of a leg vice are opened: space = 0.5p
a. parallel to each other a. knuckle
b. in ‘V’ form* b. buttress
c. A and B both c. square *
d. neither A nor B d. acme
111. For general work the cutting angle of a cold flat chisel 117. A stud is which:
is ground at an angle of: a. have threads on one end
a. 80⁰ b. require a nut
b. 70⁰ c. inserted in a plane hole
c. 60⁰ * d. none of the above *
d. 35⁰ 118. ’18 – 8’ stainless steel means:
112. A new hacksaw blade should not be used in old cut a. 18% Tungsten and 8% Chromium
because: b. 18% Chromium and 8% Nickel*
a. the blade is very costly c. 18% Nickel and 8% Chromium
b. the blade have very sharp teeth d. 18% Chromium and 8% Cobalt
c. the space is not sufficient to play the new 119. Which is the lightest metal:
blade in the old cut * a. lead
d. none of the above b. G.I. Sheet
113. Which of the following file is not hardened: c. aluminum *
a. tang * d. cast iron
b. heel 120. Hardened steel parts have:
c. body a. fine grains *
d. point b. coarse grains
114. In case of a flat scraper, the depth of the cut is verified c. medium grains
by: d. none of the above
a. changing the convexity of the cutting angle 121. Concentricity of a outside diameter can be checked by:
b. changing its inclination * a. vernier caliper
c. changing its weight b. outside micrometer
 c. dial test indicator * a. to finish the job to a fine degree of
d. tube micrometer accuracy
122. Which micrometer has no anvil: b. to get high quality of surface teeth
a. outside micrometer c. to control the size
b. depth micrometer * d. all of the above *
c. screw thread micrometer 129. In which method a bore is finished to a very closed
d. digit micrometer tolerance:
123. Which micrometer is available with extension rods: a. lapping
a. outside micrometer b. honning *
b. inside micrometer * c. grinding
c. screw thread micrometer d. turning
d. combi micrometer 130. Jig bushings are generally made of:
124. Which gauge is used to check the internal threads: a. mild steel
a. plug gauge b. cast iron
b. ring gauge c. tool steel *
c. thread plug gauge * d. brass
d. thread ring gauge 131. Fixture clamps are generally made of:
125. In case of a limit plug gauge which size will not enter a. high carbon steel
into the hole: b. case hardened mild steel *
a. ‘Go’ size c. high speed steel
b. ‘Not Go’ size * d. alloy steel
c. A and B both 132. Successful designing of jigs and fixtures depend upon:
d. none of the above a. clamping arrangement
126. Limit gauge is made to the _____ sizes of the work to be b. tool guiding elements
measured: c. manufacturing conditions
a. actual and nominal d. all of the above *
b. nominal and upper limit 133. When an external gear is meshed with an internal gear,
c. nominal and lower limit the gears will rotate in:
d. minimum and maximum * a. same direction *
127. ‘Go’ limit is: b. opposite direction
a. upper limit of shaft c. will not rotate
b. lower limit of shaft d. none of the above
c. A and B both * 134. While soldering the flux is used because:
d. neither A and B a. it assists for quick melting and increasing
128. Lapping is done: the fluidity of solder
 b. it saves the part from oxidation b. aluminum carbide
c. it takes the molten metal on all surfaces c. emery
d. all of the above * d. corrundum
135. A usual ratio of soluble oil and water used in coolant is: 141. The size of a grinding wheel is taken from:
a. 1 : 10 a. diameter of wheel
b. 10 : 1 b. bore size
c. 1 : 20 * c. width of face
d. 20 : 1 d. all of the above *
136. If rpm = 200, feed per revolution = 0.05mm, then feed 142. Which center is used for supporting open end of pipes,
per minute will be: shells etc. while turning or thread cutting in a lathe:
a. 100mm a. ball centre
b. 10mm * b. half centre
c. 4mm c. pipe centre *
d. 1mm d. female centre
137. For a given rpm. If the diameter if a twist drill 143. When outside diameter of a job is turned in relation to
increases, then the cutting speed will: the internal hole, the job should be held:
a. increase * a. in three jaw chuck
b. decrease b. on lathe mandrel *
c. same c. on face plate
d. none of the above d. between centres
138. An advance motion along the longitudinal axis of a 144. The included angle of a dead centre is:
twist drill is called: a. 30⁰
a. speed b. 45⁰
b. feed * c. 60⁰ *
c. cutting speed d. 90⁰
d. none of the above 145. The angle of B.A. screw thread is:
139. In internal cylindrical grinding the grinding wheel and a. 60⁰
the work rotate in: b. 55⁰
a. same direction c. 45⁰
b. opposite direction * d. 47.5⁰ *
c. neither A and B 146. Main alloying element in H.S.S. is:
d. A and B both a. chromium
140. For grinding materials having low tensile strength b. vanadium
which abrasive is used: c. tungsten *
a. silicon carbide * d. nickel
147. The value of one micron is: b. mm / revolution
a. 1.00 mm c. meter / minute
b. 0.10 mm d. none of the above
c. 0.01 mm 154. For cutting gear teeth in a shaper, the _____ tool is
d. 0.001 mm * used:
148. For the accurate measurement of bores, the best a. gooseneck
instrument is: b. ‘V’ shaped
a. vernier caliper c. round nose
b. dial test indicator d. form *
c. plug gauge 155. Shaper tool bit should not extend in tool holder
d. inside micrometer * beyond:
150. Under sine principle the length of sine bar takes the a. 5 mm
place of: b. 15mm *
a. opposite side c. 25mm
b. adjacent side d. 50mm
c. hypotenuse * 156. The standard ratio of cutting to return stroke in shaper
d height is:
151. In a hydraulic driven shaper the metal is removed at: a. 3 : 1
a. higher speed * b. 1 : 3
b. lower speed c. 2 : 3
c. average speed d. 3 : 2 *
d. none of the above 157. A tipped tool is more useful than H.S.S. tool because:
152. In a shaper the cutting speed (metric) is expressed in: a. it can resists more heat
a. meter per minute * b. it can keep the cutting point sharp
b. meter per second c. cutting speed can be increased
c. meter per hour d. all of the above *
d. none of the above 158. The feed in shaper takes place at:
152. Amount of automatic feed in shaper is increased by a. the beginning of return stroke
taking the crank pin: b. the beginning of cutting stroke
a. at the centre of crank disc c. the middle of return stroke
b. towards the centre of crank disc d. the end of return stroke *
c. away from the centre of crank disc * 159. Which of the following quick return mechanism is most
d. none of the above widely used in most of the slotters:
153. In a shaper the feed (metric) is usually expressed in: a. whitworth mechanism *
a. mm / stroke * b. slotter disc mechanism
 c. hydraulic mechanism 166. In a standard dividing head 3 holes in 27 holes circles
d. slotter link and gear mechanism will be:
160. In a slotter the cutting speed depends upon: a. 6⁰
a. materials to be used b. 4⁰
b. materials of the slotter tool c. 2⁰
c. finish required d. 1⁰ *
d. all of the above * 167. Planer type milling machine is built up for work of:
161. The clamping block to be used in a slotter to support a. light duty
the end of the strap is made of: b. heavy duty *
a. H.S.S. c. medium duty
b. high carbon steel d. none of the above
c. lead 168. In a straddle milling operation how many cutters are
d. wood * used to mill the work:
162. Divided table planer has: a. one
a. one table b. two *
b. two tables * c. three or more
c. one housing d. any one of the above
d. two housing 169. For gear cutting which cutter is used:
163. The straddle milling is done by means of two: a. end mill cutter
a. side milling cutters * b. plain milling cutter
b. plain milling cutters c. form relieve cutter *
c. face milling cutters d. all of the above
d. form cutters 170. The approximate hardness of HSS end mill cutter is:
164. The formula to find out the number of turn of the crank a. 45 HRC
for simple indexing is: b. 52 HRC
a. T = 20 / N c. 62 HRC *
b. T = N / 20 d. 72 HRC
c. T = 40 / N * 171. The over arm of a milling machine is used to support:
d. T = N / 40 a. spindle
165. In a standard worm dividing head the ration between b. arbor *
the worm wheel and the worm is: c. column
a. 10 : 1 d. table
b. 20 : 1 172. Which of the following conditions may cause error
c. 30 : 1 during knurling:
d. 40 : 1 * a. to much longitudinal feed *
 b. clamped length of tool too short d. none of the above
c. surface speed too low 178. One of the cause of grinding wheel glazing is:
d. unnecessary support with tail stock centre a. grain size is too fine
173. Mark the cutter which works simultaneously with up cut b. wheel is hard
and down cut process: c. wheel speed is too fast
a. side milling cutter d. A and B both *
b. semi-circular milling cutter 179. The grade of grinding wheel depends upon:
c. shell end mill * a. grain size
d. plain milling cutter b. structure
174. A polygon with 9 flats is to be milled using the indexing c. kind of abrasive
head. The indexing head transmission ratio is 40 : 1. d. hardness of bond *
Determine the number of crank rotation and mark the 180. Which kind of bond is commonly used:
correct answer: a. vitrified *
a. 9 full rotation b. rubber
b. 5 full rotation, 2 holes on the 36 hole circle c. shellac
c. 4 full rotation, 12 holes on the 27 hole circle d. silicon
* 181. A grinding wheel has got the marking ‘C’, is made with
d. 2 full rotation, 16 holes on the 47 hole the abrasive:
circle a. aluminum oxide
175. Where the relieved cutters are reground: b. silicon carbide *
a. on the circumstances c. combination of A and B
b. relieved cutters are not reground d. corrundum
c. on the flank * 182. As per Indian standard, the grain size 46 comes under
d. on the side faces the group:
176. What happens if the job is loosely fitted between a. coarse grain
centres in cylindrical grindings: b. medium grain *
a. the job will be out of round * c. fine grain
b. the job will be oversized d. very fine grain
c. the job will be thrown out 183. As per Indian standard ‘M’ grade wheel comes under
d. the job will not rotate the group:
177. Which of the following is used to clean the gauge a. soft
blocks before and after use: b. medium *
a. brush c. hard
b. cotton waste d. none of the above
c. chamois leather or lenen cloth * 184. The symbol conventionally used for resinoid bond is:
 a. ‘V’ work of:
b. ‘R’ a. light duty
c. ‘B’ * b. heavy duty *
d. ‘E’ c. medium duty
185. A grinding wheel is marked as 51A 46L 5V 23, out of d. none of the above
these 5 means: 192. In a straddle milling operation how many cutters are
a. kind of abrasive used to mill the work:
b. kind of bond a. one
c. structure * b. two *
d. grain size c. three or more
186. Balancing of grinding wheel is done to: d. any of the above
a. make the outside diameter concentric with 193. For gear cutting which cutter is used.
the bore a. end mill cutter
b. make the sides of wheel parallel b. plain milling cutter
c. equalize the weight in every portion of the c. form relief cutter*
wheel * d. all of the above
d. none of the above 194. In a slotter the table gets ___ different feeds.
187. Grinding fluids are used to: a. one
a. reduce the friction between the wheel face b. two
and the job c. three*
b. d. none of the above
c. prevent loading of wheel 195. If the clearance of a cutting edge is 5 degree, the lip
d. all of the above * (wedge) angle in 75 degree the rake angle will be,
188. Taps are resharpened by grindings: a. 80 degree
a. flutes * b. 70 degree
b. threads c. 10 degree*
c. diameter d. none of the above
d. relief 196. The approximate hardness of HSS and mill cutter is,
189. In vertical milling machine the spindle Is attached a. 45 HRC
______ to the work table. b. 52 HRC
a. horizontal c. 62 HRC*
b. vertical* d. 72 HRC
c. angular 197. The over arm of a milling machine is used to support
d. none of the above a. spindle
191. Planer type milling machine is built up for ____ b. arbor
 c. column c. the job will be thrown out
d. table* d. the job will not rotate
198. Where does the speed motion takes place in slotting 204. The internal and external taper on cylindrical jobs are
machine? ground in:
a. during the cutting motion a. plain cylindrical grinding machine
b. after each forward stroke b. universal cylindrical grinding machine*
c. at the end of return motion c. internal grinding machine
d. after each double stroke* d. centerless grinding machine
199. Which of the following conditions may cause error 205. Which of the following is used in cleaning the gage
during knurling? blocks before and after use?
a. too much longitudinal feed* a. grain size is too fine
b. clamped length of tool too short b. wheel is hard
c. surface speed too low c. wheel speed is too fast
d. unnecessary support with tool stock center d. a and b both*
200. Mark the milling method during which the formation of 206. The grade of grinding wheel depends upon
chatter marks is very likely. a. grain size
a. during down cut milling with a straight tooth cutter b. structure
b. during up cut milling with a straight tooth cutter* c. kind of abrasive
c. during face milling with a straight tooth cutter d. hardness on bond*
d. while using spiral tooth cutter 207. Which kind of bond is commonly used?
201. Mark the cutter which works simultaneously with the a. vitrified*
up cut and down cut process: b. rubber
a. side milling cutter c. shellac
b. semi circular milling cutter d. silicon
c. shell end mill* 208. Which bond is suitable in wet grinding?
d. plain milling cutter a. rubber
202. Where the relieve cutter are reground? b. silicate*
a. on the circumstances c. shellac
b. relieve cutters are not reground d. non of the above
c. on the flank* 209. A grinding wheel which has got the marking “C” is
d. on the side faces made with the abrasive?
203. What happens if the job is loosely fitted between a. aluminum oxide
centers in cylindrical grindings? b. silicon carbide*
a. the job will be out on round* c. combination of a and b
b. the job will be oversize d. corrundum
210. As per india standard the grain size 46 comes under 216. It is an operation in stretching or spreading over the
the group: metal by means of the plane of the hammer.
a. coarse grain a. peening*
b. medium grain* b. swaging
c. fine grain c. bending
d. very fine grain d. upsetting
211. As per indian standard “M” grade wheel comes under 217. The good quality of a measuring tool.
the group: a. should be easy to handle
a. soft b. should be easy to read
b. medium* c. should be wear resistance
c. hard d. all of the above*
d. non of the above 218. A notching device, which is used to hold or grip work
212. The symbol resinoid bond is: place, while filing, chipping or any other bench work or while
a. “V” machining or drilling them.
b. “R” a. vise*
c. “B”* b. clamp
d. “E” c. grip
213. The grinding wheel is marked as 51A 46L 5V 23, out of d. pressed
these 5 means: 219. A multi pointed hand anything tool used to remove
a. kind of abrasive material from metallic and non-metallic work places to
b. kind of bond match with drawing, shape and size.
c. structure* a. cold chisel
d. grain size b. file*
214. Balancing of grinding wheel is done to: c. hacksaw
a. make the outside diameter concentric with the d. none of the above
bore 220. A side cutting tool used for accurately finishing the
b. make the sides of wheel parallel straight or tapered holes already drilled or bored
c. equalize the weight in every portion the wheel* a. reamer*
d. none of the above b. swaging
215. The common measuring tools are: c. peening
a. steel rule d. tapping
b. vernier caliper 221. A devise used to fix two or more parts
c. micrometer a. jigs
d. all of the above* b. fixtures
c. fastener*
 d. clamps 228. A product of paddling furnace, which contains less than
222. A machine element inserted parallel to the axis of the 0.10% carbon, is called
shaft a. wrought iron*
a. fastener b. cast iron
b. cutter c. pig iron
c. key* d. gray iron
d. none of the above 229. Which of the following is a property of wrought iron?
223. A machine element inserted at the right angle to the a. ductile*
axis of the shaft is known as b. brittle
a. fastener c. cannot be forged
b. cutter* d. can be easily cast into different shapes
c. key 230. Which of the following gives greater hardness, cutting
d. clamp toughness and fine grain structure?
224. The process of extracting iron in a blast is called a. chromium*
a. sintering b. nickel
b. smelting* c. tungsten
c. casting d. vanadium
d. manufacturing 231. It is the process for making the outer surface harden of
225. Which of the following is a product of a blast furnace? the steel part.
a. wrought iron a. frame hardening
b. cast iron b. hardening
c. pig iron* c. case hardening*
d. gray iron d. carburizing
226. A type of iron which contains 3 to 305% carbon either 232. It is a case hardening process by which the carbon
in, combined form or in true state. content of the steel near the surface of a part is increased.
a. wrought iron a. nitriding
b. cast iron* b. tempering
c. pig iron c. carburizing*
d. gray iron d. flame hardening
227. Which of the following furnace used for manufacture of 233. It is a case hardening process in which work piece is
cast iron? heated in a steam of ammonia at 500 to 550 C.
a. cupola furnace a. carburizing
b. crucible furnace b. nitriding*
c. electric furnace c. tempering
d. all of the above* d. normalizing
234. The size by which it is referred to as a matter of d. spur gear
convenience called: 240. It is used to connect and disconnect the driving and
a. basic size driven units.
b. actual size a. brake
c. nominal size* b. spring
d. effective size c. clutch*
235. It is a device which hold the job in position and guide d. coupling
the cutting tool. 241. It connect the shafts with soft material such as rubber,
a. clamp leather and canvass.
b. jig* a. universal coupling
c. vise b. flexible coupling*
d. grip c. rigid coupling
236. It is a device which hold the job firmly. d. oldhm coupling
a. clamp 242. What is used to connect the shafts whose axes are
b. grip intersecting?
c. fixture* a. rigid coupling
d. jig b. oldham coupling
237. It is the outer surface of face of rim of the pulley and c. flexible coupling
made in convex form to keep the belt in center when it is in d. universal coupling*
n 243. It is generally used on high speed with light load
a. crowning* because it has point contact.
b. dressing a. ball bearing*
c. creep b. roller bearing
d. slip c. metal bearing
238. It is used to transmit motion at high speed without d. wood bearing
producing noise. 244. It is generally used on high speed with heavy load
a. bevel gears because it has line contact.
b. hypoid gears a. plastic bearing
c. helical gears* b. metal bearing
d. worm gears c. roller bearing*
239. It is used t transmit motion at high speed with heavy d. ball bearing
load without producing noise. 245. It is a process by which the length of a work place is
a. worm gear increased by reducing its cross sectional area.
b. herring bone gear* a. drawing out*
c. bevel gear b. drifting
 c. jumping b. fixture
d. upsetting c. jig
246. It is process by which the length of a work piece is d. mandrel*
reduced 252. Which of the following gives shearing action?
a. upsetting a. slide rake
b. drawing out b. top rake*
c. drifting c. side clearance
d. jumping* d. front clearance
247. It is a set of gears fitted in different positions on a 253. What supports top rake?
plain, which are controlled by a lever. a. front clearance*
a. gear train b. side clearance
b. stud gear c. side rake
c. tumbler gear* d. front clearance
d. differential gear 255. Which of the following reduces the rubbing action?
248. It moves on the lathe bed with cutting tool according to a. front clearance*
the rotation of lead screw or by the hand traversing wheel b. side clearance
a. apron c. slide rake
b. compound rest d. top rake
c. saddle* 255. Which of the following is used for all general purposes?
d. mandrel a. production process
249. It acts the carriage or compound rest through the b. puncher slotter*
mechanism lifted inside the _________ c. tool room slotter
a. saddle d. none of the above
b. apron* 256. It is an operation of milling the complex surfaces with
c. compound the help of a group cutters mounted on the same arbor.
d. mandrel a. gang milling*
250. It gives the cutting tool longitudinal feed, cross feed or b. straddle milling
angular feed. c. climb milling
a. compound rest* d. down milling
b. apron 257. It is an operation of milling two opposite sides of work
c. saddle place at a time by using two side milling cutters on the
d. carriers same arbors.
251. A holding device used to hold the job properly when a. gang milling
turning the outer surface through the finished hole called b. straddle milling*
a. clamp c. side milling
 d. face milling c. steel
258. It is an attachment to the milling machine which helps d. cast iron
to divide the job periphery into a number of equal divisors. 264. Staggering of hacksaw blade teeth on both sides
a. index alternately is called
b. dividing head* a. positioning the teeth
c. slotting b. arrangement of teeth
d. universal spiral c. setting of teeth*
259. It is an operation to divide the periphery of the job into d. none of the above
the number of equal parts accurately. 265. The size of a file is measured from ______ to
a. dividing head heel of the file.
b. indexing* a. Edge
c. slotting b. Base
d. none of the above c. Point*
260. The angle formed between the face of the tool and d. body
work surface or the tangent to the work place at the point of 266. It is the distance measure to the axis from a point on a
contact with the tool called screw thread to the corresponding point on the next thread.
a. clearance angle a. lead
b. cutting angle* b. pitch*
c. rake angle c. linear
d. wedge angle d. chord
261. The size of the tri square is measured from the inner 267. Solder is an alloy of _____
edge of stock to the end of its ________ a. lead and zinc
a. base b. lead and tin*
b. blade* c. lead and tungsten
c. edge d. lead and antimony
d. body 268. It is a machine tool used for cutting flat surfaces by
262. The best method of avoiding accident is by observing reciprocating a single point tool across the work piece.
_______ related to job, machine and work place. a. planer
a. emery b. shearing machine
b. opponent c. shaper*
c. safety precaution* d. slab cutter
d. cleanliness 269. It is the machine used for shaping of metal or plastic by
263. Mallets are made of _______ pushing or pulling a broaching across a surface or through
a. hardwood* an centering hole in a work piece.
b. soft wood a. planning
 b. shaping d. arbor press*
c. broaching* 275. A machine in which material pulverized between two
d. milling toothed metal disks rotating in opposite directions.
270. It is a milling method in which parts placed in a row a. attrition mill*
parallel to the axis of the cutting tool end are milled b. tumbling mill
simultaneously. c. ball mill
d. beater mill
a. abreast milling* 276. A press in which mechanical feeding of the work is
b. angular milling synchronized with the press action.
c. helical milling a. dial press
d. none of the above b. punch press
271. A core drill with hardened steel shot pallets that c. automatic press*
revolve under the rim of the rotating tube, employed in d. manual press
rotary drilling in every hard ground. 277. A file whose edges are parallel is known as
a. automatic drill a. crochet file
b. double core barrel drill b. cross cut file
c. flat drill c. equaling file
d. adamantine drill* d. blunt file*
272. The part of the machine for wood planning that carries 278. Which of the following is a boring machine tool used
the cutter. particularly for large work piece, types are horizontal and
a. adz stock vertical
b. adz block* a. boring mill*
c. head stock b. burrstone mill
d. head block c. cage mill
273. It is a hole revolving cutter or grinder wheel for d. chile mill
mounting it on an arbor. 279. A tap with a chamfer 1-1 1/2 threads in length
a. hole saw a. center tap
b. arbor hole* b. bottom tap*
c. star drill c. taper tap
d. punp hole d. plug tap
274. A machine used for forcing an arbor or a mandrel into 280. A small portable hand drill customarily used by hand
drilled or bored parts preparatory to turning or grinding setters to drill hole in breast called
a. automatic press a. diamond drill
b. bladder press b. spiral drill
c. arc press c. chum drill
 d. breast drill* d. upsetting
281. The spindle of the grinding machine on which the 287. Sometimes used for soldering bright tin
wheel is mounted a. tallow
a. bushing b. sal ammonia
b. arbor* c. tinning
c. bearing d. rosin*
d. fluting 288. A very effective flux for soldering galvanized iron or
282. A device for holding grinding wheels of special shape of zinc.
the working piece being grounded. a. soldering paste
a. head stock b. muriatic acid*
b. fixtures c. zinc chloride
c. jigs d. cut acid
d. chucks* 290. The groove providing for the cutting faces of the thread
283. Grinding grooves of a twist drill or tap. or teeth, chip passage and lubrication.
a. fluting* a. heel
b. flaring b. land
c. lapping c. flute*
d. honing d. thread relief
284. The dulling of the cutting particles of a grinding wheel 290. The surface below the cutting edge
resulting in a decreased rule of cutting is called a. face
a. grinding b. flank*
b. glazing* c. nose
c. fluting d. side relief
d. lapping 291. Which is the hardest material?
285. The process of increasing the cross-sectional area of a a. steel
given portion or possibly of the whole piece. b. diamond*
a. forging c. bronze
b. upsetting* d. brass
c. spreading 292. It measures the slope of top surface of the tool to the
d. drawing side in a direction perpendicular to the longitudinal axis.
286. The process of lengthening a piece of stock while the a. side rake angle*
cross-sectional area is being reduced. b. side cutting edge angle
a. tapping c. side relief edge angle
b. honing d. end relief angle
c. drawing*
293. A type of bonding material which is made of clay and a. solution of detergent and water]
water b. a straight mineral oil
a. resinoid bond c. an emulsion of oil and water*
b. vitrified bond* d. a chemical solution
c. shellac bond 300. Grinding is
d. rubber bond a. metal fusing operation
294. It is used for holding straight shank drills in the spindle b. metal powdering operation
of the machine when drilling c. metal finishing operation*
a. drill chuck* d. none of the above
b. chuck key 301. Grinding is done wherever
c. floating holder a. other machining operation cannot be carried out
d. magic chuck b. a large amount of material is to be removed
295. Back rake for HSS single point cutting tool machine free c. high accuracy is required*
cutting brass is d. none of these
a. 0 deg * 302. Laser beam machining process is used to machine.
b. 5 deg a. thicker materials
c. 10 deg b. thinner materials*
d. 15 deg c. heavier materials
296. A reamer is used to correct the d. stronger materials
a. size and roundness of a drilled hole* 303. Twists drills are made usually considered suitable
b. finish and position of a drilled hole machining holes having a length less than
c. size and position of a drilled hole a. two times the diameter
d. finish and depth of a drilled hole b. five times the diameter*
297. A oversize hole is produced by a drill if c. ten times the diameter
a. lips of drill are of unequal length * d. twenty times the diameter
b. speed too high 304. A high grade grinding wheel is suitable for grinding,
c. insufficient coolant used a. hard materials
d. cutting speed is too high b. soft materials*
298. The major factors which determine the rpm of milling c. both materials
cutter are the materials being cut and the ______ d. none of these
a. number of teeth in cutter 305. In quick return mechanism of shaping machine , the
b. diameter of cutter ram stroke length is proportional to
c. time allowed to complete the job* a. slotter arm length
d. depth of cutter b. crank length*
299. The studs used as a coolant machine shop consists of c. ram length
 d. none of these It is used to measure gap between two mating parts
306. The type and number of bearings to be used for to set the job and machine in alignment and to measure
spindles of machine tool depend on the clearance of piston and cylinders in automobiles
a. type of spindle a. Compound Gauge
b. type of machine tool b. Feeler Gauge*
c. load on bearing* c. Inspection Gauge
d. none of the above d. Workshop Gauge
307. Nitriding process of surface treatment for steel tools is The movement of belt upon the face of rim or outer surface
used for taking of the driver and the driven pulleys within the area of arc of
a. light cuts* contact.
b. heavy cuts a. Compound Gauge
c. medium cuts b. Feeler gauge*
d. none of the above c. Inspection Gauge
308. A very low cutting speeds the tool wear is due to d. Workshop gauge
a. plowing action* The movement of belt upon the face of rim or outer surface
b. transfer of the driver and the driven pulleys within the area of arc of
c. material contact.
d. temperature a. Slip
309. Are mixture of hard cotton seed or rape-seed oils and b. Creep *
mineral oils c. Interference
a. cutting oils* d. Crowning
b. cooling oils It is the process by which the length of a work piece
c. heating oils reduced.
d. emulsion a. Drawing
310. What is the material for hacksaw blade? b. Drifting
a. high carbon steel c. Jumping *
b. high speed steel d. Upsetting
c. low tungsten steel It cannot be forged because it will break if heated and
d. any of the above* beaten by hammer.
How is rivets is made? a. High speed steel
a. Cold pressing * b. Tool steel
b. Rolling c. Carbon steel
c. Drawing d. Cast iron *
d. None of these It is a process of enlarging and smoothing the punched hole
by means of tapered drifts of various sizes and shapes.
 a. Drifting * d. Reamer
b. Drawing It is the process of driving the periphery of the job in
c. Jumping degrees.
d. Upsetting a. Direct indexing
Shaper tools are made of what type of material? b. Plain indexing
a. Brass c. Differential indexing
b. Bronze d. Angular indexing *
c. High speed steel * It is a method of grinding cylindrical surfaces.
d. Babbit a. Center less grinding *
An operation of enlarging the previous drilled hole b. Plunge – cut grinding
a. Drilling c. Through feed grinding
b. Boring * d. None of the above
c. Reaming It is the angle between the side cutting edge and
d. Broaching longitudinal axis of the tool.
An operation to make smaller hole in exact center for lathe a. Side cutting edge angle *
center b. End cutting angle
a. Broaching c. Side relief angle
b. Reaming d. End relief angle
c. Counter boring It is a surface finishing process and is used to produced a
d. Center bearing * lustrous surface of attractive appearance.
The size of abrasive grains produced by crushing process is a. Polishing
called.. b. Buffing *
a. Grade c. Lapping
b. Grit * d. Glazing
c. Grill A _____ is formed when a shaft rotates in a bush, lines of the
d. None of the above bore of a housing.
It is also known as slab peripheral milling. a. Ball bearing
a. Form milling b. Roller bearing
b. Climb milling c. Plain bearing*
c. Convex milling d. Needle bearing
d. Plain milling * CNC in machine shop means
In _____ the tool is released in return stroke. a. Computer number control
a. Shaper* b. Computer numerical control*
b. Planer c. Computer network center
c. Slotter d. Communication network control
It is the time lost due to break downs, waiting for tools, It is a process of cleaning the face of grinding wheel by
minor accident, etc.. means of a dresser for removing the glazing and loading of
a. Set up time wheel and improve the cutting action of a wheel.
b. Handling time a. Dressing *
c. Machining time b. Polishing
d. Down time * c. Truing
Refers to the process of separating or removing the burning d. Lapping
of combustible material from the neighborhood of the fire. It is a long tapered punch used for loosening straight pins,
a. Starvation * rivets, and other small parts being disassembled.
b. Blanketing a. Drive – pin punch
c. Cooling b. Hand punch
d. None of the above c. Drift punch *
What is necessary to provide tolerance? d. Center punch
a. It serves the labor charges A tool used for turning nuts or bolts
b. It saves the material from westage a. Pliers
c. It saves the time b. Wrench *
d. All of the above * c. Long nose
It is done then and there by adjusting or repairing the fouls d. C -clamp
come in notice during the work. A _______ is used to test accuracy of holes.
a. Preventive maintenance a. Snap gage
b. Predictive maintenance b. Ring gage
c. Routine maintenance * c. Plug gage *
d. Corrective maintenance d. Depth gage
A ________ is used between the cutting tool and work place A ______ consist of a hardened and ground steel bar in which
to minimize the friction heat. two hardened and ground of the same diameter are set.
a. Lubricant a. Caliper
b. Coolant * b. Gage block
c. Water c. Sine bar *
d. Alcohol d. micrometer
Which of the following is NOT a function of bearings? ________ are hardened devices with a taper shank on one
a. To support the shaft end and a 60 degrees point at the other end.
b. To guide the shaft a. Tailstock centre
c. To give free rotation to the shaft b. Lathe centers *
d. To transmit power * c. Live center
d. Dead center
It is large casting located on the left end of the bed. a. Oilstone *
a. Tail stock b. Surface grinder
b. Head stock c. Rocky oil
c. Carriage * d. None of the above
d. Chuck A hand tool used to measure engine crank web deflection.
A ______ is a thread that has a lead equal to pitch. a. Feeler gage
a. Right hand thread b. Compound gage
b. Left hand thread c. Distortion gage *
c. Single thread * d. Dial gage
d. Multiple head It is used to true and align machine tools, fixtures and
Used to permit lever shift for vertical travel rail. works.
a. Ball crank a. Dial indicator *
b. Clamp plates b. Radial indicator
c. Plunger knob* c. Dial gage
d. None of the above d. Feeler gage
It is mounted in the top of column and is guided in perfect It is used for cutting long places of metals.
alignment by the machined dovetailed surface. a. Planer
a. Over arm * b. Shaper
b. Spindle c. Power saw *
c. Arbor d. Broaching machine
d. Saddle It is used for external, internal and relieving of mill cutters
Refers to circular milling attachment that is bolted to the top and taps
of the table of a plain or universal milling machine. a. Milling attachment
a. Blotting attachment Rotary attachment* b. Thread attachment
b. Milling attachment c. Taper attachment
c. Spiral attachment d. Relieving attachment *
Name of mechanism, which a welding operator holds during Stretching or spreading of metal by hammering
gas welding and at the end of which the gages are burrex to a. Peening *
perform the various gas welding operation. b. Flaring
a. Hose c. Upsetting
b. Torch * d. Bending
c. Gage The ________ is the most common of the standard tapers
d. Switch a. Brown
A fine grained salty silica rock used for sharpening edged b. Janno
tools. c. Sharpe
 d. Morse * The purpose of tempering is to make metal
The ability of metal to stretch, bend or twist w/o breaking or a. Softer
cracking is called.. b. Harder
a. Elasticity c. Less brittle*
b. Ductility* d. More brittle
c. Brittleness A scriber is made of
d. Plasticity a. Carbon tool steel
A fine grained salty silica rock used for sharpening edge b. Cold – rolled steel
tools c. Hot – rolled steel
a. Eutectoid d. Tool steel *
b. Austenite It is used in steels as an alloying element to combine
c. Oilstone * hardness obtained.
d. Pearlite a. Vanadium
Machining properties of steel can be improved by adding.. b. Chromium *
a. Chromium nickel c. Titanium
b. Silicon, aluminum, titanium d. Molybdenum
c. Sulfur , lead, phosphorus * It is a process of shearing in which sheet or plate is cut out
d. Vanadium, aluminum to a definite outline in a press.
A ductile fracture is characterized by a. Blanking *
a. Appreciable plastic deformation prior to propagation b. Embossing
of crack * c. Clamping
b. Fragmentation in more than two pieces d. Trimming
c. Negligible deformation It is the characteristic of exhibiting different properties when
d. Rapid rate for crack propagation tested in different directions
Tool can be hardened by a. Allotropy
a. Heating red hot and plunging into water b. Anisotropy *
b. Heating red hot and cooling in blast of dry c. Isentropic
c. Heating red hot and plunging into linseed or cotton d. Isotropic
lead oil It is one which specimen supported at both ends as a simple
d. Any of the above, depending on type * beam is broken by the impact strength..
The purpose of annealing is to make the metal a. Charpy test *
a. Harder b. Izod test
b. Medium hard c. Rockwell test
c. Softer * d. Universal test
d. Shiny
Which of the following metals has the highest specific heat Which of the following information is necessary in ordering a
capacity of 100ºC file
a. Aluminum * a. Size
b. Bismuth b. Shape
c. Copper c. Type of teeth
d. Iron d. All of the above *
Which of the following types of packing would be used in When filling a piece of metal in a lathe if short quick strokes
steam joints? are used the finished piece will probably
a. Asbestos a. Be out of round
b. Neoprene b. Be perfect
c. Metallic c. Have small flat areas on the surfaces
d. A or C * d. A and C *
The process applied to iron pipe which retards corrosion, is The best procedure when filling a piece of metal in lathe is
called to take
a. Galvanizing * a. Long fast stroke
b. Annealing b. Long slow stroke *
c. Soldering c. Short even stroke
d. Tinning d. Short fast stroke
A scriber is made from what metal.. Small pieces of metal clogged between the teeth on a file
a. Carbon steel are called
b. Cold rolled steel a. Pins *
c. Tool steel * b. Bumps
d. Hot rolled steel c. Clogs
The best file to use when finishing sharp corners or slots and d. flats
grooves Finishing off a piece of metal with a real smooth finish can
a. Jewelers file be done by
b. Knife file * a. Draw filling *
c. Mill file b. Flat filling
d. Square file c. Milling filling
Never use file d. Side filling
a. That is dirty For finishing a piece of work to size the file to use is the..
b. With a tang a. Crossing file
c. Without a handle * b. Double cut fine file
d. Without oiling c. Mill file
d. Single cut fine file *
For filling lead or babbit, use a d. heavy
a. Lead float file All hard hacksaw blade is best suited for
b. Mile file a. Brass
c. Vixen file b. Cast iron
d. A or C * c. Tool steel
Hacksaw blade with 32 TPI is best suited for cutting d. Any of the above *
a. Small tubing A hacksaw blade with 14 TPI is best suited for
b. Conduit a. Cold rolled steel
c. Sheet metal under 18 gage b. Hot rolled steel
d. All of the above * c. Structural steel
A coolant is usually used when cutting material in power d. Any of the above *
hacksaw to Files are divided into two general classes, namely
a. Absorb heat friction a. Flat shapes and round shapes
b. Prevent the blade from overheating b. Large and small
c. Prevent the blade from loose its temper c. Rough and smooth
d. All of the above * d. Single cut and double cut *
A hacksaw blade with 18TPI is best suited for cutting A hacksaw blade can be place in a frame in
a. Aluminum a. Three position
b. Cast iron b. Two position
c. Solid iron c. One position
d. Any of the above * d. Four position *
When cutting a long thin piece of metal A hard hacksaw blade is one that
a. Set the blade in the frame with teeth facing toward a. Has a hard back and flexible teeth
b. Turn blade at right angle to the frame * b. Has a flexible back and hard teeth
c. Turn the blade upside down c. Has the entire teeth hardened*
d. None of the above d. Will fit a solid frame
The hacksaw blade should place in the frame with Hacksaw blade with 24 TPI is best suited for cutting
a. One end looser than the other end a. Brass and copper
b. The teeth facing in any position b. Sheet metal over 18 gage
c. The teeth pointing backward c. Tubing
d. The teeth pointing forward * d. Any of the above *
A hacksaw blade with 34 TPI should be use for cutting Hacksaw blade are made of
a. Brass a. High speed steel
b. Cast iron b. Tool steel
c. Thin wall tubing * c. Tungsten alloy steel
 d. Any of the above * c. Hot
A flexible hacksaw blade is one that has d. roughened
a. A movable back Tool steel can be hardened by
b. Flexible ends a. Heating red hot and plunging into water
c. Only the back hardened b. Heating red hot and cooling in blast of dry air
d. Only the teeth hardened * c. Heating red hot and plunging line seed or cotton
The flexible type hacksaw blade is best suited for seed oil
a. Aluminum d. Any of the above, depending on the type and use *
b. Channel A piece of mild steel held against an emery wheel will give
c. Tubing off
d. Any of the above * a. Bright shiny spark
When lathe tool bit burns, it means that b. Yellow sparks
a. Speed is too low c. Light straw – colored sparks*
b. Speed is too fast * d. No sparks
c. Material is too hard Another name of hydrochloric acid is
d. Material cannot bend a. Acetic acid
The lathe compound is used for b. Muriatic acid *
a. Angle cutting c. Nitric acid
b. Grooving d. Sulfuric acid
c. Facing A flexible hacksaw blade has a tendency to _________
d. Any of the above * a. Snap easy
The jaw of standard vise is b. Buckle or run out of fine when too much pressure is
a. Hard * supplied*
b. Soft c. Cut too fast
c. Semihard d. Cut on a slant
d. Semisoft A pillar file is used for _________
When facing off a piece of material in lathe chuck the bit a. Filling against a shoulder
must be set _______. b. Filling keyways
a. Above center c. Filling slots
b. At the center * d. Any of the above *
c. Below the center The length of file is used for ________
d. Off center a. End to end
Before applying layout on a piece, it must be b. Heel to end
a. Cleaned * c. Point to end
b. Cold d. Point to heel *
A pillar file has b. Burning your fingers
a. One safe edge c. Hardening of the tip
b. Three safe edges d. The tip from crystalling
c. Two safe edges The tool used to check internal pipe threads is called
d. A and C * a. Ring gage
The “tang” is a part of file that b. Plug gage *
a. Does the cutting c. Center gage
b. Fits into the handle * d. Thread gage
c. Has no teeth The tool used to check external pipe threads is called
d. Is opposite the handle a. Ring gage *
One of the factors involved in the choice of a grinding wheel b. Plug gage
is c. Pitch gage
a. The kind of material to be ground d. Center gage
b. The amount of stock to be removed The operation of truing a grinding wheel is known as
c. The kind of finish required a. Dressing *
d. All of the above * b. Centering
The main difference between a planer and a shaper is that c. Rounding
a. The planer has offset table and the shaper has a d. Sizing
horizontal table The cutting angle on a drill for mild steel should be
b. The shaper has a rotating table and planer has a a. 25º
horizontal table b. 69º
c. The table of planer has a reciprocating motion past c. 59º *
the tool head while the table of the shaper is d. 79º
stationary and the tool head has reciprocating Which of the following is not a common drill shank?
motion * a. Bit
d. One is larger than the other b. Fluted *
A piece of tool steel is held against an emery wheel will give c. Straight
off _________. d. Taper
a. White sparks with stars on the end * Tapered shanks are used on a large drill press so that
b. Yellow sparks a. The drill can be centered more easily
c. Dull sparks b. The drill can be easily forced out of the sleeve with a
d. Green sparks drift *
If you use dry a dry grinding wheel for sharpening tool bits, c. The shank can be reground when worn
dip the end of he bit in water frequently to prevent _______ d. The shank will not turn when cutting
a. Annealing the cutting edge of the bit*
A tool bit for cutting American National Thread should be b. It improves the finish
ground with a ____. c. It overcomes rusting
a. 30 deg.angle d. All of the above *
b. 45deg.angle If the angle of the drill is less than 59 deg
c. 60 deg.angle * a. The drill will make larger hole
d. 56 deg. angle b. The drill will make smaller hole
Center drilling is the operation of c. The hole will take longer to drill and more power is
a. Drilling a center in an odd – shaped of metal required to drive the drill *
b. Drilling and countersinking with one tool * d. The drill will not center properly
c. Centering with one tool and drilling with one another The name of shank use to drill is
d. Drilling a center in a piece of stock in a drill press a. Stanley
When cutting a drill, it will squeal due to _______ b. Starret
a. Drill being ground properly c. Miller
b. Drill being too hot d. Morse *
c. Insufficient lubrication The name of shank use to drill is
d. Any of the above * a. Stanley
The correct cutting angle on a drill for ordinary work is b. Starret
a. 45 c. Morse *
b. 59* d. Miller
c. 65 The tool used to cut thread on pipe is called
d. 50 a. Pipe tool
If the cutting edges of the drill are cut of different angles b. Pipe vise
________ c. Pipe stock *
a. The drill will not cut d. Pipe thread
b. The hole will be larger than the drill * The instrument used to reshaped a grinding wheel that is
c. The hole will be smaller than the drill grounded or cut of rounds is called
d. None of the above a. Wheel cutter
If the drill speed is too great, it will b. Wheel aligner
a. Cut faster c. Wheel emery
b. Loose its temper * d. Wheel Dresser *
c. Cut slower The instrument used to removed old packing glands and
d. Not cut stuffing boxes
Soda added to water is used for cooling instead of plain a. Packing tools *
water because b. Packing bills
a. It reduces the heat generated c. Gland box clearance
 d. Packing stuff b. Snug
Before drilling a hole in a pipe of metal it should be c. Bound *
a. Center punched * d. Medium force fit
b. Marked with chalk An oversized hole is produced by a drill if
c. Protracted a. Lips of a drill are of unequal length *
d. scribed b. Feed is too high
When measuring a drill for size, measure across the c. Insufficient coolant is used
a. Shank d. None of the above
b. Flute The studs are used as coolant in general machine shop
c. Lip consists of
d. Margin * a. Solution of detergent and water
The size of drill is stamped on ______ b. An emulsion of oil and water *
a. Flute c. Chemical solution
b. Shank * d. A straight mineral oil
c. Margin Two major factors which determined the rpm of milling
d. Point cutter are the material being cut and _____
The tool used for cleaning files is called a. Number of teeth in cutter
a. File cleaner b. Time allowed to finish the job*
b. File card * c. Diameter less grinder
c. File oilstone d. Depth
d. scraper Electron beam machining process is quite suitable for
Back rake angle for high speed steel single point cutting tool material having
to machine free cutting brass is a. High melting point and high thermal conductivity
a. 0 deg * b. High melting point and low thermal conductivity *
b. 5 deg c. Low melting point
c. 30 deg d. Low thermal conductivity
d. 10 deg Grinding is what type of operation?
A reamer is used to correct the a. Metal finish operation *
a. Size and roundness of a drilled hole * b. Metal fusing operation
b. Size and position of drilled hole c. Metal powdering operation
c. Finish and position of drilled hole d. None of the above
d. Depth of drilled hole Grinding is done wherever
Which of the following is not a common term relating to the a. Other machining operations
classification of fits? b. A large amount of materials to be removed *
a. Tunking c. High accuracy is required *
 d. Any of the above The square head of combination set is used for marking or
Laser beam machining process is used to machine ________. checking the engine is
a. Thicker material a. 90 deg only
b. Thinner material * b. 45 degree
c. Heavy materials c. 90 and 45 degree *
d. Light materials d. Any angle between 0 -180
Twist drills are usually considered suitable for machining For general work, the cutting angle of a cold fist chisel is
holes having a length less than ground at angle of
a. Two times its diameter a. 50 deg
b. Five times its diameter* b. 60 deg *
c. Four times its diameter c. 80 deg
d. Eight times its diameter d. 70 deg
A hard grade grinding wheel is suitable for Angle plate is made of
a. Hard materials a. Closed grain cast iron *
b. Soft material * b. Cast steel
c. Semi hard materials c. High speed steel
d. Heavy load materials d. Tool steel
In quick return mechanism of shaping machine , the ram A new hack saw blade should be used to old cut because
stroke length is proportional to a. The blade is very costly
a. Crank length * b. The space is not sufficient to play the new blade in
b. Cam length the old cut *
c. Ram length c. The blade have very sharp teeth
d. None of the above d. None of the above
The usual ratio of forward and return stroke I quick return Which part of the file is not hardened
mechanism of shaping machine is a. Tang *
a. 2:1 b. Heel
b. 4:3 c. Point
c. 3:2 * d. Handle
d. 5:2 Generally spiral fluted reamer has spirals of
The type and number of bearing to be used for spindles of a. Right hand
machine depends on b. Left hand *
a. Type of spindle c. Straight
b. Type of cutter d. Any of the above
c. Load on bearing * In which screw thread the side = width of space -0.5p
d. None of the above a. Knuckle
 b. Buttress a. “GO” size
c. Square * b. “Not GO” size*
d. Circle c. “A and B” both
A stud is which d. None of the above
a. Have threads on one end Limit gauge is made to the ______ sizes of the work to be
b. Require a nut measured
c. Inserted in a plane hole a. Actual and nominal
d. None of the above * b. Nominal and upper limit
“18-8” stainless steel means c. Maximum and minimum *
a. 18% tungsten and 8% chromium d. Nominal and upper limit
b. 18% nickel and 8% chromium * “GO” size limits is:
c. 18% chromium and 8% nickel a. Upper limit of shaft
d. 18% cobalt and 8 % cadmium b. Lower limit of hole
Which is the lightest metal c. Both A and B*
a. Lead d. Neither A or B
b. G.I. steel Lapping is done
c. Aluminum * a. To finish the job in fine degree
d. Cast iron b. To control the size
Hardened steel parts have c. To get high quality surface
a. Fine grains * d. All of the above *
b. Coarse grains In which method a bore is finished to a very closed tolerance
c. No grains a. Lapping
d. Medium grains b. Rapping
Concentricity of an outside diameter can be checked by c. Honing *
a. Vernier caliper d. grinding
b. Outside micrometer Jig bushing are generally made of
c. Dial test indicator * a. Tool steel *
d. Tube micrometer b. Carbon steel
Which gauge is used to check internal threads c. Cast iron
a. Ring gauge d. High speed steel
b. Plug gauge Fixture clamps are generally made of
c. Thread plug gauge * a. Tool steel
d. None of the above b. Case hardened mild steel *
In case of limit of plug gauge, which size will not enter into c. High speed steel
the hole d. Carbon steel
When an external gear is meshed with the internal gear , a. 90
the gears will rotate in b. 47.5 *
a. Same direction * c. 60
b. Opposite direction d. 45
c. Will not rotate Main alloying element of HSS is
d. None of the above a. Chromium
Usual ratio of soluble oil and water used in coolant is b. Cast iron
a. 20:1 c. Tungsten *
b. 1:20 * d. Carbon steel
c. 10:1 For accurate measurement of bores, the best instrument is
d. 1:10 a. Vernier caliper
in internal cylindrical grinding , the grinding wheel and work b. Plug gage
rotate in c. Dial indicator
a. Same direction d. Inside micrometer *
b. Opposite direction * In hydraulic driven shaper, the metal is removed at
c. Neither A or B a. Lower speed
d. Both A and B b. Higher speed *
For grinding materials having low tensile strength which c. Average speed
abrasive is used d. None of the above
a. Silicon carbide* In shaper machine, the cutting speed (metric) is expressed
b. Aluminum oxide as
c. Emery a. m/s
d. corrunduin b. m/min *
Which center is used for supporting open end of pipes, c. m/ hr
shells, etc., while turning or thread cutting d. Any of the above
a. Ball center Amount of automatic load in shaper is increased by taking
b. Pipe center * the crank pin
c. Half center a. At center of crank disc
d. Dead center b. Away from the center *
Included angle of dead center is c. Towards the center
a. 60 deg* d. At the center
b. 45 deg In a shaper, the feed (metric) is usually expressed as
c. 65 deg a. Mm/stoke *
d. 90 deg b. m/stoke
Angle of B.A screw thread is c. Mm/revolution
 d. None of the above a. One table
For cutting gear teeth in shaper , the _____ tool is used. b. Two tables *
a. “V” block c. One housing
b. Form tool * d. Two housing
c. Gooseneck A planer which has a cutting tool in or both stroke in is
d. Round nose a. Open side planer
The standard ratio of cutting tool in return stroke in shape is b. Double housing planer
a. 3:1 c. Universal planer *
b. 1:3 d. Pit planer
c. 3:2 * The straddle milling is done by means of two
d. 4:2 a. Side milling cutters *
The feed in the shaper takes place at b. Plain milling cutters
a. The beginning of return stroke c. Face milling cutters
b. The middle of return stoke d. Form cutters
c. The end of return stroke * The formula to find out the number of turn of the crank for
d. At the cutting stroke simple indexing is:
Which of the following quick return mechanism is most a) T = 20/N
widely used in most slotters b) T = N/40
a. Slotter link and gear mechanism c) T =40/N *
b. Whitworth mechanism * d) T = N/20
c. Slotter disc mechanism In standard dividing head the ratio between worm wheel and
d. Hydraulic mechanism the worm
If the clearance angle is more than the required on slotter a. 40:1*
tool, then support cutting tool will be b. 20:1
a. Great c. 1:40
b. Less * d. 10:1
c. Medium
d. None of the above
The clamping block is used to support the end of the strap is
made of
a. Wood *
b. Steel
c. HSS
d. Cast iron
Divide table planer has: