Documenti di Didattica
Documenti di Professioni
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Schindler 3300/5300
letely Edition 30.11.05
Comp dition
dE
revise
55_fo1eeaa1_v1
Prepared 21.11.2005 achermha Lead Office Classification
Reviewed 28.11.2005 cruzpa
Proofread SC7 11000
Released 30.11.2005 bauzafr
Modification: 01 02
KA No.: 107091 107193
KA Date: 17.06.05 16.12.05
This Manual is the property of INVENTIO AG and shall only be used by SCHINDLER personal or authorized SCHINDLER agents for purposes
which are in the interest of SCHINDLER. This design and information is our intellectual property. Without written consent, it must neither be
copied in any manner, nor used for manufacturing, nor communicated to third parties. Application for such consent should be addressed to:
INVENTIO AG, Postfach, CH-6052 Hergiswil NW
Table of Contents
General Information……………………………………………………… 1
Installation Overview…………………………………………………….. 3
First Steps………………………………………………………………… 15
Hoistway Components…………………………………………………… 25
P31K Car………………………………………………………………..… 58
Safety Components……………………………………………………… 86
FMB130 – 4 Machine……………………………………………………. 101
ACVF Biodyn 12C/19C/BR……………………………………………… 111
Compact Landing Door System………………………………………… 113
Compact Car Door System……………………………………………… 128
Traction Belt………………………………………………………………. 143
BIONIC 5 Shaft Information System…………………………………… 154
Traveling Cable…………………………………………………………… 163
Commissioning…………………………………………………………… 165
Troubleshooting………………………………………………………….. 178
Table of Contents | | |
General Information
Introduction
The concept of this quick reference is to provide the fitter with an appropriate tool for the
installation of the elevator.
Important!
This quick reference does not claim to include all possibilities. In every case, the fitter has
to read, understand and follow the chapter “Safety Advice” before starting with the
installation tasks.
Further Information
Course Training Center Ebikon
Schindler 3100/3300/5300 course
Documentation Field/course manual F/C113e-TA
System manual F114e-TA
Field manual F103e-TA
Trainer manual T103e-TA
BGS Distance between CW rails HKP Distance from buffer plate on car KTC Contact door car
to buffer, with car at lowest floor
BK Clear car width KTS Contact door hoistway
HP Height of buffer, fully extended
BKE Clear width of car entrance PTFE Polytetrafluorethylen (Teflon)
HQ Travel height
BKS Distance between car rails TSW Distance from hoistway front
HSG Depth of well pit wall to landing door sill
CW Counterweight
HSK Height of hoistway headroom, SF Distance between wall and
GGR Weight of counterweight frame from top floor to ceiling back of car guide rail
GH Weight of all traveling cables HSS1 Height of support under the car ZKE Number of car entrances
REFERENCE
MANUAL
K 609754
DOCUMENTATION
DETAILED
SYSTEM TECHNICAL
MANUAL CATALOGUES
K 609801 – 811 K 609701, 06, 07, 11,
16, 21, 26, 31, 36, 41,
46
All persons involved must know and follow all company and local safety regulations.
In addition to protective clothing, use the shown safety equipment.
Installation Overview | | Safety Advice | Page 4
Installation Overview
Safety Advice
Activity / Hazard Consequences Measures for avoiding the Danger
Falling from the height Serious injury or fatality Use a full body safety harness when working from the
car roof or working platform.
Use a ladder to access the pit.
Use a full body safety harness when working from the
ladder in the pit higher than 2 m.
Falling objects into the Serious injury Use fall protections on hoistway openings according to
hoistway the local regulations.
Avoid the standing under a hanging load.
Use the personal protective equipment: Hardhat
Never work on two levels simultaneously.
Manual handling of material Serious injury Use mechanical lifting aids.
Apply the correct lifting techniques.
Failure of lifting equipment Uncontrolled movement of load Inspect the lifting equipment.
causing serious injury or fatality Hire the lifting equipment from a reputable supplier.
Observe the owner manual of the lifting equipment.
Sharp edges, contusions, Laceration, crushing, splinters Use the personal protective equipment: Gloves, safety
timber packages shoes, protective clothing
Slipping, stumbling Laceration, abrasion, sprain Be aware of the surroundings.
Drilling of masonry, steel or Eye injury, hand or wrist Use the personal protective equipment: Safety
other material damages, inhalation of goggles, gloves, protective clothing, dust mask,
particles, hearing damage, hearing protections
injury by flying material Observe the owner manual of the drilling machine.
Electrocution Serious injury or fatality Protect power supply according to local safety rules.
Lockout and tag as necessary.
Installation Overview | | Safety Advice | Page 5
Installation Overview
Safety Advice – with reduced Headroom
500 mm
1800 mm
HSK 2900 mm
6 More Information
see Chapter “Safety
Components – TSD”
TSD Stop
Brackets
TSD Axes
(Working Position)
Never run the elevator from the car roof unless the TSD stop brackets are
properly installed and the TSD axes under the car are in working position.
Installation Overview | | Safety Advice- with reduced Headroom | Page 6
Installation Overview
Basic Concept
Scaffoldless methodology
Scaffoldless methodology
Electrical hoist
Electrical hoist for
for handling
handling and
and hoisting
hoisting
Rails are
Rails are provisionally
provisionally hanged
hanged
Car roof
Car roof is
is used
used as
as an
an installation
installation platform
platform
Car front
Car front is
is used
used as
as aa template
template for
for the
the
landing door
landing door installation
installation
Tasks
Day 1 Following safety procedures, Checking and preparing building site, Working platform
Day 2 Hoisting device(s), Preparing and introducing rails, Hanging of CW rails, Setting plumb lines
Day 3 First and second bracket ring, Pit set, First set of car rails, Traction beam, First set of CW rails
Day 4 Car structure, Hanging of independent car rails incl. car suspension point, Top Z and T-Z
bracket, GBP, Governor rope
Day 5 Tension device, Rope coupling, Hanging of car rails at CW side, Counterweight (partially filled),
Hanging of car structure, Rest of guide rail fastenings
Day 6 Rest of CW rails, Counterweight suspension point, Machine, Converter, LDU
Day 7 Main electrical components “Installation Travel Mode”, Traction belt, Car blocking bracket
and TSD stop bracket (optional), Removing of hoisting device(s), Landing doors
Day 8 Landing doors
Day 9 Landing doors, Final operation of traction belt (PTFE-spray), Car decoration, Car doors, Car
peripherals and wiring, Rest of mechanical and electrical components (incl. wiring)
Day 10 Rest of mechanical and electrical components (incl. wiring), Commissioning, Final works
(part)
Safety
Equipment Special Tools
Working
Others
Timetable
Car
Machine
Car
Car Front
Door
Deco
Mech 2
Label on
Elec & each Package
CW Mech 1 Belts
Rails
Working
Top Floor
Platform
U In
case
hoist of a clos
w ay f e
2nd Floor ront! d
Machine
Car
Machine
Car
Bottom Floor
Car
Deco
Door Front CW Frame
Mech 2
CW Mech 1
Elec &
Belts Material
Rails
Pit Floor Storage Zone
First Steps | | Material Logistic | Page 19
First Steps
Material Logistic
Distribution – Landing Doors
Observe the labels on the packages for the correct floor level.
Pay attention, one of the landing doors includes the control cabinet.
First Steps | | Material Logistic | Page 20
First Steps
Material Logistic
Working Platform
Top
Fastening
6 The Schindler
Platform is designed
for a top or front
U Always observe Fastening
the safety regulations
and the installation
instruction K 608203!
as an equipment for
the transportation
of passengers!
Area Description
1 Occupied by the plumbing tool at the pit
Use the areas [A] and [B] to store the rails at the pit.
First Steps | | Material Logistic | Page 23
First Steps
Material Logistic
Distribution – CW Rails
500 mm
(for > 3 CW Rails per Line)
Final CW Rail Position
Washers
Additional Sling 200 mm
Length of 700 mm
Rope Tool
CW Rail
Lines
SF SF
CW
CW
Car Car
Z Bracket
Floating
L Bracket Omega Bracket
Omega Bracket
(without Connection Plate)
(Layout TL shown)
Hoistway Components | | Guide Rail Fastenings | Page 27
Hoistway Components
Guide Rail Fastenings
Structure – Omega Bracket
6 Chemical Bolts
Bolts (2x) Bolts and Fixation Plates
(on each Side) (2xM12 on each Bracket)
are also allowed
Car Rail
CW Rail
CW Rail
6 Intermediate Tie Bracket (without
Wall Fastening), if Distance HF between
the Omega Brackets 2625 mm
6 Chemical Bolts
Bolts and Fixation Plates
(2xM12 on each Bracket)
are also allowed
6 Chemical Bolts
and Fixation Plates
CW Rail are also allowed
Bolts
(2xM12 on each Bracket)
U Do not damage
the rail surface!
Clean the rail surface and fasten the fishplate to the rail.
Pay attention on the handling of the rails.
Hoistway Components | | Guide Rails | Page 33
Hoistway Components
Plumb Lines
475 mm (GQ = 800;1000 kg)
Preparation
590 mm (GQ = 1125 kg)
330 mm (GQ 675 kg)
(Layout TL shown)
70 mm = = 150 mm
Car Rail Axis
BKS + 40 mm
Plumb Lines
Door Axis
Eccentricity
Use a certified working platform to access the top zone of the hoistway.
Define the elevator axes and set the plumb lines at the headroom.
Hoistway Components | | Plumb Lines | Page 34
Hoistway Components
Plumb Lines
Preparation
Fastening Point
Plumb Line
400
(Layout TL shown)
X1 X2
0.5 m
(Layout TL shown) Pit Floor
Install the first and second bracket ring, tighten the bolts by hand.
Hoistway Components | | Guide Rail Fastenings | Page 36
Hoistway Components
Guide Rail Fastenings
Installation
Bolt
Car Rail Axis
Bolts
Plumb Lines
Omega
Bracket
Bolt
6 Distance HF
between the Omega
Brackets max. 3200 mm
Bolts
Use the plumb lines and spirit level to adjust the Omega bracket.
Hoistway Components | | Guide Rail Fastenings | Page 37
Hoistway Components
Guide Rail Fastenings
Installation
Bolts (2x)
Car Rail Axis
Bolts (2x)
Bolts
Bolts
Plumb Line
Use the plumb line and spirit level to adjust the Z bracket resp. T bracket.
Hoistway Components | | Guide Rail Fastenings | Page 38
Hoistway Components
Pit Set
Installation
CW Buffer Support Pos. Designation
(pre-assembled)
A Car Rail at CW Side
B Independent Car Rail
D
Shims C CW Rail at Main Entrance Side
D CW Rail
C A
BKS-Tool
6 The correct
B
Hole depends
(Layout TL shown)
on the BKS
Check the distance X between the top end of the rails and top floor level.
If necessary, remove shims to adjust the distance X.
Hoistway Components | | Guide Rails | Page 40
Hoistway Components
Guide Rails
Installation
Setting Gage
y
x
Main Plumb Lines
y
Secondary Plumb Lines
Plumb Line
Setting Gage
U Tolerance
BKS = 0/+1 mm!
Car Buffer
HKP = 73 mm
Support
HP = 80 mm
HSS1 =
Adjusting
HSG - 688 mm Screw
(variable)
Oil
HSG Collector
Install the car buffer support and adjust the height using adjusting screws.
Secure the car buffer support to the rail using fastening screw.
Hoistway Components | | Pit Set | Page 43
Hoistway Components
Pit Set
Installation
Wooden
Blocks
CW
HSG
HP = 80 mm
HGP = 73 mm
HGU = 60 mm
HSS2 = 122 mm
(constant)
CW Buffer
Support
CW Rails
Traction Beam
(see Chapter “P31K Car”)
Align and tighten the 2nd bracket ring after the insertion of the traction beam.
Install the first set of CW rails.
Hoistway Components | | Guide Rails | Page 45
Hoistway Components
Guide Rails
Installation U Tighten all bolts!
Tirak / Hoist
Governor
Support
(old Design shown)
Belt Support
6 Male Side
on Top
Fasten the governor and belt support to the top car rail.
Hang the assembly and lift it up until its bottom part reaches the next rail.
Connect the car rails using fishplate and alignment tool.
Hoistway Components | | Guide Rails | Page 46
Hoistway Components
Guide Rails
Installation
Rail Planer
Alignment (or Angle Grinder)
Tool
Use the alignment tool to ensure a proper alignment of the rail joints.
If necessary, use a rail planer to smooth the rail joints.
Hoistway Components | | Guide Rails | Page 47
Hoistway Components
Guide Rails
Installation
Chain Hoist
Hanging
Car Rails
Bottom
Car Rail
Continue to connect the rest of the car rails until the headroom is reached.
Transfer the car rails to the chain hoist and align carefully the vertical position
until the hanging car rails are aligned with the bottom car rail.
Hoistway Components | | Guide Rails | Page 48
Hoistway Components
Car Suspension Point
Installation
U Tighten all bolts!
Governor
Support
560 mm
Belt
Support
Z Bracket
Bush
Spring
Threaded Belt Support
Rod
Governor Support
Stop Plate
(T-Z Configuration with T75 Rail)
U Stop plate must
touch the rail!
Insert the belt suspensions and fasten the switch unit onto the belt support.
Fasten the stop plate to the governor support (only T-Z version with T75 rail).
Hoistway Components | | Car Suspension Point | Page 50
Hoistway Components
Guide Rails
Installation
Tirak / Hoist
6 Male Side
on Top
Hang the top car rail and lift it up until its bottom part reaches the next rail.
Connect the car rails using fishplate and alignment tool.
Hoistway Components | | Guide Rails | Page 51
Hoistway Components
Guide Rails
Installation
Chain Hoist
Hanging
Car Rails
Bottom
Car Rail
Continue to connect the rest of the car rails until the headroom is reached.
Transfer the car rails to the chain hoist and align carefully the vertical position
until the hanging car rails are aligned with the bottom car rail.
Hoistway Components | | Guide Rails | Page 52
Hoistway Components
Counterweight
Installation
U Make sure that the
lubricators are removed
during the installation!
Lubricator
CW Frame
Assemble, insert and lower the CW frame onto the two wooden timbers (1.4 m).
Center the emergency guide shoes to the rail (no rail contact).
Hoistway Components | | Counterweight | Page 53
Hoistway Components
Counterweight with Safety Gear
Installation
CWS Installation
Tools
Ensure that the CWS installation tools are pre-installed before inserting the CW.
Remove the CWS installation tools after the filling of the CW.
Hoistway Components | | Counterweight with Safety Gear | Page 54
Hoistway Components
Counterweight
Installation
Return Pulley Top Filler
(not installed yet) Blocks
Anti Jump
Safety 10 remaining 6 For GQ V 675 kg
Steel Blocks
and without
Filler Blocks of Layer B Safety Gear only
(GQ/2)
Insert the filler block with the yellow marking at the bottom of the CW frame.
Insert the rest of the filler blocks according to the two prepared layers.
Secure the filler blocks using anti jump safety on each side.
Hoistway Components | | Counterweight | Page 55
Hoistway Components
Counterweight
Installation
CW
2500 mm Screen
from Pit Floor
Lateral
Brackets
Pit Floor
140 mm
140 mm from
Pit Floor Central
Bracket
Position and fasten the two upper and lower lateral brackets to the CW rails.
Fasten each CW screen to the lateral brackets.
Connect the CW screens at the bottom and top using central brackets.
Hoistway Components | | Counterweight | Page 56
Hoistway Components
Counterweight Suspension Point
Installation
Converter
U Tighten all bolts! Drive Bracket Support
Machine Support
Layout
TSD Axes KSE Switches TSD Stop Bracket
Encoder /
Fans G G
B B
Machine CCU P P
CCU
CW TL TR
ACVF C2
Traveling
Cable
LDU (TL) LDU (TR) LDU (C2)
HCU
Shaft Info Kit Shaft Info Kit
TSD Lever (with T2 Doors) (with C2 Doors)
Brake Plate
Governor
Lever
Guide Shoe
Lining
Check that the brake plate and guide shoe lining is aligned.
Make sure that the car return pulleys rotate freely.
Check the correct function of the TSD and actuating mechanism.
P31K Car | | GED10/20 Safety Gear | Page 59
P31K Car
Floor Structure
Installation
Rear Skirting Structure
(only Car with single Entrance)
Traction
Beam
U Insert metallic linings
during the installation to
protect the plastic linings!
Side Skirting
Retaining Structures
Angle
ZKE = 1 ZKE = 2
Limit Stops
U The limit stops must touch
the front and rear floor frame!
Adjust the side skirting structures and tighten it to the traction beam.
Tighten the rear and front frame to the side skirting structures and traction beam.
P31K Car | | Floor Structure | Page 62
P31K Car
Floor Structure
Checking
L1 - L2 = +/- 1 mm
L2
L1
= Floor
(protected by a Carton)
3 mm
ZKE = 1 ZKE = 2
References
(Floor – Side Skirting Structures)
m
m
U Make sure that the 20
Uprights
6 GQ = 1125 kg
Eight Uprights
6 Pre-install the
(Version GQ 1000 kg shown) two bottom Screws
on each Corner
Positioning Bolts
and Hex Nuts
Adhesive Tape
(inside of the Car)
6 The correct
Hole depends on
the BK and HK
Diagonal Strut
(only Versions GQ 800 kg)
Eccentric
(above and below)
Fasten the lateral diagonal struts to the roof and floor frame, tighten by hand.
P31K Car | | Lateral Diagonal Struts | Page 68
P31K Car
Front Panels / Header / Sill Extension
Installation Header
Front Panels
47 mm
Sill Extension
90°
BKE
Install the front panels, header and sill extension, tighten by hand.
P31K Car | | Front Panels / Header / Sill Extension | Page 69
P31K Car
Car Structure
Adjustment
Eye Bolt
min. 1.1 m = = (remove the Bolts
after the Installation)
Slings
Spirit Level
Car
BKS
6 Possible Adjustment
by each Eccentric: +/- 2 mm
Remove the retaining angles after the tightening of the car structure.
Check the function of the safety gear system before using car as installation platform.
P31K Car | | Car Structure | Page 72
P31K Car
Balustrade
Installation
(Layout TL shown)
Slings Diverting
Pulley
= =
min. 1.1 m
Car Lifting
Beam
Eye Bolt
(remove the Bolts U Ensure that the load
after the Installation) capacity of all supporting
components is sufficient!
Standard HSK Reduced HSK
Stand securely in the middle of the car during car movement.
P31K Car | | Car Lifting Points | Page 74
P31K Car
Horizontal Struts
(Version GQ 675 kg shown)
Installation
GQ $ 1000 kg GQ = 1125 kg
If delivered, install the horizontal struts to the uprights and tighten the screws.
P31K Car | | Horizontal Struts | Page 75
P31K Car
Deco Ceiling
Installation
6 Fastening for
GQ = 1125 kg
Roof Profile
additionally in the
middle Section
Position the ceiling brackets on the roof profile at the opposite side of the CCU.
Fasten the deco ceiling to the roof at all four corners.
P31K Car | | Deco Ceiling | Page 76
P31K Car
COP
= =
Installation GQ $ 1000 kg
X
GQ = 1125 kg
COP Bracket
Entrance Side
Ceiling Corner X (*)
U Drill the holes for the Type Type
COP before starting with BASIC without 552 mm
COP Axis
(for Holes Ø 6 mm)
Positioning
Drilling Position Points
(for Hole Ø 30 mm)
Use the COP bracket as jig for the marking of the drilling positions.
Drill holes for the fastening of the COP bracket and for the cables.
P31K Car | | COP | Page 77
P31K Car
Installation
Adhesive
Tapes
Hut
Profile
Hex Nuts
Fasten the hut profile on the back side of the car wall using adhesive tapes.
Install the COP bracket to the car wall using hex nuts and screws.
P31K Car | | COP | Page 78
P31K Car
COP
Installation
Fastening
Screw
Hinge
Upright
Vertical Struts
Install the vertical struts to the side skirting structure and roof.
Place four plywood pieces on each upright using adhesive tapes.
Fasten the M2 walls to each upright using four pan tap screws.
P31K Car | | Vertical Struts / M2 Walls | Page 80
P31K Car
Rear Panel
Installation
6 Use Vacuum Cups to
handle the Panel
Wall Angle Skirting T-Head Bolt
Board and Nut
Nut Plate
(on the back Side if
Handrail available)
Skirting Structure
Fasten the skirting boards to the skirting structures, tighten by hand.
Insert shims between skirting board and floor to keep a gap of 0.5… 1 mm.
Position the wall angles and insert the side panels, tighten all bolts and nuts.
P31K Car | | Side Panels | Page 82
P31K Car
Mirror / Handrail
Installation
6 The Sticker
indicates the top
6 Further Metrics
right Corner
in Chapter “COP”
8 mm
67
Mirror Holes 12 mm
(Adhesive Tape
on the back Side)
0.5…1 mm
Plastic Corner Panel Alu Corner Panel
Ensure that the corner supports don’t touch the rear panel and front panels.
Fasten the corner supports to the wall and push the corners onto the brackets.
P31K Car | | Corner Panels | Page 84
P31K Car
Load Measuring Device
Make sure that the hex socket screws are not tighten during the installation.
Tighten the hex socket screws just before executing the calibration.
P31K Car | | Load Measuring Device | Page 85
Safety Components
GED10/20 Safety Gear
Checking
Locking Wire
Spring Cotter
Tension Spring
Compression
Center Ring
Spring
Make sure that the compression spring, tension spring, spring cotter and
locking wire of each safety gear is fitted correctly.
Safety Components | | GED10/20 Safety Gear | Page 86
Safety Components
GED10/20 Safety Gear
Checking
1.5 mm
Guide Shoe
Rail Adjusting
Screw
Check the alignment between the safety gear and guide shoe on each side.
If necessary, adjust the safety gear using adjusting screw.
Safety Components | | GED10/20 Safety Gear | Page 87
Safety Components
GED10/20 Safety Gear
Checking
KF Switch
Governor Lever
Brake Shoe
Lift up the governor lever and check that the brake shoes
move in the direction indicated.
Check the correct function of the KF switch.
Safety Components | | GED10/20 Safety Gear | Page 88
Safety Components
GED10/20 Safety Gear
Checking
A = 0…2 mm
S = 1.5 mm
S = 2.5 mm
TR TL
A
B
Measure Distance
A 200 mm
6 Car Entrance B 31 mm
Hole
Align the overspeed governor on the governor support and tighten the screws.
Route the end of the governor rope through the hole of the support.
Safety Components | | GBP Overspeed Governor | Page 91
Safety Components
GBP Overspeed Governor
Installation
Windings
(must lie against each other)
Base Plate
Rail Clips
(Layout TL shown)
Y
X: Holes for T75 Guide Rail
Y: Holes for T89 Guide Rail
X
Clamp the base plate to the independent car rail using rail clips.
Attach the tension device to the base plate and secure it into position.
Safety Components | | GBP Overspeed Governor | Page 93
Safety Components
GBP Overspeed Governor
Governor Rope
max.
445 mm
min.
(342 mm)
~30 mm
239 mm
$ 45 mm
560 mm
Pull in the governor rope and fasten it to the governor lever using rope coupling.
Safety Components | | GBP Overspeed Governor | Page 94
Safety Components
TSD Temporary Safety Device (optional)
Structure
TSD Stop Bracket KSR Switch KSR-A Switch TSD Axis
Spring
Pins
Clamp
1800 mm
Top Floor Car
1220 mm
TSD Axis
Fasten one TSD stop bracket to each car rail using supplied special clamps.
Observe the given position of the TSD stop bracket.
Safety Components | | TSD Temporary Safety Device | Page 96
Safety Components
TSD Temporary Safety Device (optional)
Installation
TSD Lever
Assembly
Locking
Bolt
Upright
Bowden Cable
U Observe a min.
bending radius
of 120 mm!
Fasten the TSD lever assembly to the upright, tighten the screws.
Secure the bowden cable to the traction beam and upright using cable ties.
Safety Components | | TSD Temporary Safety Device | Page 97
Safety Components
TSD Temporary Safety Device (optional)
Checking
TSD Lever TSD
not activated
TSD
TSD Switches activated
Car Blocking
Bracket
920 mm
Car Roof
Top Floor Level
For positioning of the car, set the car blocking lever from the
“Normal Operation” to the “Car Blocking Position” and tighten the screw.
Safety Components | | CBS Car Blocking System | Page 100
FMB130 – 4 Machine
Structure – Machine
Spirit Level Asynchronous
Motor
Brakes Fans
Traction Encoder
Sheaves
Clamping Set
Machine on
the left Side
Machine on
S
Supporting Leg
Roof
Machine
Installation Tool
Eye Bolt
Bolts
Fasten the machine installation tool on top of the car and tighten the bolts.
FMB130 – 4 Machine | | | Page 103
FMB130 – 4 Machine
Hoist
Clamping Set
(suggested)
References
2nd Floor (Machine Stator – Tool)
Machine
Machine
1st Floor Installation Tool
U Ensure that the
references are aligned!
Make sure that the required safety components are installed properly.
Secure the machine with a clamping set onto the machine installation tool.
FMB130 – 4 Machine | | | Page 105
FMB130 – 4 Machine
Leveling Bolt
Nuts
long Guiding Tube short
Damping Pads
Fastening Bolt Leveling Bolt
Release the clamping set, move the car a little bit downwards
and pivot the machine installation tool backwards .
Adjust the machine horizontal using leveling bolt and spirit level.
FMB130 – 4 Machine | | | Page 108
FMB130 – 4 Machine
Installation
Counterweight Machine
Final Works
Fastening Bolt
Belt Retainers
Safety Wire
Tighten all bolts and secure the fastening bolts using safety wires.
Twist the end of the safety wires.
Remove all belt retainers on the machine after the acceptance test.
FMB130 – 4 Machine | | | Page 110
ACVF Biodyn 12C/19C/BR
6 The Converter is
Installation
positioned at the Screw Converter
Main Entrance Side
Machine Converter
Support Support
Screw the three screws into the converter support, do not screw all the way in.
Insert the converter onto the three screws and tighten the screws.
ACVF Biodyn 12C/19C/BR | | | Page 111
ACVF Biodyn 12C/19C/BR
Wiring
LDU HCU ACVF
VF-POW X1
XCAN-EXT
2
4 SF
U
6
Machine
V
SMIC.HCU SHCU.LDU 2
W
4 SF1
SNGL.HCU SHCU.SNGL 6 CAN TDIV
MGB
VF LDU-POW
THMH
SHCU.VF VF
Earth Clamp
CAN and TDIV
ACVF Biodyn 12C/19C/BR | | Wiring | Page 112
Compact Landing Door System
Sill Console
Installation +/- 3° +/- 3°
l Mark
Flo o r Leve
1000 mm
1042 mm
1000 mm
Sill Console TSW = 75/115 mm
100 mm
+/- 3° +/- 3°
Shim
=
=
Do
or
Ax
(Version TSW 75/115 shown) is
Shims TSW = 35 mm
If no anchor rail is available, drill holes into the wall to fasten the sill console.
Adjust and fasten the sill console.
Compact Landing Door System | | Sill Console | Page 113
Compact Landing Door System
Lateral Adjustment Panels
Installation
Lateral
Header Adjustment
Panels
Bolt
Jamb
If lateral adjustment is needed, preinstall the bolts into the header and jambs.
Adjust and fasten the lateral adjustment panels.
Compact Landing Door System | | Lateral Adjustment Panels | Page 114
Compact Landing Door System
Sill Support / Door Frame
Installation Jambs
Header
Square
Neck Bolt
U Ensure that
the corners are Door Sill
(pre-assembled)
aligned properly!
Sill Support
Fasten the sill support onto the sill console, tighten by hand.
Assemble the door frame (header, jambs) and fasten it onto the sill support.
Compact Landing Door System | | Sill Support / Door Frame | Page 115
Compact Landing Door System
Door Frame
Installation
U Make sure that
there is no offset
of the door axes! Wooden Wedge
Car Front
Door Gages
Door Frame
Use the door gages to define the door frame position related to the car front.
Secure provisionally the door frame to the hoistway using two wooden wedges.
Compact Landing Door System | | Door Frame | Page 116
Compact Landing Door System
Door Frame
X
Installation
Telescopic Support
Door Gages
Use the door gages to define the door frame position related to the car front.
Fasten the telescopic support to the door frame and lateral walls.
Compact Landing Door System | | Door Frame | Page 117
Compact Landing Door System
Telescopic Support
Installation
U Check the dispo drawing
Intermediate Support
or contract description!
A
A A
Actuating Rod
Door Mechanism
Door Frame
T2 Door C2 Door
If Lateral Front
available
Flange Nut
Top
Bracket
Front Wall
Square
Neck Bolt
U Protect the door mechanism
against contamination!
(Partially closed Hoistway Front shown)
Fasten the landing door to the front wall using top brackets.
Compact Landing Door System | | Door Mechanism | Page 121
Compact Landing Door System
Door Sill
Installation
=
=
30 mm Sill Console
Use the door gages to adjust the door sill gap (30 mm).
Tighten definitively the sill support to the sill console.
Compact Landing Door System | | Door Sill | Page 122
Compact Landing Door System
Door Panels
T2 Door Installation
Carrier
Door Panel
Screws
BKE
C2 Door
BKE + 15 mm
6 Baffle in the
same Position
BKE
on each Floor Guide Shoe
Install the door panels to the carrier and tighten the screws by hand.
Fasten the guide shoes to the door panels.
Compact Landing Door System | | Door Panels | Page 123
Compact Landing Door System
T2 Door Panels
Adjustment
Clamp Screws
(Open Position)
If necessary, align the door panels at the open and close position, tighten all screws.
Check the distance G between the door panels and door sill.
Compact Landing Door System | | T2 Door Panels | Page 124
Compact Landing Door System
C2 Door Panels
Clamp Adjustment
(Open Position)
30 mm
BKE
Screws
BKE + 15 mm
Set Screw
BKE
Door Panel (Close Position)
If necessary, align the door panels at the open and close position, tighten all screws.
Check the distance G between the door panels and door sill.
Compact Landing Door System | | C2 Door Panels | Page 125
Compact Landing Door System
Door Lock
2 mm
Adjustment
Hook
Door Lock
Marking Adjusting Screw
(Hook Engagement 7 mm)
(KTS Switch 2 mm)
Adjusting Screw
(40 mm) (85 mm) (Open Position Clutch 83 mm)
Toe Guard
Bracket
Sill Support
Sill Console
Toe Guard
TS
W
–7
mm
T2 Door C2 Door
0.5BKE
0.5BKE
=
=
Install the door drive brackets to the door drive using flat head bolts.
Compact Car Door System | | Door Drive Brackets | Page 129
Compact Car Door System
Door Drive
Installation
Hex Screws
Door Control
HKE = 2000 mm
HKE = 2100/2300 mm
Middle Fastening
Bracket (pre-assembled) Header
Door Panels
Guide Shoe
Guide Shoe
Lining
U Use the guide
shoe without lining!
Sill Protection
(optional) x
Fasten the door panels to the carrier and the guide shoes to the door panels.
Use a sill protection to avoid damages on the Alu-sill during the installation.
Compact Car Door System | | Door Panels | Page 131
Compact Car Door System
Clutch
Installation
U No retaining
ring required!
Drive Belt
Clutch Carrier
Screw
C2 Door T2 Door
Install the clutch to the carrier and connect it to the drive belt (T2 door).
Align the clutch vertical using spirit level and tighten the screws (T2 door).
Compact Car Door System | | Clutch | Page 132
Compact Car Door System
T2 Door Panels
Adjustment
Screws
Clamp
(Open Position)
If necessary, align the door panels at the open and close position, tighten all screws.
Check the distance G between the door panels and door sill.
Compact Car Door System | | T2 Door Panels | Page 133
Compact Car Door System
C2 Door Panels
Adjustment
Set Screw Clamp
(Open Position) (Open Position)
Screws
BKE
Door Panel
Set Screw
(Close Position) BKE + 15 mm
30 mm
If necessary, align the door panels at the open and close position, tighten all screws.
Check the distance G between the door panels and door sill.
Compact Car Door System | | C2 Door Panels | Page 134
Compact Car Door System
T2 / C2 Door Panels
Adjustment
T2 Door C2 Door
2 mm
KTC Switch 2 mm
2 mm
Check the proper function of the KTC switch, if necessary readjust it.
Compact Car Door System | | T2 / C2 Door Panels | Page 135
Compact Car Door System
Light Barrier (with T2 Doors only)
6 Position the Installation
Car between
two Floors Sensor Assembly
(For Layout TR, the
Sensor must be turned)
Reflector
Adjusting Screw
Reflector
Bracket LED
Clips
Cable Ties
Cabling
Receiver
X
Grounding 90°
HKE X
2000/2100 mm 380 mm
2300 mm 605 mm
Install the receiver unit (blue plug) to the door drive and door sill.
Make sure that the receiver unit is in vertical position using spirit level.
Compact Car Door System | | T2 Light Curtain (optional) | Page 138
Compact Car Door System
C2 Light Curtain
Sensor
Bracket Installation
KNE Switch
Bracket
X Transmitter
HKE X
2000/2100 mm 380 mm
Receiver 2300 mm 605 mm
Install the receiver to the sensor and the transmitter to the KNE switch bracket.
Make sure that the receiver and transmitter units are in vertical position.
Compact Car Door System | | C2 Light Curtain | Page 139
Compact Car Door System
C2 Light Curtain
Cable Tie
Cabling
Grounding
Secure the receiver and transmitter cable to the U-profile using cable ties.
Fasten the grounding cable of the receiver and transmitter.
Compact Car Door System | | C2 Light Curtain | Page 140
Compact Car / Landing Door System
Door Lock / Clutch Trigger System
Adjustment (0.5 mm)
Locking Rollers
(0.5 mm)
(145 mm)
(10 mm)
Overlap
X
Clutch
= = Clutch Trigger
System
Clutch X
T2/C2: Opened 83 mm
Clutch
T2/C2: Closed 48 mm X
Layout
Machine Traction
Sheave
180° Belt Twisting
Counterweight
Suspension Point Car Suspension
Point
Car
Car Return
Counterweight
Pulleys
Return Pulley
Preparation
U Make sure that
the return pulley
is removed!
Timbers
1.4 m
Pit Floor
GBP Side
cement etc.!
Machine Side
Return Pulleys
Position the car near the lowest floor and route the belt through return pulleys.
Make sure that V-profile is facing towards the car and belt retainers are installed.
Traction Belt | | | Page 145
Traction Belt
Installation
Car Suspension
Point
Belt End
1025 mm
100…150 mm
Position the car at the top and fasten the belt end to the car suspension point.
Traction Belt | | | Page 146
Traction Belt
Installation Traction
Sheave
Car Rail
Loop
Drop the belt on the CW-side into the hoistway .
Twist the belt 180° and route the belt end over the traction sheave .
Traction Belt | | | Page 147
Traction Belt
Installation
Traction
Sheave Bracket at the
Counterweight Side
Belts inside of
the Brackets Loop
Plumb
Pull up the belt and pass all this length over the traction sheave .
Drop the obtained loop through the inside of the brackets using plumb.
Traction Belt | | | Page 148
Traction Belt
Installation
Counterweight
Suspension Point
Belt End
Wedge
Return Pulley CW
100…150 mm (see Chapter “Hoistway
Components”) Frame
Fasten the belt end to the counterweight suspension point.
Install the return pulley to the counterweight frame.
Traction Belt | | | Page 149
Traction Belt
30 mm
20 mm
Cable Tie
100…150 mm
Cable Tie
100…150 mm
Sheet Metals
Cable Ties
Install the anti-twist device using sheet metal and cable ties.
Traction Belt | | | Page 152
Traction Belt
Final Operation
Machine
U Remove all
paper at the end!
2020 mm
Marking Points
(mark each Belt on
PTFE-Zone the Back Side)
= 300 mm
PTFE
operations before
starting with the
wall installation!
Cover the zone above and below the marking points with paper.
Spray the V-shaped side of the PTFE-zone using PTFE-spray.
After 10 min., spray the same zone once more (drying time 30 min.).
Traction Belt | | | Page 153
BIONIC 5 Shaft Information System
KSE Switches
Installation
Roof
Structure
Bracket
KSE-D
KSE-U
KSE
(Version GQ < 1125 kg shown)
Switches (Version GQ = 1125 kg shown)
Washers
KSE-U Magnet
Magnet
Bracket S
Fastening Points
Door
Drive
KNE Switch
Bracket
Sensor
Bracket
Fasten the sensor and KNE switch bracket to the door drive.
BIONIC 5 Shaft Information System | | Shaft Info Kit – C2 Door | Page 157
BIONIC 5 Shaft Information System
Sensor Flag Bracket – T2 Door
Installation
A
Sensor Sensor Flag Landing Door
Flag Bracket
A<B
(Standard Delivery)
Standard: Installation
One Bolt in Slot and
one in Round Hole
Adjustment needed:
Two Bolts in Slots
Sensor Flag
Sensor Flag
Bracket Landing Door
Install one sensor flag bracket to each landing door.
Observe the correct position of the sensor flag on the sensor flag bracket.
BIONIC 5 Shaft Information System | | Sensor Flag Bracket – C2 Door | Page 159
BIONIC 5 Shaft Information System
KNE / Sensor Flag Bracket – T2 Door
Installation
Sensor Flag
Sensor Flag
Bracket
KNE Curve
KNE Switch
KNE
Check the proper function of the sensors, if necessary readjust the sensor flags.
Check the proper function of the KNE switch.
BIONIC 5 Shaft Information System | | Shaft Info Kit | Page 162
Traveling Cable
Traveling Cable
Upright
(~ 40 cm)
6 Route the green marked
End into the CCU and the red
~ 10 cm, if the car rests
HQ/2 + 1 m on the retracted buffer marked End into the LDU
Installation
Cable Tie on Suspension on the
the Upright Machine Support
Suspension on the
Traction Beam
U Traveling
cable with the
labeled side
towards the wall!
Servitel
TM4
(GTM)
Intercom
(Option)
(GSV)
2 .LIN LIN
1: Cable for LOP connection 4
.LOP
Commissioning | | Wiring Hoistway Safety Circuit and BIO Bus | Page 167
Commissioning
Installation Travel
ext norm
ext norm
"S001r3" Blinking:
= Parameter download failed, WDOG Green
ACVF not ready, DRIVE LED
CAN bus problem ERR
(= 400VAC
IUSK ON: Power Supply
ISPT Safety circuit SERVICE on)
RTS
(Installation
24V Travel
Power Supply mode)
5V
Deactivate INSTALLATION
TRAVEL and SERVICE mode
Does FC stop the Yes
elevator with encoder or
shaft speed error? END
Invert motor encoder direction
(HMI: CF=16 PA=14)
No
Acceptance Test
System Info
Configuration
Error Codes
ESC: Move one level back
without saving Statistics
Change value
Monitoring
OK: Confirm entered value
Acceptance Tests:
Acceptance Tests Guidelines, J 635711 (English only)
_ _ _ _ xx 10 _ _ _ x
20 _ _ _ x
30 _ _ _ x
40 _ _ _ x
50_ _ _ x 50 _ _ _ 0
60_ _ _ x 50 _ _ _ 1 E0 _ _ _ _
6 Information about Error Codes:
- Field Specialists or
- Quick Reference K 608208 70_ _ _ x E1 _ _ _ _
Reset
Normal Reset Learning Travel
"Persistent Fatal Error"
Reset
DIP 8
20 _ _ _ x
101 _ _ 1
30 _ _ _ x
102 _ _ _ 102 _ _ 0
102: ACVF Open Loop Mode
- IG is not used
- KB and THMH are not checked
40 _ _ _ x
102 _ _ 1 OL
102 only if
60_ _ _ x Inspection or Recall ON
70_ _ _ x
Troubleshooting | | ACVF Reset and Traveling in Open Loop Mode | Page 180
Schindler
The Elevator and Escalator Company
Schindler Aufzüge AG
Training Center, CH-6030 Ebikon
Tel., central switchboard: ++(0)41/445 31 31
Tel., direct line: ++(0)41/445 36 84
Fax: ++(0)41/445 39 33