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Böhler Welding
Lasting Connections
Böhler Welding, a merger of the product brands „Böhler“, „T-PUT“, „Avesta“ and „UTP“ in
the brand network of voestalpine Böhler Welding, is renown for over 85 years as an innova-
tive producer of welding consumables for joint welding in all major arc welding processes.
Böhler Welding has a leading position globally with especial regards from medium- up to
high-alloyed grades, where we continuously set our focus.
Böhler Welding offers a globally unique and complete product portfolio of welding consumab-
les from own production. The extensive range of approximately 2.000 products is constantly
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necessary, to the market requirements under observance of the highest quality standards.
The product brands comprising Böhler Welding look back at a longstanding and proven
international market history and are in their respective specialized areas permanently on the
leading edge of innovation. The merger into „Böhler Welding“ bundles the metallurgical, ser- 1
vice and technical know-how we have accumulated globally over decades for the maximum
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high quality products, services and solutions, which are being applied successfully globally,
but even more so in the lasting relationships we have built with customers and partners
globally.
With our international network of 34 sales companies, 11 production units, as well as dis-
tribution partners in over 150 countries around the globe, we are always in close proximity
to our customers and can offer our support for daily operational welding challenges. Our
experienced welding engineers go, if necessary, into the deepest details of welding tech-
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the customer. This customer focus is also manifested in our research and development ac-
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ments. Cooperations with leading companies of various industries, universities and research
institutes, as well as our parent company voestalpine of course, ensure that we continuously
push the edge of innovation and this will allow us to guarantee the already expected lasting
connections of highest quality well into the future.
I - General Information
I I - General notes
11
12
Overview
Between the publication of the last version of this manual and the present, up-to-date
version, a range of standards that previously were exclusively European and national
have been replaced by EN-ISO standards. This section provides a summary of the new
standards that are now considered in the product information and provides references to
national standards that are affected. This section also provides information on the forms of
delivery in which you can obtain various welding consumables, along with notes on proper
storage of the welding consumables.
29
EN ISO 636 Rods, wires and deposits for tungsten inert gas welding of
non-alloy and fine-grain steels.
EN ISO 2560 Covered electrodes for manual metal arc welding of
non-alloy and fine grain steels.
EN ISO 3580 Covered electrodes for manual metal arc welding of creep-resisting steels.
EN ISO 3581 Covered electrodes for manual metal arc welding of stainless and heat-resisting steels.
replaces EN 1600
EN ISO 12153 Tubular cored electrodes for gas shielded and non-gas shielded metal arc welding of
nickel and nickel alloys.
EN 12536 Rods for gas welding of non alloy and creep-resisting steels.
EN ISO 14171 Solid wire electrodes, tubular cored electrodes and electrode/flux combinations
replaces EN 756 for submerged arc welding of non alloy and fine grain steels.
EN ISO 14172 Covered electrodes for manual metal arc welding of nickel and nickel alloys.
EN ISO 14174 Fluxes for submerged arc welding and electroslag welding.
replaces EN 760
EN ISO 14175 Gases and gas mixtures for fusion welding and allied processes
30 EN ISO 14341 Wire electrodes and weld deposits for gas shielded metal arc welding of
non alloy and fine grain steels.
EN ISO 14343 Wire electrodes, strip electrodes, wires and rods for arc welding of
stainless and heat resisting steels.
EN ISO 16834 Wire electrodes, wires, rods and deposits for gas shielded arc welding of high strength
steels.
EN ISO 17632 Tubular cored electrodes for gas shielded and non-gas shielded
metal arc welding of non-alloy and fine grain steels.
EN ISO 17633 Tubular cored electrodes and rods for gas shielded and non-gas shielded
metal arc welding of stainless and heat-resisting steels.
EN ISO 17634 Tubular cored electrodes for gas shielded metal arc welding of creep-resisting steels.
EN ISO 18274 Solid wire electrodes, solid strip electrodes, solid wires and solid rods for
fusion welding of nickel and nickel alloys.
EN ISO 18275 Covered electrodes for manual metal arc welding of high-strength steels.
replaces EN 757
EN ISO 18276 Tubular cored electrodes for gas-shielded and non-gas-shielded metal
arc welding of high-strength steels.
EN ISO 21952 Wire electrodes, wires, rods and deposits for gas shielded arc welding of creep-resisting steels.
EN ISO 24034 Solid wire electrodes, solid wires and rods for fusion welding of titanium and titanium alloys.
EN ISO 24373 Solid wires and rods for fusion welding of copper and copper alloys.
EN ISO 24598 Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for
submerged arc welding of creep-resisting steels.
EN ISO 26304 Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for
submerged arc welding of high strength steels.
The European standards quoted above have been or are being adopted by national standards
institutes, and their content is therefore identical to that of the national standards.
E 55 3 MnMo B T 4 2 H10
Identifier of the hydrogen content of the
applied weld metal
G 46 4 M21 4Si1
Identifier for the chemical composition
of the wire electrode
E 19 12 3 L B 2 2
Code number for welding positions
Nominal composition
T 46 4 P M 1 H10
32
Identifier of the hydrogen content
of the applied weld metal
Code number for yield strength and strength with single-run/two-run welding
Code Yield strength of the Tensile strength of the EN ISO standards
number weld metal [MPa] weld metal [MPa] concerned
2T 275 370 14171
3T 355 470
4T 420 520 14171, 17632
5T 500 600
Identifier for impact energy
Code Temperature [°C] for impact energy > 47 J EN ISO standards
number (one sample may be lower, but > 32 J) concerned
Z No requirement
A +20
0 0
636, 2560, 14341,
2 -20
14171, 16384, 18275,
3 -30
18276, 26304
4 -40
5 -50
6 -60
7 -70
14171, 18275, 18276
8 -80
10 -100 14171
A list of the abbreviations for the chemical composition has been omitted from this manual.
Stick electrodes for ... Covering type Redrying Redrying Redrying time
recommended temperature in °C in hours
Unalloyed and A, AR, C, RC, No -- --
low-alloy steels R, RR, RB
B Yes 300 – 350 2 – 10
High-strength fine-grained B Yes 300 – 350 2 – 10
structural steels
Creep-resistant steels R No -- --
36 RB, B Yes 300 – 350 2 – 10
Stainless and R If necessary 120 – 200 2 – 10
heat-resistant steels RB, B No -- --
Soft martensitic steels B Yes 300 – 350 2 – 10
Duplex steels RB Yes 250 – 300 2 – 10
Nickel alloys R, B If necessary 120 – 300 2 – 10
The redrying temperature is also quoted on the labels of the Böhler packages.
Stick electrodes for which redrying is not recommended in the table above may, in some indi-
vidual cases, still benefit from redrying. This can be the case if storage was inappropriate, or
as a result of other conditions that lead to an excessive water content. The high water content
can often be recognised from increased spraying or pore formation during welding. In these
cases, the stick electrodes can – unless otherwise specified by the manufacturer – be redried
for about one hour at 100 - 120°C. This recommendation does not apply to cellulose-covered
electrodes, which must never be redried.
The temperature for intermediate storage in a furnace after redrying should be between 120
and 200°C (maximum total storage time 30 days), or, if stored in quivers, between 100 and
200°C (maximum storage time 10 days).
Storage of flux cored wires
The risk of moisture absorption is not as great with flux cored wires as it is for stick electro-
des. The core is shielded from the ambient atmosphere to a large extent by the metal surro-
und. Nevertheless, the "low-hydrogen" character of a flux cored wire can be impaired by long
contact with moist air. This can, for instance, happen through unprotected storage overnight
in a high-humidity environment.
Flux cored wire should be kept in storage facilities where the temperature and humidity con-
ditions are controlled. We recommend the use of dry rooms, possibly heated, to avoid falling
below the dew point. The aim should be a maximum 60% relative air humidity and a minimum
temperature of 15°C.
If stored below 10°C there is a risk that water will condense on the surface of the wire when
the package is opened in heated rooms. This can lead to pore and gas impressions on the
welded seam when welding starts.
Welding should only be done with acclimatised wires.
When welding has finished, the spool with the remaining wire should be removed from the 37
machine and placed back in the original packaging; the compound aluminium foil should be
closed again as far as possible. It is also possible to use a box such as is used for deliveries
of Böhler welding flux for high-alloy steels.
Redrying flux cored wires
Redrying is not required as a rule. If, in some exceptional case, redrying is needed, this can
be done at 150°C for 24h.
The drying temperatures and times given in the above table should be considered as a gene-
ral guideline. After redrying, welding flux that is not being used immediately is to be stored at
150°C until used for welding. The intermediate storage period should not exceed 30 days.
The furnace used for the redrying must not permit any local overheating of the flux, and must
be adequately ventilated. If drying is stationary, the flux layer should not be thicker than
50 mm.
General notes
If wanted, factory certificates or acceptance test certificates according to EN 10204 can be
prepared for each delivery. Test Reports according to AWS A5.01 can also be supplied.
Whatever the type of certification, it must always be requested at the time of order.
It is essential that the extent of testing is stated for EN 10204-3.1 acceptance test certificates
and for Test Reports. The subsequent preparation of a 3.1 Certificate or a Test Report with a
testing scope that differs from schedules F and H is always associated with increased admi-
nistration and increased costs. If a production series has already been entirely processed, it
is not possible to prepare retrospective certificates.
The melt analyses of the associated batches are given on the factory certificates of all solid
wires and sticks.
38
Mechanical grades are shown on the factory certificates of all products with the exception of
SAW wires and flux. The quoted values are guaranteed tolerance limits (minimum and/or
maximum, depending on the requirements of the standard), and correspond to the minimum
properties for the product guaranteed in this manual.
The necessary testing scope must be made known at the time of order for all other schedu-
les. In this case, charging will be according to expenditure.
Information about the materials is amongst the most important prerequisites for choosing the
right welding consumables. The limited scope of this manual does not permit every relevant
property to be given, but at least an overview is given of the valid EN designations, and of
the obsolescent or still valid DIN designations, as well as of the chemical composition of all
the materials that have been standardised through materials numbers within
Europe.
39
The product information on the following pages is maintained consistently for all the welding consu-
mables from Böhler Welding. For the sake of easier orientation, the header of each data page carries
information on the subchapter, the product form and/or a colour coding.
(DFKSURGXFWLVLGHQWL¿HGE\LWVWUDGHQDPHDQGE\DSURGXFWJURXS7KHSURGXFWGHVFULSWLRQFRQWDLQV
VRPHFKDQJHVIURPWKHODVWLVVXHRIWKHPDQXDO$PRQJVWRWKHUWKLQJVWKHFODVVL¿FDWLRQDFFRUGLQJWR
standards has been thoroughly adapted to the current issues (at the time of going to press) of the EN
ISO, EN and AWS standards.
The conversion has also been applied to the information about the base materials. The “Properties” sec-
tion of each data page gives a brief characterisation of the welding consumable. It describes the type of
covering or alloy, the range of application, the welding behaviour, areas of use and general information
about temperature control and/or subsequent heat treatment.
The “Reference analysis” gives the chemical composition of the pure weld metal for stick electrodes
DQGÀX[FRUHGZLUHVDQGIRURWKHUSURGXFWIRUPVLWJLYHVWKHFRPSRVLWLRQRIWKHZLUHVWLFNRUÀX[)RU
ZLUHÀX[FRPELQDWLRQVWKHUHIHUHQFHDQDO\VLVRIWKHZLUHDQGWKDWRIWKHZHOGPHWDOLVJLYHQ
40
The information about minimum values or ranges of chemical composition and of the mechanical grade
RIWKHZHOGPHWDODUHVSHFL¿HGSULPDULO\LQWKHOLJKWRIWKHUHTXLUHPHQWVLQWKHVWDQGDUGV,QFRQWUDVWWKH
guide values are based on the evaluations of our permanent statistical quality control, and are only for
information. In both cases, the latest state of the art at the time of going to press is taken into account.
The “processing instructions” represent an extension over previous issues of the manual.
The symbols for the welding position and the electrical polarity accord with the labelling on the product
SDFNDJLQJ,QDGGLWLRQ\RXZLOO¿QGLQIRUPDWLRQRQWKHVWDPSLQJRUHPERVVLQJRISURGXFWVDQGLQVWUXF-
tions for redrying.
Information on products with identical or similar alloys has also been added. This should make it
easier for you to select a welding consumable if you want to change the welding procedure while using
the same base material.
Welding Positions
PD PE PF PA (w) (1G, 1F) downhand/flat position
PB (h) (2F) horizontal position
PC (q) (2G) horizontal vertical position
PC PD (hü) (4F) horizontal overhead position
PE (ü) (4G) overhead position
PF (s) (3G, 3F, 5G up) vertical position up
PB PA PG
PG (f) (3G, 3F, 5G down) vertical position down
dotted arrow = limited weldability in this
welding position
bold arrow = especially designed for
welding in this position
41
Type of Current and Polarity
= direct current (positive polarity)
= direct current (negative polarity)
= alternating current
Combinations are possible, e.g.
= direct current (positive or negative polarity) or alternating current
Remark:
Details for approvals regarding base materials, classifications, welding positions, etc. can be found
in the approval certificates – please contact the service departments for detailed information.
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile cellulose coated stick electrode with comfortable weldability in all positions, including vertical
down to some extent. Exceptional weldability with AC, good ignition and re-ignition properties,
UHOLDEOHIXVLRQSHQHWUDWLRQÀDWVHDP3UHIHUUHGIRUEXLOGLQJ¿WWHUVDQGDVVHPEO\MREV
Base materials
Stick electrode
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
LR (2m), SEPROZ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile cellulose coated stick electrode with very good weldability in all positions, including vertical
down.
Universal electrode, particularly for small transformers. Bendable covering. Versatile application
in steel, vehicle, boiler, container and ship construction, as well as for galvanised components.
Base materials
Stick electrode
Steels up to a yield strength of 380 MPa (52 ksi)
S235JR-S355JR, S235JO-S355JO, P195TR1-P265TR1, P195GH-P265GH, L245NBL360NB,
L245MB-L360MB, shipbuilding steels: A, B, D
ASTM A 106, Gr. A, B; A 283 Gr. A, C; A 285 Gr. A, B, C; A 501, Gr. B; A 573, Gr. 58, 65;
A 633, Gr. A, C; A 711 Gr. 1013; API 5 L Gr. B, X42, X52
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,4 0,5
Mechanical properties of all-weld metal 3
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C: -10°C:
untreated 460 490 25 75 60 47
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5687.), DB (10.014.12), ABS (2), DNV (2), LR (2), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile basic electrode. Excellent vertical up welding characteristics; easy handling in out of position
work; particularly suitable for fabricating radiographically sound circumferential pipe welds;
good porosity-free root weld fusion, also in tight air gaps.Useable in pipeline, boiler and tank const-
ruction, structural steel work and shipbuilding.
Base materials
Stick electrode
S235JRG2 - S355J2; shipbuilding steels appr.-grade 3; boiler steels P235GH, P265GH, P295GH;
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366; A285 Gr. A,
B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33,
36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,08 0,20 0,55
Mechanical properties of all-weld metal
4 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at room temperature
untreated 380 460 22 75
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9*//5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile cellulose covered electrode.General purpose; useable in all positions; excellent gap-bridging
DQGDUFVWULNLQJDELOLW\IRUWDFNZHOGLQJDQGEDG¿WXSV:HOOVXLWHGIRUZHOGLQJUXVW\DQGSULPHUHG
SODWHVURXJKO\ȝPH[FHOOHQWYHUWLFDOGRZQFKDUDFWHULVWLFV8VHDEOHRQVPDOOWUDQVIRUPHUV
V, open circuit).
Base materials
Stick electrode
S235JRG2 - S355J2; GS-38; GS-45; St35; St45; St35.8; boiler steels P235GH, P265GH, P295GH;
VKLSEXLOGLQJVWHHOVFRUUHVSWRDSSJUDGH¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR31ZHOGDEOH
ribbed reinforcing steel bars. ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr.
A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668
Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,09 0,35 0,50
Mechanical properties of all-weld metal 5
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at room temperature
untreated 420 510 22 50
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9/5*/<'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile coated stick electrode with excellent weldability in all positions with the exception of vertical
down. Particularly smooth seams, self-releasing slag. Little spatter, and good weldability with AC.
Exceptional re-ignition properties and easy handling. High run-out lengths can be achieved.
Versatile applicability in industry and craft.
Base materials
Stick electrode
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1097.), ABS (2), BV (2), DNV (2), GL (2), LR (2m), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHFRYHUHGHOHFWURGH9HU\OLWWOHVSDWWHUVHOIUHOHDVLQJVODJ¿QHO\ULSSOHGVPRRWKZHOGVZLWK
notch-free weld metal / parent metal interface. Unproblematical welding of general-purpose
structural steels; also suitable for vertical down welding in diam. up to 2.0 mm. Outstanding striking
and restriking ability. For use on small transformers (42 V, open circuit).
Base materials
Stick electrode
S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8; boiler steels P235GH, P265GH, P295GH; ship-
EXLOGLQJVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR31DQG0JUDGHV$670$DQG$*U
all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936
Gr. 50; API 5 L Gr. B, X42-X56
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,08 0,35 0,55
Mechanical properties of all-weld metal 7
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at room temperature
untreated 420 510 22 60
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9/5*/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWV*RRGRXWRISRVLWLRQZHOGLQJH[FHSW
IRUYHUWLFDOGRZQ'HSRVLWLRQHI¿FLHQF\DERXW9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO
XQGHU$:6FRQGLWLRQV+'POJ7KHZHOGPHWDOLVSDUWLFXODUO\WRXJKDQGUHVLVWDQWWRFUD-
cking and ageing, therefore specially suitable for rigid components with large seam cross-sections.
Base materials
Stick electrode
Steels up to a yield strength of 380 MPa (52 ksi) S235JR-S355JR, S235JO-S355JO, S235J2-
S355J2, S275N-S355N, S275M-S355M, P235GH-P355GH, P355N, P275NL1-P355NL1, P215NL,
P265NL, P285NH-P355NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-
L360NB, L245MB-L360MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36 ASTM A 106
Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1, LF2; A 414 Gr. A, B,
C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr.
A, B; A 633 Gr. A, C, D; A 662 Gr. A, B, C; A 678 Gr. A, B;A 711 Gr. 1013; API 5 L Gr. B, X42, X52,
X56
Typical analysis of all-weld metal (Wt-%)
8 C Si Mn
0,07 0,4 0,9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -45°C:
untreated 440 530 27 190 110 90
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1098.), DB (10.014.09), ABS (3H5), BV (3HHH), DNV (3H10), GL (3H5), LR (3m H5),
5055,1$<++/7666(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic double coated electrode in all positions, except for vertical down, exceptionally good welding.
Thanks to its well-aligned arc, it is particularly suitable for out-of-position welding. Very good root
welding. Well-suited to AC power. Low spatter, good slag detachability, even weld pattern. Also
suitable for small transformers.
Base materials
Stick electrode
Steels up to a yield strength of 420 MPa (60 ksi) S235JR-S355JR, S235JO-S355JO, S235J2-
S355J2, S275N-S420N, S275M-S420M, P235GH-P355GH, P355N, P285NH-P420NH, P195TR1-
P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-
GE240 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 414 Gr. A, B,
C, D, E, F, G; A 501 Gr. B; A 516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr.
A, C, D; A 662 Gr. A, B, C; A 678 Gr. A, B; A 711 Gr. 1013; API 5 L Gr. B, X42, X52, X56, X60
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,07 0,7 1,1
9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C:
untreated 440 550 28 180
Operating data
Polarity = ± / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (10574.), DB (10.014.17), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Double covered basic electrode. Outstanding welding characteristics on AC and DC in all positions
except the vertical down; stable arc, good radiographic soundness. Useable in handicraft and
LQGXVWU\IRU¿HOGDQGZRUNVKRSDSSOLFDWLRQV5HGU\IRUKDW&)
Base materials
Stick electrode
6-5*6-ERLOHUVWHHOV3*+3*+3*+3*+¿QHJUDLQHGVWUXFWXUDO
steels up to S355N; pipe steels St 35, St 35.8, L210 - L360NB, GS-52, L290MB - L360MB; ASTM
A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1, 2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C,
A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516 Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr.
42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841,
A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50; API 5 L Gr. B, X42-X56
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,65 1,05
10 Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –30 °C
untreated 440 550 22 80 50
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHVSHFLDOFRDWLQJWHFKQRORJ\RI&RPHW-1SURYLGHVDÀDWUHJXODUDQG¿QHO\ULSSOHGEHDG
surface, a stable arc, a good slag detachability and a notch-free wetting behaviour. The weld metal
is not sensitive towards metal impurities. Thank to its double coating, this electrode is well applied
for root-passes and welding out of position. Comet J 50 N can be welded in DC and AC, the weld
HI¿FLHQF\DPRXQWVWR+LQWKHZHOGGHSRVLWPOJ
Stick electrode
Base materials
Unalloyed steels S235JRG2 – S355J2; E295, E335, St35, St 45, St 35.8, St45.8, St50-2
Pressure vessel construction steels P235GH, P265GH, P295GH Fine-grain steels till grade S355N
Shipping construction steels A – E, AH - EH Cast steels C 35, GS-38, GS-45
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,7 1,1
Mechanical properties of all-weld metal
Yield 11
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 420 510 22 140
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
ABS, BV, DNV, FT, GL, LR, TÜV
for welding steels of low purity and high carbon content. Particularly suitable for offshore construc-
WLRQV&72'WHVWHGDW&%g+/(5)2;(9LVDOVRVXLWDEOHIRUXVHLQDFLGJDV+,&WHVW
according to NACE TM-02-84). Values for the SSC test are also available.
Base materials
Steels up to a yield strength of 420 MPa (60 ksi) S235JR-S355JR, S235JO-S355JO, S235J2-
S355J2, S275N-S420N, S275M-S420M, S275NL-S420NL, S275ML-S420ML, P235GH-P355GH,
P275NL1-P355NL1, P275NL2-P355NL2, P215NL, P265NL, P355N, P285NH-P420NH, P195TR1-
P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-
GE240, GE300, shipbuilding steels: A, B, D, E, A 32-F 36, A 40-F 40 ASTM A 106 Gr. A, B, C; A 181
Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1, LF2; A 414 Gr. A, B, C, D, E, F, G; A
501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70; A 573 Gr 58, 65, 70; A 588 Gr. A, B; A 633 Gr.
12 A, C, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B,
X42, X52, X56, X60
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,08 0,4 1,2
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -50°C:
untreated 460 560 27 190 160 70
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered electrode. Very good welding characteristics including out of position work; 120 %
ZHOGPHWDOUHFRYHU\+FRQWHQWLQWKHZHOGPHWDOPOJYHU\SXUHFU\RJHQLFZHOGPHWDO
DWWHPSHUDWXUHVDVORZDV±&±)&72'WHVWHGXSWR±&)6XLWDEOHIRUXVH
in structural steel work, boiler making, tank construction, ship and bridge building and vehicle
PDQXIDFWXUHSDUWLFXODUO\VXLWDEOHIRUZHOGLQJ¿QHJUDLQHGVWUXFWXUDOVWHHOV([FHOOHQWZHOGDELOLW\RQ
Stick electrode
RIIVKRUHVWHHOV5HGU\IRUKDW&)
Base materials
6-5*6-((&ERLOHUVWHHOV3*+3*+3*+3*+¿QH
grained structural steels up to S420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels
P265, P295, L290NB - L415NB, L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45, GS-52;
ageing resistant steels ASt 35 - ASt 52; ASTM A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1,
2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C, A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516
Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60,
A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50;
Typical analysis of all-weld metal (Wt-%)
C Si Mn 13
0,07 0,35 1,2
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –50 °C:
untreated 420 510 22 120 47
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRDWHGVWLFNHOHFWURGHIRUYHUWLFDOZHOGLQJRIWKHURRWGRZQDQGXSKRWSDVV¿OOHU
and cover pass welding of large pipelines. Ideally suited for welding the root pass. Highly onomical
when compared with vertical up welding, also in combination with basic vertical down electrodes.
%g+/(5)2;&(/LVFKDUDFWHULVHGE\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRG
toughness properties. Insensitive to weather conditions, high resistance to the formation of
Stick electrode
shrinkage grooves. HIC and SSC resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2-
P355T2, L210NB-L385NB, L290MB-L385MB, P235G1TH, P255G1TH root pass up to L555NB,
L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,12 0,14 0,5
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1281.), DNV (3), Statoil, SEPROZ, CE, NAKS (Ø 3.2; 4.0 mm)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose coated stick electrode for vertical down welding in pipeline construction and in general
pipe construction. Particularly suitable for root pass welding (down and up) using DC on the positive
pole. BÖHLER FOX CEL+ permits good gap bridging, has good root fusion penetration due to the
LQWHQVLYH¿QHGURSOHWPDWHULDOWUDQVIHUKLJKZHOGLQJVSHHGVDQGKLJKUHVLVWDQFHWRWKHIRUPDWLRQ
of root wormholes (piping).
Stick electrode
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2-
P355T2, L210NB-L385NB, L290MB-L385MB, P235G1TH, P255G1TH root pass up to L555NB,
L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,17 0,15 0,6
Mechanical properties of all-weld metal
Yield 15
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C: -20°C: -30°C:
untreated 450 520 26 105 95 65
Operating data
Polarity = +/= -
Minus Polarity for root pass only
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose covered electrode for vertical down circumferential welds in pipeline constructions.
Excellent weldability in root pass welding (DC ±); also in the vertical up position. CTOD, HIC and
HSCC tested. Do not redry!
Base materials
Stick electrode
API5L: Grade A, B, X 42, X 46, X 52, root pass welding up to X 80; EN 10208-2: L290MB-, 360MB-
and root pass welding up to L485MB- and NB-qualities; EN 10113-3: S275ML, S355ML, S275NL,
S355NL
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,14 0,18 0,55
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
16 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT -20°C: –40°C
untreated 420 510 22 80 50 28
Operating data
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose covered electrode for vertical down circumferential welds in pipeline constructions.
([FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJUHPRYDO3DUWLFXODUO\VXLWDEOH
for root pass welding (DC ±); also in the vertical up position. CTOD, HIC and HSCC tested. Do not
redry!
Base materials
Stick electrode
API5L: Grade B, X 42 - X 60 and root pass up to X 70; EN 10208-2: L290MB-, L360MB- and root
pass L485MB- and NB-qualities; EN 10113-3: S275ML, S355ML, S275NL, S355NL
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHUSDVV
welding on higher-strength pipe steels. BÖHLER FOX CEL 75 is characterised by a very intensive,
¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWRZHDWKHUFRQGLWLRQV
HIC and SSC resistance tested according to NACE TM 02-84 or TM 01-77.
Stick electrode
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB,
L290MB-L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH
root pass up to L480MB
API Spec. 5 L: Grade A, B, X42, X 46, X 52, X 56, X 60, root pass up to X 70
Operating data
Polarity = + / = -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-A (533)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines.
+LJKO\HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQG
cover pass welding on higher-strength pipe steels. BÖHLER FOX CEL Mo is characterised by a
YHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWRZHDWKHU
conditions, high resistance to the formation of shrinkage grooves. HIC and SSC resistance tested
Stick electrode
according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB, L290MB
– L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH root pass up to L555MB API Spec. 5
L: Grade A, B, X 42, X 46, X 52, X 56, X 60, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C Si Mn Mo
0,1 0,14 0,4 0,5
Mechanical properties of all-weld metal 19
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % 20°C ±0°C –20°C –30°C -40°C
untreated 480 550 23 100 95 85 50 42
Operating data
Polarity = + / = -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11181.), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRYHUHGHOHFWURGHIRUYHUWLFDOGRZQFLUFXPIHUHQWLDOZHOGVIRU¿HOGZHOGLQJRIKLJKHU
VWUHQJWKSLSHOLQHVWHHOVH[FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJ
removal. Particularly suitable for root pass welding (DC ±), also in the vertical up position. Good
EHQGDQGUDGLRJUDSKLFWHVWUHVXOWV+LJKGXFWLOLW\RIWKHZHOGHGMRLQWDQGJUHDWVDIHW\DJDLQVWURRW
pass cracking. Do not redry!
Stick electrode
Base materials
API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-,
L485MB- and root pass up to L555MB- and NB-qualities; EN 10113-3: S355ML, S420ML, S460ML
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHU
pass welding on higher-strength pipe steels. FOX CEL 85 is one of the most widely used cellulose
electrodes, and meets the highest quality demands in large pipeline construction. It is characterised
E\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWR
Stick electrode
weather conditions, high resistance to the formation of shrinkage grooves. HIC and SSC resistance
tested according to NACE TM 02-84 or TM 01-77.
Base materials
L415NB-L450NB, L415MB-L450MB API Spec. 5 L: X 56, X 60, X 65
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHUSDVV
welding on higher-strength pipe steels. BÖHLER FOX CEL 90 meets the toughest quality demands
LQODUJHSLSHOLQHFRQVWUXFWLRQDQGLVFKDUDFWHULVHGE\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDV
well as toughness properties. Insensitive to weather conditions.
Stick electrode
Base materials
API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-,
L485MB- and root pass up to L555MB- and NB-qualities; EN 10113-3: S355ML, S420ML, S460ML
Polarity = +
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRYHUHGHOHFWURGHIRUFLUFXPIHUHQWLDOZHOGVGHYHORSHGIRU¿HOGZHOGLQJRIKLJKHUVWUHQJWK
SLSHOLQHVWHHOVLQWKHYHUWLFDOGRZQSRVLWLRQ([FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHO-
GLQJ(DV\VODJUHPRYDO*RRGEHQGDQGUDGLRJUDSKLFWHVWUHVXOWV+LJKGXFWLOLW\RIWKHZHOGHGMRLQW
Do not redry!
Base materials
Stick electrode
API5L: X 60, X 65, X 70, (X 80) EN 10208-2: L415MB-, L450MB-, L485MB-, (L555MB-) and B-qua-
lities; Phoenix Cel 90 is overmatching the X 60 and X 65 steels
Polarity = +/= -
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
BÖHLER FOX EV PIPE is a basic coated stick electrode particularly noted for its excellent welding
SHUIRUPDQFHLQWKHYHUWLFDOXSZHOGLQJRISLSHURRWSDVVHVRQWKHQHJDWLYHSROHDVZHOODV¿OOHU
and cover pass welding on the positive pole. At wall thicknesses of 8 mm and above, the 3.2 mm
electrode diameter can be used for the root weld. The shorter melting times that can be achieved,
DQGWKHJUHDWHUUXQRXWOHQJWKVRIHDFKHOHFWURGHEULQJVLJQL¿FDQWFRVWVDYLQJVLQFRPSDULVRQZLWK
Stick electrode
the type AWS E7018 stick electrodes usually used for this purpose. The electrode is also well suited
to use with AC, and can therefore also be used for AC welding in building and plant construction.
The electrode features outstanding low-temperature impact energy and a low hydrogen content of
max. 5 ml/100g in the weld metal.
Base materials
EN P235GH, P265GH, P295GH, P235T1, P275T1, P235G2TH, P255G1TH, S255N-S420N1)
, S255NL1 up to S420NL1, L290NB up to L360NB, L290MB up to L415MB, L450MB2) up to
L555MB2) API Spec. 5L: A, B, X 42, X46, X52, X56, X60, X65-X802) ASTM A53 Grade A-B, A106
Grade A-C, A179, A192, A210 Grade A-1 1) stress relieved up to S380N / S380NL1 2) only for root
pass
24 Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,6 0,9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -45°C:
untreated 470 560 29 170 100 60 55
Operating data
Polarity = + / = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (7620.), DB (10.014.77), LTSS, SEPROZ, CE, NAKS (Ø 2.5 - 4.0 mm), GAZPROM (Ø 2.5
- 4.0 mm)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQEXLOGLQJ
VWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOGPHWDOSDUWL-
FXODUO\FUDFNUHVLVWDQWZLWKKLJKWRXJKQHVVGRZQWR&9HU\ORZK\GURJHQFRQWHQWLQWKHZHOG
metal. The deposition rate is 80-100% higher than vertical up welding. Through its good welding
SURSHUWLHVWKLVVWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KH
Stick electrode
special preparation of the striking ends gives maximum protection from start porosity. HIC and SSC
resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235J2G3-S355J2G3, L290NB-L450NB, L290MB-L450MB, P235GH-P295GH API Spec. 5 L: A, B,
X 42, X46, X 52, X 56, X 60, X 65
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQ
EXLOGLQJVWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOG
metal, particularly crack-resistant, with high toughness. Through its good welding properties this
VWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KHVSHFLDOSUHSD-
ration of the striking ends gives maximum protection from start porosity. Very low hydrogen content
Stick electrode
in the weld metal. The deposition rate is 80-100% higher than vertical up welding.
Base materials
L485MB, L555MB API Spec. 5 L: X70, X80
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03402.), Statoil, SEPROZ, CE, GAZPROM (Ø 3.2; 4.0; 4.5 mm)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQ
EXLOGLQJVWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOG
metal, particularly crack-resistant, with high toughness. Through its good welding properties this
VWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KHVSHFLDOSUHSD-
ration of the striking ends gives maximum protection from start porosity. Very low hydrogen content
Stick electrode
in the weld metal. The deposition rate is 80-100% higher than vertical up welding.
Base materials
L555MB API Spec. 5 L: X80
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\EDVLFFRDWHGVWLFNHOHFWURGHZLWKH[FHSWLRQDOTXDOLW\¿JXUHVLQSDUWLFXODUZLWKKLJK
WRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKHUVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV$SSURYHGIRU
DUPRXUSODWHV6XLWDEOHIRUWKHWHPSHUDWXUHUDQJHIURP&WR&9HU\JRRGLPSDFWHQHUJ\
LQDJHGFRQGLWLRQ'HSRVLWLRQHI¿FLHQF\DERXW(DVLO\KDQGOHGLQDOOSRVLWLRQVH[FHSWIRUYHUWL-
FDOGRZQ9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOXQGHU$:6FRQGLWLRQV+'POJ
Stick electrode
Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
special qualities. S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P355N,
P355NH, P460N, P460NH, P275NL1-P460NL1, P275NL2-P460NL2, L360NB, L415NB,
L360MB-L450MB, L360QB-L450QB ASTM A 203 Gr. D, E; A 350 Gr. LF1, LF2, LF3; A 420 Gr.
WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65; A 633 Gr. A, D, E; A 662 Gr. A, B,
C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; API 5 L X52, X60, X65, X52Q, X60Q, X65Q
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni
28 0,07 0,4 1,15 0,9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: –60 °C:
untreated 510 610 27 180 110
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''19<++505<++6WDWRLO/7666(352=&56<+&(9*
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRYHUHGHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKDQGFUHHSUHVLVWDQWMRLQWV+LJKWHPSHUDWXUH
UHVLVWDQWXSWR&)DQGFUHHSUHVLVWDQWXSWR&)KLJKVWUHQJWKDQG
FUDFNLQJUHVLVWDQFHYHU\ORZ+FRQWHQWPOJ)RUZHOGLQJFUHHSUHVLVWDQWMRLQWVLQERLOHUV
tanks and pipeline constructions, especially suited for boiler steel 16 Mo 3. Redry for 2 h at 300 -
&)
Stick electrode
Base materials
boiler steels P235GH, P265GH, P295GH, P355GH, 16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13
MnNiMo 54, 20 MnMoNi 45; FK-steels S355N - S460N, P355NH - P460NH, P355NL1 - P460NL1;
pipe steels L360NB - L415NB, L360MB - L485MB
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni
0,08 0,30 1,20 0,45
Mechanical properties of all-weld metal
Yield 29
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –40 °C:
untreated 490 570 20 120 47
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1RDQG$%6*/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered NiMo alloyed electrode with a weld metal of special metallurgical purity for nuclear
UHDFWRUFRQVWUXFWLRQ4XDOLW\FRQWUROOHGDFFRUGLQJWR.7$YHU\ORZ+FRQWHQWPOJ
NDT-tested. Used preferably for the welding of steels in the construction of nuclear reactors, boiler
DQGSUHVVXUHYHVVHOVIRU¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR645HGU\IRUKDW&
)
Stick electrode
Base materials
20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2, ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB
36), GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43), 12 MnNiMo 55 (Welmonil 35), S420N - S500Q,
P460NH; ASTM A302 Gr. A-D; A517 Gr. A, B, C, E, F, H, J, K, M, P; A225 Gr. C; A572 Gr. 65
Typical analysis of all-weld metal (Wt-%)
C Si Mn P S Mo Ni Cu
0,06 0,30 1,25 0,40 0,95
Mechanical properties of all-weld metal
30 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –40 °C:
untreated 540 620 20 140 50
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHRIKLJKWRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKVWUHQJWK¿QHJUDLQHG
VWUXFWXUDOVWHHOV&U\RJHQLFGRZQWR&DQGUHVLVWDQWWRDJHLQJ$SSURYHGIRUDUPRXUSODWHV
Easily handled in all positions except for vertical down. Very low hydrogen content in the weld metal
XQGHU$:6FRQGLWLRQV+'POJ
Base materials
Stick electrode
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGVSHFLDO
qualities. S460N, S460M, S460NL, S460ML, S460Q-S550Q, S460QL-S550QL, 460QL1-S550QL1,
P460N, P460NH, P460NL1, P460NL2, L415NB, L415MB-L555MB, L415QB-L555QB, alform 500
M, 550 M, aldur 500 Q, 500 QL, 500 QL1, aldur 550 Q, 550 QL, 550 QL1, GE300, 20MnMoNi4-5,
15NiCuMoNb5-6-4 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L X60, X65, X70,
X80, X60Q, X65Q, X70Q, X80Q
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni Mo
0,06 0,3 1,2 0,8 0,35
31
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: –60 °C:
untreated 600 650 25 180 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1802.), SEPROZ, CE, NAKS (Ø 3.2-4.0 mm), VG 95132
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRYHUHG1L&U0RDOOR\HGHOHFWURGH/RZ+FRQWHQWPOJ+'LQWKHZHOGPHWDOYHU\
ORZPRLVWXUHSLFNXSGXULQJORQJWHUPVWRUDJH)RUKLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOVIRU
FDVWVWHHOTXDOLWLHVZHOGPHWDOLQVHQVLWLYHWRFROGFUDFNLQJ5HGU\IRUKDW&
)
Base materials
Stick electrode
4XHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR03D\LHOGSRLQW+LJKVWUHQJWK¿QH
JUDLQHGVWUXFWXUDOVWHHOV64/64/64/648+<6XSUDIRUW1$;75$
56, 63, 70
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo Ni
0,06 0,20 1,60 0,38 0,40 1,85
Mechanical properties of all-weld metal
Yield
32 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –50 °C:
untreated 700 750 18 120 47
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/:,:(%IRU+<6XSUD-
fort700), BV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHRIKLJKWRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKVWUHQJWK¿QHJUDLQHG
VWUXFWXUDOVWHHOV&U\RJHQLFGRZQWR&DQGUHVLVWDQWWRDJHLQJ(DVLO\KDQGOHGLQDOOSRVLWLRQV
H[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOXQGHU$:6FRQGLWLRQV+'
4 ml/100g).
Base materials
Stick electrode
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR03D\LHOGVWUHQJWK64
S620QL, S690Q, S690QL, S620QL1-S690QL1, alform plate 620 M, 700 M, aldur 620 Q, 620 QL,
620 QL1, aldur 700 Q, 700 QL, 700 QL1 ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q;
A 709 Gr. HPS 100W
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Ni Mo
0,05 0,4 1,7 0,4 2,1 0,5
Mechanical properties of all-weld metal
Yield 33
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: –40 °C:
untreated 780 840 20 110 60
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (4313.), DB (10.014.22), SEPROZ, CE
creep-resistant steels and cast steels of the same type, steels resistant to ageing and to caustic
cracking 16Mo3, 20MnMoNi4-5, 15NiCuMoNb5, S235JR-S355JR, S235JO-S355JO, S450JO,
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-
L450MB, GE200-GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr.
WP1; A 283 Gr. B, C, D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021,
1026; A 513 Gr. 1021, 1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr.
1013; API 5 L B, X42, X52, X60, X65
Typical analysis of all-weld metal (Wt-%)
C Si Mn Mo
34 0,08 0,35 0,8 0,45
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: –50 °C:
untreated 510 590 24 170 60
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered electrode. Very good welding characteristics in out of position work; easy slag remo-
YDOFROGWRXJKQHVVDWWHPSHUDWXUHVDVORZDV±&±)+LJKWHPSHUDWXUHUHVLVWDQWXSWR
&)DQGFUHHSUHVLVWDQWXSWR&)3DUWLFXODUO\VXLWDEOHIRUFLUFXPIHUHQWLDO
welds in conduit pipes as well as boiler, pressure vessel, header and nuclear reactor fabrication.
5HGU\IRUKDW&)
Stick electrode
Base materials
Boiler steels P235GH, P265GH, P295GH,16 Mo 3, 20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 Mn-
0R9¿QHJUDLQHGVWUXFWXUDOVWHHOV616131+31+31/31/
pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70; ASTM A 355 Gr. P1; A161-94 Gr.
T1; A217 Gr. WC1; A182M Gr. F1; A204M Gr. A, B, C; A250M Gr. T1
Typical analysis of all-weld metal (Wt-%)
C Si Mn Mo
0,06 0,35 0,8 0,45
Mechanical properties of all-weld metal 35
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –40 °C:
untreated 480 560 20 120 47
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6/5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for high quality welded seams in boiler and pipe steels,
similar steel qualities, similar alloy quenched and tempered steels, untreated case hardening and
nitriding steels. Preferred for 13CrMo4-5. Approved for long-term use in operating temperature ranges
XSWR&6XLWDEOHIRUVWHSFRROLQJDSSOLFDWLRQV%UXVFDWRSSP+LJKWRXJKQHVVDQGFUDFN
resistance, weld metal can be quenched and tempered. Very low hydrogen content (under AWS con-
Stick electrode
GLWLRQV+'POJ'HSRVLWLRQHI¿FLHQF\DERXW3UHKHDWLQJLQWHUSDVVWHPSHUDWXUHDQG
subsequent heat treatment according to the requirements of the base material in use (for 13CrMo4-5
DW&WHPSHUDIWHUZHOGLQJDW&DWOHDVWòKIXUQDFHXSWR&DLU
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable
composition, heat treatable steels with comparable composition, steels resistant to caustic cracking
1.7335 13CrMo4-5, 1.7262 15CrMo5, 1.7728 16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258
24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213
Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
Typical analysis of all-weld metal (Wt-%)
36
C Si Mn Cr Mo P As Sb Sn
0,08 0,25 0,8 1,1 0,5
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +40 °C:
t* 480 580 23 160
WHPSHUHG&KIXUQDFHXSWR&DLU
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMo alloyed electrode. Cryogenic, crack-free, suitable for quenching and tempering;
UHVLVWDQWWRFDXVWLFFUDFNLQJFUHHSUHVLVWDQWLQVKRUWWLPHUDQJHXSWR&)DQGLQORQJ
WLPHUDQJHXSWR&)(OHFWURGHIRUKHDY\GXW\VWHDPERLOHUDQGVXSHUKHDWHUWXEHIDE-
ULFDWLRQIRUTXHQFKHGDQGWHPSHUHGVWHHOV5HGU\IRUKDWXSWR&XSWR)
Base materials
Stick electrode
13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMo alloyed electrode. Extra low content of trace elements; step-cooling tested;
not sensitive to long term embrittlement. Manufacture of chemical apparatus, hydrocrackers; for
welding work on heavy-duty boilers, superheaters, superheater lines; for welding of CrMo and
&U0R9DOOR\HGVWHHOVIRUWKHSHWURFKHPLFDOLQGXVWU\5HGU\IRUKDW&)
Base materials
Stick electrode
10 CrMo 9-10, 12 CrMo 9-10, 10 CrSiMoV 7, 15 CrMoV 5-10; ASTM A335 Gr. P22, A217 Gr. WC9
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMoV alloyed electrode. Good welding characteristics; uniform weld pattern; easy
slag removal. Useable on low alloy creep resistant cast steel of the same composition. Redry for 2
KDW&)
Base materials
Stick electrode
GS-17 CrMoV 511, GS-17 CrMo 55; creep resistant and similar cast steel; 1.7706 – G17CrMoV5-10
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for highly creep resistant, quenched and tempered
9-12% chrome steels, particularly for T91 and P91 steels. Approved for long-term use in an opera-
WLQJWHPSHUDWXUHUDQJHRIXSWR&7KHVWLFNHOHFWURGHSURYLGHVJRRGZHOGLQJLQDOOSRVLWLRQV
other than vertical down, and features good ignition properties.
Base materials
Stick electrode
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1 ASTM A
335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: C 9 MV-IG Metal powder wire: C 9 MV-MC
Solid wire electrode: C 9 MV-IG :LUHÀX[FRPELQDWLRQ C 9 MV-UP/BB 910
)OX[FRUHGZLUH C 9 MV Ti-FD
&KDUDFWHULVWLFVDQG¿HOGRIXVH
BÖHLER FOX P 92 is a basic coated stick electrode that was specially developed for welding the
creep resistant steel 1.4901 (NF 616, P 92). It is characterised by a stable arc, good ignition and
re-ignition properties, low spatter formation and easily removable slag. Approved for long-term use
DWRSHUDWLQJWHPSHUDWXUHVRIXSWR&
Base materials
Stick electrode
same type as highly creep resistant steels 1.4901 X10CrWMoVNb9-2, NF 616 ASTM A 213 Gr.
T92; A 335 Gr. P92
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: P 92-IG )OX[FRUHGZLUH P 92 Ti-FD
:LUHÀX[FRPELQDWLRQ P 92-UP/BB 910
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJKLJKWHPSH-
rature resistant parent metal P92 according to ASTM A 335.
Base materials
ASTM A 355 Gr. P92, NF 616; 1.4901 – X10CrWMoVNb9-2
Stick electrode
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMoVNb alloyed electrode. Good welding characteristics in out of position work;
high temperature resistant weld metal. For quenched and tempered 9 % chromium steels, in parti-
FXODU37DFFRUGLQJWR$6705HGU\IRUKDW&)
Base materials
Stick electrode
For quenched and tempered 9 % chromium steels, in particular P91 / T91 according to ASTM.
X10CrMoVNb91 (1.4903), A 213-T91, A 335-P91, A 387 Gr. 91 (plates), A 182 F91 (forgings).
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWR&)6XLWHGIRUMRLQLQJDQG
surfacing applications with quenched and tempered 9% Cr steels, particularly for matching high
temperature resistant parent metal T91 / P91according to ASTM.
Base materials
Stick electrode
1.4903 – X10CrMoVNb9-1; ASTM A 199 Gr. T91, A213/213M Gr. T91, A355 Gr. P91 (T91)
Polarity = +
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHVFRUHZLUHDOOR\HGIRUFRPSRQHQWVVXEMHFWWRKLJKWHPSHUDWXUHVWUHVV
in boiler, apparatus and pipeline construction, as well as in the petrochemical industry e.g. in cra-
cking plants. Preferred for 10CrMo9 10. Approved for long-term use at operating temperatures of
XSWR&)RUVWHSFRROLQJDSSOLFDWLRQVDSURGXFWUDQJHVSHFLDOO\GHYHORSHGIRUWKHSXUSRVH
is available. Crack-resistant, tough weld metal, high creep strength. Good welding properties in all
Stick electrode
positions other than vertical down. Weld metal can be nitrided, quenched and tempered. Deposition
HI¿FLHQF\DSSUR[ORZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'POJ
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels up
to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-10, 1.7276
10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10
ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo P As Sb Sn
0,08 0,3 0,6 2,2 1,0 45
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
t* 510 600 20 120
*tempered, 720 °C/2h / furnace up to 300 °C / air
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for creep resistant and high pressure hydrogen
resistant steels in boiler construction and the petrochemical industry. Preferred for X12CrMo5.
$SSURYHGIRUORQJWHUPXVHLQDQRSHUDWLQJWHPSHUDWXUHUDQJHRIXSWR&+LJKFUDFN
UHVLVWDQFHGXHWRORZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'POJ*RRGZHOGLQJ
in all positions except for vertical down. Weld metal can be quenched and tempered, deposition
Stick electrode
HI¿FLHQF\DERXW
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels
up to 1180 MPa 1.7362 X12CrMo5 ASTM A 182 Gr. F5; A 193 Gr. B5; A 213 Gr. T5; A217 Gr. C5; A
234 Gr. WP5; A 314 Gr. 501; A335 Gr. P5 and P5c; A 369 Gr. FB 5; A 387 Gr. 5; A 426 Gr. CP5
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo
0,08 0,3 0,8 5,0 0,6
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: CM 5-IG Solid wire electrode: CM 5-IG
:LUHÀX[
CM 5-UP/BB 24
combination:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for creep resistant and high pressure hydrogen
resistant boiler and pipe steels, particularly in the petrochemical industry. Preferred for X11CrMo9-1
3$SSURYHGIRUORQJWHUPXVHLQDQRSHUDWLQJWHPSHUDWXUHUDQJHRIXSWR&:HOGPHWDO
FDQEHTXHQFKHGDQGWHPSHUHGGHSRVLWLRQHI¿FLHQF\DERXW
Base materials
Stick electrode
same type as highly creep resistant steels 1.7386 X11CrMo9-1, 1.7388 X7CrMo9-1 ASTM A 182
Gr. F9; A 213 Gr. T9; A 217 Gr. C12; A 234 Gr. WP9; A 335 Gr. P9; A 336 Gr. F9; A 369 Gr. FB9; A
387 Gr. 9 and 9CR; A 426 Gr. CP9; A 989 Gr. K90941
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo
0,08 0,25 0,65 9,0 1,0
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values 47
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
t* 610 730 20 70
t* tempered, 760 °C / 1 h / furnace up to 300 °C / air
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: CM 9-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated, core wire alloyed electrode for highly creep resistant, quenched and tempered 12%
Cr steels in turbine and boiler construction and in the chemical industry. Preferred for X20Cr-
0R9$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWR&+LJKFUHHS
strength and very good toughness under long-term stress. Strict composition tolerances ensure
KLJKTXDOLW\ZHOGPHWDO/RZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'POJ*RRG
Stick electrode
welding in all positions except for vertical down. Weld metal can be quenched and tempered.
'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
same and similar types to highly creep-resistant steels 1.4922 X20CrMoV11-1 (T550 Extra), 1.4935
X20CrMoWV12-1, 1.4923 X22CrMoV12-1, 1.4926 X21CrMoV12-1, 1.4913 X19CrMoNbVN 11-1
(T560 Extra), 1.4931 GX23CrMoV12-1
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Ni Mo V W
0,18 0,3 0,7 11,0 0,55 0,9 0,25 0,5
48
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
t* 580 780 18 45
*tempered, 760 °C / 4 h / furnace up to 300 °C / air
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: 20 MVW-IG :LUHÀX[FRPELQDWLRQ 20 MVW-UP/BB 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Avesta 308/308H AC/DC is a high carbon Cr-Ni electrode primarily intended for welding 1.4948/
$670+W\SHVWDLQOHVVVWHHOVH[SRVHGWRWHPSHUDWXUHVDERYH&
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
4948 1.4948 304H 305S51 Z6 CN 18-09 2333
4301 1.4301 304 304S31 Z7 CN 18-09 2333
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
- 1.4550 347 347S31 Z6 CNNb 18-10 2338
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile-basic coated stick electrode for highly creep resistant austenitic CrNi steels, for operating
WHPSHUDWXUHVXSWR&%g+/(5)2;(+ZDVVSHFLDOO\IRUPXODWHGIRUWKH+EDVH
material. Resistant to hot cracking and little tendency to embrittlement through controlled ferrite
content (3-8 FN), scale-resistant. Very good welding in all positions except for vertical down.
Base materials
Stick electrode
same type as highly creep resistant steels 1.4948 X6CrNi18-10, 1.4878 X8CrNiTi18-10, 1.4940
X7CrNiTi18-10, 1.4910 X3CrNiMoBN17-13-3 AISI 304H, 321H, 347H
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX CN 18/11 )OX[FRUHGZLUH E 308 H-FD
ER 308 H-IG
:LUHÀX[FRPELQDWLRQ CN 18/11-UP/BB 202 TIG rod: E 308 H PW-FD
CN 18/11-IG
Solid wire electrode: CN 18/11-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWXSWR&)UHVLVWDQWWRVFDOLQJXSWR&))RU
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Base materials
Stick electrode
7h9FHUWL¿HGSDUHQWPHWDOV±;&U1L±;&U1L7L±;&U-
NiNb18-10 AISI 304, 304H, 321H, 347H
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\EDVLFFRDWHGVWLFNHOHFWURGHIRUXQDOOR\HGDQG1LDOOR\¿QHJUDLQHGVWUXFWXUDOVWHHOV
7RXJKFUDFNUHVLVWDQWZHOGPHWDO7KHZHOGPHWDOLVFU\RJHQLFGRZQWR&,GHDOZHOGDELOLW\
LQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'
ml/100g).
Base materials
Stick electrode
cryogenic structural and Ni-alloy steels, special cryogenic shipbuilding steels. 10Ni14, 12Ni14,
13MnNi6-3, 15NiMn6, S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML,
P275NL1-P460NL1, P275NL2-P460NL2 ASTM A 203 Gr. D, E; A 333 Gr. 3; A334 Gr. 3; A 350 Gr.
LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A 572 Gr. 42, 65; A 633 Gr.
A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni
0,04 0,3 0,8 2,4
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%61L%9<:,:(%'19<+*/<
/5<P+5,1$<++6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: 2.5 Ni-IG Solid wire electrode: 2.5 Ni-IG
Ni 2-UP/BB24
:LUHÀX[FRPELQDWLRQ
Ni 2-UP/BB 421 TT
VXLWDEOHIRUWKLFNZDOOHGVWUHVVHGFRQVWUXFWLRQVDQGIRUDVVHPEO\ZHOGLQJ5HVLVWVLQWHUJUDQXODU
FRUURVLRQXSWR&7KLVSURGXFWLVDOVRDYDLODEOHDVD/)ORZIHUULWHW\SH
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,03 0,4 1,3 19,8 9,6
4 FN 4-10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 420 590 38 110 50
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVD&U1LHOHFWURGHIRUDOOSRVLWLRQZHOGLQJRI$670W\SHVWDLQOHVV
VWHHOV&RUURVLRQUHVLVWDQFH9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQG
cold or dilute reducing acids.
Base materials
Stick electrode
Outokumpu EN ASTM BS NF SS
4301 1.4301 304 304S31 =&1 2333
4307 1.4307 304L 304S11 =&1 2352
4311 1.4311 304LN 304S61 =&1$] 2371
4541 1.4541 321 321S31 =&17 2337
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni 5
0,02 0,8 0,6 19,5 10,0
)HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Tensile Elongation
Heat Impact values
strength strength (L0=5d0)
Treatment in J CVN
0,2% 1,0%
MPa MPa % +20°C: -40°C: -196°C:
untreated 440 570 37 60 40 27
Operating data
Polarity =+ / ~
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
6
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C: -196°C:
untreated 430 560 40 70
Operating data
Polarity = + / ~
Stick electrode
Base materials
1.4311 – X2CrNi18-10, 1.4550– X6CrNiNb18-10; AISI 304, 304L, 304LN, 302, 321, 347; ASTM
A157 Gr. C9; A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
<0,04 <0,9 0,8 19,5 9,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 7
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -105°C:
untreated 320 550 35 65 40
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\HGORZFDUERQHOHFWURGHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV7KHHOHFWURGHLVZHOOVXLWHGDVDEXIIHUOD\HUZKHQRYHUOD\
ZHOGLQJRQPLOGVWHHOVSURYLGLQJDQ&U1LGHSRVLWIURPWKHYHU\¿UVWOD\HU$YHVWD/FDQ
DOVREHXVHGIRUZHOGLQJVRPHKLJKWHPSHUDWXUHVWHHOVVXFKDV$6706
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
8 0,02 0,8 0,8 23,0 13,3
)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -40°C:
untreated 450 570 35 50 45
Operating data
Polarity = + / ~
Stick electrode
Base materials
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,02 0,7 0,8 23,2 12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 9
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 460 570 40 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed austenitic stick electrode with basic coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDOKDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJ
WKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQZHOGLQJ&U\RJHQLFGRZQWR&5HVLVWVLQWHUJUDQXODU
corrosion up to +400°C.
Stick electrode
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,03 0,4 1,2 18,8 11,8 2,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
10 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C: -196°C:
untreated 460 600 38 90
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''196WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX EAS 4 M-A EAS 4 M-MC
FOX EAS 4 M-VD EAS 4 M-FD
Stick electrode: Flux cored wire:
FOX EAS 4 M-TS EAS 4 PW-FD
FOX EAS 4 M (LF) EAS 4 PW-FD (LF)
TIG rod: EAS 4 M-IG :LUHÀX[FRPELQDWLRQ EAS 4 M-UP/BB 202
Solid wire electrode: EAS 4 M-IG (Si)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5&U\RLVD&U1L0RHOHFWURGHIRUDOOSRVLWLRQZHOGLQJRIDXVWHQLWLFVWDLQOHVVVWHHOV
VXFKDV$6707KHFDUHIXOO\FRQWUROOHGFKHPLFDOFRPSRVLWLRQJLYHVDZHOGPHWDOZLWKD
IHUULWHFRQWHQWLQWKHUDQJHRI±)1:5&DQGYHU\JRRGWRXJKQHVVGRZQWR±&
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
4436 1.4436 316 316S33 =&1' 2343
4432 1.4432 316L 316S13 =&1' 2353
4429 1.4429 S31653 316S63 =&1'$] 2375
4571 1.4571 316Ti 320S31 =&1'7 2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 11
C Si Mn Cr Ni Mo
0,02 0,4 1,2 17,2 12,3 2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -196°C:
untreated 450 570 35 42
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD'/6.5LVDQDOOSRVLWLRQ&U1L0RHOHFWURGHIRUZHOGLQJ$670DQG/VWDLQ-
less steels.
Base materials
Stick electrode
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
12 C Si Mn Cr Ni Mo
0,02 0,8 0,7 18,0 12,0 2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 590 36 60 55 27
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5'LVD&U1L0RKLJKUHFRYHU\HOHFWURGHIRUZHOGLQJ$670W\SH
VWDLQOHVVVWHHOV7KH'W\SHHOHFWURGHVSURYLGHDPHWDOUHFRYHU\RIDERXWJLYLQJDKLJK
GHSRVLWLRQUDWHDQGLPSURYHGSURGXFWLYLW\LQKRUL]RQWDOEXWWDQGRYHUOD\ZHOGLQJ
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
4436 1.4436 316 316S33 =&1' 2343
4432 1.4432 316L 316S13 =&1' 2353
4429 1.4429 S31653 316S63 =&1'$] 2375
4571 1.4571 316Ti 320S31 =&1'7 2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 13
C Si Mn Cr Ni Mo
0,03 0,8 0,8 18,0 11,7 2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 435 575 37 65 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5'LVDWKLQFRDWHGUXWLOHDFLGW\SHHOHFWURGHVSHFLDOO\GHYHORSHGIRUZHOGLQJ
thin-walled pipes and sheets in 1.4436/ASTM 316 type steel, mainly in the chemical process and
SDSHUPDNLQJLQGXVWULHV,WLVKLJKO\VXLWDEOHIRUZHOGLQJLQUHVWUDLQHGSRVLWLRQVDQGXQGHUGLI¿FXOW
VLWHFRQGLWLRQVZKHUHLWRIIHUVFRQVLGHUDEO\KLJKHUSURGXFWLYLW\WKDQPDQXDO7,*ZHOGLQJ,WLVDOVR
UHFRPPHQGHGIRUURRWUXQVDQGPXOWLSDVVZHOGVLQJHQHUDOIDEULFDWLRQRI$670W\SHVWDLQOHVV
Stick electrode
VWHHOVLQDOOPDWHULDOWKLFNQHVVHV3LSHZHOGLQJFDQEHSHUIRUPHGLQVHYHUDOGLIIHUHQWZD\V2QH
SRVVLELOLW\LVWRVWDUWZHOGLQJLQWKHRYHUKHDGSRVLWLRQIROORZHGE\YHUWLFDOGRZQRQERWKVLGHV
IURPWKHR¶FORFNSRVLWLRQDQG$QRWKHUSRVVLELOLW\LVWRVWDUWDWWKHR¶FORFNSRVLWLRQDQG
ZHOGYHUWLFDOXSWRWKHR¶FORFNSRVLWLRQRQERWKVLGHV7KLVUHTXLUHVDQLQYHUWHUSRZHUVRXUFHZLWK
DUHPRWHFRQWURO7REULGJHODUJHURRWJDSV'&±LVRIWHQSUHIHUUHG
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,8 0,7 18,2 12,2 2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C:
untreated 480 590 34 60 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.53:LVD&U1L0RHOHFWURGHZLWKDFRDWLQJRSWLPLVHGIRUWKHYHUWLFDOXS
DQGRYHUKHDGSRVLWLRQZHOGLQJRI$670W\SHVWDLQOHVVVWHHOV7KDQNVWRWKHVKDUS
DQGFRQFHQWUDWHGDUF3:HOHFWURGHVDUHH[WUHPHO\VXLWDEOHIRUPDLQWHQDQFHDQGUHSDLUZHOGLQJ
HVSHFLDOO\ZKHQMRLQWVXUIDFHVDUHQRWSDUWLFXODUO\FOHDQ
Stick electrode
Base materials
15
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,7 1,0 18,5 12,0 2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 455 590 36 60 60
Operating data
Polarity = + / ~
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 NS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,03 0,8 0,8 18,8 11,5 2,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
16 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 460 600 36 90
Operating data
Polarity = + / ~
Stick electrode
7h9FHUWL¿HGSDUHQWPHWDOV±;&U1L0R1E±;&U1L0R16
AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni
<0,04 <0,9 0,8 19,0 2,8 12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength 17
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -105°C:
untreated 350 550 35 60 40
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*//56&:%
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed austenitic stick electrode with basic coating. For application in all bran-
FKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDO
KDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJWKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQ
ZHOGLQJ5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Stick electrode
Base materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2, 1.4581
GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12, 1.4436 X3CrNi-
Mo17-13-3 AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Nb
0,03 0,4 1,3 18,8 11,8 2,7 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
18 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -90°C:
untreated 490 660 31 120
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6&U1L*/6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SAS 4 -FD
Stick electrode: FOX SAS 4-A Flux cored wire:
SAS 4 PW-FD
Solid wire electrode: SAS 4-IG (Si) :LUHÀX[FRPELQDWLRQ SAS 4-UP/BB 202
TIG rod: SAS 4-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG6SHFLDO
¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGDKLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKH
ZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Stick electrode
Base materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2, 1.4581
GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12, 1.4436 X3CrNi-
Mo17-13-3 AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Nb
0,03 0,8 0,8 19,0 12 2,7 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values 19
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -90°C:
untreated 490 640 32 60
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%/7666(352=&(1$.6PP
6LPLODUDOOR\¿OOHUPHWDOV
SAS 4 -FD
Stick electrode: FOX SAS 4 Flux cored wire:
SAS 4 PW-FD
TIG rod: SAS 4-IG :LUHÀX[FRPELQDWLRQ SAS 4-UP/BB 202
Solid wire electrode: SAS 4-IG (Si)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). Corrosion
UHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HG&U1L0RVWHHOV)RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJ
DQGVLPLODUVWDELOL]HGDQGQRQVWDELOL]HGDXVWHQLWLF&U1L1DQG&U1L0R1VWHHOVDQGFDVWVWHHO
grades.
Stick electrode
Base materials
1.4583 – X10CrNiMoNb18-12; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb
<0,03 <0,9 0,8 19,0 2,8 12,0 ![&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
20 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 400 550 30 60
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD091ELVD1EVWDELOLVHG&U1LHOHFWURGHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWD-
nium or niobium, such as 1.4541/ASTM 321. A stabilised weldment has improved high temperature
properties, e.g. creep resistance, compared to low-carbon non-stabilised grades. Avesta 347/MVNb
FDQDOVREHXVHGIRUWKHVHFRQGOD\HU¿UVWOD\HUW\SHZKHQFODGGLQJPLOGVWHHO
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
21
0,02 0,8 0,8 19,5 10,3 ! [&
)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 470 620 35 60 45
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed austenitic stick electrode with basic coating. For application in all bran-
FKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDO
KDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJWKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQ
ZHOGLQJ&U\RJHQLFGRZQWR&5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Stick electrode
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
0,03 0,4 1,3 19,8 10,2 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
22 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 470 640 36 110
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6&U1L7D1E*//7666(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SAS 2-FD
Stick electrode: FOX SAS 2-A Flux cored wire:
SAS 2 PW-FD
Solid wire electrode: SAS 2-IG (Si) :LUHÀX[FRPELQDWLRQ SAS 2-UP/BB 202
TIG rod: SAS 2-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG6SHFLDO
¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGDKLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKH
ZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Stick electrode
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
0,03 0,8 0,8 19,5 10,0 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values 23
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 470 620 35 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6*//76698=6(352=&(1$.6
Ø3.2; Ø4.0)
6LPLODUDOOR\¿OOHUPHWDOV
SAS 2-FD
Stick electrode: FOX SAS 2 Flux cored wire:
SAS 2 PW-FD
Solid wire electrode: SAS 2-IG (Si) :LUHÀX[FRPELQDWLRQ SAS 2-UP/BB 202
TIG rod: SAS 2-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLF
UROOHGIRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQ
WKHFRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUVWHDPDQGVHDZDWHUDWPRVSKHUHV
7KDQNVWRRSWLPLVDWLRQRIWKHDOOR\FRPSRVLWLRQWKHZHOGPHWDOLQVSLWHRILWVKLJKWHQVLOHVWUHQJWK
DFKLHYHVH[FHSWLRQDOH[WHQVLRQDQGWRXJKQHVV¿JXUHVDVZHOODVDKLJKUHVLVWDQFHWRFUDFNLQJ7KH
Stick electrode
ZHOGPHWDOLVDOVRFKDUDFWHULVHGE\DQH[WUHPHO\ORZK\GURJHQFRQWHQW+'POJ
([FHSWLRQDOVODJGHWDFKDELOLW\DQGVHDPFOHDQOLQHVV'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
1.4317 GX4CrNi13-4, 1.4313 X3CrNiMo13-4, 1.4407 GX5CrNiMo13-4, 1.4414 GX4CrNiMo13-4
ACI Gr. CA 6 NM, S41500
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,035 0,3 0,5 12,2 4,5 0,5
24
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C (t*): -60°C (t*):
untreated 890 1090 12 32 55 50
*tempered, 600 °C/2 h/air
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9'/7666(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX CN 13/4 TIG rod: CN 13/4-IG
6835$:LUHÀX[FRPELQDWLRQ CN 13/4-UP/BB 203 Flux cored wire: CN 13/4-MC
CN 13/4-IG
Solid wire electrode:
CN 13/4-MC (F)
Stick electrode
OH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHTXLUHGIRURSHUDWLQJWHPSHUDWXUHVDERYH&
([FHSWLRQDOWRXJKQHVVRIWKHZHOGPHWDOHYHQDWKLJKGLOXWLRQOHYHOV*RRGSRVLWLRQZHOGDELOLW\,WLV
DSSURYHGIRUZHOGLQJDUPRXUSODWHV
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; heat-resistant steels up to +850°C; austenitic manganese steels together and
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,09 0,7 6,5 18,6 8,8 25
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -110°C:
untreated 460 650 35 90
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWR&)1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGWRIDEULFDWLQJDXVWHQLWFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&)
)RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
Stick electrode
UHTXLUHGLQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV1RWVXLWDEOHIRUWKHZHOGLQJRIEXIIHU
layer, cladded sheet metal or cladding applications.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1EDVZHOODVLQFOXGHGSDUHQWPHWDOVFRP-
ELQHGZLWKIHUULWLFVWHHOVXSWR¿QHJUDLQHGVWUXFWXUDOVWHHOVJUDGH6W(31KLJKWHQVLOH
XQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVVDPHSDUHQWPHWDORU
in combination; unalloyed and alloyed boiler or structural steels with highalloyed Cr and CrNi steels;
heat resistant steels up to 850 °C (1562 °F); austenitic high manganese steel with matching and
other steels. Cryogenic sheet metals and pipe steels in combination with austenitic parent metals.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
26
C Si Mn Cr Ni N
0,10 0,6 7,0 18,5 8,0 0,12
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 350 600 40 100
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
Stick electrode
PHQGHGIRURSHUDWLQJWHPSHUDWXUHVDERYH&([FHSWLRQDOWRXJKQHVVRIWKHZHOGPHWDOHYHQ
DWKLJKGLOXWLRQOHYHOVZLWKKDUGWRZHOGVWHHOVRUZKHQVXEMHFWWRWKHUPDOVKRFN&U\RJHQLFGRZQWR
-100°C. Stable arc even with AC power.
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; heat-resistant steels up to +850°C; austenitic manganese steels together and
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,10 1,5 4,0 19,5 8,5 0,7 27
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -100°C:
untreated 520 720 35 75
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWR&)1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGWRIDEULFDWLQJDXVWHQLWFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&)
)RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
Stick electrode
UHTXLUHGLQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV1RWVXLWDEOHIRUWKHZHOGLQJRIEXIIHU
layer, cladded sheet metal or cladding applications.
Base materials
±;&U1L0R1EDVZHOODVLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWKIHUULWLFVWHHOVXSWR
¿QHJUDLQHGVWUXFWXUDOVWHHOVJUDGH6W(31KLJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDO
TXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVVDPHSDUHQWPHWDORULQFRPELQDWLRQXQDOOR\HGDQG
alloyed boiler or structural steels with highalloyed Cr and CrNi steels; heat resistant steels up to 850
°C (1562 °F); austenitic high manganese steel with matching and other steels. Cryogenic sheet
metals and pipe steels in combination with austenitic parent metals.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
28
C Si Mn Cr Ni N
0,10 0,6 7,0 18,5 8,0 0,08
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 350 600 40 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*//5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHZLWKEDVLFFRPSRQHQWVIRUIHUULWHDXVWHQLWHMRLQWV
and intermediate layers in weld cladding. Operating temperature between -80°C and +300°C. Very
JRRGZHOGLQJLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ*RRG¿QHZHOGLQJSURSHUWLHVDQG
H[WUHPHO\JRRG$&ZHOGDELOLW\
Stick electrode
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; austenitic manganese steels together and with other steels.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,04 0,7 0,8 20,2 10,3 3,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values 29
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -80°C:
untreated 520 700 28 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6&U1L0R*//5936(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: CN 19/9 M-IG Solid wire electrode: CN 19/9 M-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\HGIXOO\DXVWHQLWLF&U1L0R&XHOHFWURGHGHVLJQHGIRUZHOGLQJ
$670/W\SHVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJ$670FRPSRQHQWVZKHUHD
HUULWHIUHHZHOGLVUHTXLUHGHJLQFU\RJHQLFRUQRQPDJQHWLFDSSOLFDWLRQV7KHZHOGPHWDOKDVD
YHU\JRRGLPSDFWWRXJKQHVVDWORZWHPSHUDWXUHV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJ
IXOO\DXVWHQLWLFVWHHOVKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQGWKHUHPXVWEHDVOLWWOH
Stick electrode
GLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
$OVRIRUZHOGLQJVLPLODUVWHOOVRIWKH&U1L0R&XW\SH
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
30
C Si Mn Cr Ni Mo Cu
0,02 0,7 1,2 20,5 25,0 4,5 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 400 600 34 70 60 50
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHRIW\SH/ZLWKDERYHDYHUDJH0RFRQWHQWDQG
YHU\KLJKSLWWLQJUHVLVWDQFHHTXLYDOHQW35(1RIWKHZHOGPHWDODFFRUGLQJWR&U[-
0R[13DUWLFXODUO\XVHGLQWKHSURGXFWLRQRIVXOSKXULFDQGSKRVSKRULFDFLGVLQWKHFHOOXORVH
LQGXVWU\LQÀXHJDVGHVXOSKXULVDWLRQSODQWVDQGDOVRLQWKHIHUWLOLVHULQGXVWU\SHWURFKHPLFDOLQGXVWU\
IDWW\DFLGSURFHVVLQJWKHPDQXIDFWXUHRIDFHWLFDQGIRUPLFDFLGVHDZDWHUGHVDOLQDWLRQLQSLFNOLQJ
Stick electrode
SODQWVDQGIRUKHDWH[FKDQJHUVWKDWDUHRSHUDWHGZLWKVHDRUEUDFNLVKZDWHU7KHZHOGPHWDOLVIXOO\
austenitic, and has distinct resistance to pitting and crevice corrosion in media containing chlorides,
KLJKUHVLVWDQFHWRVXOSKXULFSKRVSKRULFDFHWLFDQGIRUPLFDFLGDVZHOODVWRVHDZDWHUDQGEUDFNLVK
ZDWHU$VDUHVXOWRIWKHORZ&FRQWHQWRIWKHZHOGPHWDOWKHULVNRILQWHUJUDQXODUFRUURVLRQLVDOVR
avoided, whereas the high Ni content, in comparison with conventional 18/8 CrNi weld metal types,
SURYLGHVYHU\JRRGUHVLVWDQFHWRVWUHVVFRUURVLRQFUDFNLQJ$VDUHVXOWRIWKHKLJKRYHUDOOR\LQJZLWK
0RDVFRPSDUHGWRRU8161LWLVSRVVLEOHWRFRPSHQVDWHIRUWKHGHPRQVWUDEO\KLJK
VHJUHJDWLRQ UDWH RI &U1L ZHOG PHWDOV ZLWK D KLJK 0R FRQWHQW %g+/(5 )2; &1 0$ KDV
RXWVWDQGLQJZHOGLQJSURSHUWLHVDQGLVHDVLO\KDQGOHGLQHYHU\SRVLWLRQH[FHSWIRUYHUWLFDOGRZQ7KH
HOHFWURGHH[KLELWVJRRGVODJGHWDFKDELOLW\DORQJZLWKFOHDQ¿QHO\ULSSOHGZHOGVHDPV
Base materials
same-type high-Mo content Cr-Ni steels 1.4539 X1NiCrMoCu25-20-5, 1.4439 X2CrNiMoN17-13-5, 31
1.4537 X1CrNiMoCuN25-25-5 UNS N08904, S31726
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Cu N 35(N
<=0,03 0,7 1,7 20,3 25,0 6,2 1,5 0,17 >=45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 410 640 34 70
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD0$LVSULPDULO\GHVLJQHGIRUZHOGLQJWKHKLJKWHPSHUDWXUHVWDLQOHVVVWHHO2XWRNXPSX
0$XVHGIRUIXUQDFHVFRPEXVWLRQFKDPEHUVDQGEXUQHUV%RWKWKHVWHHODQG¿OOHUPHWDORIIHUV
H[FHOOHQWUHVLVWDQFHWRR[LGDWLRQXSWR&7KHFKHPLFDOFRPSRVLWLRQRI$YHVWD0$LV
EDODQFHGWRJLYHDFUDFNUHVLVWDQWZHOGPHWDO7KHVWHHORIWHQIRUPVDUDWKHUWKLFNR[LGHLQZHOGLQJ
RUKRWUROOLQJDQGR[LGL]HGSODWHVDQGZHOGVPXVWEHEUXVKHGRUJURXQGFOHDQEHIRUHZHOGLQJ
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
32 C Si Mn Cr Ni N
0,08 1,5 0,7 22,0 10,5 0,18
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 535 725 37 60
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730QLVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIKHDWUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKH
VDPHRURIVLPLODUQDWXUH,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&LQFDUEXUL]HGORZVXO-
phur combustion gas, e. g. in petrochemical
plants.
Stick electrode
Base materials
1.4876 X10 NiCrAlTi 32 20 UNS N 088001.4859 G- X10 NiCrNb 32 20 1.4958 X 5 NiCrAlTi 31 20
UNS N 08810 1.4959 X 8 NiCrAlTi 31 21 UNS N 08811
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
0,14 0,5 4,5 21,0 33,0 1,3 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength 33
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated > 410 > 600 > 25 > 70
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 07713)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Avesta 2205 basic provides better impact properties and somewhat better position welding
SURSHUWLHVFRPSDUHGWRWKH'W\SH,WLVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWHHOVRIWKH
W\SH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVH
PDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,03 0,5 1,2 23,5 8,9 3,0 0,16
34 )HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 645 840 26 90 75
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV7KHZHOGDELOLW\
RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJ
ÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
2205 1.4462 S32205 318S13 =&1'$] 2377
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,02 0,8 0,7 22,6 9,4 3,0 0,16
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 35
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
untreated 635 810 25 50 35
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3:LVDGXSOH[HOHFWURGHZLWKDFRDWLQJRSWLPL]HGIRUWKHYHUWLFDOXSDQGRYHUKHDG
SRVLWLRQZHOGLQJRIGXSOH[W\SHVWHHO7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
7KDQNVWRWKHVKDUSDQGFRQFHQWUDWHGDUF3:HOHFWURGHVDUHH[WUHPHO\VXLWDEOHIRUPDLQWHQDQFH
DQGUHSDLUZHOGLQJHVSHFLDOO\ZKHQMRLQWVXUIDFHVDUHQRWSDUWLFXODUO\FOHDQ
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
36 0,02 0,8 0,8 23,0 9,5 3,1 0,18
)HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
untreated 680 860 25 55 35
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHIRUZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOVVXFKDV
8168VHGSULPDULO\LQWKH¿HOGVRIRIIVKRUHHQJLQHHULQJDQGFKHPLFDOLQGXVWU\
,QDGGLWLRQWRLQFUHDVHGVWUHQJWKDQGWRXJKQHVVWKHZHOGPHWDOKDVDQH[FHSWLRQDOUHVLVWDQFHWR
VWUHVVFRUURVLRQFUDFNLQJGXHWRWKHKLJKSURSRUWLRQRIIHUULWH*RRGSLWWLQJUHVLVWDQFHDFFRUGLQJWR
ASTM G48 / method A. The 2.0 and 2.5 mm dimensions when used at the DC negative pole are
Stick electrode
SDUWLFXODUO\VXLWDEOHIRUYHUWLFDOXSZHOGLQJRISLSHVLQWKHURRWDQGLQWKHVXEVHTXHQWSDVVHVZKLFK
LVQHFHVVDU\IRULQVWDQFHLQRLO¿HOGHQJLQHHULQJ*RRG$&ZHOGDELOLW\$OOGLPHQVLRQVVXLWDEOHIRU
position welding.
Base materials
VDPHW\SHGXSOH[VWHHOVDVZHOODVVLPLODUDOOR\IHUULWLFDXVWHQLWLFPDWHULDOVRILQFUHDVHGVWUHQJWK
1.4462 X2CrNiMoN22-5-3, 1.4362 X2CrNiN23-4, 1.4462 X2CrNiMoN22-5-3 with 1.4583 X10CrNi-
MoNb18-12, 1.4462 X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
UNS S31803, S32205
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N 35(N 37
<=0,03 0,8 0,9 22,6 9,0 3,1 0,17 >=35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -10°C: -20°C:
untreated 650 820 25 55 50
Operating data
Polarity = ± / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSXDQG
similar grades. Thanks to the low molybdenum content, corrosion resistance in nitric acid containing
HQYLURQPHQWVLVYHU\JRRG7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEH
DGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,02 0,8 0,8 24,8 9,0 0,2 0,12
38 )HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 640 780 23 40 30
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHIHUULWLFDXVWHQLWLFGXSOH[VWDLQOHVVVWHHO2XWRNXP-
SX/';/';LVD³OHDQGXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQ
UHVLVWDQFH7KHVWHHOLVXVHGLQPDQ\YDULRXVDSSOLFDWLRQVVXFKDVEULGJHVSURFHVVHTXLSPHQWLQ
GHVDOLQDWLRQSUHVVXUHYHVVHOLQWKHSXOSSDSHULQGXVWU\DQGWUDQVSRUWDQGVWRUDJHWDQNVIRUFKH-
PLFDOV7RHQVXUHWKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO$YHVWD/';LVRYHUDOOR\HGZLWK
Stick electrode
UHVSHFWWRQLFNHO7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWR
WKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
39
C Si Mn Cr Ni Mo N
0,04 0,8 0,7 23,5 7,0 0,3 0,14
)HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 640 780 25 45 35
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\HGORZFDUERQHOHFWURGHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,WFDQDOVREHXVHGIRURYHUOD\ZHOGLQJSURYLGLQJDQ&U
1L0RGHSRVLWIURPWKHYHU\¿UVWOD\HU,WFDQDOVREHXVHGIRUZHOGLQJKLJKVWUHQJWKVWHHOV
Base materials
Stick electrode
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,8 0,8 22,5 13,5 2,5
40 )HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 490 640 30 30 27
Operating data
Polarity = + / ~
Stick electrode
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDODQGTXHQFKHGDQGWHPSHUHGVWHHOVDPRQJWKHP-
selves or among each other, unalloyed and alloyed boiler or structural steels with highalloy Cr, CrNi
DQG&U1L0RVWHHOV$XVWHQLWHIHUULWHMRLQWVIRUERLOHUDQGSUHVVXUHYHVVHOFRQVWUXFWLRQ3DUWLFX-
ODUO\VXLWDEOHIRUWKH¿UVWOD\HURIFRUURVLRQUHVLVWDQW0RDOOR\HGZHOGFODGGLQJVRQ3*7+
3*7+613*+6161DQGRQFUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHG
¿QHJUDLQHGVWUXFWXUDOVWHHOVDFFRUGLQJWR$'+3WHVWJURXS
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,7 0,8 23,0 12,5 2,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 41
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C:
untreated 580 720 27 55 45
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGEDVLFFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVW
steels such as in annealing shops, hardening shops, steam boiler construction, the petrochemical
LQGXVWU\DQGWKHFHUDPLFLQGXVWU\-RLQWZHOGVRQKHDWUHVLVWDQW&U6L$OVWHHOVWKDWDUHH[SRVHGWR
JDVHVFRQWDLQLQJVXOSKXUPXVWEHFDUULHGRXWXVLQJ%g+/(5)2;)$DVD¿QDOOD\HU'XHWRWKH
ULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQ&VKRXOGEHDYRLGHG5HVLVWDQWWR
Stick electrode
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX FFB-A Solid wire electrode: FFB-IG
TIG rod: FFB-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGVWHHOVVXFKDV
in annealing shops, hardening shops, steam boiler construction, the petrochemical industry and
WKHFHUDPLFLQGXVWU\7KH¿QDOOD\HURIMRLQWVWKDWDUHH[SRVHGWRUHGXFLQJJDVHVFRQWDLQLQJVXOSKXU
PXVWEHZHOGHGZLWK%g+/(5)2;)$7KH%g+/(5)2;))%EDVLFVWLFNHOHFWURGHLVSUHIHUDEOH
IRUWKLFNZDOOHGZHOGHGFRQVWUXFWLRQV6PRRWKVHDPVDQGHDV\VODJUHPRYDO5HVLVWDQWWRVFDOLQJ
Stick electrode
XSWR&'XHWRWKHULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQ&
should be avoided.
Base materials
austenitic 1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12, 1.4840 GX15Cr-
1L;&U1L*;&U1L6LIHUULWLFSHDUOLWLF;&U$O6L
1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, 310, 314, ASTM A297 HF, A297 HJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,12 0,5 2,2 26,0 21,0 43
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 430 620 35 75
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX FFB Solid wire electrode: FFB-IG
TIG rod: FFB-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVD&U1LHOHFWURGHIRUZHOGLQJ$6706DQGVLPLODUW\SHVRIKLJKWHP-
SHUDWXUHVWDLQOHVVVWHHOV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJIXOO\DXVWHQLWLFVWHHOV
and nickel base alloys, heat input and interpass temperature must be low and there must be as little
GLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,10 0,5 2,1 26,0 21,0
44
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 440 625 35 80 50
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3UXWLOHLVGHVLJQHGIRUZHOGLQJVXSHUGXSOH[VWHHOVVXFKDV7KH
ZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKH
EDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
2507 1.4410 S32750 - =&1'$] 2328
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,03 0,5 1,3 25,2 9,5 3,6 0,23
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 45
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
untreated 700 900 26 80 45
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQFHWRLQWHUFU\VWDOOLQHFRUURVLRQ±ZHWFRUURVLRQXSWR&)9HU\JRRG
resistance to pitting corrosion and stress corrosion cracking due to the high CrMo(N) content (pitting
LQGH[!:HOOVXLWHGIRURIIVKRUHDSSOLFDWLRQV
Base materials
Stick electrode
±*;&U1L0R&X1±*;&U1L0R&X1&UVXSHUGXSOH[VWHHOV
VXFKDV6$)=HURQ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni N Cu W
0,03 0,5 1,2 25,0 3,7 9,0 0,2 0,7 0,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
46 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated 600 750 25 70 50
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion – wet corrosion up to 350 °C (662 °F). Good
resistance to Cl-bearing environments, pitting corrosion and nitric acid. Huey test to ASTM A262-64:
ȝKPD[JPKVHOHFWLYHDWWDFNȝPD[3DUWLFXODUO\VXLWHGWRFRUURVLRQFRQGL-
WLRQVLQXUHDV\QWKHVLVSODQWV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODUVWHHOV
)RUZHOGFODGGLQJRQKLJKWHPSHUDWXUHVWHHOVDQGIRUIDEULFDWLQJMRLQWVRQFODGGLQJV
Stick electrode
Base materials
1.4465 – X2CrNiMoN25-25 1.4466 – X2CrNiMoN25-22-2 1.4435 – X2CrNiMo18-14-3
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni N
<0.035 <0,4 5,0 24,5 2,2 22,0 0,15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 47
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 400 600 30 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\HG&U1LHOHFWURGHZLWKDSSUR[IHUULWHRIIHULQJKLJKWHQVLOHVWUHQJWK
DQGH[FHOOHQWUHVLVWDQFHWRFUDFNLQJ7KHFKHPLFDOFRPSRVLWLRQFRUUHVSRQGVWR$:6$(
$YHVWD3LVSULPDULO\LQWHQGHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVVWHHOKLJKVWUHQJWK
VWHHOVVXFKDV$UPR[DQG+DUGR[WRROVWHHOVSULQJVWHHODQG0QVWHHODVZHOODVRWKHU
GLI¿FXOWWRZHOGFRPELQDWLRQV
Stick electrode
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
48 0,09 0,8 0,8 29,0 9,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 620 810 20 25
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873'KDVEHHQGHYHORSHGWRVDWLVI\WKHKLJKHVWUHTXLUHPHQWVIRUMRLQLQJDQGVXUIDFLQJ,WLV
H[WUHPHO\FUDFNUHVLVWDQWZKHQMRLQLQJVWHHOVRIGLI¿FXOWZHOGDELOLW\VXFKDVHJKDUGPDQJDQHVH
VWHHOVWRROVWHHOVVSULQJVWHHOVKLJKVSHHGVWHHOVDVZHOODVGLVVLPLODUPHWDOMRLQWV'XHWRWKH
JRRGFRUURVLRQDQGDEUDVLRQUHVLVWDQFHDQGKLJKWHQVLOHVWUHQJWK873'¿QGVLWVDSSOLFDWLRQ
SDUWLFXODUO\LQUHSDLUDQGPDLQWHQDQFHRIPDFKLQHDQGGULYHFRPSRQHQWVVXFKDVJHDUVFDPV
Stick electrode
VKDIWVKRWFXWVKRWWULPSODWHVDQGGLHV$OVRLGHDOO\VXLWHGDVDQHODVWLFFXVKLRQLQJOD\HUIRUYHU\
KDUGVXUIDFLQJV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
873'KDVRXWVWDQGLQJZHOGLQJSURSHUWLHV6WDEOHDUFVSDWWHUIUHH7KH¿QHO\ULSSOHGVHDPKDV
DKRPRJHQHRXVVWUXFWXUHYHU\JRRGVODJUHPRYDOVHOIOLIWLQJRQSDUWV*RRGZHOGDELOLW\LQDZNZDUG
positions. Stainless, creep resistant and workhardening.
:HOGLQJLQVWUXFWLRQV
COHDQWKHZHOGLQJ]RQHWKRURXJKO\3UHSDUH;9RU8JURRYHRQWKLFNZDOOHGZRUNSLHFHVZLWKDQ
DQJOHRI3UHKHDWKLJK&FRQWDLQLQJVWHHOVDQGVROLGZRUNSLHFHVWRDSSU&.HHS
stick electrode vertical and weld with a short arc, use stringer beads or slight weaving, as applicab-
OH5HGU\VWLFNHOHFWURGHVWKDWKDYHJRWGDPSIRUK±&
Base materials 49
hard manganese steels, tool steels, spring steels, high speed steels as well as dissimilar metal
MRLQWV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Fe
0,1 1,0 1,0 30,0 9,5 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa %
untreated > 640 > 800 > 20
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; wet corrosion up to 300 °C (572 °F). High resistance to hot cracking: goot toughness at
KLJK\LHOGVWUHQJWK)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODUVWHHOVFDVWVWHHO
JUDGHV)RUIDEULFDWLQJWRXJKMRLQWVRQXQDOOR\HGORZDOOR\VWUXFWXUDOVWHHOVRIKLJKHUVWUHQJWK
on high anganese and CrNiMn steels, between dissimilar metals e.g. between stainless or heat
resistant and unalloyed/low alloy steels/cast steel grades.
Stick electrode
Base materials
DB-approved parent metals 1.4006 – X10Cr13, 1.3401 – X120Mn12, S235 [St 37], E295 [St 50];
8VHDEOHIRUMRLQWZHOGLQJRQOLPLWHGZHOGDEOHXQDOOR\HGDQGORZDOOR\HGVWHHOVRIKLJKHUVWUHQJWK
8VHGDVVWUHVVUHOLHYHGEXIIHUOD\HUZKHQFODGGLQJFROGDQGZDUPPDFKLQHWRROV)RUMRLQLQJVRQ
KLJKPDQJDQHVHVWHHODQG&U1L0QVWHHODVZHOODVIRUFRPELQDWLRQVRQVWHHOVRIGLIIHUHQWFKHPLFDO
composition or strength.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni
0,10 1,1 0,8 29,0 9,0 0,1
50
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
1,0%
MPa MPa % at RT
untreated 500 750 20 25
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
$SSURYDOV'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGDXVWHQLWLFIHUULWLFVSHFLDOVWLFNHOHFWURGHVZLWKUXWLOHFRDWLQJ6XLWDEOHIRUKDUGWR
ZHOGPDWHULDOVRIKLJKVWUHQJWKVXFKDVSUHVVLQJDQGWULPPLQJWRROVGXHWRWKHKLJKIHUULWHFRQWHQW
DQGKLJKFUDFNUHVLVWDQFH-RLQWVEHWZHHQGLVVLPLODUVWHHOVWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRI
KDUGIDFLQJ6XLWDEOHIRUZHDUUHVLVWDQWVXUIDFLQJRQFRXSOLQJVWRRWKHGZKHHOVVKDIWVDQGWKH
OLNHGXHWRWKHKLJKPHFKDQLFDOVWUHQJWKDQGVWUDLQKDUGHQLQJFDSDFLW\&DQDOVREHXVHGIRUWRRO
Stick electrode
UHSDLUV%g+/(5)2;&1$KDVH[FHSWLRQDOSRVLWLRQZHOGLQJSURSHUWLHVDQGLVSDUWLFXODUO\
VXLWDEOHIRUZHOGLQJZLWK$&SRZHU
Base materials
8VHIRUMRLQWZHOGLQJRIXQDOOR\HGDQGORZDOOR\VWHHOVRIKLJKVWUHQJWKDQGOLPLWHGZHOGDELOLW\
8VHDVEXIIHUOD\HUIRUVXUIDFLQJVRQFROGDQGKRWZRUNLQJWRROV$OVRVXLWDEOHIRUMRLQWVRQDXVWHQLWLF
0QVWHHODQG&U1L0QVWHHODVZHOODVIRUGLVVLPLODUMRLQWVRQVWHHOVRIGLIIHUHQWFKHPLFDOFRPSRVL-
tion or strength.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,11 0,9 0,7 28,8 9,5 51
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 650 790 24 30
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
DB (30.014.16, 20.014.07), CE
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/615$&'&LVDKLJK0RDOOR\HGHOHFWURGHFRUUHVSRQGLQJWR$:6$(/GHVL-
JQHGIRUZHOGLQJ$670/VWHHO
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
4438 1.4438 317L 317S12 =&1' 2367
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,7 0,9 19,2 13,0 3,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 53
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 485 615 32 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8731ELVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIKHDWUHVLVWDQW&U1LFDVWVWHHOVFHQWULIXJDODQG
PRXOGFDVWSDUWVRIWKHVDPHRURIVLPLODUQDWXUH
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&LQFDUEXUL]HGORZVXOSKXUFRPEXVWLRQJDVHJ
UHIRUPLQJRYHQVLQSHWURFKHPLFDOSODQWV
Stick electrode
:HOGLQJLQVWUXFWLRQV
Hold stick electrode vertically with a short arc and lowest heat input. String beads are welded. The
LQWHUSDVVWHPSHUDWXUHRI&VKRXOGQRWEHH[FHHGHG5HGU\VWLFNHOHFWURGHVIRUKRXUVDW
250 - 300° C
Base materials
1.4852 G – X 40 NiCrSiNb 35 26
1.4857 G – X 40 NiCrSi 35 26
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Ti Fe
54 0,4 1,0 1,5 25,0 35,0 1,2 0,1 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa %
untreated > 480 > 700 >8
Operating data
Polarity: = +
Stick electrode
use in this temperature range should be avoided. High resistance to hot cracking, in addition to which the
&GLIIXVLRQDWKLJKHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG([WUHPHO\
KLJKUHVLVWDQFHWRVWUHVVFRUURVLRQFUDFNLQJDQGSLWWLQJ35(15HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVV
IXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF&U1L0RVWHHO([FHSWLRQDOZHO-
GLQJSURSHUWLHVLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQJRRGVODJGHWDFKDELOLW\KLJKUHVLVWDQFHWRSRURVLW\
QRWFKIUHHZHOGVHDPVKLJKGHJUHHRISXULW\7KHHOHFWURGHDQGWKHZHOGPHWDOPHHWWKHKLJKHVWTXDOLW\
UHTXLUHPHQWV
Base materials
2.4856 NiCr 22 Mo 9 Nb, 2.4858 NiCr 21 Mo, 2.4816 NiCr 15 Fe, 1.4583 X10CrNiMoNb18-12, 1.4876 X
10 NiCrAlTi 32 20 H, 1.4876 X 10 NiCrAlTi 32 21, 1.4529 X1NiCrMoCuN25-20-7, X 2 CrNiMoCuN 20 18 6,
1L&U0R&X-RLQWVRIWKHDERYHPHQWLRQHGPDWHULDOVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVHJ
P265GH, P285NH, P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, N 08926, Alloy 600, Alloy 625,
$OOR\+1LVWHHOV 55
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Al Nb Co Fe
0,025 0,4 0,7 22,0 bal. 9,0 <=0,4 3,3 <=0,05 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 530 800 40 80 45
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVKLJKUHVLVWDQFHWRFRUURVLYHHQYLURQPHQWV5HVLVWDQWWRVWUHVVFRUURVLRQFUDFNLQJ5H-
VLVWDQWWRVFDOLQJXSWR&)7HPSHUDWXUHOLPLW&)PD[LQVXOSKXUHRXV
DWPRVSKHUHV+LJKWHPSHUDWXUHUHVLVWDQWXSWR&)&ROGWRXJKQHVVDWVXE]HUR
WHPSHUDWXUHVDVORZDV±&±))RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJVLPLODU
corrosion resistant materials as well as on matching and similar heat resistant, high temperature
Stick electrode
VWHHOVDQGDOOR\V)RUMRLQLQJDQGVXUIDFLQJZRUNZLWKFU\RJHQLFDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHVDQGRQFU\RJHQLF1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
Base materials
X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20, 2.4856 – NiCr22Mo9Nb, 1.4539 – X2NiCrMo-
&X;&U1L0R&X19G7h9:%/$OOR\$OOR\$OOR\1LVWHHOV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb Fe
<0,04 <0,7 <1 21,5 9,5 bal. 3,3 <2,0
56
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated 420 760 30 75 60
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R$%6'19*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730RLVSDUWLFXODUO\VXLWHGIRUMRLQLQJDQGVXUIDFLQJRQQLFNHODOOR\VDXVWHQLWLFVWHHOVORZ
WHPSHUDWXUHQLFNHOVWHHOVDXVWHQLWLFIHUULWLFMRLQWVDQGFODGGLQJVRIWKHVDPHRUVLPLODUQDWXUHOLNH
2.4856 (NiCr22Mo 9 Nb), 1.4876 (X30 NiCrAlTi 32 20), 1.4529 (X2 NiCrMoCu 25 20 5).
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVKHDWUHVLVWDQWDQGVXLWDEOHIRURSHUDWLQJWHPSHUDWXUHVXSWR&,WPXVW
Stick electrode
EHQRWHGWKDWDVOLJKWGHFUHDVHLQGXFWLOLW\ZLOORFFXULISURORQJHGKHDWWUHDWPHQWLVJLYHQZLWKLQWKH
temperature range 600 - 800° C. Scale-resisting in low-sulphur atmosphere up to 1100° C. High
creep strength.
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[URRWJDSDSSUR[PP:HOGVWLFNHOHFWURGH
ZLWKVOLJKWWLOWDQGVKRUWDUF6WULQJEHDGVDUHZHOGHG7KHLQWHUSDVVWHPSHUDWXUHRI&DQGD
PD[ZHDYLQJZLWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEHH[FHHGHG5HGU\
WKHVWLFNHOHFWURGHV±KRXUVDW±&EHIRUHXVHDQGZHOGWKHPRXWRIDZDUPHOHFWURGH
carrier.
Base materials
X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20, 2.4856 – NiCr-22Mo9Nb, 1.4539 – X2NiCrMo-
&X;&U1L0R&X19G7h9:%/$OOR\$OOR\$OOR\1LVWHHOV 57
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb Fe
0,03 0,4 0,6 22,0 9,0 bal. 3,3 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated > 450 > 760 > 30 > 75 45
Operating data
Polarity: = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 03610), DNV, ABS, GL, BV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Core wire alloyed special stick electrode corresponding to AWS ENiCrFe-3 with special basic coating,
IRUKLJKTXDOLW\ZHOGLQJRIQLFNHOEDVHGDOOR\VFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKH-
DWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQGDOVRIRUORZDOOR\KDUGWRZHOGVWHHOVDQGGLVVLPLODUMRLQWV
$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJWHPSHUDWXUHV&RUKHDWWUHDWPHQWV6XLWDEOHIRU
SUHVVXUHYHVVHOFRQVWUXFWLRQIRU&WR&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWR&
Stick electrode
VXOSKXUIUHHDWPRVSKHUH'RHVQRWWHQGWRHPEULWWOHPHQWKLJKUHVLVWDQFHWRKRWFUDFNLQJLQDGGLWL-
RQWRZKLFKWKH&GLIIXVLRQDWKLJKWHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\
LQKLELWHG5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVVIXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ
&VWHHODQGDXVWHQLWLF&U1L0RVWHHO([FHSWLRQDOZHOGLQJSURSHUWLHVLQDOOSRVLWLRQVH[FHSWIRUYHU-
WLFDOGRZQJRRGVODJGHWDFKDELOLW\KLJKUHVLVWDQFHWRSRURVLW\QRWFKIUHHZHOGVHDPVKLJKGHJUHH
RISXULW\7KHHOHFWURGHDQGWKHZHOGPHWDOPHHWWKHKLJKHVWTXDOLW\UHTXLUHPHQWV
Base materials
2.4816 NiCr15Fe, 2.4817 LC-NiCr15Fe Nickel and nickel alloys, low-temperature steels up to
;1LKLJKDOOR\HG&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLUMRLQWVWRXQDOOR-
\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRU$OOR\
58 7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Ti Nb Co Fe
0,025 0,4 5,0 19,0 bal. 1,5 + 2,2 <=0,08 3,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 420 680 40 120 80
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVKHDWUHVLVWDQWKLJKWHPSHUDWXUHUHVLVWDQW&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZ
DV±&±):HOOVXLWHGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQHVWKDWEHFR-
PHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQQRWDVDUHVXOWRIKHDWWUHDWPHQWVDERYH
&):HOOVXLWHGIRUWRXJKMRLQWVDQGVXUIDFLQJRQKHDWUHVLVWDQW&UDQG&U1LVWHHOVFDVWVWHHO
grades and Ni-base alloys. Temperature limits: 500 °C (932 °F) in sulphureous atmospheres, 800 °C
Stick electrode
PD[)IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWR&)
Base materials
1.4876 – X10NiCrAlTi32-30H; 2.4816 – NiCr15Fe; X8Ni9; 10CrMo9-10;
&RPELQDWLRQVEHWZHHQ±;&U1L0R1E±;1L&U0R&XDQGIHUULWLF
boiler steels; Alloy 600, Alloy 600L, Alloy 800 (H)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
<0,05 <0,4 4,0 19,5 bal. 2,0 <4,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 59
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C: -269 °C:
untreated 380 620 35 90 70 50
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R7h9.7$*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKHDWUHVLVWDQW1LEDVHDOOR\VKHDW
UHVLVWDQW DXVWHQLWHV FROG WRXJK 1LVWHHO DQG IRU MRLQLQJ KHDW UHVLVWDQW DXVWHQLWLFIHUULWLF PDWHULDOV
such as 2.4817 (LC NiCr15Fe), 2.4851 (NiCr23Fe), 1.4876 (X10 NiCrTiAl 32 20), 1.4941 (X8 CrNTi
6SHFLDOO\DOVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRU
IRUSHWURFKHPLFDOLQVWDOODWLRQVZLWKZRUNLQJWHPSHUDWXUHVXSWR&7KHZHOGLQJGHSRVLWLVKRW
Stick electrode
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV, ABS, GL, BV, DNV, C
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873&RPRGLVVXLWDEOHIRUMRLQLQJKLJKWHPSHUDWXUHDQGVLPLODUQLFNHOEDVHDOOR\VKHDWUH-
sistant austenitic and cast alloys, such as 2.4663 (NiCr23Co12Mo), 2.4851 (NiCr23Fe), 1.4876 (X10
NiCrAlTi 32 21), 1.4859 (GX10 NiCrSiNb 32 20). The weld metal is resistant to hot-cracking and is
XVHGIRUVHUYLFHWHPSHUDWXUHVXSWR&6FDOHUHVLVWDQFHXSWR&LQR[LGL]LQJDQGFDUEX-
UL]HGDWPRVSKHUHVHJJDVWXUELQHVHWK\OHQHSURGXFWLRQSODQWV
Stick electrode
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
873&RPRGFDQEHZHOGHGLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ,WKDVDVWDEOHDUF7KHVHDP
LV¿QHO\ULSSOHGDQGQRWFKIUHH(DV\VODJUHPRYDO
:HOGLQJLQVWUXFWLRQV
+ROGVWLFNHOHFWURGHDVYHUWLFDOO\DVSRVVLEOHNHHSDVKRUWDUF8VHVWULQJEHDGWHFKQLTXH)LOOHQG
FUDWHUFDUHIXOO\,QWHUSDVVWHPSHUDWXUHPD[&5HGU\VWLFNHOHFWURGHVIRU±K±&
Base materials
X10NiCrAlTi32-20 (1.4876) NiCr23Fe (2.4851) GX10NiCrNb32-20 (1.4859) NiCr23Co12Mo
(2.4663) UNS N06617, Alloy 617
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 61
C Si Mn Cr Mo Ni Co Al Ti Fe
0,06 <0,8 <0,3 21,0 9,0 bal. 11,0 0,7 0,3 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated > 450 > 700 > 35 100
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 04661)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to scaling up to 950 °C (1742 °F), high temperature resistant up to 800 °C (1472
)&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±):HOOVXLWHGIRUDXVWHQLWLF
IHUULWLFMRLQWV1R&UFDUELGH]RQHVWKDWEHFRPHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQ
QRWDVDUHVXOWRIKHDWWUHDWPHQWVDERYH&):HOOVXLWHGIRUWRXJKMRLQWVDQGVXUIDFLQJ
on heat resistant Cr- and CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 °C
Stick electrode
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
62 <0,05 <0,5 6,5 16 bal. 2,0 <6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated 350 620 35 90 70
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R7h9.7$&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873.ELVHPSOR\HGSULPDULO\IRUZHOGLQJFRPSRQHQWVLQHQYLURQPHQWDOSODQWVDQGSODQWVIRU
FKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYHPHGLD-RLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV0DWH-
ULDO1RRUVLPLODUPDWFKLQJPDWHULDOVDVPDWHULDO1R1L&U0R:-RLQWZHOGLQJRI
these materials with low-alloyed steels. Cladding on low-alloyed steels.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Stick electrode
,QDGGLWLRQWRLWVJRRGUHVLVWDQFHWRFRQWDPLQDWHGR[LGDWLQJPLQHUDODFLGVDFHWLFDFLGVDQGDFHWLF
DQK\GULGHVKRWFRQWDPLQDWHGVXOSKXULFDQGSKRVSKRULFDFLG873.EKDVDQH[FHOOHQWUHVLVWDQ-
FHDJDLQVWSLWWLQJDQGFUHYLFHFRUURVLRQ7KHVSHFLDOFRPSRVLWLRQRIWKHFRDWLQJH[WHQVLYHO\SUHYHQWV
WKHSUHFLSLWDWLRQRILQWHUPHWDOOLFSKDVHV
873.EFDQEHZHOGHGLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6WDEOHDUFHDV\VODJUHPRYDO
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[URRWJDSDSSUR[PP:HOGVWLFNHOHFWURGHZLWK
VOLJKWWLOWDQGZLWKDVKRUWDUF6WULQJEHDGVDUHZHOGHG7KHLQWHUSDVVWHPSHUDWXUHRI&DQG
DPD[ZHDYLQJZLGWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEHH[FHHGHG5H
GU\WKHVWLFNHOHFWURGHV±KRXUVDW±&EHIRUHXVHDQGZHOGWKHPRXWRIDZDUPVWLFN
electrode carrier.
Base materials 63
2.4602 – NiCr21Mo14W – Alloy C-22; 2.4605 – NiCr23Mo16Al – Alloy 59; 2.4610 – NiMo16Cr16Ti
– Alloy C-4; 2.4819 – NiMo16Cr15W – Alloy C-276
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Fe
<0,02 <0,2 0,5 22,5 15,5 bal. 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated > 450 > 720 > 30 > 75
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 06687)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV+LJKFRUURVLRQUHVLVWDQFHLQUHGXFLQJDQGDERYHDOOLQR[LGL]LQJHQYLURQPHQWV)RU
MRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHGVLGH
RISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
Base materials
Stick electrode
2.4602 – NiCr21Mo14W – Alloy C-22; 2.4605 – NiCr23Mo16Al – Alloy 59; 2.4610 – NiMo16Cr16Ti
– Alloy C-4; 2.4819 – NiMo16Cr15W – Alloy C-276
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Fe
<0,02 0,10 <0,5 23,0 16,0 bal. <1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
64 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 420 700 40 60
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873LVHPSOR\HGIRUMRLQLQJDQGVXUIDFLQJRIQLFNHOEDVHPDWHULDOV873LVDOVRUHFRP-
PHQGHGIRUZHOGLQJGLIIHUHQWPDWHULDOVVXFKDVDXVWHQLWLFWRIHUULWLFVWHHOVDVZHOODVIRUZHOGFODG-
GLQJVRQXQDOOR\HGDQGORZDOOR\HGVWHHOVHJIRUUHDFWRUFRQVWUXFWLRQ
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,:HOGDEOHLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6WDEOHDUF JRRGVODJUHPRYDELOWL\7KHVHDPLV
Stick electrode
¿QHO\ULSSOHGDQGQRWFKIUHH7KHZHOGGHSRVLWKDVDIXOO\DXVWHQLWLFVWUXFWXUHDQGLVKLJKWHPSHUDWXUH
resistant. Not prone to embrittlement either at high or low temperatures.
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[URRWJDSDSSUR[PP7KHVWLFNHOHFWURGHLV
ZHOGHGZLWKDVOLJKWWLOWDQGVKRUWDUF8VHVWULQJEHDGVZHOGLQJWHFKQLTXH7KHLQWHUSDVVWHPSHUDWXUH
RI&DQGDPD[ZHDYLQJZLGWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEH
H[FHHGHG5HGU\VWLFNHOHFWURGHSULRUZHOGLQJIRU±KDW±&ZHOGLQJRXWRIDKRWVWLFN
electrode carrier.
Base materials
1L&U)H ,QFRQHO DQG 1L DOOR\V RI WKH VDPH RU VLPLODU FRPSRVLWLRQ KLJKO\ FUHHS UHVLVWDQW
DXVWHQLWLFVWHHOVHJ;&U1L1E;&U1L0R1E;&U1L0R91EDQGVWHHOVRIWKH
VDPH VWUHQJWK JURXS ZLWK WKH VDPH RU VLPLODU FRPSRVLWLRQ WR 1L VWHHOV LQFOXGLQJ ;1L 65
DQGMRLQWVEHWZHHQWKHDERYHPHQWLRQHGVWHHOJURXSVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVIRUXVHDW
higher temperatures, e.g. P235GH, P265GH, P235GH- P355GH, S255NB, P295GH, 16Mo3; low-al-
loy structural and boiler construction steels, as well as X20CrMoV12-1 and X20CrMoWV12-1 with
VWDLQOHVVFUHHSUHVLVWDQWDXVWHQLWLFVWHHOVDOVRVXLWDEOHIRUWKH,QFROR\PDWHULDO
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
0,025 0,4 6,0 16,0 bal. 2,2 6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 400 670 40 120 80
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730RLVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDOKHDWUHVLVWDQW1L&U)HDOO\RVKHDWUHVLVWDQW
DXVWHQLWHVFROGWRXJK1LVWHHOVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOV6SHFLDOO\
DOVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKHPLFDO
installations with working temperatures up to 900° C.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Stick electrode
7KHZHOGLQJGHSRVLWRI8730RLVKRWFUDFNLQJUHVLVWDQWGRHVQRWWHQGWRHPEULWWOHPHQWDQG
is scale resistant and resistant to cavitation at high temperatures.
:HOGLQJLQVWUXFWLRQV
Hold stick electrode as vertically as possible with a short arc, only a very little weaving. Fill end cra-
WHUFDUHIXOO\,QWHUSDVVWHPSHUDWXUHPD[&5HGU\VWLFNHOHFWURGHVIRU±K±&
Base materials
2.4816 (NiCr15 Fe), 2.4951 (NiCr 20 Ti), 1.4876 (X10 NiCrTiAl 32 20), 1.4941(X8 CrNiTi 18 10)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
66
C Si Mn Cr Mo Nb NI Fe
0,04 0,4 3,0 16,0 1,5 2,2 bal. 6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated > 380 > 620 > 35 > 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 05259), GL, DNV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHKLJKQLFNHOVWLFNHOHFWURGH8730RLVHVSHFLDOO\VXLWHGIRUZHOGLQJFROGWRXJKQLFNHO
steels, such as X8Ni9.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
8730RLVGHVWLQDWHGIRUZHOGLQJZLWKDF,WLVZHOGDEOHLQDOOSRVLWLRQV6WDEOHDUFHDV\VODJ
removal.
Stick electrode
I:HOGLQJLQVWUXFWLRQV
7KHZHOG]RQHPXVWEHFOHDQDQGSURSHUO\GHJUHDVHG3ULRUWRZHOGLQJWKHVWLFNHOHFWURGHVPXVW
EHGULHGIRU±KRXUVDW±&7KHVWLFNHOHFWURGHLVZHOGHGZLWKDVOLJKWWLOWVKRUWDUFDQG
VXI¿FLHQWO\KLJKDPSHUDJHDGMXVWPHQW7RDYRLGHQGFUDWHUFUDFNVWKHFUDWHUPXVWEH¿OOHGSURSHUO\
and the arc drawn away to the side.
Base materials
cold-tough nickel steels, such as X8Ni9
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
67
C Si Mn Cr Mo Ni Nb W Fe
0,05 <0,6 3,5 13,0 7,0 bal. 1,0 1,2 7,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -196°C:
untreated > 420 > 690 > 35 > 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
BV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730LVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIQLFNHOFRSSHUDOOR\VDQGRIQLFNHOFRSSHUFODG
VWHHOV8730LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHU
alloys, steel to nickel-copper alloys. These materials are employed in high-grade apparatus con-
VWUXFWLRQSULPDULO\IRUWKHFKHPLFDODQGSHWURFKHPLFDOLQGXVWULHV$VSHFLDODSSOLFDWLRQ¿HOGLVWKH
IDEULFDWLRQRIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
Stick electrode
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
8730LVZHOGDEOHLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6PRRWKVWDEOHDUF7KHVODJLVHDVLO\
UHPRYHGWKHVHDPVXUIDFHLVVPRRWK7KHZHOGPHWDOZLWKVWDQGVVHDZDWHU
:HOGLQJLQVWUXFWLRQV
7KRURXJKFOHDQLQJRIWKHZHOG]RQHLVHVVHQWLDOWRDYRLGSRURVLW\9DQJOHRIVHDPDERXWZHOG
VWULQJEHDGVLISRVVLEOH:HOGZLWKGU\VWLFNHOHFWURGHVRQO\5HGU\VWLFNHOHFWURGHVKRXUVDW
200° C.
Base materials
3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
68
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni Cu Ti Al Fe
<0,05 0,7 3,0 bal. 29,0 0,7 0,3 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated > 300 > 450 > 30 > 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 00248), ABS, GL
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD35EDVLFLVDQLFNHOEDVHHOHFWURGHGHVLJQHUIRUZHOGLQJ0RVWHHOVVXFKDV602
,WFDQDOVREHXVHGIRUZHOGLQJQLFNHOEDVHDOOR\VVXFKDV,QFRQHODQG,QFROR\,QFKORULGH
FRQWDLQLQJHQYLURQPHQWVWKHHOHFWURGHRIIHUVSDUWLFXODUO\KLJKUHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVL-
RQDQGVWUHVVFRUURVLRQFUDFNLQJ7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJIXOO\DXVWHQLWLF
steels and nickel base alloys, heat input and interpass temperature must be low and there must be
Stick electrode
DVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
$OVRIRUZHOGLQJQLFNHOEDVHDOOR\VWRVWDLQOHVVRUXQDOOR\HGVWHHOVDQGIRUVXUIDFLQJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 69
C Si Mn Cr Ni Mo Nb Fe
0,02 0,4 0,4 21,5 bal. 9,5 2,2 3,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: –196°C:
untreated 480 730 40 90 80 70
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLYHUVDOO\DSSOLFDEOHFRSSHUFRDWHGZHOGLQJURGZLWKDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHU
7KHZHOGLQJURGLVVXLWDEOHIRUMRLQWZHOGLQJLQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUVDQGEXLOGLQJ
structures.
%g+/(5(0.LVDOVRVXLWDEOHIRUXVHLQDFLGJDV+,&WHVWDFFRUGLQJWR1$&(70
9DOXHVIRUWKH66&WHVWDUHDOVRDYDLODEOH
Marks (rods only)
IURQW W3Si1
back: ER70S-6
TIG rod
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S420N, S275M-S420M,
S275NLS420NL,
S275ML-S420ML, P235GH-P355GH, P275NL1-P355NL1, P275NL2-P355NL2,
2 P215NL, P265NL, P355N, P285NH-P420NH, P195TR1-P265TR1, P195TR2-P265TR2,
P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E; A 662 Gr. A, B, C;
A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42, X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn
0,8 0,9 1,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 450 560 28 180 80
stress relieved* 400 510 28 180 110
&K±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
shielding gases: Argon
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (09717), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZHOGLQJURGIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOV7KH7,*URGLVVXLWDEOHIRU
WKLQZDOOHGSODWHVDQGWKLQZDOOHGWXEHVDVZHOODVIRUURRWZHOGV7KHUHODWLYHO\ORZ6LFRQWHQWPDNHV
WKHZHOGLQJURGSDUWLFXODUO\VXLWDEOHIRUZHOGLQJMRLQWVWKDWZLOOODWHUEHHQDPHOOHGRUJDOYDQLVHG7KH
7,*URGVDUHSDUWLFXODUO\UHFRPPHQGHGIRUURRWZHOGVDSSURYHGGRZQWR&
%g+/(5(0/LVDOVRVXLWDEOHIRUXVHLQDFLGJDV+,&WHVWDFFRUGLQJWR1$&(70
Marks (rods only)
IURQW W3Si1
back: ER70S-6
TIG rod
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S460N, S275M-S460M,
S275NL-S460NL, S275ML-S460ML, P235GH-P355GH, P275NL1-P460NL1, P275NL2-
P460NL2, P215NL, P265NL, P355N, P460N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
3
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 572 Gr. 42, 50, 55, 60, 65; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E;
A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42,
X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn
0,01 0,6 1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -20°C: -50°C:
untreated 520 620 26 220 200 90
stress relieved* 480 580 28 200 210
&K±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1096.), DB (42.014.02), Statoil, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*7$:VROLGURGDQGZLUHIRUWKHZHOGLQJZLWKDUJRQ7\SLFDO¿HOGVRIXVHERLOHUWDQNDQGSLSHOLQH
constructions and apparatus engineering.
Marks (rods only)
W II
Base materials
Unalloyed structural steels acc. to EN 10025: S185, S235JR, S235JRG1, S235JRG2, S275JR,
S235J0, S275J0, S355J0. Boiler steels P235GH, P265GH, P295GH, P355GH.
TIG rod
Fine grained structural steels up to S420N.ASTM A27 and A36 Gr. all; A214; A242 Gr. 1-5; A266 Gr.
1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516
Gr. 55; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60;
A668 Gr. A, B; A907 Gr. 30, 33, 36, 40, A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; API 5 L Gr.
B, X42-X56.
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
4
C Si Mn
0,08 0,85 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
at room
Shielding gas MPa MPa % -50°C:
temperature
I1 440 560 25 130 50
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R'19
IURQW WMoSi
back: 1.5424
Base materials
TIG rod
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVUHVLVWDQWWRDJHLQJDQGWRFDXVWLFFUDFNLQJ
16Mo3, 20MnMoNi4-5, 15NiCuMoNb5, S235JR-S355JR, S235JO-S355JO, S450JO, S235J2-S355J2,
S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE300
ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr. B, C, D; A 335
Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021, 1026; A
516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr. 1013; API 5 L B, X42, X52, X60, X65 5
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Mo
0,1 0,6 1,1 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
Shielding gas MPa MPa % +20°C: -30°C:
untreated 530 650 26 200 80
annealed* 480 570 27 230
DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = - VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0020.), KTA 1408.1 (8066.), DB (42.014.09), BV (UP), DNV (I YMS), CRS (3), CE, NAKS
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: DMO-IG EMS 2 Mo/BB 24, EMS 2 Mo/
FOX DMO Kb BB 306, EMS 2 Mo/BB 400
SMAW electrode: SAW combination:
FOX DMO Ti EMS 2 Mo/BB 418 TT
Flux cored wire: DMO Ti-FD EMS 2 Mo/BB 421 TT
IURQW W CrMo1 Si
back: 1.7339
TIG rod
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable
composition, heat treatable steels with comparable composition, steels resistant to caustic cracking
1.7335 13CrMo4-5, 1.7262 15CrMo5, 1.7728 16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258
24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213 Gr.
T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
6 7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo P As Sb Sn
0,1 0,6 1,0 1,2 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
annealed * 440 570 25 250
annealed 1** 510 620 22 200
&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1096.), DB (42.014.02), Statoil, CE
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: DMO-IG Flux cored wire: DMO Ti-FD
EMS 2 CrMo/BB 24
FOX DMO Kb
SMAW electrode: SAW combination: EMS 2 CrMo/BB 24 SC
FOX DMO Ti
EMS 2 CrMo/BB 418 TT
Gas welding rod: DCMS
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWHGIRUORZDOOR\DQGFUHHSUHVLVWDQW
steels in pipe and tank construction.
Marks (rods only)
TIG rod
ASTM A335 Gr. P1; A161-94 Gr. T1 A, A182M Gr. F1;A204M Gr. A, B, C; A250M Gr. T1; A217 Gr.
WC1
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Mo
0,1 0,6 1,15 0,5
7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Tensile strength
0,2% (L0=5d0) in J CVN
Shielding gas MPa MPa % at room temperature -30°C:
I1 480 570 23 110 47
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:HOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWDEOHIRUPDQXIDFWXULQJFUHHSUHVLVWDQWVWHHOVLQ
boiler, tank, pipeline and nuclear reactor construction.
Marks (rods only)
W CrMo1Si / W IV
Base materials
1.7335 – 13CrMo4-5, ASTM A193 Gr. B7;1.7357 – G17CrMo5-5, A217 Gr. WC6;
A335 Gr. P11 and P12
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo
0,1 0,6 1,0 1,1 0,5
8 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Tensile strength
0,2% (L0=5d0) in J CVN
Shiedling Gas MPa MPa % at room temperature
A1 450 560 22 90
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
0,8 2,0 2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQDQG
IRU WKH SHWURFKHPLFDO LQGXVWU\ HJ FUDFNLQJ SODQWV 3UHIHUUHG IRU &U0R DQG DOVR VXLWDEOH
IRUVLPLODUDOOR\TXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV$SSURYHGIRUORQJWHUPXVHDW
RSHUDWLQJWHPSHUDWXUHVRIXSWR&7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVVDQG
crack resistance, as well as a creep strength very much in the same range as 10CrMo9-10. Very
JRRGZHOGLQJDQGÀRZEHKDYLRXU
Marks (rods only)
IURQW W CrMo2 Si
back: 1.7384
TIG rod
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered
steels up to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-
10, 1.7276 10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382
G19CrMo9-10 ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22;
A 426 Gr. CP22 9
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo P As Sb Sn
0,08 0,6 0,9 2,5 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
annealed * 470 600 23 190
DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1564.), SEPROZ, CE, NAKS (Ø2.4 mm; Ø3.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: CM 2-IG Flux cored wire: CM 2 Ti-FD
CM 2-UP/BB 24
FOX CM 2 Kb SC
SMAW electrode: SAW combination: CM 2 SC-UP/BB 24 SCEMS 2
FOX CM 2 Kb
CM 2-UP/BB 418 TT
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOVSDUWLFX-
ODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWR&
Marks (rods only)
IURQW WCrMo91
back: ER 90S-B9
Base materials
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo V Nb
0,1 0,3 0,5 9,0 0,5 0,9 0,2 0,06
10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
annealed * 640 760 19 150
DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (07106.), CE, NAKS (Ø2.4 mm; Ø3.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: C 9 MV-IG Flux cored wire: C 9 MV Ti-FD
SMAW electrode: FOX C 9 MV SAW combination: C 9 MV-UP/BB 910
Metal cored wire: C 9 MV-MC
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWR&)6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKTXHQFKHGDQGWHPSHUHG&UVWHHOVSDUWLFXODUO\IRU
matching high temperature resistant parent metal T91 / P91 according to ASTM.
Marks (rods only)
W CrMo91 / ER90S-B9
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A199 Gr. T91; A355 Gr. P91(T91); A213/213M Gr. T91
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo V Nb
0,1 0,3 0,5 9,0 0,7 1,0 0,2 0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 11
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
760 °C / 2 h 530 620 19 150
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWDEOHIRUPDQXIDFWXULQJFUHHS
resistant steels in boiler, tank, pipeline and nuclear reactor construction.
Marks (rods only)
W CrMo2 Si / 1.7384
Base materials
1.7380 – 10 CrMo 910, ASTM A355 Gr- P22; 1.7379 – G17CrMo9-10, A217 Gr. WC9
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo
0,047 0,6 1,0 2,55 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12 Yield strength Elongation Impact values
Tensile strength
0,2% (L0=5d0) in J CVN
Shielding gas MPa MPa % at room temperature
I1 470 590 20 80
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
2,0 2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWK$UJRQ6XLWDEOHIRUFUHHSUHVLVWDQWWXEHVDQG
pipes in power stations, especially 7CrMoVTi B10-10 (T24/P24)
Marks (rods only)
T / P24 / ER90S-G
Base materials
1.7378 – 7 CrMoVTiB 10-10; (P24/T24)
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo V Ti/Nb
0,05 0,3 0,5 2,2 1,0 0,22 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values 13
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 600 700 15 47
740 °C / 2 h 500 620 20 100
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
Spools 0,8 D100, B300
1,0 B300
1,2 B300
Rods 1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJKLJKWHPSH-
rature resistant parent metal P92 according to ASTM A 335.
Marks (rods only)
P92
Base materials
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92);A213 Gr. 92, 1.4901 X10CrWMoVNb9-2
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo Ni W V Nb N
0,1 0,25 0,5 8,5 0,4 0,5 1,6 0,2 0,06 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
14 Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
&K 560 720 15 41
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
Spools 0,8 D200
Rods 1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
High temperature resistant up to 700 °C (1292 °F); resistant to scaling up to 800 °C (1472 °F). For
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Marks (rods only)
W 19 9 H / ER19-10 H
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L±;&U1L7L
TIG rod
1.4850 – X6CrNiNb18-10 AISI 304H, 321H, 347H
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
0,05 0,4 1,8 18,8 9,3
15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 400 600 30 100
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHG0RDOOR\HGJDVZHOGLQJURGSUHIHUUHGIRUSLSHZHOGLQJZLWKVWULFWLQVSHFWLRQ
UHTXLUHPHQWV9LVFRXVZHOGSRRO$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXS
WR&
Marks (rods only)
IURQW O IV 2.0
back: R60-G
Base materials
TIG rod
Unalloyed and creep resistant structural steels with yield strengths up to 295 MPa. 16Mo3, S235JR-
S275JR, S275N, S275M, P195GH-P295GH, P195TR1-P265TR1, P195TR2-P265TR2, GE200-
GE240 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A; A 182 Gr. F1; A 283 Gr. B, C; A 501 Gr. B;
A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021, 1026; A 633 Gr. C; A 709 Gr. 36, 50;
A 711 Gr. 1013
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
16
C Si Mn
0,01 0,6 1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 330 470 24 60
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0146.), DB (70.014.03), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\7,*ZHOGLQJURGIRUKLJKTXDOLW\ZHOGLQJLQWKHRIIVKRUH¿HOGDQGDSSOLFDWLRQVZLWKKLJK
UHTXLUHPHQWVIRUORZWHPSHUDWXUHWRXJKQHVVGRZQWR&
Marks (rods only)
IURQW W3Ni1
back: ER80S-Ni 1 (mod.)
Base materials
&U\RJHQLFKLJKVWUHQJWKVWHHOVXSWRD\LHOGVWUHQJWKRI03D616161/61/
TIG rod
S275M-S460M, S275ML-S460ML, P355N, P355NH, P460N, P460NH, P275NL1-P460NL1,
P275NL2-P460NL2, L360NB, L415NB, L360MB-L450MB, L360QB-L450QB ASTM A 203 Gr. D, E;
A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65;
A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; API 5 L X52,
X60, X65, X52Q, X60Q, X65Q
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
17
C Si Mn Ni
0,07 0,7 1,4 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -50°C:
untreated 500 600 25 150
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\7,*ZHOGLQJURGFRSSHUFRDWHGIRUZHOGLQJFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
QLFNHOVWHHOV7KH7,*PHWKRGLVSDUWLFXODUO\VXLWDEOHIRUWKLQVKHHWDQGURRWUXQV
Cryogenic down to -80°C.
Marks (rods only)
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S460N, S275M-S460M,
S275NL-S460NL, S275ML-S460ML, P235GH-P355GH, P275NL1-P460NL1, P275NL2-
P460NL2, P215NL, P265NL, P355N, P460N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
18 A 572 Gr. 42, 50, 55, 60, 65; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E;
A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42,
X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Ni
0,08 0,6 1,0 2,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -60°C: -80°C:
untreated 510 600 26 280 80
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (01081.), BV (SA 3 YM; UP), GL (6Y46), Statoil, SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: 2.5 Ni-IG SAW combination: Ni 2-UP/BB 24
SMAW electrode: FOX 2.5 Ni Ni 2-UP/BB 421 TT
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDWDUHKDUGWRZHOGDQG0QVWHHOV
:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJZHDUUHVLVWDQWDQGFRUURVLRQUHVLVWDQW
VXUIDFLQJV RQ UDLO DQG SRLQWV FRPSRQHQWV YDOYH VHDWV DQG FDYLWDWLRQ SURWHFWLRQ DUPRXU LQ K\GUR-
HOHFWULFPDFKLQHV3URSHUWLHVRIWKHZHOGPHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQ
UHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWRWKHUPDOVKRFNUHVLVWDQWWRVFDOLQJXSWR&OLWWOHRUQR
WHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH&FU\RJHQLFGRZQWR&+HDWWUHDWPHQW
LVSRVVLEOH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJWHPSHUDWXUHVDERYH
&9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
0DUNVURGVRQO\
TIG rod
IURQW W 18 8 Mn
EDFN
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOV
2 DPRQJWKHPVHOYHVRUDPRQJHDFKRWKHUXQDOOR\HGDQGDOOR\HGERLOHURUVWUXFWXUDOVWHHOVZLWK
KLJKDOOR\&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWR&DXVWHQLWLFPDQJDQHVHVWHHOV
WRJHWKHUDQGZLWKRWKHUVWHHOVFU\RJHQLFSODWHDQGSLSHVWHHOVWRJHWKHUZLWKFU\RJHQLFDXVWHQLWLF
materials.
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG
C Si Mn Cr Ni
19.2 8.8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -110°C:
untreated 460 650 38 120
Operating data
Polarity = -
shielding gases: Argon
Dimensions (mm)
1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
*Product Name in Germany
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWR&)1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr-steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGIRUIDEULFDWLQJDXVWHQLWLFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&))RU
MRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXWUHTXLUHG
LQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV
0DUNVURGVRQO\
IURQW W 18 8 Mn
TIG rod
EDFN
Base materials
7h9FHUWL¿HGSDUHQWPHWDO
±;&U1L0R1EDQGLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWKIHUULWLFVWHHOVXSWRERLOHU
SODWH3*++LJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXU
VWHHOVVDPHSDUHQWPHWDORULQFRPELQDWLRQXQDOOR\HGDQGDOOR\HGERLOHURUVWUXFWXUDOVWHHOVZLWK
KLJKDOOR\HG&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWR&)DXVWHQLWLFKLJKPDQ- 3
JDQHVHVWHHOZLWKPDWFKLQJDQGRWKHUVWHHOV&U\RJHQLFVKHHWPHWDOVDQGSLSHVWHHOVLQFRPELQDWL-
on with austenitic parent metals.
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 450 620 35 100
Operating data
Dimensions (mm)
1,0 1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVREH
XVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$670DQG
$670LQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUDWXUHVEHORZ&
)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHGFRQVXPDEOHVXFKDV$YHVWD6L091E6LLVUHTXL-
UHG$YHVWD/095LVDOVRDYDLODEOHZLWKKLJKVLOLFRQFRQWHQW/6L0956L7KHKLJKHUVLOLFRQ
FRQWHQWZLOOLPSURYHÀXLGLW\DQGPLQLPLVHWKHVSDWWHUJLYLQJDQLFHUZHOGEHDGDSSHDUDQFH
&RUURVLRQUHVLVWDQFH
9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
TIG rod
)RUZHOGLQJVWHHOVVXFKDV
2XWRNXPSX EN ASTM BS 1) SS
4301 1.4301 304 304S31 Z7 CN 18-09 2333
4307 1.4307 / 304S11 Z3 CN 18-10 2352
4
4311 1.4311 /1 304S61 =&1$] 2371
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
)HUULWH)1:5&)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 620 33 130 120 70
Operating data
$URU$UZLWKDQDGGLWLRQRI±KHOLXP+HRU±
K\GURJHQ+7KHDGGLWLRQRIKHOLXP+HDQGK\GURJHQ+ZLOOLQFUHDVH
WKHHQHUJ\RIWKHDUF*DVÀRZUDWH±OPLQ
Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6L0956LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVR
EHXVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
DQG $670 LQ FDVHV ZKHUH WKH FRQVWUXFWLRQ ZLOO EH RSHUDWLQJ DW WHPSHUDWXUHV EHORZ
&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOL]HGFRQVXPDEOHVXFKDV$YHVWD6L091E6L
LVUHTXLUHG
Base materials
)RUZHOGLQJVWHHOVVXFKDV
2XWRNXPSX EN ASTM BS 1) SS
TIG rod
4301 1.4301 304 304S31 Z7 CN 18-09 2333
4307 1.4307 / 304S11 Z3 CN 18-10 2352
4311 1.4311 /1 304S61 =&1$] 2371
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
5
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 470 640 34 140 80
Operating data
Shielding gas
$URU$UZLWKDQDGGLWLRQRIKHOLXP+HRUK\GURJHQ
+27KHDGGLWLRQRIKHOLXP+HDQGK\GURJHQ+2ZLOOLQFUHDVHWKHHQHUJ\RI
WKHDUF*DVÀRZUDWHOPLQ
Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHV+LJKWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±))RUMRLQLQJDQGVXUID-
FLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF
&U1L1 DQG &U1L0R1 VWHHOVFDVW VWHHO JUDGHV )RU MRLQLQJ DQG VXUIDFLQJ ZRUN RQ FU\RJHQLF
matching/similar austenitic CrNi(N) steels/cast steel grades.
0DUNVURGVRQO\
:/(5/
TIG rod
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L±;&U1L1±;&U-
1L1E$,6,//1$670$*U&$*U%*RU'
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
6 C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
at room
MPa MPa % -196°C:
temperature
untreated 400 570 35 100 35
Operating data
Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R&:%(5/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHV &ROG WRXJKQHVV DW VXE]HUR WHPSHUDWXUHV DV ORZ DV ± & ± ) )RU MRLQLQJ DQG
VXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L1
DQG&U1L0R1VWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLFPDWFKLQJVLPLODU
austenitic CrNi(N) steels/cast steel grades.
0DUNVURGVRQO\
IURQW :/6L
TIG rod
EDFN(5/6L
Base materials
7h9FHUWL¿HGSDUHQWPHWDO
±;&U1L±;&U1L1±;&U1L1E$,6,//1
$670$*U&$*U%&RU'
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W 7
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
at room
MPa MPa % –196 °C
temperature
untreated 350 570 35 75 35
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R&:%(5/6L'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGZLWKLQFUHDVHGIHUULWHFRQWHQW)1aLQWKHZHOGPHWDO+LJKFUDFNUHVLVWDQFH
ZLWKKDUGWRZHOGPDWHULDOVDXVWHQLWHIHUULWHMRLQWVDQGZHOGFODGGLQJV'LOXWLRQLVWREHNHSWDV
ORZDVSRVVLEOH8VDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQ&DQG&
0DUNVURGVRQO\
IURQW :/
EDFN(5/
Base materials
TIG rod
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
8 7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 440 580 34 150
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9'*/6(352='%&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX CN 23/12-A CN 23/12-MC
SMAW electrode:
FOX CN 23/12 Mo-A CN 23/12-FD
Flux cored wire: CN 23/12 PW-FD
GMAW solid wire: CN 23/12-IG CN 23/12 Mo-FD
CN 23/12 Mo PW-FD
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVZHWFRUURVLRQXSWR&):HOOVXLWHGIRUGHSRVLWLQJLQWHUPHGLDWHOD\HUVZKHQ
ZHOGLQJFODGGHGPDWHULDOV)DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW)RUMRLQLQJXQDOOR\HG
low-alloy steels/cast steel grades or stainless heat resistant Cr-steels/cast steel grades to austenitic
VWHHOVFDVWVWHHOJUDGHV)RUGHSRVLWLQJLQWHUPHGLDWHOD\HUVZKHQZHOGLQJWKHVLGHRISODWHVFODGZLWK
ORZFDUERQ±QRQVWDELOL]HGDQGVWDELOL]HG±DXVWHQLWLF&U1L0R1DXVWHQLWLFPHWDOV
0DUNVURGVRQO\
:/(5/
Base materials
TIG rod
7h9FHUWL¿HGSDUHQWPHWDO&RPELQDWLRQVEHWZHHQ±;&U1L0R1E
DQGIHUULWLFVWHHOVXSWR61-RLQWVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HG
TXHQFKHGDQGWHPSHUHGVWHHOVVWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVH
VWHHOVDVZHOODVFODGGLQJVIRUWKH¿UVWOD\HURIFKHPLFDOUHVLVWDQWZHOGFODGGLQJVRQIHUULWLFSHDUOLWLF
VWHHOVXSWR¿QHJUDLQHGVWUXFWXUDOVWHHOV61LQVWHDPERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQ
DVZHOODVFUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&UDFFWROHDÀHW³6(::HUNVWRII-
EODWW´1R0Q0R1LDQG*1L0R&U 9
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 430 580 30 80
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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7h9&HUWL¿FDWH1R&:%(5/6L*/
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OHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
TIG rod
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2XWRNXPSX EN ASTM BS 1) SS
$YHVWD/LVSULPDULO\XVHGZKHQVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 470 610 28 140
Operating data
Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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similar heat resistant steels/cast steel grades.
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Base materials
±;&U1L6L$,6,$670$+)
TIG rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
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0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values 11
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 420 600 30 85
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
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7,*ZHOGLQJURGIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVDVZHOODVIRUKHDW
UHVLVWDQWIHUULWLF&U6L$OVWHHOVVXFKDVLQDQQHDOLQJVKRSVKDUGHQLQJVKRSVVWHDPERLOHUFRQVW-
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TIG rod
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Base materials
austenitic
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12 ;&U$O6L;&U$O6L;&U$O6L*;&U6L
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0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 500 630 32 115
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4
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7h9$6(352=
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FOX FF
SMAW electrode: GMAW solid wire: FF-IG
FOX FF-A
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$YHVWD/6.5LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVRVXLWDEOH
IRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707LIRU
VHUYLFHWHPSHUDWXUHVQRWH[FHHGLQJ&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHGFRQVX-
PDEOHVXFKDV$YHVWD6L6.1E6LVKRXOGEHXVHG$YHVWD:HOGLQJDOVRVXSSOLHVD/W\SH
ZLUHZLWKKLJKVLOLFRQFRQWHQW/6L6.56L7KHKLJKHUVLOLFRQFRQWHQWLPSURYHVWKH
ÀXLGLW\RIWKHPHOWSRROZLWKDPLQLPXPRIVSDWWHUDQGLVWKHUHIRUHUHFRPPHQGHGLIWKHGHPDQGVRQ
VXUIDFHTXDOLW\DUHKLJK
0DUNVURGVRQO\
TIG rod
:/(/
Base materials
)RUZHOGLQJVWHHOVVXFKDV
2XWRNXPSX EN ASTM BS 1) SS
4436 1.4436 316 316S33 =&1' 2343 13
4432 1.4432 / 316S13 =&1' 2353
4429 1.4429 S31653 316S63 =&1'$] 2375
4571 1.4571 316Ti 320S31 =&1'7 2350
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Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 610 33 140 130 70
Operating data
$URU$UZLWKDQDGGLWLRQRI±KHOLXP+HRU±
K\GURJHQ+7KHDGGLWLRQRIKHOLXP+HDQGK\GURJHQ+ZLOOLQFUHDVH
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Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2
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$YHVWD/6L6.56LLVGHVLJQHGIRUZHOGLQJDXVWHQLWLFVWDLQOHVVVWHHOW\SH&U1L0R
RUVLPLODU7KH¿OOHUPHWDOLVDOVRVXLWDEOHIRUZHOGLQJWLWDQLXPDQGQLRELXPVWDELOLVHGVWHHOVVXFKDV
$6707LLQFDVHVZKHUHWKHFRQVWUXFWLRQLVXVHGDWWHPSHUDWXUHVQRWH[FHHGLQJ&)RU
KLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHGFRQVXPDEOHVXFKDV$YHVWD6L6.1E6LLVUHTXLUHG
&RUURVLRQUHVLVWDQFH
([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUJUDQXODUFRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQ-
PHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWHKRWDFLGV
Base materials
TIG rod
)RUZHOGLQJVWHHOVVXFKDV
2XWRNXPSX EN ASTM BS 1) SS
4436 1.4436 316 316S33 =&1' 2343
4432 1.4432 / 316S13 =&1' 2353
14 4429 1.4429 S31653 316S63 =&1'$] 2375
4571 1.4571 316Ti 320S31 =&1'7 2350
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 450 600 31 140
Operating data
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Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
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TIG rod
Base materials
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7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo
15
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 470 610 38 140
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%'19/*/6(352=1$.6&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX EAS 4 M EAS 4 M-MC
FOX EAS 4 M (LF) EAS 4 M-FD
SMAW electrode: Flux cored wire:
FOX EAS 4 M-A EAS 4 PW-FD
FOX EAS 4 M-VD EAS 4 PW-FD (LF)
GMAW solid wire: EAS 4 M-IG (Si) SAW combination: EAS 4 M-UP/BB 202
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0DUNVURGVRQO\
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Base materials
TIG rod
7h9FHUWL¿HGSDUHQWPHWDO
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7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo
16
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 450 580 35 100
Operating data
Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
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6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQFHVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L0RVWHHOVFDVWVWHHO
JUDGHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±QRQVWDELOL]HG±DXVWHQLWLF
CrNi(N) and CrNiMo(N) steels and cast steel grades.
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TIG rod
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1E8166$,6,&E/7L
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo
0.02
17
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 380 560 35 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
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7h9&HUWL¿FDWH1R'%5HJIRUP1R/5IW95&:%(5/6L
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7,*ZHOGLQJURG)RUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
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TIG rod
EDFN(5
Base materials
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*;&U1L0R1E*;&U1L0R;&U1L0R1E
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18
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C Si Mn Cr Ni Mo 1E
0.035 +
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: 120°C:
untreated 520 700 35 120
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
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7h9'.7$'%*/6(352=
1$.6&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX SAS 4
SMAW electrode: SAS 4-FD
FOX SAS 4-A Flux cored wire:
SAS 4 PW-FD
GMAW solid wire: SAS 4-IG (Si)
SAW combination: SAS 4-UP /BB 202
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6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
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and cast steel grades.
0DUNVURGVRQO\
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Base materials
TIG rod
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1E8166$,6,&E/7L
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 400 600 30 100
Operating data
Dimensions (mm)
1,0 1,6 2,0 2,4 3,2 4,0 5,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
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VXFKDV$6707LDQGVLPLODUSURYLGLQJLPSURYHGKLJKWHPSHUDWXUHSURSHUWLHVHJ
FUHHSUHVLVWDQFHFRPSDUHGWRORZFDUERQQRQVWDELOLVHGPDWHULDOV6L6.1E6LVKRZVEHWWHU
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corrosion.
TIG rod
Base materials
)RUZHOGLQJVWHHOVVXFKDV
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 520 690 31 110 60
Operating data
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Dimensions (mm)
1,6 2,0 2,4 3,2
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FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUV
WKHWH[WLOHDQGFHOOXORVHLQGXVWU\G\HZRUNVDQGPDQ\PRUH9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
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TIG rod
Base materials
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -120°C:
untreated 490 660 35 140
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9'*//7666(352=1$.6&(
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FOX SAS 2 SAS 2-FD
SMAW electrode: Flux cored wire:
FOX SAS 2-A SAS 2 PW-FD
GMAW solid wire: SAS 2-IG (Si) SAW combination: SAS 2-UP/BB 202
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VXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L1
steels and cast steel grades.
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:1E(5
Base materials
TIG rod
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 400 570 30 65
Operating data
Dimensions (mm)
1,0 1,6 2,0 2,4 3,2
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7h9&HUWL¿FDWH1R'%5HJIRUP1R
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TIG rod
Base materials
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7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 915 1000 15 85
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
2,0 2,4
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7h9'6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX CN 13/4 CN 13/4-MC
SMAW electrode: Flux cored wire:
FOX CN 13/4 SUPRA CN 13/4-MC (F)
GMAW solid wire: CN 13/4-IG SAW combination: CN 13/4-UP/BB 203
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35(1!0HHWVWKHFRUURVLRQWHVWUHTXLUHPHQWVSHU$670*0HWKRGV$%DQG(&
TIG rod
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24
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 560 720 26 200 170
Operating data
$U$QDGGLWLRQRIXSWRQLWURJHQ1DQG±KHOLXP+HLV
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Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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7,*ZHOGLQJURGLGHDOO\VXLWHGWRZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOV$VDUHVXOWRIWKHFDUHIXOO\
DGMXVWHGDOOR\WKHZHOGPHWDOQRWRQO\IHDWXUHVKLJKVWUHQJWKDQGWRXJKQHVVEXWLVDOVRH[FHSWLRQDOO\
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GHPDQGLQJFDVHVVPDOOSURSRUWLRQVRI1PD\EHDGGHGWRWKHVKLHOGLQJJDVDQGRUWKHSXUJLQJJDV
7KH7,*URGIHDWXUHVYHU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
0DUNVURGVRQO\
TIG rod
IURQW :1/
EDFN(5
Base materials
VDPHW\SHGXSOH[VWHHOVDVZHOODVVLPLODUDOOR\IHUULWLFDXVWHQLWLFPDWHULDOVRILQFUHDVHGVWUHQJWK
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -60°C:
untreated 600 800 33 150
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
7h9'$%6(5'19;,*//5;6WDWRLO&(
6LPLODUDOOR\¿OOHUPHWDOV
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SMAW electrode: Flux cored wire:
FOX CN 22/9 N CN 22/9 PW-FD
GMAW solid wire: CN 22/9 N-IG SAW combination: CN 22/9 N-UP/BB202
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0DUNVURGVRQO\
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TIG rod
Base materials
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26
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 600 720 25 100
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R*/$%6'19/5
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TIG rod
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Base materials
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2XWRNXPSX EN ASTM BS 1) SS
27
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7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 600 750 34 180 180
Operating data
$U$QDGGLWLRQRIXSWRQLWURJHQ1DQG±KHOLXP+HLV
DGYDQWDJHRXVDQGZLOOKDYHDSRVLWLYHHIIHFWRQERWKPHFKDQLFDODQGFRUURVLRQ
SURSHUWLHV7KHDGGLWLRQRIKHOLXP+HZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
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Dimensions (mm)
1,2 1,6 2,4 3,2
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$YHVWD3LVDKLJKDOOR\ORZFDUERQZLUHRIWKH/0RW\SHSULPDULO\GHVLJQHGIRU
VXUIDFLQJORZDOOR\VWHHOVDQGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVDQGPLOGRU
ORZDOOR\VWHHOV,WLVDOVRVXLWDEOHIRUZHOGLQJVWHHOVOLNHGXURVWDWDQGDOIRUP:KHQXVHGIRU
VXUIDFLQJDFRPSRVLWLRQHTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
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OHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
TIG rod
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2XWRNXPSX EN ASTM BS 1) SS
$YHVWD3LVSULPDULO\XVHGZKHQVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 470 640 30 110 90
Operating data
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Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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$YHVWD3LVLQWHQGHGIRUZHOGLQJVXSHUGXSOH[DOOR\VVXFKDV$6706
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DOORZHGVLQFHWKHIHUULWHFRQWHQWZLOOLQFUHDVHGUDVWLFDOO\ZKLFKZLOOKDYHDQHJDWLYHHIIHFWRQERWK
PHFKDQLFDODQGFRUURVLRQSURSHUWLHV7KHZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLVH[FHOOHQW
EXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXW
etc.
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35(1!0HHWVWKHFRUURVLRQWHVWUHTXLUHPHQWVSHU$670*0HWKRGV$%DQG(&
TIG rod
Base materials
)RUZHOGLQJVWHHOVVXFKDV
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2507 1.4410 S32750 - =&1'$] 2328 29
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -50°C:
untreated 680 860 28 170 160
Operating data
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Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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0DUNVURGVRQO\
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TIG rod
Base materials
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81666=(5216$))$/&
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
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30 0.02
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -50°C: -60°C:
untreated 620 760 27 200 160 150
Operating data
VKLHOGLQJJDVHV$UJRQ1
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$UJRQ
Dimensions (mm)
2,0 2,4
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Flux cored wire: CN 25/9 PW-FD SMAW electrode: FOX CN 25/9 CuT
GMAW solid wire: CN 25/9 CuT-IG
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TIG rod
Base materials
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0.6 0.6
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
at room
MPa MPa % –40 °C
temperature
untreated 600 750 25 80 50
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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TIG rod
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa %
untreated 500 650 20
32
Operating data
Dimensions (mm)
2,4
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TIG rod
Base materials
IHUULWLFDXVWHQLWLF
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 540 710 22 70
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,4
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6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX FA GMAW solid wire: FA-IG
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TIG rod
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Base materials
austenitic
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34 IHUULWLFSHDUOLWLF
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 420 630 33 85
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4
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SEPROZ
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TIG rod
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0.12 EDODQFH
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 400 600 20 70
Operating data
Dimensions (mm)
2,0 2,4 3,2
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7h91R
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1.4852 *±;1L&U6L1E
1.4857 *±;1L&U6L
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa %
untreated > 480 > 600 >8
Operating data
Dimensions (mm)
2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values 37
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa %
untreated 450 650 8
Operating data
Dimensions (mm)
2,0 2,4 3,2
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heat resistant cast steel grades
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Base materials
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TIG rod
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38
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 450 450
Operating data
Dimensions (mm)
2,0 2,4 3,2
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EHWZHHQVWDLQOHVVRUQLFNHOEDVHDOOR\VDQGPLOGVWHHO7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQ
ZHOGLQJIXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEH
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TIG rod
Base materials
)RUZHOGLQJVWHHOVVXFKDV
2XWRNXPSX EN ASTM BS 1) SS
602 1.4547 S31254 2378
20-25-6 1.4529 N08926 39
$OVRIRUZHOGLQJVWDLQOHVVVWHHOVDQGQLFNHOEDVHDOOR\VWRORZDOOR\DQGPLOGVWHHO
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C Si Mn Cr Ni Mo 1E )H
Bal.
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C: -196°C
ZLWK)OX[ 490 740 35 130 120 110
Operating data
6KLHOGLQJJDV$U
*DVÀRZUDWHOPLQ
Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDOOR\VZLWKDKLJK0RFRQWHQWHJ$OOR\
DQG$OOR\DQGDOVRWR&U1L0RVWHHOVZLWKDKLJK0RFRQWHQWHJÄ0R³VWHHOV7KLVW\SH
LVDOVRVXLWDEOHIRUFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKHDWUHVLVWDQWDQGFU\RJHQLFPD-
WHULDOVGLVVLPLODUMRLQWVDQGORZDOOR\KDUGWRZHOGVWHHOV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQ
IRU&WR&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWR&VXOSKXUIUHHDWPRVSKHUH
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IXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF&U1L0RVWHHO7KHZLUH
TIG rod
DQGWKHZHOGPHWDOPHHWWKHKLJKHVWTXDOLW\UHTXLUHPHQWV
0DUNVURGVRQO\
IURQW 2.4831
EDFN(51L&U0R
40 Base materials
1L&U0R1E1L&U0R1L&U)H;&U1L0R1E
;1L&U$O7L;1L&U0R&X1;&U1L0R&X1
1L&U0R&X-RLQWVRIWKHDERYHPHQWLRQHGPDWHULDOVZLWKXQDOOR\HGDQGORZDOOR\VWHHOV
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7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo 1E )H Ti
22 EDO +
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 540 800 38 160 130
Operating data
VKLHOGLQJJDVHV$UJRQ
3RODULW\ ±
$U+HPL[HGJDV
Dimensions (mm)
1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6WDWRLO6(352=&(1L&U,*$7h9''%&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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5HVLVWDQWWRVFDOLQJXSWR&)7HPSHUDWXUHOLPLW&)PD[LQVXOSKXUHRXV
DWPRVSKHUHV+LJKWHPSHUDWXUHUHVLVWDQWXSWR&)&ROGWRXJKQHVVDWVXE]HURWHP-
SHUDWXUHVDVORZDV±&±))RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJVLPLODUFRUURV-
LRQUHVLVWDQWPDWHULDOVDVZHOODVRQPDWFKLQJDQGVLPLODUKHDWUHVLVWDQWKLJKWHPSHUDWXUHUHVLVWDQW
VWHHOVDQGDOOR\V)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLFDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHVDQGRQFU\RJHQLF1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
0DUNVURGVRQO\
TIG rod
2.4831 / ERNiCrMo-3
Base materials
7h9FHUWL¿HGSDUHQWPHWDO
±$OOR\602±8166±;&U1L0R&X1
±$OOR\±8161±;1L&U$,7L
±$OOR\+±8161±;1L&U$,7L 41
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C Si Mn Cr Mo Ni 1E )H
Bal. <1.0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
at room
MPa MPa % –196°C
temperature
AW 460 740 35 120 100
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R'19:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$0RKDVDKLJKQLFNHOFRQWHQWDQGLVVXLWDEOHIRUZHOGLQJKLJKVWUHQJWKDQGKLJKFRUURVL-
RQUHVLVWDQWQLFNHOEDVHDOOR\VHJ
;1L&U0R&X18161
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1L&U0R8161
1L&U0R1E8161
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SRVVLEOHWRZHOGQLFNHOVWHHOVXVLQJWKLVZLUHGXHWRLWVKLJK\LHOGVWUHQJWK,WVZLGHUDQJH
RIXVHVLVRISDUWLFXODUVLJQL¿DQFHLQDYLDWLRQLQFKHPLFDOLQGXVWU\DQGLQDSSOLFDWLRQVLQYROYLQJ
TIG rod
seawater.
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FRUURVLRQUHVLVWDQFHUHVLVWDQFHWRVWUHVVDQGKRWFUDFNLQJ,WLVKLJKO\UHVLVWDQWDQGWRXJKHYHQ
DWZRUNLQJWHPSHUDWXUHVXSWR&,WKDVDQH[WUHPHO\JRRGIDWLJXHUHVLVWDQFHGXHWRWKH
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42 heat-treated.
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Cr Mo Ni 1E )H
EDO
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20 °C –196 °C
untreated > 460 > 740 > 30 > 100 > 85
Operating data
Shielding gas: (EN ISO 14175)
Polarity = ± R1
=$U+H+&
Dimensions (mm)
1,0 1,2 1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
7h91R*/'19$%6/5PP0,*
TIG rod
IURQW 2.4806
EDFN(51L&U
Base materials
1L&U)H/&1L&U)H$OOR\$OOR\/
1LFNHODQGQLFNHODOOR\VORZWHPSHUDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOV 43
SDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLUMRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\
FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRUWKH$OOR\PDWHULDO
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Ti 1E )H
0.02 EDO +
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 440 680 42 190 100
Operating data
$UJRQ
3RODULW\ ±
$U+HPL[HGJDV
Dimensions (mm)
1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6WDWRLO1$.66(352=&(1L&U1E,*$7h9'&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX NIBAS 70/20 SAW combination: NIBAS 70/20-UP/BB 444
NIBAS 70/20-FD NIBAS 70/20-IG
Flux cored wire: GMAW solid wire:
NIBAS 70/20 Mn-FD NiCr 70 Nb-IG A*
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VWHHOJUDGHVDQG1LEDVHDOOR\V7HPSHUDWXUHOLPLWV&)LQVXOSKXUHRXVDWPRVSKHUHV
&PD[)IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWR&)
0DUNVURGVRQO\
2.4806 / ERNiCr-3
TIG rod
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV
±$OOR\±8161±;1L&U$O7L
±;1L&U&H1E
±$OOR\+±8161±;1L&U$O7L
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 400 620 35 150
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKLJKKHDWUHVLVWDQW1LEDVH
DOOR\VKHDWUHVLVWDQWDXVWHQLWHVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOVVXFK
as
2.4816 1L&U)H 8161
2.4817 /&1L&U)H 8161
1.4876 ;1L&U$O7L 8161
1.6907 ;&U1L1
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TIG rod
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:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
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C Si Mn Cr Ni 1E )H
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20 °C –196 °C
untreated > 380 > 640 > 35 160 80
Operating data
Shielding gas: I1 R1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R.7$$%6*/'19
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applications with matching and similar heat resistant steels and alloys.
0DUNVURGVRQO\
2.4627 / ERNiCrCoMo-1
Base materials
7h9FHUWL¿HGSDUHQWPHWDO
TIG rod
±8161±*;1L&U6L1E
±$OOR\±8161±;1L&U$O7L
±$OOR\+±8161±;1L&U$O7L
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 450 700 30 60
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
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1.4958 ;1L&U$O7L 8161
1.4959 ;1L&U$O7L 8161
2.4663 NiCr23Co12Mo 8161
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TIG rod
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C Si Co Cr Mo Ni Ti AI )H
0.06 < 0.3 EDO
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated > 450 > 750 > 30 > 120
Operating data
Shielding gas: (EN ISO 14175)
I1
R1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
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873$LVVXLWDEOHIRUMRLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV
2.4819 NiMo16Cr15W 8161
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TIG rod
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input and interpass temperature.
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48 C Si Cr Mo Ni 9 W )H
< 0.01 0.07 16.0 16.0 EDODQFH
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated > 450 > 750 > 30 > 90
Operating data
Shielding gas: (EN ISO 14175)
R1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
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VLGHRISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
0DUNVURGVRQO\
2.4607 / ERNiCrMo-13
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV
TIG rod
±$OOR\±8166±;&U1L0Q0R1E1
±$OOR\&±8161±1L&U0R:
±$OOR\±8161±1L&U0R$O
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 450 700 35 120
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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2.4602 NiCr21Mo14W 8161
2.4605 NiCr23Mo16Al 8161
2.4610 NiMo16Cr16Ti 8161
2.4819 NiMo16Cr15W 8161
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TIG rod
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated > 450 > 720 > 35 > 100
Operating data
Shielding gas: (EN ISO 14175)
R1
Dimensions (mm)
0,8 1,0 1,2 1,6
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< 0.02 EDODQFH 51
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated > 300 > 450 30 > 80
Operating data
Shielding gas: (EN ISO 14175)
I1
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R$%6*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLYHUVDOO\DSSOLFDEOHFRSSHUFRDWHGZLUHHOHFWURGHZLWKDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHU
ZKHWKHUXVLQJPL[HGJDVHVRUXQGHU&27KHZLUHHOHFWURGHLVVXLWDEOHIRUMRLQWZHOGLQJLQWKHFRQ-
(GMAW) Solid Wire
VWUXFWLRQRIERLOHUVFRQWDLQHUVDQGEXLOGLQJVWUXFWXUHV7KURXJKLWVDELOLW\WRZLWKVWDQGKLJKFXUUHQWV
LWDOVRRIIHUVWKHLGHDOSURSHUWLHVIRUWKLFNVKHHWZHOGLQJ7KHYHUVLRQRIWKHVROLGZLUHHOHFWURGH
ZLWKRXWFRSSHUFRDWLQJLVDOVRDYDLODEOHDVD723YHUVLRQDQGLVGHVLJQHGIRUPLQLPXPWHQGHQF\
WRVSODWWHUDQGWKHLGHDOIHHGLQJFKDUDFWHULVWLFVHYHQDWKLJKZLUHIHHGUDWHV7KHVHYHUVLRQVDUH
SDUWLFXODUO\XVHGIRUDXWRPDWHGZHOGLQJ
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S420N, S275M-S420M,
P235GH-P355GH, P275NL1-P355NL1, P215NL, P265NL, P355N, P285NH-P420NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB,
L245MB-L415MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1;
A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C; A 662 Gr. B; A 711 Gr. 1013; A 841 Gr. A;
2 API 5 L Gr. B, X42, X52, X56, X60
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn
0,08 0,9 1,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated 440 560 30 160 80
stress relieved* 380 490 30 160
&K±VKLHOGLQJJDV$UJRQ&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (3036.), DB (42.014.11), ABS (3SA, 3YSA), CWB (X), DNV (III YMS), GL (3YS),
LR (3S, 3YS H15), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOVZLWKVKLHOGLQJJDV$OOSXUSR-
VHXVHDEOHZLWKJDVPL[WXUHRU&2ORZVSDWWHUWUDQVIHULQWKHVKRUWDQGVSUD\DUFUDQJH8VHGLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6*/<+6/5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHDSSOLFDEOHXQLYHUVDOO\LQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUV
DQGEXLOGLQJVWUXFWXUHV,WH[KLELWVDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHUERWKXQGHUPL[HG
(GMAW) Solid Wire
JDVHVDQGXQGHU&27KURXJKLWVDELOLW\WRZLWKVWDQGKLJKFXUUHQWVLWKDVLGHDOSURSHUWLHVIRU
WKLFNVKHHWZHOGLQJ8VHORZGLDPHWHUZLUHIRUYHUWLFDOGRZQZHOGV
7KHYHUVLRQRIWKHVROLGZLUHHOHFWURGHZLWKRXWFRSSHUFRDWLQJLVDOVRDYDLODEOHDVD723YHUVLRQ
DQGLWKDVEHHQGHVLJQHGIRUPLQLPXPWHQGHQF\WRVSODWWHUDQGWKHLGHDOIHHGLQJFKDUDFWHULVWLFV
HYHQDWKLJKZLUHIHHGUDWHV7KHVHYHUVLRQVDUHSDUWLFXODUO\XVHGIRUDXWRPDWHGZHOGLQJ
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL6-56-56-26-26-2
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P275NL1-P460NL1, P215NL,
P265NL, P355N, P285NH-P460NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH,
L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE240, shipbuilding steels: A, B, D, E, A
32-E 36 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1;
A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C, E; A 662 Gr. B; A 711 Gr. 1013; A 841 Gr. A;
API 5 L Gr. B, X42, X52, X56, X60, X65
4
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn
0,1 1,0 1,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated * 480 620 26 150 80
untreated 1** 470 580 28 110 50
stress relieved*** 410 540 28 130 70
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
VWUHVVUHOLHYHG&K±VKLHOGLQJJDV$U&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (3038.), DB (42.014.05), ABS (3SA, 3YSA), DNV (III YMS), GL (3YS),
LR (3S, 3YS H15), SEPROZ, CE, NAKS
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOVZLWK&2RUJDVPL[WXUH/RZ
VSDWWHUWUDQVIHULQVKRUWDQGVSUD\DUFUDQJH+LJKDUFVWDELOLW\DOVRDWKLJKZHOGLQJFXUUHQWDPSHUD-
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9*/<+6/5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1L&XDOOR\HGZLUHHOHFWURGHFRSSHUFRDWHGIRUJDVVKLHOGHGPHWDODUFZHOGLQJRQZHDWKHUSURRI
structural steels and special structural steels. BÖHLER NiCu 1 IG achieves good welding both with
(GMAW) Solid Wire
VKRUWDUFVDWORZYROWDJHDVZHOODVZLWKVSUD\DUFVDWKLJKHUYROWDJH7KHPHFKDQLFDOSURSHUWLHVRI
WKHZHOGPHWDOWKHUHVLVWDQFHWRSRURVLW\DQGWKHEHDGIRUPDWLRQGHSHQGRQWKHNLQGRIVKLHOGLQJ
JDVXVHGDQGRQWKHRWKHUZHOGLQJSDUDPHWHUV'XHWRWKHDOOR\HGFRSSHUWKHZHOGPHWDOIHDWXUHV
increased resistance to atmospheric corrosion.
Base materials
ZHDWKHUSURRIVWUXFWXUDOVWHHOV
S235JRG2Cu, S235J2G4Cu, S235J0Cu, S235JRW, S355J0Cu, S355J2G3Cu, S355J0W,
235J2W-S355J2W, S355K2W ASTM A 588 Gr. A, B, C, K; A 618 Gr. II; 709 Gr. C
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cu Ni
0,1 0,5 1,1 0,4 0,9
6 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated * 500 580 26 130
stressed relieved** 460 540 27 130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2RU&2
VWUHVVUHOLHYHG&K±VKLHOGLQJJDV$U&2RU&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
DB (42.014.08), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIKLJKVWUHQJWKTXHQFKHGDQG
WHPSHUHG¿QHJUDLQHGVWHHOV7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11763.), DB (42.014.06), GL (4Y55S), SEPROZ, NAKS (1.2 mm), Gazprom (1.2 mm), CE,
VG 95132
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHGDQGWKHUPR-
PHFKDQLFDOO\WUHDWHG¿QHJUDLQHGVWUXFWXUDOVWHHOVFUHHSUHVLVWDQWVWUXFWXUDOVWHHOVZLWKKLJKHU\LHOG
(GMAW) Solid Wire
VWUHQJWK2XWVWDQGLQJWRXJKQHVVYDOXHVRIWKHZHOGPHWDODWORZWHPSHUDWXUHVZKHQGHSRVLWHGZLWK
CO2 and gas mixture.
Base materials
S550QL - S620QL, S550MC, P550M, 15 NiCuMoNb 5, 20 MnMoNi 55 etc; API Spec. 5L: X70, X80;
ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C; A633 Gr. E; A572 Gr. 65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Mo Ni
0,1 0,65 1,55 0,40 1,10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
8 Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
MPa MPa % +20°C: -40°C: -60°C:
CO2 550 640 20 80 47 -
M21 620 700 18 100 47
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/'19:,:(%
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHGDQGWKHUPR-
PHFKDQLFDOO\WUHDWHG¿QHJUDLQHGVWUXFWXUDOVWHHOVIRUMRLQWZHOGLQJRIZHDUUHVLVWDQW
VWHHOV)RUXVHZLWK&2DQGJDVPL[WXUH2XWVWDQGLQJWRXJKQHVVVRIWKHZHOGPHWDODWORZWHPSH-
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,08 0,6 1,70 0,2 0,5 1,50
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN 9
0,2%
MPa MPa % +20°C: -40°C: -60°C:
CO2 680 740 18 80 47
M21 720 780 16 100 47
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6'19
BV, GL (6Y69S), LR
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUMRLQWZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDO
VWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUHWRXJKQHVVGRZQWR&GHSHQGLQJRQ
(GMAW) Solid Wire
Operating data
shielding gases:
3RODULW\ $UJRQ&2
&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
DB (42.014.07), ABS (XYQ690X-5), BV (UP), DNV (5 Y69), GL (4Y69S), LR (X), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX EV 85 GTAW rod: NiCrMo 2.5-IG
SAW combination: 3 NiCrMo 2.5-UP/BB 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVZLWKDPLQLPXP\LHOGVWUHQJWKRI03D
shielding gas:
3RODULW\
$UJRQ&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5547.), DB (42.014.19), ABS (X), BV (UP), DNV (IV Y69), GL (5Y69S), LR (X),
RMR (4Y69), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX EV 85 GTAW rod: NiCrMo 2.5-IG
SAW combination: 3 NiCrMo 2.5-UP/BB 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
structural steels. Outstandingly tough weld metal at low temperatures when
(GMAW) Solid Wire
GHSRVLWHGZLWKJDVPL[WXUH*RRGGHIRUPDELOLW\RXWVWDQGLQJPHFKDQLFDOSURSHUWLHVHYHQ
DWKLJKHUHOHFWULFKHDWLQSXWSHUXQLWOHQJWKRIZHOG*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJK
SXULW\RIWKHZLUHVXUIDFH)RUXVHLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ
Base materials
64/DOGXU4/DOIRUP0
60&DOIRUP0DQGKLJKHUVWUHQJWKSLSHJUDGHV64/
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,09 0,7 1,7 0,3 0,6 1,85
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12 Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
at room
MPa MPa % -50°C:
temperature
CO2 720 770 17 80
M21 790 880 16 90 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVZLWKDPLQLPXPRIIVHW\LHOGVWUHQJWKRI03D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,1 0,8 1,8 0,35 2,25 0,60
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 13
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C
untreated 915 960 20 130
Operating data
shielding gas:
3RODULW\
$UJRQ&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5611.), DB (42.014.23), GL (6Y89S), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
structural steels. Outstandingly tough weld metal at low temperatures when deposited
(GMAW) Solid Wire
ZLWKJDVPL[WXUH*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJKSXULW\RIWKHZLUHVXUIDFH8VHGLQ
FUDQHDQGYHKLFOHPDQXIDFWXUH
Base materials
64/64/DOIRUP060&DOIRUP060&DOIRUP0
USS-T1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,1 0,8 1,8 0,35 0,6 2,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
14 Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
at room
MPa MPa % -60°C:
temperature
M21 890 950 15 90 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ*RRGGHIRUPDELOLW\LQVSLWHRIYHU\
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,12 0,8 1,9 0,45 0,55 2,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0) 15
Gas strength in J CVN
0,2%
at room
MPa MPa % -50°C:
temperature
M21 930 980 14 80 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUPDNLQJSUHVVXUHYHVVHODQGSLSHOLQHFRQV-
WUXFWLRQFUDQHEXLOGLQJDQGVWHHOFRQVWUXFWLRQ+LJKTXDOLW\YHU\WRXJKDQGFUDFNUHVLVWDQWZHOG
(GMAW) Solid Wire
PHWDOUHVLVWDQWWRDJHLQJ&U\RJHQLFGRZQWR&$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHP-
SHUDWXUHVRIXSWR&7KHZLUHHOHFWURGHKDVRXWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV
*RRGFRSSHUDGKHVLRQZLWKDORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVUHVLVWDQWWRDJHLQJDQGWRFDXVWLF
FUDFNLQJ0R0Q0R1L1L&X0R1E6-56-56-26-26-2
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NHP460NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-
L450MB, GE200-GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr.
WP1; A 283 Gr. B, C, D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021,
1026; A 513 Gr. 1021, 1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr.
1013; API 5 L B, X42, X52, X60, X65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
16 C Si Mn Mo
0,1 0,6 1,1 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Tensile Elongation Impact values
Heat Treatment strength
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C
untreated * 500 600 25 150
untreated 1** 470 590 23 150
annealed *** 450 570 25 150
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
*** DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$U&2
Operating data
$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0021.), DB (42.014.09), CL (0216), SEPROZ, CE, NAKS
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: GTAW rod: Flux cored wire: SAW wire:
FOX DMO Kb, FOX DMO Ti DMO-IG DMO Ti-FD EMS 2 Mo
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUWKHZHOGLQJRIORZDOOR\DQGFUHHSUHVLVWDQWVWHHOV$OOSXUSRVH
medium-alloyed solid wire electrode, useable both with CO2 and with gas mixture. Applications
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
H[KLELWVKLJKTXDOLW\JRRGWRXJKQHVVDQGFUDFNUHVLVWDQFHLWLVUHVLVWDQWWRFDXVWLFFUDFNLQJFDQEH
QLWULGHGDQGLVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ7KHFUHHSVWUHQJWKLVLQWKHVDPHUDQJHDVWKH
&U0R PDWHULDO 7KH ZLUH HOHFWURGH KDV YHU\ JRRG VOLGLQJ DQG IHHGLQJ FKDUDFWHULVWLFV *RRG
FRSSHUDGKHVLRQORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparab-
le composition, heat treatable steels with comparable composition, steels resistant to caustic
FUDFNLQJ&U0R&U0R&U0R9&U0R
42CrMo4, 1.7258 24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193
Gr. B7; A 213 Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A
426 Gr. CP12
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
18 C Si Mn Cr Mo
0,11 0,6 1,0 1,2 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
annealed* 440 570 23 140
&K2IHQELV&/XIW±6FKXW]JDV$U&2
Operating data
$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1091.), DB (42.014.15), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX DCMS Kb SAW EMS 2 CrMo/BB 24
SMAW electrode:
FOX DCMS Ti combination: EMS 2 CrMo/BB 418 TT
GTAW rod: DCMS-IG
Flux cored wire: DCMS Ti-FD Gas welding rod: DCMS
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHXVHDEOHERWKZLWK&2DQGPL[HGJDV$SSOLFDWLRQVLQFOXGHWKHZHOGLQJRI
FUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRUFRQVWUXFWLRQ
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo
0,09 0,6 1,05 1,1 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
MPa MPa % impact RT 19
M21 450 560 22 80
Operating data
3RODULW\
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1U'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQ
DQGIRUWKHSHWURFKHPLFDOLQGXVWU\HJFUDFNLQJSODQWV3UHIHUUHGIRU&U0RDQGDOVRVXLWDE-
(GMAW) Solid Wire
OHIRUVLPLODUDOOR\TXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV$SSURYHGIRUORQJWHUPXVH
DWRSHUDWLQJWHPSHUDWXUHVRIXSWR&7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVV
DQGFUDFNUHVLVWDQFHDVZHOODVDFUHHSVWUHQJWKYHU\PXFKLQWKHVDPHUDQJHDV&U0R
7KHZLUHHOHFWURGHKDVYHU\JRRGVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV*RRGFRSSHUDGKHVLRQ
ORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
VDPHW\SHDVFUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVVLPLODUDOOR\TXHQFKHGDQGWHPSHUHG
steels up to 980 MPa strength, similar alloy case-hardening and nitriding steels
1.7380 10CrMo9-10, 1.7276 10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10,
1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10 ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22;
335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
20 C Si Mn Cr Mo
0,08 0,6 0,95 2,6 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
annealed* 440 580 23 170
&K2IHQELV&/XIW±6FKXW]JDV$U&2
Operating data
$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1085.), DB (42.014.39), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX CM 2 Kb
SMAW electrode: CM 2-UP/BB 24
FOX CM 2 Kb SC SAW
GTAW rod: CM 2-IG CM 2 SC-UP/BB 24 SC
combination:
CM 2-UP/BB 418 TT
Flux cored wire: CM 2 Ti-FD
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOV
SDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo V Nb
0,12 0,3 0,5 9,0 0,5 0,9 0,2 0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN 21
0,2%
MPa MPa % +20°C:
annealed* 620 760 18 80
&K2IHQELV&/XIW±6FKXW]JDV$UJRQ&2
Operating data
shielding gas :
3RODULW\
$UJRQ&2
Dimensions (mm)
0,8 1,0 1,2 1,6
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX C 9 MV
SAW
GTAW rod: C 9 MV-IG C 9 MV-UP/BB 910
combination:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWR&)6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKTXHQFKHGDQGWHPSHUHG&UVWHHOVSDUWLFXODUO\IRUPDWFKLQJKLJK
(GMAW) Solid Wire
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Nb others
0,1 0,3 0,5 9,0 1,0 0,7 0,06 0,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
22 strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
760 °C / 2 h 520 620 16 50
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJERWKZLWKJDVPL[WXUHDQG&2
$SSOLFDWLRQVLQFOXGHWKHZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRU
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo
0,09 0,55 0,9 2,55 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
strength
strength (L0=5d0) in J CVN 23
0,2%
Shielding Gas MPa MPa % at room temperature
M21 640 570 20 65
*) Also weldable with CO2. in this case the mechanical properties will change.
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with matching high temperature resistant parent metal P92 according to ASTM A 335.
(GMAW) Solid Wire
Base materials
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92); A213 Gr. 92, 1.4901
– X10CrWMoVNb9-2
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni W V Nb N
0,1 0,25 0,5 8,5 0,4 0,5 1,6 0,2 0,06 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
24 0,2%
MPa MPa % +20°C:
&K 560 720 15 41
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
High temperature resistant up to 700 °C (1292 °F); resistant to scaling up to 800 °C (1472 °F). For
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,05 0,3 1,8 18,8 9,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN 25
0,2%
MPa MPa % at room temperature
AW 350 550 35 70
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\HGVROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWUXFWXUDO
steels. Shielding gases: Gas mixture and CO2 .Extremely metallurgically pure weld metal with good
(GMAW) Solid Wire
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni
0,1 0,7 1,4 1,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
0,2% strength (L0=5d0) in J CVN
26
Shielding Gas MPa MPa % +20°C: –30°C –50°C
M21 500 590 24 130 47
CO2 460 560 24 110 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(56*3LVDPLFURDOOR\HGZLUHIRUDXWRPDWHGJDVVKLHOGHGDUFZHOGLQJRISLSHOLQHV
7KHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHOOHQWORZWHP-
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni Ti
0,06 0,7 1,5 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 27
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated * 500 590 24 150 80
untreated 1 ** 470 560 25 110 45
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV&2
Operating data
6KLHOGLQJJDV$UJRQ&2
3RODULW\ $UJRQ&22
&2
Dimensions (mm)
0,9 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
DNV (IV Y46 MS)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\ZLUHHOHFWURGHFRSSHUFRDWHGIRUJDVVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHG
FRQVWUXFWLRQVWHHOVDQGQLFNHODOOR\VWHHOV)RUKLJKTXDOLW\ZHOGLQJRQVWRUDJHWDQNVDQG
(GMAW) Solid Wire
SLSHV\VWHPVIRUORZWHPSHUDWXUHDSSOLFDWLRQV$SSOLFDEOHGHSHQGLQJRQWKHVKLHOGLQJJDV
used, down to -80°C.
Base materials
cryogenic structural and Ni-alloy steels, special cryogenic shipbuilding steels.
10Ni14, 12Ni14, 13MnNi6-3, 15NiMn6, S275N-S460N, S275NL-S460NL, S275M-S460M,
S275ML-S460ML, P275NL1-P460NL1, P275NL2-P460NL2 ASTM A 203 Gr. D, E; A 333 Gr. 3;
A334 Gr. 3; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A
572 Gr. 42, 65; A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni
0,08 0,6 1,0 2,4
28 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C: -80°C:
untreated * 510 600 22 170
untreated 1 ** 500 590 22 120
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV&2
Operating data
6KLHOGLQJJDV$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (01080.), DB (42.014.16), ABS (XYQ460X-5), BV (SA 3 YM; UP), DNV (5 YMS),
GL (6Y38S), LR (5Y40S H15), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX 2.5 Ni SAW
Ni 2-UP/BB 24, Ni 2-UP/BB 421 TT
GTAW rod: 2.5 Ni-IG combination:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\HGVROLGZLUHIRU*0$:ZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWHHOVGRZQWR&IRU¿QH
grained steels up to S500.
3RODULW\
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
ABS, DNV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
PLFURDOOR\HGZLUHIRUDXWRPDWHGJDVVKLHOGHGDUFZHOGLQJ7KHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJ
HOHPHQWV\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHOOHQWORZWHPSHUDWXUHLPSDFWHQHUJ\GRZQWR&
(GMAW) Solid Wire
DORQJZLWKH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJ)XUWKHUTXDOLW\IHDWXUHVRIWKLVZLUH
LQFOXGHH[FHSWLRQDOZHOGLQJDQGÀRZSURSHUWLHVDORQJZLWKLGHDOIHHGLQJFKDUDFWHULVWLFV$SSOLFD-
WLRQVDUHIRXQGLQVWHHOFRQWDLQHUDQGDSSDUDWXVFRQVWUXFWLRQ
Base materials
API5L: X42 – X60 EN 10208-2: L290MB-L415MB
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni Ti
0,06 0,7 1,5 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
30 Yield strength Tensile Elongation Impact values
0,2% strength (L0=5d0) in J CVN
Shielding Gas MPa MPa % +20°C: –50°C
M21 500 590 24 150 80
CO2 470 560 25 110 45
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWUXFWXUDO
steels. Outstanding toughness values at low temperatures when deposited in combination with gas
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R$%6*/<6/5%9'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD6LLVDKLJKDOOR\IXOO\DXVWHQLWLFZLUHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOVDVZHOODV0QVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVWHHOV
(GMAW) Solid Wire
OLNH$UPR[+DUGR[GXURVWDW:HOGR[DQGDOIRUP$YHVWD6LRIIHUVDFUDFNUHVLVWDQW
weld with good mechanical properties.
Corrosion resistance:
3ULPDULO\LQWHQGHGIRUVWDLQOHVVWRPLOGVWHHOFRQQHFWLRQVEXWZLWKWKHVDPHFRUURVLRQUHVLVWDQFHDV
1.4301/ASTM 304.
Base materials
2 7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,08 0,8 6,8 19,0 8,0 0,1
Ferrite 0 FN
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 410 630 38 120 110
Operating data
Shielding gas
Polarity = +
$U2RU±&22.
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDWDUHKDUGWRZHOGDQG
0QVWHHOV:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJ:HDUUHVLVWDQWDQG
shielding gas:
Polarity = +
$UJRQPD[&22
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (06632.), DB (43.014.13), DB (43.014.07), SEPROZ, VG 95132, CE, NAKS (Ø 0.8; 1.0
mm), DNV (X), GL (4370S), (A 7 CN-IG: TÜV-D (00024.))
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless. Resistant to scaling up to 850 °C (1562 °F). No adequate resistance against sulphureous
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
(GMAW) Solid Wire
with heat resistant Cr-steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGIRUIDEULFDWLQJDXVWHQLWLFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&)
)RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
required in order to avoid brittle martensitic transition zones.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1EDQGLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWK
IHUULWLFVWHHOVXSWRERLOHUSODWH3*++LJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHG
and tempered, and armour steels, same parent metal or in combination; unalloyed and alloyed
boiler or structural steels with high alloyed Cr and CrNi steels; heat resistant steels up to 850 °C
(1562 °F); austenitic high manganese steel with matching and other steels. Cryogenic sheet metals
and pipe steels in combination with austenitic parent metals.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
4 C Si Mn Cr Ni
0,08 0,8 7,0 19,0 9,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 370 600 35 100
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R*/6'%5HJIRUP1R'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6L0956LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVR
EHXVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,02 0,85 1,8 20,0 10,5
Ferrite 8 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 410 590 36 110 60
Operating data
Shielding gas
$U22RU±&22.
Polarity = +
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
(GMAW) Solid Wire
WH[WLOHDQGFHOOXORVHLQGXVWU\G\HZRUNVDQGPDQ\PRUH2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDF-
WHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRDQRSHUDWLQJ
WHPSHUDWXUHRI&&U\RJHQLFGRZQWR&
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,8 1,7 20,0 10,2
6 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 390 540 38 110
Operating data
shielding gases:
Polarity = +
$UJRQPD[&22
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03159.), DB (43.014.09), DNV (308L), GL (4550S), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosi-
on-resistant similar to matching low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,02 0,9 1,7 20,0 10,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 7
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT -196°C:
untreated 350 570 35 75 35
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R&:%(5/6L'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6LLVDKLJKDOOR\&U1LZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJRIORZDOOR\VWHHOV
DQGGLVVLPLODUZHOGGEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOVRIIHULQJDGXFWLOHDQGFUDFNUHVLVWDQW
(GMAW) Solid Wire
ZHOGPHQW7KHFKHPLFDOFRPSRVLWLRQZKHQVXUIDFLQJLVHTXLYDOHQWWRWKDWRI$670
IURPWKH¿UVWUXQ2QHRUWZROD\HUVRI/DUHXVXDOO\FRPELQHGZLWKD¿QDOOD\HURI//
or 347.
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYD-
OHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHZLWKLQFUHDVHGIHUULWHFRQWHQW)1aLQWKHZHOGPHWDO+LJKFUDFNUHVLVWDQFH
ZLWKKDUGWRZHOGPDWHULDOVDXVWHQLWHIHUULWHMRLQWVDQGZHOGFODGGLQJV'LOXWLRQLVWREHNHSWDV
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (4698.), DB (43.014.18), DNV (309L), GL (4332S), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVZHWFRUURVLRQXSWR&):HOOVXLWHGIRUGHSRVLWLQJLQWHUPHGLDWHOD\HUV
ZKHQZHOGLQJFODGGHGPDWHULDOV)DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW)RUMRLQLQJ
(GMAW) Solid Wire
unalloyed/low-alloy steels/cast steel grades or stainless heat resistant Cr steels/cast steel grades
WRDXVWHQLWLFVWHHOVFDVWVWHHOJUDGHV)RUGHSRVLWLQJLQWHUPHGLDWHOD\HUVZKHQZHOGLQJWKHVLGHRI
SODWHVFODGZLWKORZFDUERQ±QRQVWDELOL]HGRUVWDELOL]HG±DXVWHQLWLF&U1L0R1DXVWHQLWLFPHWDOV
Base materials
-RLQWVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWDLQOHVV
IHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVHVWHHOVDVZHOODVZHOGFODGGLQJV
IRUWKH¿UVWOD\HURIFKHPLFDOUHVLVWDQWZHOGFODGGLQJVRQIHUULWLFSHDUOLWLFVWHHOVXSWR¿QHJUDLQHG
VWUXFWXUDOVWHHO61IRUVWHDPERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQVDVZHOODVRQ
FUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&UD[[WROHDÀHW³6(::HUNVWRIIEODWW´1R
365, 366, 20MnMoNi5-5 and G18NiMoCr3-7.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
10 0,03 0,9 2,0 24,0 13,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 400 550 30 55
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
GL (4332 S) CBW (ER309LSi)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVDVZHOODVIRUKHDW
UHVLVWDQWIHUULWLF&U6L$OVWHHOVVXFKDVLQDQQHDOLQJVKRSVKDUGHQLQJVKRSVVWHDPERLOHUFRQVW-
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-A (26), SEPROZ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5HVLVWDQWWRVFDOLQJXSWR&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJ
similar heat resistant steels/cast steel grades.
(GMAW) Solid Wire
Base materials
±;&U1L6L$,6,$670$+)
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,11 1,2 1,2 22,0 11,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
12 0,2%
MPa MPa % at RT
untreated 350 550 30 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6L6.56LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVR
VXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707L
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,02 0,85 1,7 18,5 12,2 2,6
Ferrite 6 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 410 590 35 110 55
Operating data
Shielding gas
$U2RU±&2
Polarity = +
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
(GMAW) Solid Wire
textile and cellulose industry, dye works, beverage production, synthetic resin plants and many
PRUH$OVRVXLWDEOHIRUPHGLDFRQWDLQLQJFKORULGHVGXHWRWKHLQFOXVLRQRI0R2XWVWDQGLQJVOLGLQJ
DQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU5HVLVWVLQWHUJUDQXODUFRUURVLRQ
XSWRDQRSHUDWLQJWHPSHUDWXUHRI&&U\RJHQLFGRZQWR&
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,8 1,7 18,4 12,4 2,8
14 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 430 580 38 120
Operating data
shielding gases:
Polarity = +
$UJRQPD[&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03233.), DB (43.014.11), DNV (316L), GL (4429S), Statoil, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). Corrosi-
on-resistance similar to matching low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast steel
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,02 0,8 1,7 18,8 2,8 12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation 15
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 380 560 35 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R/5IW95&:%(5/6L*/
(4429S) DNV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD6L6.1E6LLVGHVLJQHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXP
such as 1.4571/ASTM 316Ti and similar, providing improved high temperature properties, e.g.
(GMAW) Solid Wire
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo Nb
0,04 0,85 1,3 19,0 12,0 2,6 >12xC
Ferrite 10 FN; WRC-92 7 FN; WRC- 92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 440 625 35 110 90
Operating data
Shielding gas
$U2RU±&2
Polarity = + *DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUFRUURVLRQUHVLVWDQW0RDOOR\HG&U1LVWHHOV6XLWDEOHIRUVWURQJO\
FRUURVLYHFRQGLWLRQVHJLQWKHFKHPLFDOLQGXVWU\LQÀXHJDVGHVXOSKXULVDWLRQSODQWVVHDZDWHU
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04139.), DNV (X), GL (4439S), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). Corrosi-
RQUHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HG&U1L0RVWHHOV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQ
(GMAW) Solid Wire
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Nb
0,05 0,8 1,5 19,0 2,8 12,0 [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
18 Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 390 600 30 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVLQFOXGLQJ
KLJKHUFDUERQVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDO
Shielding gases:
Polarity = +
$UJRQPD[&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (00025.), GL (4550S), LTSS, SEPROZ, NAKS, CE
Similar Alloy Filler Metals
FOX SAS 2 SAS 2-FD
SMAW electrode: Flux cored wire:
FOX SAS 2-A SAS 2 PW-FD
GTAW rod: SAS 2-IG SAW combination: SAS 2-UP/BB 202
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). Corrosi-
RQUHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HGDXVWHQLWLF&U1LVWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQG
(GMAW) Solid Wire
VXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L1
steels and cast steel grades.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L1EDQGWKHSDUHQWPHWDOVDOVRFRYHUHGE\
VdTÜV-Merkblatt 1000; AISI 347, 321, 302, 304, 304L, 304LN; ASTM A296 Gr. CF 8C; A157 Gr.
C9; A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb
0,06 0,8 1,5 19,5 9,5 [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
20 Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 400 570 30 65
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQWKH
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04110.), SEPROZ, CE
Similar Alloy Filler Metals
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[JUDGH2XWRNXPSXDQGVLPLODUEXWLW
FDQDOVREHXVHGIRUW\SHRIVWHHOV$YHVWDSURYLGHVDIHUULWLFDXVWHQLWLFZHOGPHQWWKDW
(GMAW) Solid Wire
FRPELQHVPDQ\RIWKHJRRGSURSHUWLHVRIERWKIHUULWLFDQGDXVWHQLWLFVWDLQOHVVVWHHOV7KHZHOGLQJ
FDQEHSHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJSXOVHGDUFSURYLGHVJRRGUHVXOWV
LQERWKKRUL]RQWDODQGYHUWLFDOXSSRVLWLRQV7KHEHVWÀH[LELOLW\LVDFKLHYHGE\XVLQJSXOVHGDUFDQG
PPZLUH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWR
WKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Corrosion resistance
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
PREN>35. Meets the corrosion test requirements per ASTM G48 Methods A, B and E (22°C).
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,5 1,6 22,8 8,5 3,1 0,17
Ferrite 50 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated 560 780 30 150 100
Operating data
$U+H&2
$U2RU$U±&2
Polarity = + :HOGLQJLVEHVWSHUIRUPHGXVLQJDUJRQZLWKDQDGGLWLRQ
RIDSSUR[+HDQG±&27KHDGGLWLRQRI
KHOLXP+HZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHLGHDOO\VXLWHGWRZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOV$VDUHVXOWRIWKH
FDUHIXOO\DGMXVWHGDOOR\WKHZHOGPHWDOQRWRQO\IHDWXUHVKLJKVWUHQJWKDQGWRXJKQHVVEXWLVDOVR
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04483.), DB (43.014.26), DNV (X), GL (4462S), Statoil, SEPROZ, CE
Similar Alloy Filler Metals
FOX CN 22/9 N-B CN 22/9 N-FD
SMAW electrode: Flux cored wire:
FOX CN 22/9 N CN 22/9 PW-FD
GTAW solid wire: CN 22/9 N-IG SAW combination: CN 22/9 N-UP/BB 202
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQ$SSOLFDWLRQWHPS±&±)XSWR&
(482 °F). Good resistance to stress corrosion cracking in chlorine- and hydrogen sulphide-bearing
(GMAW) Solid Wire
HQYLURQPHQW+LJK&UDQG0RFRQWHQWVSURYLGHUHVLVWDQFHWRSLWWLQJFRUURVLRQ)RUMRLQLQJDQG
VXUIDFLQJZRUNRQPDWFKLQJDQGVLPLODUDXVWHQLWFVWHHOVFDVWVWHHOJUDGHV$WWHQWLRQPXVWEHSDLGWR
HPEULWWOHPHQWVXVFHSWLELOLW\RIWKHSDUHQWPHWDO
Base materials
7h9FHUWL¿HGGXSOH[VWDLQOHVVVWHHOV±;&U1L0R1DQGRWKHUVDOVRFRPELQDWLRQVRI
DIRUHPHQWLRQHGVWHHOVDQGIHUULWLFVWHHOVXSWR6-0RDQG±;&U1L0R1E±
UNS S31803, S32205
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni N
0,025 0,5 1,6 23,0 3,0 9,0 0,14
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
24
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 510 700 25 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R*/6'19:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';D´OHDQ
GXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQUHVLVWDQFH7KHVWHHOLVPDLQO\LQWHQGHG
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,5 0,8 23,2 7,3 <0,5 0,14
Ferrite 45 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 520 710 32 150 110
Operating data
Shielding gas
$U+H&2
$U2RU±&2
:HOGLQJLVEHVWSHUIRUPHGXVLQJDUJRQ
Polarity = +
ZLWKDQDGGLWLRQRIDSSUR[+HDQG
±&27KHDGGLWLRQRIKHOLXP
+HZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\ORZFDUERQZLUHRIWKH/0RW\SHSULPDULO\GHVLJQHGIRUVXUIDFLQJ
ORZDOOR\VWHHOVDQGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,W
(GMAW) Solid Wire
LVDOVRVXLWDEOHIRUZHOGLQJVWHHOVOLNH$UPR[+DUGR[GXURVWDW:HOGR[DQGDOIRUP:KHQ
XVHGIRUVXUIDFLQJDFRPSRVLWLRQHTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH
¿UVWOD\HU
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYD-
OHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVLQWHQGHGIRUZHOGLQJVXSHUGXSOH[DOOR\VVXFKDV$6706
6DQG6:HOGLQJFDQEHSHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJ
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W 27
C Si Mn Cr Ni Mo N
0,015 0,35 0,5 25,0 9,5 3,9 0,25
Ferrite 50 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated 600 830 27 140 100
Operating data
Shielding gas
1. Ar
$U+H&2
$U2RU$U±&2
Polarity = + :HOGLQJXVLQJSXUHDUJRQZLOOJLYHDSRURVLW\IUHH
ZHOGEXWDWWKHFRVWRIDUFVWDELOLW\0L[WXUHVZLWK
&2RU2FDQDOVREHXVHGEXWPD\UHVXOWLQ
some porosity.
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQ$SSOLFDWLRQWHPS±&)XSWR&
(48°F). Very good resistance to pitting corrosion and stress corrosion cracking due to the high
(GMAW) Solid Wire
28 Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT -46°C:
untreated 650 750 25 80 50
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIKHDWUHVLVWDQWVDPHW\SHRUVLPLODUW\SH
steels. Ferritic-austenitic weld metal. Due to the low Ni content it is particularly recommended
Shielding gas
Polarity = +
$UJRQPD[&2
Dimensions (mm)
1,0 1,2
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX FA GTAW rod: FA-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVFRUURVLRQUHVLVWDQWVLPLODUWRPDWFKLQJRUVLPLODU0RIUHH&U1LVWHHOVFDVWVWHHO
grades. Should parent metal be susceptible to embrittlement interpass temperature
(GMAW) Solid Wire
must not be allowed to rise above 300 °C (572 °F). Resistant to scaling in air and oxidizing
combustion gases up to 1150 °C (2102 °F). Good resistance in sulphureous combustion gases at
elevated temperatures. For matching and similar heat resistant steels/cast steel grades.
Base materials
±*;&U1L±*;&U1L
±;&U1L6L$,6,$670$+&
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,06 0,8 0,8 26,0 5,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
30
Yield Elongation
Heat Tensile Hardness
strength (L0=5d0)
Treatment strength HB30
0,2%
MPa MPa %
untreated 500 650 20 180
Operating data
Dimensions (mm)
1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVVXFKDVLQ
annealing shops, hardening shops, steam boiler construction, the petrochemical industry and
Shielding gas
Polarity = +
$UJRQPD[&2
Dimensions (mm)
0,8 1,0 1,2
Approvals
SEPROZ
6LPLODUDOOR\¿OOHUPHWDOV
FOX FFB
SMAW electrode: GTAW rod: FFB-IG
FOX FFB-A
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUKDUGIDFLQJVRQVWDLQOHVVVWHHOVZLWK&UDVZHOODVRQJDVZDWHU
DQGVWHDP¿WWLQJVRIXQDOOR\HGRUORZDOOR\VWHHOVIRURSHUDWLQJWHPSHUDWXUHVXSWR&
(GMAW) Solid Wire
2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Resistant to sea water and to scaling up to +900°C. The weld metal is usually still machinable,
DQGKDVWKHVDPHFRORXUDVEDVHPDWHULDOVRIDVLPLODUDOOR\)RUMRLQWZHOGLQJZHUHFRPPHQG
%g+/(5$,*IRUWKH¿OOHUSDVVHVWRLQFUHDVHWRXJKQHVVDQG%g+/(56.:$0,*DVWKH
cover pass.
Base materials
&RUURVLRQUHVLVWDQWVXUIDFLQJVDOOXQDOOR\HGDQGORZDOOR\EDVHPDWHULDOVVXLWDEOHIRUZHOGLQJ
-RLQWVFRUURVLRQUHVLVWDQW&UVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJZLWK&FRQWHQWV
UHSDLUZHOGLQJ3D\DWWHQWLRQWRGLOXWLRQDQGKHDWFRQWURO
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,65 0,55 17,0 1,1 0,4
32
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile
strength (L0=5d0) Brinell-hardness HB:
Treatment strength
0,2%
MPa MPa %
untreated 350
annealed* 200
DQQHDOHG&K±VKLHOGLQJJDV$U&22
Operating data
Shielding gas
Polarity = + $UJRQ&2
$UJRQ2RUPD[&2
Dimensions (mm)
1,2 1,6
Approvals
KTA 1408.1 (08044.), DB (20.014.19), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX SKWA KWA-IG
SMAW electrode: GTAW rod:
FOX SKWAM SKWA-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
3HUPLWWLQJWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±)6XLWDEOHIRUMRLQLQJ
applications with cryogenic austenitic CrNi(N) steels/cast steel grades and cryogenic Ni steels
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni W
0,2 0,4 10,5 17,5 14,0 3,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0) 33
Treatment strength in J CVN
0,2%
MPa MPa % at RT -196°C:
untreated 430 600 30 80 50
Operating data
Dimensions (mm)
1,2
Approvals
7h9&HUWL¿FDWH1R%96$:*/6/5IW95'1919>0@
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6SHFLDOZLUHHOHFWURGHIRUFDWDO\WLFFRQYHUWHUVDQGVLOHQFHUVH[KDXVWPXIÀHUVSLSHMXQFWLRQV
DQGLQWDNHPDQLIROGVPDGHRIVDPHW\SHRUVLPLODUW\SHPDWHULDOV
(GMAW) Solid Wire
5HVLVWDQWWRVFDOLQJXSWR&2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV
9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
1.4511 X3CrNb17, 1.4016 X6Cr17 AISI 430
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Nb
0,02 0,5 0,5 18,0 >12xC
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
34 Brinell-hardness HB:
untreated 150
annealed 130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
DQQHDOHG&K±VKLHOGLQJJDV$U&2
Operating data
Shielding gas
Polarity = + $UJRQ&2
$UJRQ2
Dimensions (mm)
1,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6SHFLDOZLUHHOHFWURGHIRUMRLQWVDQGVXUIDFLQJVLQH[KDXVWV\VWHPVZLWKVDPHW\SHRUVLPLODUW\SH
PDWHULDOV'RXEOHVWDELOLVHG1E7LZLWKUHGXFHGWHQGHQF\WRWKHIRUPDWLRQRIFRDUVH
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Nb Ti
0.02 0,5 0,5 18,0 >12xC 0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Brinell-hardness HB: 35
untreated 150
annealed 130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
DQQHDOHG&K±VKLHOGLQJJDV$U&2
Operating data
Shielding gas
Polarity = + $UJRQ&2
$UJRQ2
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV6FDOLQJUHVLVWDQWXSWR&))RUMRLQLQJDQGVXUIDFLQJRIVLPLODUDQG
matching steels. Exhaust systems.
(GMAW) Solid Wire
Base materials
±;&U±$,6,±;&U7L±;&U7L$,6,
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ti
0,8 0,8 18,0 [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile
strength (L0=5d0) Brinell-hardness HB:
Treatment strength
36 0,2%
MPa MPa % HB30
AW §
800 °C/1 h 280 430 20 §
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$0QLVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJKHDWUHVLVWDQWEDVHPDWHULDOVRILGHQWLFDODQGRI
similar nature, such as
$W\SLFDODSSOLFDWLRQLVWKHURRWZHOGLQJRIFHQWULIXJDOO\FDVWSLSHVLQWKHSHWURFKHPLFDOLQGXVWU\IRU
operation temperatures up to 1050° C in dependence with the atmosphere.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Scale resistant up to 1050°C. Good resistance to carburising atmosphere.
:HOGLQJLQVWUXFWLRQ
Clean the weld area thoroughly. Low heat input. Max. interpass temperature 150°C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
37
C Si Mn Cr Ni Nb Fe
0,12 0,3 4,5 21,0 33,0 1,2 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 400 600 20 70
Operating data
Dimensions (mm)
0,8 1,0 1,2
Approvals
TÜV (No. 10451)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$1ELVVXLWDEOHIRUMRLQLQJVDQGEXLOGLQJXSRQLGHQWLFDODQGVLPLODUKLJKKHDWUHVLVWDQW
&U1LFDVWVWHHOFHQWULIXJDODQGPRXOGFDVWSDUWVVXFKDV
(GMAW) Solid Wire
1.4852 *±;1L&U6L1E
1.4857 *±;1L&U6L
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
The weld deposit is applicable in a low sulphur, carbon enriching atmosphere up to 1150° C, such
DVUHIRUPHURYHQVLQSHWURFKHPLFDOLQVWDOODWLRQV
:HOGLQJLQVWUXFWLRQ
&OHDQZHOGLQJDUHDFDUHIXOO\1RSUHKHDWLQJRUSRVWZHOGKHDWWUHDWPHQW.HHSKHDWLQSXWDVORZDV
possible and interpass temperature at max. 150° C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb Ti Zr Fe
38 0,4 1,0 1,7 25,5 35,5 1,2 + + balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa %
untreated > 480 > 680 >8
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDQLFNHOEDVHDOOR\GHVLJQHGIRUZHOGLQJ0RVWHHOVVXFKDV2XWRNXPSX
602,WLVDOVRVXLWDEOHIRUZHOGLQJQLFNHOEDVHDOOR\VW\SHDQGDQGIRUGLVVLPLODUZHOGV
Approvals
TÜV-D (04323.), Statoil, SEPROZ, CE (NiCr 625-IG A: TÜV-D (09404.), DB (43.014.25), CE
6LPLODUDOOR\¿OOHUPHWDOV
NIBAS 625-IG
SMAW electrode: FOX NIBAS 625 GTAW rod:
NiCr 625-IG A*
Flux cored wire: NIBAS 625 PW-FD SAW combination: NIBAS 625-UP/BB 444
* Product name in Germany
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$0RKDVDKLJKQLFNHOFRQWHQWDQGLVVXLWDEOHIRUZHOGLQJKLJKVWUHQJWKDQGKLJKFRUURVL-
on resistant nickel-base alloys, e. g.
,WFDQEHXVHGIRUMRLQLQJIHUULWLFVWHHOWRDXVWHQLWLFVWHHODVZHOODVIRUVXUIDFLQJRQVWHHO,WLVDOVR
SRVVLEOHWRZHOGQLFNHOVWHHOVXVLQJWKLVZLUHGXHWRLWVKLJK\LHOGVWUHQJWK,WVZLGHUDQJH
RIXVHVLVRISDUWLFXODUVLJQL¿DQFHLQDYLDWLRQLQFKHPLFDOLQGXVWU\DQGLQDSSOLFDWLRQVLQYROYLQJ
seawater.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHVSHFLDOIHDWXUHVRIWKHZHOGPHWDORI873$0RLQFOXGHDJRRGFUHHSUXSWXUHVWUHQJWK
corrosion resistance, resistance to stress and hot cracking. It is highly resistant and tough even at
ZRUNLQJWHPSHUDWXUHVXSWR&,WKDVDQH[WUHPHO\JRRGIDWLJXHUHVLVWDQFHGXHWRWKHDOOR\LQJ
elements Mo and Nb in the NiCr-matrix. The weld metal is highly resistant to oxidation and is
almost immune to stress corrosion cracking. It resists intergranular penetration without having been 41
heat-treated.
:HOGLQJLQVWUXFWLRQV
7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHVRLOSDLQWPDUNLQJV0LQLPL]HKHDWLQSXW7KH
interpass temperature should not exceed 150 °C. Linear energy input < 12 kJ/cm
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Cr Mo Ni Nb Fe
< 0,02 < 0,2 22,0 9,0 balance 3,5 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C -196°C
untreated > 460 > 740 > 30 > 100 > 85
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R*/'19$%6/5PP0,*
&RUKHDWWUHDWPHQWV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQIRU&WR&
RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWR&VXOSKXUIUHHDWPRVSKHUH'RHVQRWWHQGWRHP-
EULWWOHPHQWKLJKUHVLVWDQFHWRKRWFUDFNLQJLQDGGLWLRQWRZKLFKWKH&GLIIXVLRQDWKLJKWHPSHUDWXUHV
RUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVV
IXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF&U1L0RVWHHO7KHZLUH
and the weld metal meet the highest quality requirements.
Base materials
2.4816 NiCr15Fe, 2.4817 LC-NiCr15Fe, Alloy 600, Alloy 600 L Nickel and nickel alloys, low-tempe-
UDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLU
MRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRUWKH
Alloy 800 (H) material.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Ti Nb Fe
42
0.02 0,1 3,1 20.5 bal + 2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Yield strength Tensile Elongation Impact values
Treatment 0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C -196°C
untreated 420 680 40 160 80
Operating data
Shielding gas
$UJRQ
Polarity = - 0$UJRQ+H&22)
$U+H+2 &22
The pulsed arc technique with argon or argon-helium mixtures is
UHFRPPHQGHGIRUZHOGLQJ
Dimensions (mm)
0,8 1,0 1,2
Approvals
TÜV-D (04327.), Statoil, NAKS, SEPROZ, CE (NiCr 70 Nb-IG A: TÜV-D (09402.), CE)
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX NIBAS 70/20 GMAW solid wire: NIBAS 70/20-IG
NiCr 70 Nb-IG A*
Flux cored wire: NIBAS 70/20-FD
NIBAS 70/20 Mn-FD SAW combination: NIBAS 70/20-UP/BB 444
* Product Name Germany
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Nickel based alloy; heat resistant; high temperature resistant. Cold toughness at subzero tempe-
UDWXUHVDVORZDV&)*RRGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQH
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h9&HUWL¿FDWH1R'19191L*/1L&U1E
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKLJKKHDWUHVLVWDQW1LEDVH
DOOR\VKHDWUHVLVWDQWDXVWHQLWHVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOVVXFKDV
(GMAW) Solid Wire
$OVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKHPLFDO
installations with working temperatures up to 900° C.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
The welding deposit is hot cracking resistant and does not tend to embrittlement.
:HOGLQJLQVWUXFWLRQV
Clean weld area thoroughly. Keep heat input as low as possible and interpass temperature at
approx. 150° C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
44
C Si Mn Cr Ni Nb Fe
< 0,02 < 0,2 3,0 20,0 balance 2,7 0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C -196°C
untreated > 420 680 40 160 80
Operating data
Polarity = + Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R.7$$%6*/'19
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Co Al Ti Fe
0,05 0,1 0,1 21,5 9,0 Rest 11,0 1,3 0,5 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Yield strength Tensile Elongation Impact values
Treatment 0,2% strength (L0=5d0) in J CVN
45
MPa MPa % at RT
untreated 400 700 40 100
Operating data
Dimensions (mm)
1,0 1,2
Approvals
-
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$&RLVSDUWLFXODUO\XVHGIRUMRLQLQJKHDWUHVLVWDQWDQGFUHHSUHVLVWDQWQLFNHOEDVHDOOR\V
RILGHQWLFDODQGVLPLODUQDWXUHKLJKWHPSHUDWXUHDXVWHQLWLFDQGFDVWDOOR\VVXFKDV
(GMAW) Solid Wire
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVUHVLWDQWWRKRWFUDFNLQJ,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&
Scale-resistant at temperatures up to 1100° C in oxidizing resp. carburizing atmospheres, e. g. gas
turbines, ethylene production plants.
:HOGLQJLQVWUXFWLRQV
&OHDQZHOGLQJDUHDFDUHIXOO\.HHSKHDWLQSXWDVORZDVSRVVLEOHDQGLQWHUSDVVWHPSHUDWXUHDWPD[
150° C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
46 C Si Cr Mo Ni Co Ti AI Fe
0,06 < 0,3 22,0 8,5 balance 11,5 0,4 1,0 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated > 450 > 750 > 30 > 120
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$LVVXLWDEOHIRUMRLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV
2.4819 NiMo16Cr15W UNS N10276
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Cr Mo Ni V W Fe
< 0,01 0,07 16,0 16,0 balance 0,2 3,5 6,0
47
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room termperature
untreated > 450 > 750 > 30 > 90
Operating data
Polarity = + R1 Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8 1,0 1,2
Approvals
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Nickel based alloy. High corrosion resistance in reducing and, above all, in oxidzing environments.
)RUMRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHG
(GMAW) Solid Wire
VLGHRISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV
±$OOR\±8166±;&U1L0Q0R1E1
±$OOR\&±8161±1L&U0R:
±$OOR\±8161±1L&U0R$O
±$OOR\&±8161±1L0R&U7L
±$OOR\&±8161±1L0R&U:
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Fe
0,01 0,10 < 0,5 23,0 16,0 balance < 1,5
48 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 420 700 40 60
Operating data
Dimensions (mm)
1,0 1,2 1,6
Approvals
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$LVVXLWDEOHIRUZHOGLQJFRPSRQHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYH
PHGLD)RUMRLQLQJPDWHULDOVRIWKHVDPHRUVLPLODUQDWXUHVHJ
DQGWKHVHPDWHULDOVZLWKORZDOOR\HGVWHHOVVXFKDVIRUVXUIDFLQJRQORZDOOR\HGVWHHOV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Good corrosion resistance against acetic acid and acetic hydride, hot contaminated sulphuric and
phosphoric acids and other contaminated oxidising mineral acids. Intermetallic precipitation will be
largely avoided.
:HOGLQJLQVWUXFWLRQV
7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHVRLOSDLQWPDUNLQJV0LQLPL]HKHDWLQSXW7KH
interpass temperature should not exceed 150 °C. Linear energy input < 12 kJ/cm
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W 49
C Si Cr Mo Ni Fe
< 0,01 0,1 22,5 15,5 balance <1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated > 450 > 720 > 35 > 100
Operating data
Polarity = + Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
873$0LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHUDOOR\V
(GMAW) Solid Wire
steel to nickel-copper alloys. These materials are employed in high-grade apparatus construction,
SULPDULO\IRUWKHFKHPLFDODQGSHWURFKHPLFDOLQGXVWULHV$VSHFLDODSSOLFDWLRQ¿HOGLVWKHIDEULFDWLRQ
RIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
KHZHOGPHWDOKDVDQH[FHOOHQWUHVLVWDQFHWRDODUJHDPRXQWRIFRUURVLYHPHGLDVIURPSXUHZDWHU
to non-oxidising mineral acids, alkali and salt solutions.
:HOGLQJLQVWUXFWLRQV
Clean the weld area thoroughly to avoid porosity. Opening groove angle about 70°. Weld stringer
beads.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cu Ni Ti Fe
< 0.02 0,3 3,2 29,0 balance 2,4 <1,0
50 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated > 300 > 450 > 30 > 80
Operating data
Dimensions (mm)
0,8 1,0 1,2
Approvals
7h91R$%6*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5HVLVWDQWWRVFDOLQJXSWR&))RUMRLQLQJDQGVXUIDFLQJZRUNRQPDWFKLQJVLPLODU
heat resistant cast steel grades
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb
0,42 1,5 1,0 35,0 45,5 0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
51
untreated 245 450 6 -
Operating data
Dimensions (mm)
1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$1ELVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRQLGHQWLFDODQGVLPLODUKLJKKHDWUHVLVWDQWFDVW
DOOR\VFHQWULIXJDODQGPRXOGFDVWSDUWVVXFKDV*;1L&U1E6L7L7KHPDLQDSSOLFDWLRQ
(GMAW) Solid Wire
¿HOGLVIRUWXEHVDQGFDVWSDUWVRIUHIRUPHUDQGS\URO\VLVRYHQVDWWHPSHUDWXUHVXSWR&DLU
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb Ti Zr Fe
0,45 1,5 0,8 35,0 45,0 1,0 0,1 0,05 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 450 650 8 -
52 Operating data
Dimensions (mm)
1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
The BÖHLER EMS 3 wire electrode is universally applicable in shipbuilding, steel construction
DQGLQWKHIDEULFDWLRQRIERLOHUVDQGFRQWDLQHUV,WLVVXLWDEOHIRUMRLQWZHOGLQJRIJHQHUDOVWUXFWXUDO
VWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOV%g+/(5%%LVDÀXRULGHEDVLFÀX[DQGIHDWXUHV
an almost neutral metallurgical behaviour. The weld metal demonstrates good toughness
properties down to -40°C. A good seam appearance and good wetting properties, together with
JRRGVODJGHWDFKDELOLW\DQGORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOPOJFKDUDFWHULVH
WKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRUPXOWLSDVVZHOGLQJRIWKLFNSODWHV
0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHSURGXFWGDWDVKHHWIRUWKH
SAW Wire
ZHOGLQJÀX[
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL6-56-56-26-26-
6-616160603*+3*+31/31/31/31/
P355N, P285NH-P420NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-
L415NB, L245MBL415MB, GE200-GE240 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A,
C; A 285 Gr. A, B, C; A 350 Gr. LF1; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A
516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr. A, B, C, K; A 633 Gr. C, D, E; A 662 Gr. B; A
2 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42, X52, X56, X60
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn
0,07 0,25 1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -60°C:
untreated 440 520 30 185 170 90
Operating data
UHGU\LQJIRUÀX[¡PP
Polarity = ±
300-350°C, min. 2 h
Dimensions (mm)
2,0 2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9':LUH7h9'.7$'%
SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+VKLSEXLOGLQJVWHHOVSLSHVWHHOV
XSWR/DQGXQDOOR\HGERLOHUWXEHV¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR3161
Base materials
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr.
30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,1 0,1 1,0
$YDLODEOHÀX[
Flux: UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.
Operating data 3
Polarity = ±
Dimensions (mm)
2,0 2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+HVSHFLDOO\IRUSLSHVWHHOVXSWR
L360 and unalloyed boiler tubes.
Base materials
-
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,1 0,3 1,0
$YDLODEOHÀX[
UV 306, UV 400, UV 421 TT, UV 418 TT
Operating data
4
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+VKLSEXLOGLQJVWHHOV¿QH
grained structural steels up to P355N, S355N.
Base materials
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr.
30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,12 0,10 1,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400
Operating data 5
Polarity = ±
Dimensions (mm)
3,0 4,0 5,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR6131([SHFLDOO\IRU
RIIVKRUHVWHHOVZLWKÀX[8977&2'WHVWHG
Base materials
-
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,10 0,30 1,70
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data
6
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUFRQWDLQHUDQGSLSHOLQHFRQ-
VWUXFWLRQ+LJKTXDOLW\WRXJKZHOGPHWDOFU\RJHQLFGRZQWR&$SSURYHGIRUORQJWHUPXVHDW
RSHUDWLQJWHPSHUDWXUHVRIXSWR&%UXVFDWRSSP0RUHGHWDLOHGLQIRUPDWLRQDERXW
%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVWKDWDUHUHVLVWDQWWRDJHLQJDQG
WRFDXVWLFFUDFNLQJFUHHSUHVLVWDQWVWUXFWXUDOVWHHOVZLWK\LHOGVWUHQJWKVXSWR03D0R
SAW Wire
0Q0R1L1L&X0R1E6-56-56-26-26-26-6-
S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-L450MB, GE200-
GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr. B, C,
D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021,
1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr. 1013; API 5 L B, X42, X52,
X60, X65
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
7
C Si Mn Mo
0,07 0,25 1,15 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C:
untreated 540 630 25 140 80
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C, min. 2h
Dimensions (mm)
1,0 2,0 2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9'1$.6:LUH7h9'.7$'%
(52.014.06), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX DMO Kb
SMAW electrode: Flux cored wire: DMO Ti-FD
FOX DMO Ti
EMS 2 Mo/BB 306
GMAW solid wire: EMS 2 Mo/BB 400
DMO-IG SAW combination:
GTAW rod EMS 2 Mo/BB 418 TT
EMS 2 Mo/BB 421 TT
Filler Metals Bestseller for Joining Applications
8QLRQ60R SAW Wire
&ODVVLÀFDWLRQV low-alloyed
EN ISO 14171 AWS A5.23
S2Mo EA2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0RDOOR\HGVWHHOVDQGERLOHUSODWHVRITXDOLW\0R¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
P460N, and corresponding pipeline steels up to StE 480 TM.
Base materials
ASTM A355 Gr. P1, A161-94 Gr. T1A, A182M Gr. F1, A204M Gr. A, B, C, A250M Gr. T1, A217 Gr.
WC1;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo
0,10 0,10 1,00 0,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT, UV 400, UV 306, UV 309 P, UV 310 P
Operating data
8
Polarity = ±
Dimensions (mm)
3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0RDOOR\HGVWHHOVDQGERLOHUSODWHVRITXDOLW\0RDQG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
P460N.
Base materials
-
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo
0,12 0,10 1,50 0,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT
Operating data
9
Polarity = ±
Dimensions (mm)
3,0 4,0 5,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&UHHSUHVLVWDQWDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/31/DQGFRUUHVSRQ-
GLQJRIIVKRUHDQGSLSHVWHHOV
Base materials
-
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo Ni
0,11 0,10 1,0 0,25 0,90
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data
10
Polarity = ±
Dimensions (mm)
4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHGVWUXFWXUDO
VWHHOV7KHÀX[IHDWXUHVDQDOPRVWQHXWUDOPHWDOOXUJLFDOEHKDYLRXU7KHZHOGPHWDOGHPRQVWUDWHV
good toughness properties at low temperatures. A good seam appearance and good wetting
properties, together with good slag detachability and low hydrogen content in the weld
PHWDO+'POJFKDUDFWHULVHWKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRU
PXOWLSDVVZHOGLQJRIWKLFNSODWHV0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQ
WKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
SAW Wire
¿QHJUDLQHGVWUXFWXUDOVWHHOV616061/60/646464/64/
S460QL1-S550QL1, P460N, P460NH, P460NL1, P460NL2, 20MnMoNi4-5, 15NiCuMoNb5-6-4,
/1%/0%/0%/4%/4%DOIRUP00DOGXU44/4/
aldur 550 Q, 550 QL, 550 QL1 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L X60,
X65, X70, X80, X60Q, X65Q, X70Q, X80Q
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni Mo 11
0,09 0,25 1,65 0,90 0,55
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C: -20°C: -40°C:
untreated 600 690 22 180 160 100 60
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C, min. 2 h
Dimensions (mm)
2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9':LUH7h9'&(1$.6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Reactor structural steels such as 22 NiMoCr 37, 20 MnMo 44, 20 MnMoNi55, WB 36, Welmonil
35, Welmonil 43,GS-18 NiMoCr 37; In Combination with UV 420 TTR tested according to KTA 1408.
Base materials
$670$*U$%&()+-.03$*U&$*U($*U
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo Ni
0,12 0,10 1,60 0,60 0,95
$YDLODEOHÀX[
UV 420 TT (R), UV 421 TT, UV 418 TT
12 Operating data
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-
Base materials
&UHHSUHVLVWDQWDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/30/DQG:%:%
36, HY 80.
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo Ni
0,08 0,10 1,50 0,45 1,50
$YDLODEOHÀX[
UV 420 TTR, UV 421 TT, UV 418 TT
Operating data 13
Polarity = ±
Dimensions (mm)
3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-
Base materials
Fine grained structural steels water quenched and tempered up to P690Q such as N-A-XTRA 70, T
1 and HY 100. USS-T 1 etc.;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni
0,14 0,10 1,70 0,35 0,60 2,10
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
14 Operating data
Polarity = ±
Dimensions (mm)
2,0 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQVSHFLDOO\VXLWHGWRKLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV7KHZHOG
PHWDOLVVXLWDEOHIRUVXEVHTXHQWTXHQFKLQJDQGWHPSHULQJ7KHÀX[IHDWXUHVDQDOPRVWQHXWUDO
metallurgical behaviour. The weld metal demonstrates good toughness properties at low temperatu-
res down to -60°C. A good seam appearance and good wetting properties, together with
JRRGVODJGHWDFKDELOLW\DQGORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOPOJFKDUDFWHULVH
WKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRUPXOWLSDVVZHOGLQJRIWKLFNSODWHV
0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHW
IRUWKLVZHOGLQJÀX[
SAW Wire
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUH
WRXJKQHVV6464/64/DOIRUPSODWH0DOIRUPSODWH0DOGXU4
aldur 620 QL, aldur 620 QL1, aldur 700 Q, aldur 700 QL, aldur 700 QL1
ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q; A 709 Gr. HPS 100W
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo 15
0,06 0,3 1,5 0,5 2,2 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -60°C:
untreated 740 850 20 120 90 85
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C / min. 2 h
Dimensions (mm)
3,0 4,0
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX EV 85
X 70-IG
GMAW solid wire:
NiCrMo 2.5-IG
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with
comparable composition, heat treatable steels with comparable composition, steels resistant
WRFDXVWLFFUDFNLQJ&U0R&U0R&U0R9&U0R
1.7225 42CrMo4, 1.7258 24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5
ASTM A 182 Gr. F12; A 193 Gr. B7; A 213 Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11;
A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
16 C Si Mn Cr Mo P As Sb Sn
0,08 0,25 0,90 1,10 0,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C:
a (550-700)
n+a 30 120
DDQQHDOHG&KIXUQDFHGRZQWR&DLUQDQRUPDOL]HG&DQGDQQHDOHG&K
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C, min. 2 h
Dimensions (mm)
2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9':LUH7h9'6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX DCMS Kb EMS 2 CrMo/BB 24 SC
SMAW electrode: SAW combination:
FOX DCMS Ti EMS 2 CrMo/BB 418 TT
GTAW rod: DCMS-IG Flux cored wire: DCMS Ti-FD
Gas welding rod: DCMS GMAW solid wire: DCMS-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&U0RDOOR\HGERLOHUSODWHVDQGERLOHUWXEHVRITXDOLW\&U0RDQGVLPLODUVWHHOV
Base materials
ASTM A193 Gr. B7, A355 Gr. P11 u. P12, A217 Gr. WC6;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo
0,12 0,10 0,80 1,20 0,50
$YDLODEOHÀX[
UV 420 TTR (UV 420 TTR-W), UV 420 TT
Operating data 17
Polarity = ±
Dimensions (mm)
2,0 2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Creep resistant boiler structural steels 10CrMo9-10 i.g. 12CrMo9-10.
Base materials
ASTM A335 Gr. P22, A217 Gr. WC9; A387 Gr. 22;
7\SLFDODQDO\VLVRIWKHZLUH:W
SAW Wire
C Si Mn Cr Mo
0,10 0,10 0,50 2,40 1,00
$YDLODEOHÀX[
UV 420 TTR, UV 420 TTR-W
Operating data
18
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0 5,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KLVFRQVXPDEOHPDWHULDOLVVXLWDEOHIRUVDPHDOOR\DQGVLPLODUDOOR\VWHHOVLQERLOHUSUHVVXUH
YHVVHODQGSLSHOLQHFRQVWUXFWLRQDQGSDUWLFXODUO\IRUFUDFNLQJSODQWVLQWKHSHWURFKHPLFDOLQGXVWU\
7KHZLUHÀX[FRPELQDWLRQFDQEHXVHGIRUORQJWHUPRSHUDWLQJWHPSHUDWXUHVRIXSWR&7KH
KHDWFRQWUROGXULQJWKHZHOGLQJDQGWKHKHDWWUHDWPHQWIROORZLQJZHOGLQJPXVWEHFDUULHGRXWVLPLODU-
O\WRWKHVSHFL¿FDWLRQVRIWKHVWHHOPDQXIDFWXUHU0RUHGHWDLOHGLQIRUPDWLRQDERXW
%g+/(5%%77FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[)RUVWHS
FRROLQJDSSOLFDWLRQVWKH%%6&ZHOGLQJÀX[ZKLFKLVVSHFLDOO\GHYHORSHGIRUWKLVSXUSRVH
should be used.
SAW Wire
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels up
to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-10, 1.7276
10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10
ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo P As Sb Sn 19
0,08 0,2 0,7 2,4 0,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C:
a
DDQQHDOHG&KIXUQDFHGRZQWR&DLU
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C, min. 2h
Dimensions (mm)
2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±:LUH7h9'.7$6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX CM 2 Kb CM 2 SC-UP/BB 24
SMAW electrode: SAW combination:
FOX CM 2 Kb SC CM 2 SC-UP/BB 24 SC
GTAW rod: CM 2-IG Flux cored wire: CM 2 Ti-FD
GMAW solid wire: CM 2-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOV
SDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWR&0RUHGHWDLOHGLQIRUPDWLRQ
DERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1
ASTM A 335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
SAW Wire
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo V Nb N
0,10 0,25 0,65 8,70 0,45 0,93 0,19 0,05 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
20 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
annealed (620-760)
DQQHDOHG&KIXUQDFHXSWR&DLU
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C, min. 2 h
Dimensions (mm)
2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX C 9 MV Metal cored wire: C 9 MV-MC
GTAW rod: C 9 MV-IG Flux cored wire: C 9 MV Ti-FD
GMAW solid wire: C 9 MV-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-
Base materials
&UHHSUHVLVWDQW&U6WDKOVXFKDV;&U0R91E$7$3$670$*U
T91, A335 Gr. P91 (T91), A213/213M Gr. T91;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Nb others
0,12 0,25 0,80 9,0 0,95 0,45 0,06 0,22 V
$YDLODEOHÀX[
Marathon 543
Operating data 21
Polarity = ±
Dimensions (mm)
2,0 2,5 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
7CrMoVTiB10-10; (1.7378); T/P 24
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo others
V= 0,24
0,10 0,20 0,60 2,50 1,0
Ti/Nb= 0,05
$YDLODEOHÀX[
UV P24
22
Operating data
Polarity = ±
Dimensions (mm)
2,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
&UHHSUHVLVWDQWVWHHORIW\SH&U0R9
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Nb others
0,12 0,10 0,60 2,50 1,00 0,02 0,30 V
$YDLODEOHÀX[
Operating data 23
Polarity = ±
Dimensions (mm)
4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&UHHSUHVLVWDQWPDUWHQVLWLFVWHHORIW\SH39DFFWR$670$
Base materials
ASTM A355 Gr. P92 (T92), A213/213M Gr. T92;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Nb others
1,65 W
0,11 0,25 0,80 8,8 0,45 0,45 0,06
0,22 V
$YDLODEOHÀX[
Marathon 543
24
Operating data
Polarity = ±
Dimensions (mm)
2,5 3,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFU\RJHQLFVWUXFWXUDODQGQLFNHOVWHHOV7KHZHOGPHWDO
(untreated and stress-relieved) is characterised by outstanding low-temperature toughness and
DJHLQJUHVLVWDQFH7KHÀX[IHDWXUHVDQDOPRVWQHXWUDOPHWDOOXUJLFDOEHKDYLRXU$JRRGVHDPDSSHD-
rance and good wetting properties, together with good slag detachability and low hydrogen content
LQWKHZHOGPHWDOPOJFKDUDFWHULVHWKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRU
PXOWLSDVVZHOGLQJRIWKLFNSODWHV0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQ
WKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
SAW Wire
FU\RJHQLF¿QHJUDLQHGVWUXFWXUDODQG1LDOOR\VWHHOV1L1L0Q1L1L0Q
S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P275NL1-P460NL1,
P275NL2-P460NL2
ASTM A 203 Gr. D, E; A 333 Gr. 3; A334 Gr. 3; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3,
WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A 572 Gr. 42, 65; A 633 Gr. A, D, E; A 662 Gr. A, B,
C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
25
C Si Mn Ni
0,07 0,25 1,15 2,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -60°C:
untreated (550-740) 160 100
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350°C, min. 2 h
Dimensions (mm)
2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±
:LUH7h9'.7$'%6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX 2.5 Ni GTAW rod: 2.5 Ni-IG
GMAW solid wire: 2.5 Ni-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&U\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/31/DQGVSHFLDOVWUXFWXUDOVWHHOVVXFK
as 12 Ni 14 G 1.
Base materials
ASTM A633 Gr. E, A572 Gr. 65, A203 Gr. D, A333 and 334 Gr. 3, A350 Gr. LF;
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Ni
0,10 0,10 1,00 2,50
$YDLODEOHÀX[
UV 421 TT, UV418 TT
26 Operating data
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
)RUWKHZHOGLQJRIFU\RJHQLFVWHHOV1L6$*/)6$*U'
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Ni
0,09 0,15 0,90 3,30
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data 27
Polarity = ±
Dimensions (mm)
3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)RUMRLQWZHOGLQJEHWZHHQ&U1LVWHHOVDQGXQDOOR\HGVWHHOVDQGIRUEXLOGXSZHOGLQJRIWKHVHDOLQJ
VXUIDFHVRI¿WWLQJVDQGEXLOGXSZHOGLQJRQFRJJLQJELOOHWDQGSUR¿OHGUROOV3URSHUWLHVRIWKHZHOG
PHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQUHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWR
WKHUPDOVKRFNUHVLVWDQWWRVFDOLQJXSWR&QRWHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH
&&U\RJHQLFGRZQWR&+HDWWUHDWPHQWLVSRVVLEOH%g+/(5%%LVDQDJJORPHUD-
WHGÀXRULGHEDVLFZHOGLQJÀX[DQG\LHOGVFOHDQ¿QHO\ULSSOHGZHOGVHDPV*RRGVODJGHWDFKDELOLW\
DQGORZK\GURJHQFRQWHQW0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKH
GHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
SAW Wire
Base materials
high-strength, unalloyed and alloyed structural, quenched and tempered and armour steels among
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloy
&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWR&DXVWHQLWLFPDQJDQHVHVWHHOVWRJHWKHUDQG
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
2 C Si Mn Cr Ni
0,08 0,8 6,0 18,7 9,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -100°C:
untreated
Operating data
Polarity = ± UHGU\LQJRIVXEDUFÀX[
&K
Dimensions (mm)
2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±:LUH7h9'&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX A 7 / FOX A 7 CN* A 7-MC, A 7-FD,
SMAW electrode: Flux cored wire:
FOX A 7-A A 7 PW-FD
GMAW solid wire: A 7-IG / A 7 CN-IG* GTAW rod: A 7 CN-IG / A 7 CN-IG*
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJVRQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHG
and armur steels, same parent metal or in combination; unalloyed and alloyed boiler
RUVWUXFWXUDOVWHHOVZLWKKLJKDOOR\HG&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWR&
)DXVWHQLWLFKLJKPDQJDQHVHVWHHOZLWKPDWFKLQJDQGRWKHUVWHHOV&U\RJHQLFVKHHWPHWDOVDQG
pipe steels in combination with austenitic parent metals.
Base materials
SAW Wire
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,1 1,0 7,0 19,0 9,0
$YDLODEOHÀX[
3
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVREH
XVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$670DQG
$670LQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUDWXUHVEHORZ&
For higher temperatures a niobium stabilised consumable such as Avesta 347/MVNb is required.
9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
2XWRNXPSX EN ASTM BS NF SS
4301 1.4301 304 304S31 Z7 CN 18-09 2333
4307 1.4307 304L 304S11 Z3 CN 18-10 2352
4311 1.4311 304LN 304S61 =&1$] 2371
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
4
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,02 0,40 1,7 20,0 10,0
Ferrite 8 FN; WRC - 92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -20°C: -40°C: -196°C:
801 410 590 37 65 50 35
805 410 580 36 80 60 35
Operating data
Polarity = ±
Dimensions (mm)
1,6 2,4 3,2 4,0
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHV+LJKWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±))RUMRQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF
&U1L1DQG&U1L0R1VWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLF
matching/similar austenitic CrNi(N) steels/cast steel grades.
Base materials
SAW Wire
1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr.
B8C oder D
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni
0,025 0,6 1,8 20,0 9,8
5
$YDLODEOHÀX[
Marathon 431
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated 35 65
Operating data
Dimensions (mm)
2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R&:%(5/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\&U1LZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJORZDOOR\VWHHOVDQGIRU
GLVVLPLODUZHOGLQJEHWZHHQPLOGVWHHOVDQGVWDLQOHVVVWHHOVRIIHULQJDGXFWLOHDQGFUDFNUHVLVWDQW
ZHOGPHQW7KHFKHPLFDOFRPSRVLWLRQZKHQVXUIDFLQJLVHTXLYDOHQWWRWKDWRI$670
IURPWKH¿UVWUXQ2QHRUWZROD\HUVRI/DUHXVXDOO\FRPELQHGZLWKD¿QDOOD\HURI//
RU6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFH
HTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
6 C Si Mn Cr Ni
0,02 0,40 1,80 23,5 14,0
Ferrite 9 FN; WRC-92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
801 430 590 32 60 50
805 440 580 32 70 60
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVZHWFRUURVLRQXSWR&))DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW
For joining unalloyed/low-alloy steels/cast steel grades or stainless heat resistant Cr-steels/cast
steel grades to austenitic steels/cast steel grades.
Base materials
-RLQLQJVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOVVWDLQ-
OHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVHVWHHOV:HOGFODGGLQJVIRU¿UVWOD\HURI
FKHPLFDOUHVLVWDQWFODGGLQJVRQIHUULWLFSHDUOLWLFVWHHOVXSWR¿QHJUDLQHGVWHHO61XVHGLQVWHDP
SAW Wire
ERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQPRUHRYHUIRUFUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV
1L0R&UDFFWROHDÀHW³6(::HUNVWRIIEODWW´1R0Q01LDQG*1L0R&U
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
1,8 24,0 13,2
$YDLODEOHÀX[
7
Marathon 431
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVRVXLWDEOH
IRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707LIRUVHU-
YLFHWHPSHUDWXUHVQRWH[FHHGLQJ&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHGFRQVXPDEOH
VXFKDV$YHVWD6.1EVKRXOGEHXVHG([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUJUDQXODU
FRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQPHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWH
hot acids.
Base materials
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo
0,02 0,40 1,7 18,5 12,2 2,6
Ferrite 7 FN; WRC -92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
801 410 570 35 70 60 30
805 415 560 36 80 70 35
Operating data
Polarity = ±
Dimensions (mm)
1,6 2,0 2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUVLQJOHSDVVDQGPXOWLSDVVZHOGLQJRIDXVWHQLWLF&U1L0RVWHHOV
6PRRWKVHDPVXUIDFHHDV\VODJUHPRYDOZLWKRXWVODJUHVLGXHVDQGJRRGZHOGLQJSURSHUWLHV
LQFOXGLQJZKHQXVHGIRU¿OOHWZHOGVFKDUDFWHULVHWKLVFRPELQDWLRQ$SSOLFDWLRQVLQUHDFWRUFRQVWUXFWL-
RQWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVLQ¿WWLQJPDQXIDFWXUHLQWKHWH[WLOH
FHOOXORVHDQGG\HLQJLQGXVWULHVHWF8VDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQ&
DQG&%g+/(5%%LVDQDJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[FKDUDFWHULVHGE\ORZ
ÀX[FRQVXPSWLRQDQGE\JRRGVODJGHWDFKDELOLW\0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%
FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
SAW Wire
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,60 1,2 18,0 12,2 2,8 9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C: -100°C -120°C
untreated 80
Operating data
Polarity = ± UHGU\LQJRIVXEDUFÀX[
&PLQK
Dimensions (mm)
2,0 2,4 3,2 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9'7h9'ZLWK%%
:LUH7h9''%6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX EAS 4 M EAS 4 M-MC
FOX EAS 4 M (LF) EAS 4 M-FD
SMAW electrode: Flux cored wire:
FOX EAS 4 M-A EAS 4 PW-FD
FOX EAS 4 M-VD EAS 4 PW-FD (LF)
GTAW rod: EAS 4 M-IG GMAW solid wire: EAS 4 M-IG (Si)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQFHVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L0RVWHHOVFDVW
VWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±QRQVWDELOL]HGDQG
VWDELOL]HG±DXVWHQLWLF&U1L1DQG&U1L0R1VWHHOVDQGFDVWVWHHOJUDGHV
Base materials
-RLQWVDQGVXUIDFLQJZLWKPDWFKLQJ&U1L0RVWHHOVVXFKDV
UNS S31653; AISI 316, 316L, 316Ti, 316Cb
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni others
1,7 18,5 2,8 12,2 N 0,04
$YDLODEOHÀX[
10 Marathon 431
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJZLWKPDWFKLQJVWDELOL]HGDQGQRQVWDELOL]HG&U1L0RVWHHOVVXFKDV
1.4583;
Base materials
AISI 316, 316L, 316Ti, 316 Cb
7\SLFDODQDO\VLVRIWKHZLUH:W
SAW Wire
C Si Mn Cr Mo Ni Nb
1,7 19,5 2,8 11,5 [&
$YDLODEOHÀX[
Marathon 431
Operating data
11
Polarity = ±
Dimensions (mm)
2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJZLWKPDWFKLQJVWDELOL]HGDQGQRQVWDELOL]HGDXVWHQLWLFVWHHOVVXFKDV
1.4541;
Base materials
1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr.
B8C or D
7\SLFDODQDO\VLVRIWKHZLUH:W
SAW Wire
C Si Mn Cr Ni Nb
1,8 19,5 9,5 [&
$YDLODEOHÀX[
Marathon 431
Operating data
12
Polarity = ±
Dimensions (mm)
2,4 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[JUDGH2XWRNXPSXDQGVLPLODUVWHHOV
$YHVWDSURYLGHVDIHUULWLFDXVWHQLWLFZHOGPHQWWKDWFRPELQHVPDQ\RIWKHJRRGSURSHUWLHV
RIERWKIHUULWLFDQGDXVWHQLWLFVWDLQOHVVVWHHOV9HU\JRRGUHVLVWDQFHWRSLWWLQJDQGVWUHVVFRUURVLRQ
FUDFNLQJLQFKORULGHFRQWDLQLQJHQYLURQPHQWV
Base materials
SAW Wire
2XWRNXPSX EN ASTM BS NF SS
2205 1.4462 S32205 318S13 =&'1$] 2328
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,5 1,6 22,8 8,5 3,1 0,17
Ferrite 50 FN; WRC-92 13
$YDLODEOHÀX[
805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Polarity = ±
Dimensions (mm)
2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRQPDWFKLQJ'XSOH[VWHHOVVXFKDV
Base materials
1.4462 UNS S31803, S32205
7\SLFDODQDO\VLVRIWKHZLUH:W
SAW Wire
C Si Mn Cr Mo Ni others
1,6 23,0 3,2 8,8 N 0,15
$YDLODEOHÀX[
Marathon 431
Operating data
14
Polarity = ±
Dimensions (mm)
2,0 2,5 3,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\ORZFDUERQZLUHRIWKH/0RW\SHSULPDULO\GHVLJQHGIRUVXUIDFLQJ
ORZDOOR\VWHHOVDQGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVOLNHGXURVWDWDQGDOIRUP:KHQXVHGIRUVXUIDFLQJDFRPSRVLWLRQ
HTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU6XSHULRUWRW\SH/
:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYDOHQWWRWKDWRI
$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
SAW Wire
For welding steels such as
2XWRNXPSX EN ASTM BS NF SS
Avesta P5 is primarily used when joining molybdenum-alloyed stainless and carbon steels and
IRUVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOV
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo 15
0,0015 0,35 1,4 21,5 15,0 2,6
Ferrite 8 FN; WRC-92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
801 470 620 31 50 45
805 410 600 35 60 50
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';
/';LVD³OHDQGXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQUHVLVWDQFH7KH
steel is used in many various applications such as bridges, process equipment in desalination,
SUHVVXUHYHVVHOLQWKHSXOSSDSHULQGXVWU\DQGWUDQVSRUWDQGVWRUDJHWDQNVIRUFKHPLFDOV7RHQVXUH
WKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO$YHVWD/';LVRYHUDOOR\HGZLWKUHVSHFWWRQLFNHO
7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDO
FRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF*RRGUHVLVWDQFHWRJHQHUDOFRUURVLRQ%HWWHU
UHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVVFRUURVLRQFUDFNLQJWKDQ$,6,
SAW Wire
Base materials
16 7\SLFDODQDO\VLVWKHZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,50 0,8 23,0 7,0 < 0,5 0,14
Ferrite 45 FN; WRC-92
$YDLODEOHÀX[
805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
805 550 700 28 90 40
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3&X:LVLQWHQGHGIRUZHOGLQJVXSHUGXSOH[DOOR\VVXFKDV$6706
6DQG6,WFDQDOVREHXVHGIRUZHOGLQJGXSOH[W\SHLIH[WUDKLJKFRUURVLRQ
UHVLVWDQFHLVUHTXLUHGHJLQURRWUXQVLQWXEHV7KHZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLV
H[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQ
KHDWLQSXWHWF9HU\JRRGUHVLVWDQFHWRSLWWLQJDQGVWUHVVFRUURVLRQFUDFNLQJLQFKORULGHFRQWDLQLQJ
environments. PREW>46. Meets the corrosion test requirements per ASTM G48 Methods A, B and
(&
Base materials
SAW Wire
For welding steels such as
2XWRNXPSX EN ASTM BS NF SS
2507 1.4410 S32750 - =&'1$] 2328
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo N 17
0,02 0,35 0,4 25,0 9,5 4,0 0,25
Ferrite 50 FN; WRC-92
$YDLODEOHÀX[
805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
805 600 800 27 80 60
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQ
WKHFRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUDQGVWHDP%g+/(5%%LVDQ
DJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[DQG\LHOGVZHOOÀRZHGVPRRWKZHOGVHDPV*RRGVODJ
GHWDFKDELOLW\DQGORZK\GURJHQFRQWHQW+'POJ0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+-
/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
SAW Wire
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,015 0,65 0,7 11,8 4,7 0,5
18 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated
Operating data
Polarity = ± UHGU\LQJRIVXEDUFÀX[
&PLQK
3UHKHDWLQJDQGLQWHUSDVVWHPSHUDWXUHRIWKLFNZDOOHGSDUWV&+HDWLQSXWPD[N-FP
7HPSHULQJDW&
Dimensions (mm)
2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ6(352=&(
Wire: SEPROZ
6LPLODUDOOR\¿OOHUPHWDOV
FOX CN 13/4 CN 13/4-MC
SMAW electrode: Flux cored wire:
FOX CN 13/4 SUPRA CN 13/4-MC (F)
GMAW solid wire: CN 13/4-IG GTAW rod: CN 13/4-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDQLFNHOEDVHDOOR\GHVLJQHGIRUZHOGLQJ0RVWHHOVVXFKDV2XWRNXPSX602
,WLVDOVRVXLWDEOHIRUZHOGLQJQLFNHOEDVHDOOR\VW\SHDQGDQGIRUGLVVLPLODUZHOGVEHWZHHQ
VWDLQOHVVRUQLFNHOEDVHDOOR\VDQGPLOGVWHHO7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJ
IXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQG
WKHUHPXVWEHDVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO([FHOOHQWUHVLVWDQFHWRJHQHUDO
FRUURVLRQLQYDULRXVW\SHVRIDFLGVDQGWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVVFRUURVLRQFUDFNLQJLQ
chloride containing environments. Meets the corrosion test requirements per ASTM G48 Methods
$%DQG(&
SAW Wire
Base materials
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRIDXVWHQLWLFIHUULWLFVWHHOVGLVVLPLODUMRLQWVRIVWDLQOHVVVWHHOVKHDWUHVLVWDQWFUHHSUHVLVWDQW
and cryogenic steels
Base materials
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12, 1.4876
X10NiCrAlTi32-21, 1.4529 X1NiCrMoCuN25-20-7, X2CrNiMoCuN20-18-6, 2.4641 NiCr21Mo6Cu-
'LVVLPLODUMRLQWVRIWKHVWHHOVDERYHZLWKXQDOOR\HGDQGORZDOOR\HGVWHHOVOLNH3*+31+
P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, B443, B446, UNS N06625 N 08926, Alloy 600,
SAW Wire
$OOR\$OOR\VWHHOVZLWK1L
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Fe Nb
0,015 0,15 0,2 22,0 9,0 bal. < 0,5 3,6
$YDLODEOHÀX[
Marathon 444
20
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated
Operating data
Polarity = ±
Dimensions (mm)
1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873830RDQGWKHÀX[87383);0RDUHDSSOLHGIRUMRLQWZHOGLQJRIEDVHPDWHULDOV
with the same or with a similar composition, e. g. Alloy 625 (UNS N06625) or NiCr22Mo9Nb,
0DWHULDO1RRUPL[HGFRPELQDWLRQVZLWKVWDLQOHVVVWHHOVDQGFDUERQVWHHOV)XUWKHUPRUHWKH
ZLUHÀX[FRPELQDWLRQLVXVHGIRUFROGWRXJK1LVWHHOVHJ;1LIRU/1*SURMHFWV
873830R87383);0RLVDOVRDSSOLHGRQDOOR\HGRUXQDOOR\HGVWHHOVIRUFODGGLQJ
RIFRUURVLRQUHVLVWDQWSODQWV
Base materials
SAW Wire
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12, 1.4876
X10NiCrAlTi32-21, 1.4529 X1NiCrMoCuN25-20-7, X2CrNiMoCuN20-18-6, 2.4641 NiCr21Mo6Cu-
'LVVLPLODUMRLQWVRIWKHVWHHOVDERYHZLWKXQDOOR\HGDQGORZDOOR\HGVWHHOVOLNH3*+31+
P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, B443, B446, UNS N06625 N 08926, Alloy 600,
$OOR\$OOR\VWHHOVZLWK1L
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Cr Mo Ni Nb Fe 21
< 0.02 < 0.2 21,0 9,0 balance 3,3 2,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 460 725 40 > 80 65
Operating data
7KHZHOGLQJDUHDKDVWREHIUHHIURPLPSXULWLHVRLOSDLQWPDUNLQJV
HWF:HOGLQJPXVWEHSHUIRUPHGZLWKDORZKHDWLQSXW7KHPD[L-
Polarity = ± PXPLQWHUSDVVWHPSHUDWXUHLVDW&)OX[KDVWREHUHGULHGSULRU
WRZHOGLQJKRXUVDW&
)OX[KHLJKWDSSUR[PP
6WLFNRXWDSSUR[PP
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRIDXVWHQLWLFIHUULWLFVWHHOVGLVVLPLODUMRLQWVRIVWDLQOHVVVWHHOVKHDWUHVLVWDQWFUHHSUHVLVWDQW
and cryogenic steels
Base materials
2.4816 NiCr15Fe, 2.4817 LC- NiCr15Fe, Alloy 600, Alloy 600 L
7\SLFDODQDO\VLVRIWKHZLUH:W
SAW Wire
C Si Mn Cr Ni Nb Fe
0,02 0,2 3,2 20,5 bal. 2,6
$YDLODEOHÀX[
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
22
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
9HVVHOVDQGFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVHVSHFLDOO\IRUORZWHPSHUDWXUHVDSSOLFDWLRQGRZQ
WR&HJ/1*WDQNV
7KHZHOGPHWDOLVVWDLQOHVVDQGFRUURVLRQUHVLVWDQWWRUHGXFLQJDQGR[LGDWLQJVXEVWDQFHV
Base materials
2.4819 NiMo16Cr15W UNS N10276
SAW Wire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Fe W
0,012 0,1 0,5 15,5 16 bal. 7,0 3,8
$YDLODEOHÀX[
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 23
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,4
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YDULRXVVWHHOVEXWSDUWLFXODUO\VXLWHGIRUKLJKVWUHQJWKDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOV
7KHÀX[FDQEHZHOGHGXVLQJDOPRVWDQ\ZLUHHOHFWURGH7KHZHOGLQJÀX[FDQEHXVHGZLWK'&
RU$&SRZHUDQGFDQEHHPSOR\HGIRUWDQGHPDQGPXOWLSOHZLUHZHOGLQJ,WIHDWXUHVJRRGVODJ
GHWDFKDELOLW\
Base materials
8QDOOR\HGVWHHOVFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVORZWHPSHUDWXUHVWHHOV
SAW Flux
¿QHJUDLQHGVWUXFWXUDOVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 20 25
Operating data
2 EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = + / ~ JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350°C, 2 h
$SSURYDOVDQGFHUWL¿FDWHV
$VZLUHÀX[FRPELQDWLRQIRU%g+/(5%%77WRJHWKHUZLWK%g+/(5ZLUHV
7h9'(06(060R1L0R83'%(06(060R
SAW Flux
F55A8-ENi2-Ni2
S3Ni1Mo
BÖHLER
0,08 0,25 1,55 0,55 0,9 S 55 6 FB S3Ni1Mo
3 NiMo 1-UP
F7A8-EH12K / F48A6-EH12K
S3Ni2.5CrMo
BÖHLER S 69 6 FB S3Ni2.5CrMo
0,05 0,3 1,3 0,5 0,5 2,2
3 NiCrMo 2.5-UP )$(0PRG0+
)$(0PRG0+
3
S CrMo1
BÖHLER
0,8 0,15 0,9 1,1 0,45 S S CrMo1 FB
EMS 2 CrMo
F8P2-EB2-B2 / F55P3-EB2-B2
S CrMo2
BÖHLER CM 2-UP 0,08 0,2 0,7 2,4 0,95 S S CrMo2 FB
F8P2-EB3-B3 / F55P3-EB3-B3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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ZLWKGLVVLPLODUVWHHOV0DLQO\IRUKLJKVWUHQJWKDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOV7KH6L
DQG0QSLFNXSVDQGEXUQRIIUDWHVDUHQHXWUDOEHFDXVHRILWVPHWDOOXUJLFDOEHKDYLRXU
7KHÀX[LVZHOGDEOHZLWKDOPRVWHYHU\ZLUHHOHFWURGH:KHQXVHGLQFRPELQDWLRQZLWK8QLRQ66L
ZLUHHOHFWURGHWKHZHOGPHWDOKDVKLJKWRXJKQHVVSURSHUWLHVXSWR±&±)DQGYHU\JRRG
&72'YDOXHVXSWR±&±)VRWKDWWKLVFRPELQDWLRQLVRXWVWDQGLQJO\VXLWHGIRURIIVKRUH
FRQVWUXFWLRQV7KHÀX[FDQEHXVHGIRUWDQGHPDQGPXOWLZLUHZHOGLQJZLWK'&DQG$&
9HU\JRRGVODJGHWDFKDELOLW\
SAW Flux
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 38 20 25
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
4 re-drying: 300-350°C, 2 h
Approvals TÜV DB DNV GL LR BV
Union S 2 10410 51.132.05
SAW Flux
Union S 2 Ni 3,5 0,09 0,15 0,90 3,30 S 46 8 FB S2Ni3
Weld metal 0,06 0,20 0,85 3,20 F8A15-ENi3-Ni3
Union S 3 NiMoCr 0,14 0,10 1,75 0,35 0,60 2,10 S 69 6 FB SZ3Ni2, 5CrMo •
Weld metal 0,08 0,20 1,50 0,32 0,58 2,00 F11A8-EG-F6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHGÀXRULGHEDVLFÀX[ZLWKKLJKEDVLFLW\DQGQHXWUDOPHWDOOXUJLFDOEHKDYLRXU
,WLVVXLWDEOHIRUVLQJOH'&RU$&DQGWDQGHP'&DQG$&ZHOGLQJ
9HU\JRRGVODJGHWDFKDELOLW\([FHOOHQWIRUQDUURZJDSZHOGLQJ8977FDQEHXVHGLQFRPELQD-
WLRQZLWKVXLWDEOHVXEDUFZLUHVIRUMRLQWZHOGLQJRIPLOGPHGLXPDOOR\HGDQGKLJKWHQVLOHVWHHOV9HU\
JRRGLPSDFWWRXJKQHVVRIZHOGPHWDODWORZWHPSHUDWXUHV
Base materials
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SAW Flux
SAW Flux
Weld metal 0,07 0,20 1,05 2,20 F8A10-ENi2-Ni2
S 2 Ni 3,5
Union
500 560 24 160 140 120 100 47
S 2 NiMo 1
Union
420 530 26 150 150 120 60 27
S3
Union
560 620 22 140 120 100 80 47
S 3 NiMo
8 Union
560 640 22 140 120 100 70 47
S 3 NiMo1
Union
690 780 17 120 100 80 60 47
S 3 NiMoCr
Union
460 550 26 150 120 80 60 47
S 3 Si
$YHUDJHYDOXHVIURPWHVWV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHG ÀXRULGHEDVLF ZHOGLQJ ÀX[ FKDUDFWHULVHG E\ LWV QHXWUDO PHWDOOXUJLFDO EHKDYLRXU ,Q
FRPELQDWLRQZLWKVXLWDEOHZLUHHOHFWURGHVWKHZHOGPHWDOH[KLELWVH[FHSWLRQDOWRXJKQHVVSURSHUWLHV
LQWKHORZWHPSHUDWXUHUDQJH7KH¿HOGRIDSSOLFDWLRQLVMRLQWDQGEXLOGXSZHOGLQJRIJHQHUDOVWUXFWXUDO
VWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGFUHHSUHVLVWDQWVWHHOJUDGHV7KHÀX[LVRQHRIWKHK\GURJHQ
FRQWUROOHGÀX[HVWKHGLIIXVLEOHK\GURJHQFRQWHQWLVPD[POJRIZHOGPHWDO
Base materials
XQDOOR\HGVWHHOVFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVORZWHPSHUDWXUHVWHHOV
SAW Flux
¿QHJUDLQHGVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW 9
EXONGHQVLW\NJGP3
Polarity = + / ~
JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350°C, 2 h
$SSURYDOVDQGFHUWL¿FDWHV
'%g%%1$.6$VZLUHÀX[FRPELQDWLRQ%g+/(5%%WRJHWKHUZLWK%g+/(5
ZLUHV7h9'(06(060R(06&U0R&0831L0R83
F55A6-ENi2-Ni2
S3Ni1Mo
BÖHLER
0,09 0,25 1,65 0,55 0,9 S 50 4 FB S3Ni1Mo
3 NiMo 1-UP
F9A4-EF3-F3 / F62A4-EF3-F3
S3Ni2.5CrMo
BÖHLER S 69 6 FB S 3Ni2.5CrMo
0,06 0,3 1,5 0,5 0,5 2,2
3 NiCrMo 2.5-UP )$(0PRG0
)$(0PRG0
10
S CrMo1
BÖHLER
0,08 0,25 0,95 1,1 0,45 -
EMS 2 CrMo
F8P2-EB2-B2 / F55P3-EB2-B2
S CrMo2
BÖHLER CM 2-UP 0,08 0,25 0,75 2,4 0,95 -
F8P2-EB3-B3 / F55P3-EB3-B3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8977LVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWK
JHQHUDOSXUSRVHVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGFUHHSUHVLVWDQWVWHHOV,WLVFKD-
UDFWHUL]HGE\LWVQHXWUDOPHWDOOXUJLFDOEHKDYLRXU:KHQXVHGLQFRPELQDWLRQZLWKVXLWDEOHZLUHHOHF-
WURGHVWKHZHOGPHWDOKDVKLJKWRXJKQHVVSURSHUWLHVDWVXE]HURWHPSHUDWXUHV
,WLVVXLWHGIRUVLQJOHZLUHDQGWDQGHPZHOGLQJ
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
SAW Flux
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
Approvals: TÜV DB
11
Union S 2 03358 51.132.02
Union S 2 Mo 01793
Union S 3 01795
Union S 3 Mo 01796
EN ISO 14171
EN ISO 26304-A •
Designation C Si Mn Cr Mo Ni 9 W &X EN ISO 24598-A • • •
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AWS A5.23 – SFA 5.23
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SAW Flux
Union S 3 400 510 26 160 140 100 47
$YHUDJHYDOXHVIURPWHVWV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89775LVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHPDLQO\IRUMRLQLQJDQGVXUIDFLQJDSSOL-
FDWLRQVZLWKFUHHSUHVLVWDQWVWHHOV,WGLVSOD\VQHXWUDOPHWDOOXUJLFDOEHKDYLRXUDQGLVFKDUDFWHULVHG
E\DKLJKGHJUHHRISXULW\,WLVSDUWLFXODUO\VXLWDEOHIRUZHOGLQJK\GURFUDFNHUVEHFDXVHRIWKHORZ3
SLFNXSRIPD[:KHQXVHGLQFRPELQDWLRQZLWKZLUHHOHFWURGHV8QLRQ6&U0R
DQG8QLRQ6&U0RLWLVSRVVLEOHWRPHHWWKHPRVWVWULQJHQWWRXJKQHVVUHTXLUHPHQWVDWVXE]HUR
WHPSHUDWXUHVHYHQDIWHUVWHSFRROLQJWUHDWPHQW89775:SHUPLWVVRXQGZHOGLQJRQ$&E\WKLV
DFKLHYLQJDKLJKHUOHYHORIWRXJKQHVVZKHQZHOGLQJZLWK&U0RDOOR\HGVXEDUFZLUHV
SAW Flux
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
14
Approvals TÜV LR
Union S 1 CrMo 2* 06541
Union S 1 CrMo 2 02734
Union S 2 03437
Union S 2 CrMo 03439
Union S 2 Mo 03438
Union S 3 03440 X
Union S 3 Mo 03441
Union S 3 NiMo 03442
Union S 3 NiMo 1 03021 / 08015
Union S 3 NiMoCr 03443
ZLWK89775:DOORWKHUVRQO\ZLWK89775
SAW Flux
Union S 3 NiMo 0,08 0,10 1,50 0,45 1,50 S 50 6 FB S3Ni1,5Mo
Weld metal 0,05 0,20 1,50 0,40 1,40 F9A8-EG-F1
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
15
Wire <LHOG Tensile Elonga- ,PSDFWYDOXHV
HOHFWURGHV strength strength tion LQ-&91
XVHG 0,2% (L0 G0)
03D 03D +20°C ± 0 °C – 20 °C – 40 °C – 60 °C
Union S 2 Mo 470 550 25 140 120 100 47
$YHUDJHYDOXHVIURPWHVWV
+
= Values at test temperature 450 °C
++
= Values at test temperature 400 °C
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89 775& LV DQ DJJORPHUDWHG ÀXRULGHEDVLF ÀX[ ZLWK KLJK EDVLFLW\ DQG QHXWUDO PHWDOOXUJLFDO
EHKDYLRXU89775&LVDVSHFLDOYDULDQWRIÀX[89775,WVXSSRUWVWKH&FRQWHQWRIWKH
ZLUHHOHFWURGHZKHQ'&ZHOGLQJ,QFRPSDULVRQZLWK89775WKH&FRQWHQWLQWKHDOOZHOGPHWDO
LVDERXWKLJKHU,WLVVXLWDEOHIRUPXOWLSDVVZHOGLQJIRUVLQJOHDQGWDQGHPZLUHV\VWHPV
89775&KDVSULPHLPSRUWDQFHIRU6$:RIWKHKLJKWHPSHUDWXUHUHVLVWDQWVWHHOIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SAW Flux
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
:HOGPHWDOZLWK AWS A5.23 EN ISO 26304-A 17
Union S 3 NiMo1 F10A6-EF3-F3 S 62 6 FB S3Ni1Mo
&KDUDFWHULVWLFVDQG¿HOGRIXVH
893LVDQDJJORPHUDWHGDOXPLQDWHEDVLFÀX[ZLWKKLJKEDVLFLW\DQGQHXWUDOPHWDOOXUJLFDOEHKDYL-
RXU,WLVVXLWDEOHIRUVLQJOHHOHFWURGH'&WZLQHOHFWURGHV'&DQGWDQGHPHOHFWURGHV'&DQG
$&ZHOGLQJ7KHÀX[LVHVSHFLDOO\VXLWHGIRU0Q0R7LDQG%RU0Q7LDQG%DOOR\HGZLUHHOHF-
WURGHVOLNH8QLRQ60R7L%DQG8QLRQ67L%,WLVVXLWHGWRDFKLHYHRSWLPDOFKDUDNWHULVWLFVIRUWKH
WRXJKQHVVRIWKHZHOGPHWDO
893LVVXLWDEOHIRUWKHZHOGLQJRISLSHVWHHOVDFFRUGLQJWR$3,;;;;RUDFFWR
EN 10208-2: L415 MB, L450 MB, L485 MB and L555 MB.
SAW Flux
Note:
7KHPHFKDQLFDOWHFKQRORJLFDOEHKDYLRXURIWKHZHOGPHWDOSURGXFHGE\WKHWZRUXQWHFKQLTXHPDLQ-
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SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
18 25 32 18
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = + / ~
JUDLQVL]HDFF(1,62PP
re-drying: 350-400°C, 2 h
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5%%LVDQDJJORPHUDWHGZHOGLQJÀX[RIWKHDOXPLQDWHEDVLFW\SHIRUMRLQWDQGEXLOGXS
ZHOGLQJRIJHQHUDOVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVERLOHUDQGSLSHVWHHOV7KH
ZHOGLQJÀX[LVFKDUDFWHULVHGE\ORZVLOLFRQSLFNXSDQGPHGLXPPDQJDQHVHSLFNXS
%g+/(5%%FDQEHZHOGHGXVLQJ'&RU$&SRZHU,WVJRRGZHOGLQJSURSHUWLHVDQGWKHJRRG
WHFKQLFDOSURSHUWLHVRIWKHZHOGPHWDOVWKDWFDQEHDFKLHYHGZLWKGLIIHUHQWZLUHHOHFWURGHVSHUPLW
universal application.
Base materials
SAW Flux
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&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
20 30 28 16
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW 19
Polarity = + / - / ~ JUDLQVL]HDFF(1,62PP
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re-drying: 300-350°C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
EN ISO (wire)
Designation
C Si Mn Cr Mo Ni (1,62ZLUHÀX[FRPE$:6
SAW Wires
A5.17 – AWS A5.23
S2
BÖHLER EMS 2 0,06 0,35 1,35 S 38 AB S2
F7A4-EM12K / F48A4-EM12K
S 2 Mo
BÖHLER EMS 2 Mo 0,06 0,35 1,35 0,35 S 46 4 AB S2Mo
F8A4-EA2-A4 / F55A4-EA2-A4
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TÜV-D: EMS 2, EMS 2 Mo
DB: EMS 2, EMS 2 Mo
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89LVDQDJJORPHUDWHGÀX[RIDOXPLQDWHEDVLFW\SHGHVLJQHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFD
WLRQVZLWKJHQHUDOSXUSRVHVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVERLOHUDQGSLSHVWHHOV7KH
ÀX[LVFKDUDFWHUL]HGE\LWVORZVLOLFRQDQGPRGHUDWHPDQJDQHVHSLFNXS,WFDQEHXVHGRQ'&DQG
$&,WVJRRGZHOGLQJFKDUDFWHULVWLFVDQGWKHWHFKQRORJLFDOSURSHUWLHVRIWKHZHOGPHWDOSURGXFHGZLWK
GLIIHUHQWZLUHVSHUPLWXQLYHUVDOXVH
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
SAW Flux
20 30 28 16
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
20 EN ISO 14171
Designation C Si Mn Mo AWS A5.17 – SFA 5.17 •
AWS A5.23 – SFA 5.23
Union S 2 0,10 0,10 1,00 S 38 4 AB S2
Weld metal 0,06 0,35 1,35 F7A4-EM12 •
Union S 2 Mo 0,10 0,10 1,00 0,50 S 46 4 AB S2Mo
Weld metal 0,06 0,35 1,35 0,45 F8A4-EA2-A2
Union S 2 Si 0,10 0,30 1,00 S 42 4 AB S2Si
Weld metal 0,06 0,35 1,50 F7A4-EM12K •
Union S 3 0,12 0,10 1,50 S 42 4 AB S3
Weld metal 0,07 0,35 1,60 F7A4-EH10K •
SAW Flux
s 355 480 25 140 120 80 47
X DVZHOGHG
s = stress relieved: 580 °C / 5 h / air
Q QRUPDOL]HG&KDLU 21
&KDUDFWHULVWLFVDQG¿HOGRIXVH
893LVDQDJJORPHUDWHGÀX[RIWKHDOXPLQDWHEDVLFW\SHZLWKQHXWUDOPHWDOOXUJLFDOEHKDYLRXU,W
LVHVSHFLDOO\VXLWHGIRUZHOGLQJVLQJOHDQGPXOWLZLUH'&DQG$&ZKHQPDQXIDFWXULQJORQJLWXGLQDO
DQGVSLUDOVHDPSLSHVZLWKWZRUXQWHFKQLTXH)RUWKHWZRUXQZHOGLQJRISLSHVWHHOVRI$3,*UDGH$
25, A, B, X 42, X 46, X 52, X 56, X 60, X 65, X 70, X 80 and according to EN 10208-2 L290MB up to
/0%LIZHOGHGLQFRPELQDWLRQZLWKFRUUHVSRQGLQJVXEDUFZLUHVVXFKDV8QLRQ68QLRQ60R
Union S 2 NiMo1, Union S 3 NiMo 1.
Note:
SAW Flux
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SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
22 26 30 15
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 350-400°C, 2 h
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89LVDQDJJORPHUDWHGÀX[RIDOXPLQDWHUXWLOHW\SHIRUMRLQLQJDQGVXUIDFHZHOGLQJ6XLWHGIRU
GLUHFWDQGDOWHUQDWLQJFXUUHQW7KHÀX[LVVXLWHGIRUEXWWZHOGLQJLQWZRUXQWHFKQLTXHDQGIRUVKHHW
WKLFNQHVVXSWRPPIRU¿OOHWZHOGLQJ,WLVHVSHFLDOO\VXLWHGIRUZHOGLQJWXEHZDOOV
6XLWHGVXEDUFZLUHV
8QLRQ666L60RDQGIRUERLOHUZDOOVDOVR8QLRQ6&U0R6&U0R8QLRQ63,WKDV
RXWVWDQGLQJJRRGVODJGHWDFKDELOLW\HYHQLQQDUURZJURRYHVDQGDOORZVKLJKZHOGLQJVSHHG
SAW Flux
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 Al2O3+MnO CaF2+CaO+ MgO
30 55 8
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
23
7h9DSSURYDOVIRUPHPEUDQHZDOOV
Union S 2 Mo, Union S 2 CrMo, Union S 1 CrMo2, Union SP 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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SLSHVWHHOV6XLWDEOHIRUXVHRQ'&DQG$&)RUVLQJOHDQGPXOWLZLUHZHOGLQJZLWKKLJKZHOGLQJ
VSHHGXVLQJWKHWZRUXQWHFKQLTXHDVZHOODVIRU¿OOHWZHOGLQJ9HU\JRRGVODJUHPRYDELOLW\
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 Al2O3+MnO CaF2+ CaO+MgO
24 50 14
SAW Flux
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
EN ISO 14171
24 Designation C Si Mn Mo
AWS A5.17 – SFA 5.17 •
AWS A5.23 – SFA 5.23
Union S 2 0,10 0,10 1,00 S 42 3 AR S2
Weld metal 0,06 0,60 1,40 F7A2-EM12 •
Union S 2 Mo 0,10 0,10 1,00 0,50 S 46 2 AR S2Mo
Weld metal 0,06 0,60 1,40 0,45 F8A2-EA2-A2
Union S 2 Si 0,10 0,30 1,00 S 42 2 AR S2Si
Weld metal 0,06 0,75 1,60 F7A2-EM12K •
Union S 3 0,12 0,10 1,50 S 42 3 AR S3
Weld metal 0,07 0,60 1,60 F7A2-EH10K •
SAW Flux
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Approvals TÜV DB ABS GL LR DNV
Union S 2 02590 51.132.04 X X X X
Union S 2 Mo 07739
Union S 2 Si X
25
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IRUZHOGLQJZLWKKLJKDOOR\HGVWDLQOHVV¿OOHUVVXFKDV$YHVWD3/DQG6WDQGDUG&U1L
DQG &U1L0R ¿OOHUV FDQ DOVR EH ZHOGHG ZLWK H[FHOOHQW UHVXOWV )OX[ LV HVSHFLDOO\ VXLWDEOH IRU
DSSOLFDWLRQVZKHUHKLJKLPSDFWVWUHQJWKYDOXHVDUHUHTXLUHG)OX[SURYLGHVQHDWZHOGVXUIDFHV
YHU\JRRGZHOGLQJSURSHUWLHVDQGHDV\VODJUHPRYDO
%XONGHQVLW\NJGP
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SAW Flux
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$JJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[IRUMRLQWZHOGLQJWR&UVWHHOVDQGWRXQVWDELOLVHGRUVWDEL-
OLVHGDXVWHQLWLF&U1L0RVWHHOVDQGWRDXVWHQLWLFIHUULWLFGXSOH[VWHHOV7KH%g+/(5%%ÀX[
\LHOGVDZHOOÀRZHGVPRRWKVHDPDYHU\WKLQVODJDQGWKHUHIRUHDORZÀX[FRQVXPSWLRQ7KHÀX[
DOVRIHDWXUHVJRRGVODJGHWDFKDELOLW\DQGJRRG¿OOHWZHOGLQJSURSHUWLHV
Base materials
&UVWHHOVDQGXQVWDELOLVHGRUVWDELOLVHGDXVWHQLWLF&U1L0RVWHHOVDVZHOODVDXVWHQLWLFIHUULWLF
duplex steels
SAW Flux
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SiO2 Al2O3 CaF2
10 38 50
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
EXONGHQVLW\NJGP3
Polarity = ± 27
JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350°C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation EN ISO (wire)
C Si Mn Cr Mo Ni
SAW Wires A5.17 – AWS A5.23
BÖHLER S 19 12 3 L
0,02 0,6 1,2 18,0 2,8 12,2
EAS 4 M-U ER316L
$SSURYDOVDQGFHUWL¿FDWHV
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VWHHOV7KHZHOGVHDPVDUHVPRRWKDQG¿QHO\ULSSOHGZLWKRXWDQ\VODJUHVLGXHV%HVLGHVWKHJRRG
VODJGHWDFKDELOLW\WKHÀX[DOVRSURYLGHVJRRG¿OOHWZHOGSURSHUWLHV7KHZHOGPHWDOVVKRZKLJKGHJUHH
RISXULW\DQGJRRGPHFKDQLFDOSURSHUWLHV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2 Al2O3 CaF2
10 38 50
SAW Flux
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
Polarity = ±
JUDLQVL]HDFF(1,62PP
re-drying: 300-350°C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
28 Designation C Si Mn Cr Mo Ni 1E N
Thermanit A 0,040 0,50 1,7 19,5 2,8 11,5 0,65
Weld metal 0,038 0,60 1,2 19,0 2,8 11,5 0,50
Thermanit GE-316L 0,012 0,50 1,7 18,5 2,8 12,2
Weld metal 0,012 0,60 1,2 18,0 2,8 12,2
Thermanit H-347 0,040 0,50 1,8 19,5 9,5 0,65
Weld metal 0,038 0,60 1,3 19,0 9,5 0,50
Thermanit JE-308L 0,016 0,50 1,8 20,0 9,8
Weld metal 0,015 0,60 1,3 19,5 9,8
Thermanit 22/09 0,015 0,40 1,6 23,0 3,2 8,8 0,15
Weld metal 0,013 0,50 1,1 22,5 3,2 8,8 0,15
Thermanit 25/14 E-309L 0,014 0,50 1,8 24,0 13,2
Weld metal 0,013 0,60 1,3 23,8 13,2
SAW Flux
Thermanit 22/09 480 690 25 80
([DPSOHVRIDSSOLFDWLRQ
0DWHULDOVSHFL¿FDWLRQ Material No. Designation
X2CrNiMoN22-5 1.4462 Thermanit 22/09
29
X6CrNiMoTi17-12-2 1.4571 Thermanit A
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W\SHV373DQG1)W\SH377KHZHOGVHDPIHDWXUHVDVPRRWK¿QHO\ULSSOHG
VXUIDFHZLWKRXWXQGHUFXWV7KHÀX[LVRQHRIWKHK\GURJHQFRQWUROOHGÀX[HVWKHGLIIXVLEOHK\GURJHQ
FRQWHQWLVPD[POJRIZHOGPHWDO
Base materials
+LJKO\FUHHSUHVLVWDQW&UVWHHOVRIW\SHV37;&U0R91EW\SHV37
1)DQG;&U0R:91E
SAW Flux
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+Al2O3 CaF2 +CaO+MgO
35 60
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
EXONGHQVLW\NJGP3
30 Polarity = +- JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350°C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
C Si Mn Cr Mo Ni 9 1E N
SAW Wires
BÖHLER
0,1 0,22 0,6 8,7 0,93 0,45 0,18 0,05 0,04
C 9 MV-UP
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Designation
EN ISO 24598 acc. EN ISO acc. AWS A5.23
BÖHLER C 9 MV-UP S S CrMo91 S S CrMo91 FB F9PZ-EB9-B9 /
F62PZ-EB9-B9
$SSURYDOVDQGFHUWL¿FDWHV
%g+/(5%%WRJHWKHUZLWK%g+/(5($60837h9'
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0DUDWKRQLVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHZLWKDKLJKEDVLFLW\2XWVWDQGLQJJRRG
ZHOGLQJSURSHUWLHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVRIFUHHSUHVLVWDQW&U0RVWHHOVVXFKDVHJ
&U0R0DW1R37;&U0R91E0DW1R37
;&U0R:90DW1R,QFRPELQDWLRQZLWKWKHQHZVXEDUFZLUHV7KHUPDQLW076
WKHÀX[LVVXLWHGIRUZHOGLQJVWHHOVRIW\SH3DFFRUGLQJWR$670$
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2 + Al2O3 CaF2 + CaO + MgO
SAW Flux
35 60
Operating data
EDVLFLW\DFF%RQLF]HZVNL
Polarity = - / ~
JUDLQVL]HDFF(1,62±±PP
re-drying: 300-350°C, 2 h
Approvals TÜV
31
Thermanit MTS 3 06527
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Marke C Si Mn Cr Mo Ni 9 1E N W
Thermanit MTS 3 0,11 0,25 0,50 9,00 0,95 0,40 0,22 0,06 0,05
Weld metal 0,09 0,22 0,70 8,90 0,93 0,40 0,18 0,05 0,04
Thermanit MTS 616 0,11 0,25 0,50 8,90 0,45 0,40 0,22 0,06 0,05 1,70
Weld metal 0,09 0,22 0,70 8,80 0,43 0,40 0,18 0,05 0,04 1,70
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
<LHOG
Heat Test Tensile Elongation ,PSDFWYDOXHV
Designation strength
7UHDWPHQW WHPS strength (L0 G0) LQ-&91
0,2%
°C 03D 03D -
+ 20 °C 540 700 18 47
Thermanit 400 400 540 14
750 °C / 4 h
MTS 3 460 380 500 14
500 360 360 14
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)OX[FDQEHXVHGLQFRPELQDWLRQZLWKDOOW\SHVRIVWDELOLVHGDQGQRQVWDELOLVHG&U1LDQG&U1L
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SAW Flux
)RUZHOGLQJZLWKVXEPHUJHGDUFZLUHVXFKDV$YHVWD:HOGLQJ
308L/MVR, 316L/SKR, 309L and P5
32
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation C Si Mn Cr Ni Mo )1
308L/MVR 0,02 0,9 1,0 20,0 9,5 11
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJ2XWVWDQGLQJZHOGLQJSURSHUWLHVLQDOOSRVLWLRQV
([FHOOHQWPHFKDQLFDOSURSHUWLHVDQGJRRGVODJGHWDFKDELOLW\ORZVSDWWHUORVVHVVPRRWK¿QHO\
ULSSOHGVHDPVXUIDFHKLJK;UD\VHFXULW\QRWFKIUHHZHOGWRHV2XWRISRVLWLRQZHOGLQJFDQEHFDU-
ULHGRXWZLWKLQFUHDVHGZHOGLQJFXUUHQWDQGWKHUHIRUHYHU\HFRQRPLFDOO\ZLWKLQFUHDVHGGHSRVLWLRQ
rate.
Flux cored wire
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVLVKLHOGLQJJDV0
S235JR-S355JR, S235JO-S355JO, S450JO, S235J2-S355J2, S275N-S460N,
S275M-S460M, P235GH-P355GH, P275NL1-P460NL1, P215NL, P265NL, P355N,
P285NH-P460NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NBL415NB,
L450QB, L245MB-L450MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1; A
414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C, E; A 662 Gr. B; A 711 Gr. 1013;
$*U$$3,/*U%;;;;;
2 7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ti
0,06 0,5 1,2 0,05
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C:
untreated 500 580 26 180 130 90
Operating data
re-drying:
LIQHFHVVDU\&K
Polarity = + shielding gases:
$UJRQ&2
&2
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
Dimensions (mm)
1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11164.), DB (42.014.35), ABS, GL, LR, DNV, BV, CRS, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLRQ7*0LVDQDOOSRVLWLRQÀX[FRUHGZLUHWKDWGLVSOD\VH[FHSWLRQDOKLJKLPSDFWSURSHUWLHVLQ
WKHDVZHOGHGDVZHOODVLQWKHVWUHVVUHOLHYHGFRQGLWLRQZLWKPL[HGJDV0DFFWR(1,62
7KLV³ZHOGHUIULHQGO\´ZLUHZLWKLWVVRIWVSDWWHUIUHHDUFDOZD\VRSHUDWHVLQWKHVSUD\DUFPRGH,WLV
SRVVLEOHWRZHOGLQDOOSRVLWLRQVZLWKRQHGLDPHWHUPPIURP$WR$VRLGHDOIRU¿WXS
ZRUN'HSRVLWLRQUDWHVLQYHUWLFDOXSZHOGLQJFDQUHDFKNJKPDNLQJLWRQHRIWKHPRVWSUR-
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn P S
0,05 0,45 1,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Shielding Tensile Impact values
strength (L0=5d0)
Treatment Gas strength in J CVN
0,2%
at room
MPa MPa % -40°C:
temperature
AW M21 460 560 24 140 80
&K M21 420 500 26 140 50
AW C1 420 520 24 140 70
Operating data
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6HOIVKLHOGLQJÀX[FRUHGZLUHLVVSHFLDOO\GHYHORSHGIRUSLSHOLQHZHOGLQJLQWKHYHUWLFDOGRZQSRVLWLRQ
*&DQDOVREHXVHGIRUZHOGLQJXQDOOR\HGVWHHOFRQVWUXFWLRQV%g+/(53LSHVKLHOG7)'
RIIHUVDIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJJRRGZHOGLQJSURSHUWLHVHDV\KDQGOLQJIRUWKHZHOGHU
DQGKLJKSURGXFWLYLW\7KHZLUHKDVJRRGPHFKDQLFDOSURSHUWLHVDQGKLJKLPSDFWHQHUJ\YDOXHV
DWORZWHPSHUDWXUHV$GYDQWDJHVLQYHUWLFDOGRZQZHOGLQJIRUKRWSDVV¿OOHUSDVVDQGFRYHUSDVV
Flux cored wire
ZHOGLQJ7KDQNVWRWKHÀXRULGHEDVLFFRUHWKHLQWHUSDVVWHPSHUDWXUHLVVLPLODUWRWKDWRIEDVLF
HOHFWURGHVZHUHFRPPHQG&%g+/(5VHOIVKLHOGLQJÀX[FRUHGZLUHRIIHUVHDV\KDQGOLQJ
IRUWKHZHOGHUDVDUHVXOWRIWKHWROHUDQWVWLFNRXW,WDOVRRIIHUVDORZWHQGHQF\WRSRURVLW\HYHQ
ZKHQZHOGHGZLWKUHODWLYHO\ORQJDUFV
Base materials
$FFRUGLQJWR$3,/$%;;;;;;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
4 C Si Mn Al Ni
0,045 0,14 1,1 0,8 0,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C: -40°C:
untreated 435 535 28 200 150 100
Operating data
Dimensions (mm)
2,0
$SSURYDOVDQGFHUWL¿FDWHV
NAKS, GAZPROM
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(53LSHVKLHOG7)'LVDVHOIVKLHOGLQJÀX[FRUHGZLUHDQGLVVSHFLDOO\GHYHORSHGIRU
VHPLDXWRPDWLFSLSHOLQHZHOGLQJLQWKHYHUWLFDOGRZQSRVLWLRQ*&DQDOVREHXVHGIRUZHOGLQJ
ORZDOOR\VWHHOFRQVWUXFWLRQV7KLVZLUHRIIHUVDIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJDQGJRRG
ZHOGLQJSURSHUWLHVLQDOOSRVLWLRQV%g+/(53LSHVKLHOG7)'RIIHUVJRRGPHFKDQLFDOSURSHUWLHV
DQGFRQVLVWHQWO\KLJKLPSDFWHQHUJ\YDOXHVDWORZWHPSHUDWXUHV,WRIIHUVDGYDQWDJHVLQYHUWLFDO
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Al Ni 5
0,05 0,15 1,4 0,8 1,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C: -40°C:
untreated 500 600 25 170 120 90
Operating data
Dimensions (mm)
2,0
$SSURYDOVDQGFHUWL¿FDWHV
NAKS, GAZPROM
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJIRUZHOGLQJORZWHPSHUDWXUHVWHHOV2XWVWDQGLQJ
welding properties in all positions. Exceptional mechanical strength and good slag detachability,
ORZVSDWWHUORVVHVVPRRWK¿QHO\ULSSOHGVHDPVXUIDFHQRWFKIUHHZHOGWRHV2XWRISRVLWLRQ
ZHOGLQJFDQEHFDUULHGRXWZLWKLQFUHDVHGZHOGLQJFXUUHQWDQGWKHUHIRUHYHU\HFRQRPLFDOO\ZLWK
LQFUHDVHGGHSRVLWLRQUDWH)RUKLJKTXDOLW\ZHOGLQJLQVKLSEXLOGLQJIRURIIVKRUHDSSOLFDWLRQVDQG
Flux cored wire
VWHHOVWUXFWXUHVZLWKKLJKVWUHQJWKUHTXLUHPHQWVDVZHOODVIRUORZWHPSHUDWXUHDSSOLFDWLRQVGRZQ
WR&
Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
VSHFLDOTXDOLWLHV6-56-6-6-616161/61/60
S460M, S355ML-S460ML, S460Q, S500Q, S460QL, S500QL, S460QL1, S500QL1, P355GH,
P355NH, P420NH, P460NH, P355N-P460N, P355NH-P460NH, P355NL1-P460NL1,
P355NL2-P460NL2, L245NB-L415NB, L245MB-L485MB, L360QB-L485QB, aldur 500Q,
aldur 500QL, aldur 500QL1 ASTM A 350 Gr. LF2; A 516 Gr. 65, 70; A 572 Gr. 42, 50, 60, 65; A 573
Gr. 70; A 588 Gr. B, C, K; A 633 Gr. A, C, D, E; A 662 Gr. B, C; A 678 Gr. B; A 707 Gr. L2, L3; A 841
*U$%&$3,/;;;;;;4;4;4;4
6
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni
0,06 0,45 1,3 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -60°C:
untreated 530 570 27 140 120 100 60
Operating data
re-drying: -
LIQHFHVVDU\&K
Polarity = + VKLHOGLQJJDV$UJRQ&2
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
Preheating and interpass temperature as
UHTXLUHGE\WKHEDVHPHWDO
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9DSSOLHGIRU'%DSSOLHGIRU*/DSSOLHGIRU'19DSSOLHGIRU$%6DSSOLHGIRU/5
DSSOLHGIRU%9DSSOLHGIRU
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0LFURDOOR\HGUXWLOHÀX[FRUHGZLUHIRUVLQJOHDQGPXOWLSDVVZHOGLQJRIFDUERQPDQJDQHVHVWHHOV
and high-strength steels using Ar-CO2 shielding gas. Outstanding welding properties in all posi-
WLRQVH[FHSWLRQDOEHDGDSSHDUDQFHQRVSDWWHUIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJ7KHXQXVXDO
PHFKDQLFDOSURSHUWLHVRIWKLVZLUHHYHQDWORZWHPSHUDWXUHV&DORQJZLWKLWVORZK\GURJHQ
FRQWHQWPDNHLWSDUWLFXODUO\XVHIXOIRUOD\LQJSLSHOLQHV2WKHUDSSOLFDWLRQVDUHIRXQGLQWKHRIIVKRUH
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni
0,07 0,5 1,5 0,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 7
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -40°C:
untreated 640-820
Operating data
UHGU\LQJLIQHFHVVDU\&K
VKLHOGLQJJDVHV$U&2
14-20 l/min
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
7KHSURGXFWLVDYDLODEOHRQNJDQG
NJVSRROV
Preheating and interpass temperature as
UHTXLUHGE\WKHEDVHPHWDO
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (12279.), CE, GAZPROM
Base materials
similar alloy creep resistant steels and cast steel 16Mo3, S235JR-S355JR, P195TR1-P265TR1,
L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE300 ASTM A 29 Gr, 1016; A 106 Gr. A, B;
A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr., C, D; A 335 Gr. P1; A 501 Gr. B; A 510 Gr. 1013; A 512 Gr.
$*U$*U$3,/%;;;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Mo
0,04 0,25 0,75 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
8 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 540 600 23 120
annealed* 510 570 23 140
&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$U&2
Operating data
re-drying: –
LQH[FHSWLRQDOFDVHV&K
VKLHOGLQJJDVHV$UJRQ&2
Polarity = +
Adapt the preheating and interpass temperatures and the subse-
TXHQWKHDWWUHDWPHQWWRWKHEDVHPDWHULDO3UHKHDWLQJWR&LV
UHFRPPHQGHGIRUWKLFNFRPSRQHQWV6WUHVVUHOLHIDWEHWZHHQ&
DQG&IRUDPLQLPXPGXUDWLRQRIRQHKRXU
Dimensions (mm) Amperage A
1,2 150-330
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11120.), CE
6LPLODUDOOR\¿OOHUPHWDOV
EMS 2 Mo/BB 24
DMO-IG
GTAW rod: SAW combination FOX DMO Ti
EMS 2 Mo/BB 400
EMS 2 Mo/BB 306
SMAW electrode: FOX DMO Kb
DMO-IG
DMO GMAW solid wire:
Gas welding rod: EMS 2 Mo/BB 418 TT
EMS 2 Mo/BB 421 TT
Filler Metals Bestseller for Joining Applications
%g+/(5'&067L)' Flux cored wire
&ODVVLÀFDWLRQV low-alloy rutile creep resistant
EN ISO 17634-A: AWS A5.36:
T CrMo1 P M 1 H10 E81T1-M21PY-B2H8
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KH%g+/(5'&067L)'ZHOGLQJFRQVXPDEOHLVDORZDOOR\VODJJLQJÀX[FRUHGZLUHZLWKUXWLOH
FRUHIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQSUHIHUDEO\IRUWKHFUHHS
UHVLVWDQWVWHHOTXDOLWLHVDOOR\HGZLWKFKURPLXPDQGPRO\EGHQXP7KHIDVWKDUGHQLQJ
VODJPDNHVWKLVÀX[FRUHGZLUHSDUWLFXODUO\VXLWDEOHIRURXWRISRVLWLRQZHOGLQJZKHUHVLJQL¿FDQW
VDYLQJVLQWLPHDQGFRVWFDQEHDFKLHYHGWKURXJKWKHXVHRIDKLJKHUZHOGLQJFXUUHQW
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11162.), CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX DCMS Kb SAW combination EMS 2 CrMo/BB 24
DCMS-IG DCMS-IG
GTAW rod: GMAW solid wire:
EMS 2 CrMo/BB 24 SC EMS 2 CrMo/BB 418 TT
DCMS
Gas welding rod:
FOX DCMS Ti
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
+DQGLQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSH-
ratures below 400°C. For higher temperatures a niobium stabilised consumable such as Avesta
)&:'091ELVUHTXLUHG$YHVWD)&:'/095SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDW
Flux cored wire
DVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\
done using FCW 308L/MVR-PW. FCW-2D 308L/MVR diam. 0.9 mm can be welded in all positions.
Avesta FCW-2D 308L/MVR should be welded using direct current positive polarity (DC+) with a
UHFRPPHQGHGZLUHVWLFNRXWRI±PP&RUURVLRQUHVLVWDQFH9HU\JRRGXQGHUIDLUO\VHYHUH
FRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
Ferrite 7 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 380 560 35 60 50 35
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
used (voltage should be increased by 2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm) Amperage
100-160
125-280
200-350
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/0953:LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
+DQGLQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUD-
tures below 400°C. For higher temperatures a niobium stabilized consumable such as Avesta FCW-
'091ELVUHTXLUHG$YHVWD)&:/0953:KDVDVWURQJHUDUFDQGDIDVWHUIUHH]LQJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
Ferrite 9 FN;WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 390 570 39 60
Operating data
VKLHOGLQJJDV$U±&2
RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
Polarity = +
used (voltage should be increased by 2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm) Amperage
150-240
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRU0$*ZHOGLQJRIDXVWHQLWLF&U1LVWHHOVSULPDULO\LQÀDWDQG
KRUL]RQWDOZHOGLQJSRVLWLRQV7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWHRI%g+/(5($6)'
UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHU
IRUPDWLRQDQGVHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQ
UHOLDEOHIXVLRQSHQHWUDWLRQ,QDGGLWLRQWRWKHVLJQL¿FDQWVDYLQJVLQWLPHDQGFRVWVRISURFHVVLQJ
Flux cored wire
WHFKQLTXHVLQFOXGLQJWKHORZHUUHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(5JXDUDQWHHVDKLJK
OHYHORITXDOLW\DQGKLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV7KHZHOGPHWDOLVFU\RJHQLFGRZQ
to -196°C and resists intergranular corrosion up to +350°C. BÖHLER EAS 2-FD ø 0.9 mm is parti-
FXODUO\VXLWDEOHIRUMRLQWZHOGLQJRIWKLQVKHHWDSSUR[PPLQSRVLWLRQIURPPP7KHQDWXUH
RIWKHVODJKDVEHHQGHVLJQHGVRWKDWWKLVGLPHQVLRQFDQEHXVHGLQDOOSRVLWLRQV7KH¡PP
HOHFWURGHFDQEHXVHGIRUZHOGLQJZLWKZDOOWKLFNQHVVHVIURPDERXWPP
Base materials
;&U1L;&U1L;&U1L1*;&U1L
;&U1L7L;&U1L1E;&U1L1E$,6,//1
$670$*U&$*U%&RU'
4 7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 380 560 40 60 35
Welding position
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
100-160
125-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7*/&06(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5($63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRU
SRVLWLRQZHOGLQJRIDXVWHQLWLF&U1LVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZV
RXWRISRVLWLRQZHOGLQJZLWKKLJKFXUUHQWPDJQLWXGHVDQGKLJKZHOGLQJVSHHGV7KH¿QHGURSOHW
ORZVSDWWHUYHU\SRZHUIXOO\ZHOGLQJVSUD\DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJ
DQGWKHHIIHFWLYHO\ZHWWLQJVHDPIRUPDWLRQUHVXOWLQDKLJKZHOGTXDOLW\DWWKHVDPHWLPHDVVKRUW
Dimensions(mm) Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7*/6&06(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHUPDQLW7*/LVDQDXVWHQLWLF&U1LÀX[FRUHGZLUHZLWKUXWLOHVODJFKDUDFWHULVWLF,WLVVXLWHG
IRU*0$:ZHOGLQJZLWKPL[HGJDV0DQG&DFFWR(1,62RQPDWFKLQJDQGVLPLODU
non stabilized and stabilized corrosion resistant CrNi(N) steels/cast steel grades. The weld metal is
VWDLQOHVVDQGSURYLGHVJRRGUHVLVWDQFHWRQLWULFDFLGDQGLQWHUFU\VWDOOLQHFRUURVLRQ±ZHWFRUURVLRQ
XSWR&)FROGWRXJKQHVVGRZQWR±&±)DQGUHVLVWDQFHWRVFDOLQJXS
Flux cored wire
DOVRLQFOXGHGPDWHULDOVDFFRUGLQJWR9G7h9.HQQEODWW
0DWHULDO1RFHUWL¿HGRQO\
ZLWKVKLHOGLQJJDVRIJURXS0DFFRUGLQJWR(1,62
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT -196°C:
untreated 350 560 35 47 32
Welding position
Dimensions(mm) Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/8'7
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/LVDKLJKDOOR\ZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJORZDOOR\VWHHOVDQGIRU
GLVVLPLODUZHOGVEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVRPHKLJK
WHPSHUDWXUHVWHHOVVXFKDV$6706$YHVWD)&:'/SURYLGHVH[FHOOHQWZHOGD-
ELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLV
SUHIHUDEO\GRQHXVLQJ)&:/3:)&:'/GLDPPPFDQEHZHOGHGLQDOOSRVLWLRQV
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 400 540 35 60 45
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\
Polarity = + EXW&2FDQDOVREHXVHGYROWDJHVKRXOGEH
increased by 2V).
*DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/3:LVDKLJKDOOR\ZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJRQORZDOOR\VWHHOVDQG
IRUGLVVLPLODUZHOGVEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVRPH
KLJKWHPSHUDWXUHVWHHOVVXFKDV$6706$YHVWD)&:/3:KDVDVWURQJHUDUF
DQGDIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEH
used in all positions without changing the parameter settings. Avesta FCW 309L-PW should be wel-
Flux cored wire
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 390 550 35 55
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
WKHVDPHWLPHDVVKRUWZHOGLQJWLPHV$GGLWLRQDODGYDQWDJHVWRLWVDSSOLFDWLRQDUHWKHHDVHRIKDQG-
OLQJWKHORZKHDWLQSXWUHVXOWLQJIURPWKHKLJKZHOGLQJVSHHGDQGWKHVPDOODPRXQWVRIFOHDQLQJDQG
SLFNOLQJUHTXLUHG%g+/(5&1)'VKRXOGEHXVHGIRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV3$
3%7KHZHOGPHWDOLVVXLWDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQ&DQG&
Base materials
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
10
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 400 540 33 65 50
Welding position
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV$UJRQ&2&2
The gas quantity should be 15-18 l/min. Slightly trailing
Polarity = +
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWVOLJKW
ZHDYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV,W
LVUHFRPPHQGHGWKDWWKHYROWDJHLVLQFUHDVHGE\9LI
WKHVKLHOGLQJJDVLV&23UHKHDWLQJDQGLQWHUSDVV
temperature as required by the base metal.
Dimensions(mm) Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6(/7/5';9DQG2&0Q66*/
6^&0`&:%(/76(352='195,1$g%%&(
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 380 540 35 47 32
Welding position
Dimensions(mm) Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/8'7
FCW-2D 316L/SKR should be welded using direct current positive polarity (DC+) with a recommen-
GHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUFU\VWDOOLQHFRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQ-
PHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWHKRWDFLGV
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
Ferrite 10 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C: –196:°C
untreated 400 560 33 55 50 28
Operating data
shielding gas:
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm) Amperage A
100-160
125-280
200-350
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/6.53:LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVR
VXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707L
IRUVHUYLFHWHPSHUDWXUHVQRWH[FHHGLQJ&$YHVWD)&:/6.53:KDVDVWURQJHUDUFDQG
DIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHG
in all positions without changing the parameter settings. Weldability is excellent in the vertical-up
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
Ferrite 10 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 400 560 37 60 55
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
WHFKQLTXHVLQFOXGLQJWKHORZHUUHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(5($60)'DOORZV
DKLJKOHYHORITXDOLW\DQGKLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV7KHZHOGPHWDOLVFU\RJHQLF
down to -120°C and resists intergranular corrosion up to +400°C. BÖHLER EAS 4 M-FD ø 0.9 mm
LVSDUWLFXODUO\VXLWDEOHIRUMRLQWZHOGLQJRIWKLQVKHHWDSSUR[PPLQSRVLWLRQIURPPP7KH
QDWXUHRIWKHVODJKDVEHHQGHVLJQHGVRWKDWWKLVGLPHQVLRQFDQEHXVHGLQDOOSRVLWLRQV7KH¡
PPHOHFWURGHFDQEHXVHGIRUZHOGLQJZLWKZDOOWKLFNQHVVHVIURPDERXWPP
Base materials
;&U1L0R;&U1L0R;&U1L0R;&U1L-
0R;&U1L0R7L;&U1L0R1E;&U1L0R1E
*;&U1L0R81666$,6,/7L&E
14 7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 400 560 38 55 35
Welding position
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
100-160
125-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7*/&0/5';%)/6
6(352=&('19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5($63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRUSRVLWLRQ
ZHOGLQJRIDXVWHQLWLF&U1L0RVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZVRXWRISR-
VLWLRQZHOGLQJZLWKKLJKFXUUHQWPDJQLWXGHVDQGKLJKZHOGLQJVSHHGV7KH¿QHGURSOHWORZVSDWWHU
YHU\SRZHUIXOO\ZHOGLQJVSUD\DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJDQGWKHHI-
IHFWLYHO\ZHWWLQJVHDPIRUPDWLRQUHVXOWLQDKLJKZHOGTXDOLW\DWWKHVDPHWLPHDVVKRUWZHOGLQJWLPHV
Dimensions(mm) Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7/5';9DQG2%)/6*/6
&06(352=&('19
;&U1L0R;&U1L0R;&U1L0R;&U1L-
0R;&U1L0R7L;&U1L0R1E;&U1L0R1E
*;&U1L0R81666$,6,/7L&E
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
16 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 390 550 40 75 45
Welding position
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
100-220
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT -120°C:
untreated 350 560 35 47 32
Welding position
Dimensions(mm) Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/8'7
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'091ELVD1EVWDELOLVHG&U1LÀX[FRUHGZLUHIRUZHOGLQJVWHHOVWKDWDUHVWD-
ELOLVHG ZLWK WLWDQLXP RU QLRELXP VXFK DV $670 $ VWDELOLVHG ZHOGPHQW KDV LPSURYHG
KLJKWHPSHUDWXUHSURSHUWLHVHJFUHHSUHVLVWDQFHFRPSDUHGWRORZFDUERQQRQVWDELOLVHGJUDGHV
7KLVZLUHLVSULPDULO\XVHGIRUDSSOLFDWLRQVZLWKVHUYLFHWHPSHUDWXUHVDERYH&$YHVWD)&:
'091ESURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQ
Flux cored wire
YHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:091E3:$YHVWD)&:'
347/MVNb should be welded using direct current positive polarity (DC+) with a recommended wire
VWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
*HQHUDOO\QRQHW\SH)&:FDQEHXVHGIRUFODGGLQJZKLFKQRUPDOO\UHTXLUHVVWUHVVUHOLHYLQJ
DWDURXQG&6XFKDKHDWWUHDWPHQWZLOOUHGXFHWKHGXFWLOLW\RIWKHZHOGDWURRPWHPSHUDWXUH
$OZD\VFRQVXOWH[SHUWLVHEHIRUHSHUIRUPLQJSRVWZHOGKHDWWUHDWPHQW
Base materials
18 Outokumpu EN ASTM BS NF SS
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
- 1.4550 347 347S31 Z6 CNNb 18-10 2338
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
>8xC
Ferrite 7 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 420 600 35 75
Operating data
shielding gas:
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
&2FDQDOVREHXVHGYROWDJHVKRXOGEHLQFUHD-
sed by 2V).
*DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRU0$*ZHOGLQJRIVWDELOLVHGDXVWHQLWLF&U1LVWHHOV)RUDSSOL-
FDWLRQLQDOOEUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHO-
GHG7\SLFDO¿HOGVRIDSSOLFDWLRQLQFOXGHWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
WH[WLOHDQGFHOOXORVHLQGXVWULHVG\HZRUNVDQGVRRQ7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWH
RI%g+/(56$6)'UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJ
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
125-280
200-350
$SSURYDOVDQG&HUWL¿FDWHV
7h9'6(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(56$63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRUSRVLWLRQ
ZHOGLQJRIVWDELOLVHGDXVWHQLWLF&U1LVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZV
RXWRISRVLWLRQ ZHOGLQJ ZLWK KLJK FXUUHQW PDJQLWXGHV DQG KLJK ZHOGLQJ VSHHGV )RU DSSOLFDWLRQ LQ
DOOEUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7\SLFDO
¿HOGVRIDSSOLFDWLRQLQFOXGHWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKHWH[WLOHDQG
Flux cored wire
FHOOXORVHLQGXVWULHVG\HZRUNVDQGVRRQ7KH¿QHGURSOHWORZVSDWWHUYHU\SRZHUIXOO\ZHOGLQJVSUD\
DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJDQGWKHHIIHFWLYHO\ZHWWLQJVHDPIRUPDWLRQ
result in a high weld quality at the same time as short welding times. Additional advantages to its
DSSOLFDWLRQUHVXOWIURPWKHHDVHRIKDQGOLQJWKHORZKHDWLQSXWGXHWRWKHKLJKZHOGLQJVSHHGDQG
WKHVPDOODPRXQWVRIFOHDQLQJDQGSLFNOLQJUHTXLUHG%g+/(56$6)'LVSUHIHUUHGIRUÀDWDQG
KRUL]RQWDOZHOGLQJSRVLWLRQV3$3%7KHZHOGPHWDOLVFU\RJHQLFGRZQWR&DQGUHVLVWVLQWHU-
granular corrosion up to +400°C.
Base materials
;&U1L1E;&U1L7L*;&U1L1E;&U1L
*;&U1L;&U1L1E;&U1L1;&U1L
$,6,//1$670$*U&)&$*U&$*U%&RU'
20
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 420 600 35 75 38
Welding position
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWVOLJKWZH-
DYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV:LWK
&2WKHYROWDJHPXVWEHUDLVHGE\97KHJDV
quantity should be 15-18 l/min.
Dimensions(mm) Amperage A
100-220
$SSURYDOVDQG&HUWL¿FDWHV
7h9'6(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'LVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV$YHVWD
)&:'SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQ
YHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:3:$YHVWD)&:'
VKRXOGEHZHOGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI
±PP7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKH
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 45 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 615 800 25 60 40
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
XVHGYROWDJHVKRXOGEHLQFUHDVHGE\9*DVÀRZUDWH
±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:3:LVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV$YHVWD
)&:3:KDVDVWURQJHUDUFDQGDIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHG
IRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQVZLWKRXWFKDQJLQJWKHSDUDPHWHUVHWWLQJV:HOGD-
bility is excellent in the vertical-up and overhead welding positions. Avesta FCW 2205-PW should be
ZHOGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
Flux cored wire
7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDO
FRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
35(1!0HHWVWKHFRUURVLRQWHVWUHTXLUHPHQWVSHU$670*0HWKRGV$%DQG(&
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 40 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 600 800 27 80 55
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
XVHGYROWDJHVKRXOGEHLQFUHDVHGE\9*DVÀRZUDWH
±OPLQ
Dimensions(mm) Amperage A
100-220
$SSURYDOVDQG&HUWL¿FDWHV
7h9'$%6(7&:%(7'19;0&*/6
0/5;0&5,1$66(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/';LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';
2101. The steel is a ”lean duplex” steel with excellent strength and medium corrosion resistance.
/';LVPDLQO\LQWHQGHGIRUDSSOLFDWLRQVVXFKDVFLYLOHQJLQHHULQJVWRUDJHWDQNVFRQWDLQHUV
HWF$YHVWD)&:'/';SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDO
SRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:/';
Flux cored wire
PW. Avesta FCW-2D LDX 2101 should be welded using direct current positive polarity (DC+) with
DUHFRPPHQGHGZLUHVWLFNRXWRI±PP7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
*RRGUHVLVWDQFHWRJHQHUDOFRUURVLRQ%HWWHUUHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVV
corrosion cracking than 1.4301/AISI 304.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 35 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 550 740 31 65 45
Operating data
shielding gas:
Polarity = + $U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
CO2 can also be used (voltage should be increased by
9*DVÀRZUDWH±OPLQ
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2101. The steel is a ”lean duplex” steel with excellent strength and medium corrosion resistance.
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'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQVZLWKRXWFKDQJLQJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 30 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 575 765 30 70 50
Operating data
shielding gas:
Polarity = + $U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
CO2 can also be used (voltage should be increased by
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LVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQVZLWKRXWFKDQJLQJWKHSDUDPHWHU
settings. Weldability is excellent in the verticalup and overhead welding positions. Avesta FCW
Flux cored wire
2507/P100-PW should be welded using direct current positive polarity (DC+) with a recommended
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Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
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Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 40 FN WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 670 890 26 50 32
Operating data
VKLHOGLQJJDV$U±&2
RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
Polarity = +
XVHGYROWDJHVKRXOGEHLQFUHDVHGE\9*DVÀRZUDWH
±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHSUHGRPLQDQWO\IRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV7KHHDV\KDQGOLQJ
DQGKLJKGHSRVLWLRQUDWHRI%|KOHU$)'UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRU-
PDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHUIRUPDWLRQDQGVHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOG
VHDPVZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQUHOLDEOHIXVLRQSHQHWUDWLRQ3URSHUWLHVRIWKHZHOG
PHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQUHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWR
Dimensions(mm) Amperage A
125-280
200-350
$SSURYDOVDQG&HUWL¿FDWHV
7h9'&(
UHVLVWDQWWRVFDOLQJXSWR&QRWHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH&KHDW
WUHDWPHQWFDQEHFDUULHGRXWZLWKRXWGLI¿FXOW\FU\RJHQLFGRZQWR&&RQVXOWDWLRQZLWKWKH
PDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJWHPSHUDWXUHVDERYH&
Base materials
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quenched and tempered and armour steels among themselves or among each other; unalloyed
and alloyed boiler or structural steels with high-alloy Cr and Cr-Ni steels; heat-resistant steels up
to +850°C; austenitic manganese steels together and with other steels; cryogenic plate and pipe
steels together with cryogenic austenitic materials.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
28 C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 400 600 42 70
Welding position
re-drying: -
in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV$UJRQ&2
The gas quantity should be 15-18 l/min. Preheating and
Polarity = + interpass temperature as required by the base metal. A
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and arc length 3-5 mm. The Pulsarc technique is to be
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wires.
Dimensions(mm) Amperage A
60-280
100-370
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ZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVVWHHOVDQGORZDOOR\VWHHOV,WLVDOVRZLGHO\XVHGIRUVXU-
IDFLQJORZDOOR\VWHHOVRIIHULQJDFRPSRVLWLRQVLPLODUWRWKDWRI$670IURPWKH¿UVWUXQ$YHVWD
)&:'3SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJ
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Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
Ferrite 25 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 500 700 30 55
Operating data
VKLHOGLQJJDV$U±&2
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = + CO2 can also be used (voltage should be increased by
2V).
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5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRUZHOGLQJDXVWHQLWHIHUULWHMRLQWVDQGIRUZHOGFODGGLQJVSULPDULO\
LQWKHÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV7KHÀX[FRUHGZLUHLVFKDUDFWHULVHGE\SDUWLFXODUO\JRRG
UHVLVWDQFHWRKRWFUDFNLQJHYHQZKHQVXEMHFWWRKLJKGLOXWLRQDQGLVQHFHVVDU\IRUWKH¿UVWOD\HURI
Mo-alloyed eld claddings. The easy handling and high deposition rate result in high productivity with
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Flux cored wire
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LVVXLWDEOHIRUDQRSHUDWLQJWHPSHUDWXUHUDQJHEHWZHHQ&DQG&%g+/(5&10R)'
PPLVSDUWLFXODUO\VXLWDEOHIRUMRLQWZHOGLQJRIWKLQVKHHWDSSUR[PPLQSRVLWLRQIURP
PP7KHQDWXUHRIWKHVODJKDVEHHQGHVLJQHGVRWKDWWKLVGLPHQVLRQFDQEHXVHGLQDOOSRVLWLRQV7KH
PPHOHFWURGHFDQEHXVHGIRUZHOGLQJZLWKZDOOWKLFNQHVVHVIURPDERXWPP
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDODQGTXHQFKHGDQGWHPSHUHGVWHHOVDPRQJWKHPVHO-
YHVRUDPRQJHDFKRWKHUXQDOOR\HGDQGDOOR\HGERLOHURUVWUXFWXUDOVWHHOVZLWKKLJKDOOR\&U&U1L
DQG&U1L0RVWHHOV$XVWHQLWHIHUULWHMRLQWVIRUERLOHUDQGSUHVVXUHYHVVHOFRQVWUXFWLRQ3DUWLFX-
ODUO\VXLWDEOHIRUWKH¿UVWOD\HURIFRUURVLRQUHVLVWDQW0RDOOR\HGZHOGFODGGLQJVRQ3*7+
3*7+613*+6161DQGRQFUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHG
30 ¿QHJUDLQHGVWUXFWXUDOVWHHOVDFFRUGLQJWR$'+3WHVWJURXS
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 500 700 30 55 37
Welding position
re-drying: - in exceptional cases: 150°C/24 h
VKLHOGLQJJDVHV$UJRQ&2
&2
Polarity = +
The gas quantity should be 15-18 l/min. Slightly trailing torch position
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LVLQFUHDVHGE\9LIWKHVKLHOGLQJJDVLV&23UHKHDWLQJDQG
interpass temperature as required by the base metal.
Dimensions(mm) Amperage A
120-160
125-280
200-350
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7h9''%$%6(0R/7'190R/0*/&0
/5;05,1$0266(352=&(&:%(/0R7
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0HWDOFRUHGZLUHIRUVDPHW\SHFRUURVLRQUHVLVWDQWVRIWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGIRUZDWHUWXUELQHDQGFRPSUHVVRUIDEULFDWLRQ7KHHDV\KDQGOLQJDQG
KLJKGHSRVLWLRQUDWHRI%g+/(5&10&UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJ
SHUIRUPDQFHYHU\ORZVSDWWHUIRUPDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQG
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Flux cored wire
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Base materials
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ACI Grade CA 6 NM
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
32 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C:
untreated 760 900 16 65 60
Welding position
re-drying: -
shielding gas: M1
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Polarity = + VOLJKWO\WUDLOLQJWRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXW
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Arc length ~ 3 mm. Preheating and interpass temperature
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15 kJ/cm. Tempering at +580-620°C.
Dimensions(mm) Amperage A
130-370
250-550
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SEPROZ
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$YHVWD)&:33:LVDQLFNHOEDVHZLUHSULPDULO\LQWHQGHGIRUZHOGLQJWKHQLFNHOEDVHDOOR\V
W\SHDQGDQG0RVWHHOVVXFKDV2XWRNXPSX602,WFDQDOVREHXVHGIRUZHOGLQJ
1LVWHHOVIRUXVHLQFU\RJHQLFDSSOLFDWLRQV$YHVWD)&:33:LVGHVLJQHGIRUDOOURXQGZHOGLQJ
and can be used in all positions without changing the parameter settings. Weldability is excellent in
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7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Nb Fe
bal.
Ferrite 0 FN
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 750 40 75 60 45
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + *DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)OX[FRUHGZLUHFRQWDLQLQJUXWLOHIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDOOR\VZLWKDKLJK0R
content (e.g. Alloy 625 and Alloy 825) and also to CrNiMo steels with a high Mo content (e.g. „6 Mo“
VWHHOV7KLVW\SHLVDOVRVXLWDEOHIRUFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKHDWUHVLVWDQW
DQG FU\RJHQLF PDWHULDOV GLVVLPLODU MRLQWV DQG ORZDOOR\ KDUGWRZHOG VWHHOV 6XLWDEOH IRU SUHVVXUH
YHVVHO FRQVWUXFWLRQ IRU & WR & RWKHUZLVH ZLWK VFDOLQJ UHVLVWDQFH XS WR & VXO-
Flux cored wire
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XVHLQWKLVWHPSHUDWXUHUDQJHVKRXOGEHDYRLGHG+LJKUHVLVWDQFHRKRWFUDFNLQJLQDGGLWLRQWRZKLFK
WKH&GLIIXVLRQDWKLJKWHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG
Extremely high resistance to stress corrosion cracking and pitting (PREN 52). Resistant to thermal
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&U1L0RVWHHO&DQEHZHOGHGRXWRISRVLWLRQ
Base materials
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;1L&U$O7L;1L&U0R&X1;&U1L0R&X11L&U0R&X
-RLQWVRIWKHDERYHPHQWLRQHGPDWHULDOVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVVXFKDV3*+
31+3*+0R61;1L1$670$*U$OOR\$OOR\$OOR\
34 1LVWHHOV
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb Fe
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 500 740 40 90 80
Welding position
shielding gases:
$UJRQ&2
Polarity = +
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WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXW7KHJDV
quantity should be 15-18 l/min.
Dimensions(mm) Amperage A
150-250
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7h9'&(
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873$)0R3:WXEXODUZLUHQLFNHODOOR\LVDSSOLFDEOHIRUERQGLQJZHOGDQGFRDWLQJZHOGLQ
QLFNHOEDVHGPDWHULDOVDQGRQPDWHULDOVIURPVLPLODUQDWXUHDQGRQ&U1LVWDLQOHVVVWHHOVDQGORZ
DOOR\VWHHOV,WLVDOVRXVHGIRUKLJKWHPSHUDWXUHDSSOLFDWLRQV
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UTP AF 6222 MoPW tubular wire nickel alloy exhibits excellent behavior in welds out position and
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Nb Fe P S Ni
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -196°C:
untreated 490 750 30 60
Welding position
shielding gases:
Polarity = +
$UJRQ±&2
Dimensions(mm) Amperage A
160-260
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (Nr. 10991)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)OX[FRUHGZLUHFRQWDLQLQJUXWLOHZLWKEDVLFFRPSRQHQWVSULPDULO\IRUÀDWDQGKRUL]RQWDOZHOGLQJSR-
VLWLRQV7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWHRI%g+/(51,%$6)'UHVXOWLQKLJKSUR-
GXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHUIRUPDWLRQDQGVHDP
R[LGLVDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQUHOLDEOHIXVLRQSHQHWUD-
WLRQ,QDGGLWLRQWRWKHVLJQL¿FDQWVDYLQJVLQWLPHDQGFRVWVRISURFHVVLQJWHFKQLTXHVDQGWRWKHORZHU
Flux cored wire
UHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(51,%$6)'HQVXUHVDKLJKOHYHORITXDOLW\DQG
KLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV6XLWDEOHIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDO-
OR\VFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWPDWHULDOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQG
DOVRIRUORZDOOR\KDUGWRZHOGVWHHOVDQGGLVVLPLODUMRLQWV$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJ
WHPSHUDWXUHV&RUZLWKVXEVHTXHQWKHDWWUHDWPHQWV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQ
IRU&WR&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWR&VXOSKXUIUHHDWPRVSKHUH
1RWHQGHQF\WRHPEULWWOHPHQWZKLOH&GLIIXVLRQDWKLJKWHPSHUDWXUHVLVODUJHO\LQKLELWHG5HVLVWDQWWR
WKHUPDOVKRFNVWDLQOHVVIXOO\DXVWHQLWLFORZFRHI¿FLHQWRIH[SDQVLRQ
Base materials
1L&U)H/&1L&U)H$OOR\$OOR\/1LFNHODQGQLFNHODOOR\VORZWHPSH-
UDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQG
36 WKHLUMRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRU
the Alloy 800 (H) material.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 400 650 39 135 110
Welding position
UHGU\LQJLIQHFHVVDU\±
shielding gas:
$UJRQ&2
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWDYRLG
RYHUKHDWLQJRQO\VOLJKWWRUFKZHDYLQJ7KHJDVTXDQWLW\
should be 15-20 l/min.
Dimensions(mm) Amperage A
130-260
150-350
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7h9'&(
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873$)++LVD1LEDVHÀX[FRUHGZLUH1L&UIRUMRLQLQJDQGVXUIDFLQJRIQLFNHODOOR\VRIWKH
VDPHRURIVLPLODUQDWXUHKHWHURJHQHRXVMRLQWVZLWK&DQG&U1LVWHHOVFODGGLQJVRQ&VWHHOV7\SL-
cal applications are high-temperature components.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
UTP AF 068 HH is characterised by its hot cracking resistance and tough weld metal and is used
Dimensions(mm)
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 10209)
Finishing Chemicals
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Standard applications
Avesta BlueOne™ Pickling Paste 130 is universal, suitable for brush pickling of welds and smaller
surfaces of all stainless steel grades.
Characteristics
• 5HVWRUHVGDPDJHGVWDLQOHVVVWHHOVXUIDFHVVXFKDVZHOGVHDPVE\UHPRYLQJZHOGR[LGHV
WKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
• Improved pickling result, offers a brighter surface with less discolouration than classical
products.
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Standard applications
Avesta RedOne™ Pickling Paste 140 is intended for powerful brush pickling of welds and smaller
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gest our low fuming Avesta BlueOne™ Pickling Paste 130 in order to improve the
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Characteristics
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• Unique and patented.
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Finishing Chemicals
pickling result for larger stainless steel surfaces.
Standard applications
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RedOne™ Pickling
Characteristics
• Restores stainless steel surfaces that have been damaged during fabrication operations such
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Passivation
To further improve the result we recommend passivating after pickling using Avesta FinishOne
Passivator 630, which is a safer acid-free passivation method.
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Finishing Chemicals
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Standard applications
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treatment.
Characteristics
• Restores stainless steel surfaces that have been damaged during fabrication operations such
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• Improved pickling result, offers a brighter surface with less discolouration than classical
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Passivation
To further improve the result we recommend passivating after pickling using Avesta FinishOne
Passivator 630, which is a safer acid-free passivation method.
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Finishing Chemicals
stainless steel grade.
Standard applications
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Characteristics
• Restores stainless steel surfaces that have been damaged during fabrication operations such
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Recommended concentrations 7
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done if longer pickling timesc an be accepted.
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1 part of 302 into 1 part of water.
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Finishing Chemicals
ce. Cleaning with Avesta Cleaner 401 eliminates these spots with ease, restoring the surface
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Standard applications
Avesta Cleaner 401 is intended for a wide range of industrial cleaning applications, it offers a good
general cleaning result on stainless steel surfaces.
Characteristics
• Restores and brightens stainless steel surfaces that have been contaminated during
fabrication or usage. It removes surface rust, water staining and lime deposits and organic
contamination such as oil and grease.
• Pre-cleans before pickling. It removes organic contaminants such as grease, oil, etc. which
will inhibit pickling.
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and road salt.
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Passivation
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Finishing Chemicals
such as grinding, polishing and blasting. These processes leave a surface which, because of
remaining grinding dust and iron particles, is sensitive to corrosion. The product also restores the
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Standard applications
Avesta Passivator 601 is intended for use after mechanical descaling treatment of stainless steel
such as grinding, polishing and blasting. These processes leave a surface which, because of
remaining grinding dust and iron particles, is sensitive to corrosion. The product also restores the
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Characteristics
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• Removes surface contaminants and iron particles from the stainless steel surface.
Surface restoration
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An acid-free passivator!
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up the passivation process.
Standard applications
Avesta FinishOne™ Passivator 630 is intended for a wide range of industrial passivating applica-
tions. It offers a good general passivating result on stainless steel surfaces
Characteristics
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fabrication such as grinding, brushing, blasting etc or usage.
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used wet-on-wet.
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Overview
The selection of the welding process is an important aspect of creating an economical wel-
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air.
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Welding current
Electrode diameter [A]
[mm] Pure tungsten Alloyed tungsten
electrode electrode
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melts in its own arc.
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drops.
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Arc type Application Material transfer Spatter formation Comments
Short arc Thin plate, In short circuit, Low with the right Low heat input,
out-of-position, large drops current source low deposition
root welds rate
Spray arc Medium and thick Fine droplet mate- Low High deposition
plate in the PA, rial transfer with- rate
PB positions out short-circuits
Long arc (under Medium and thick Material transfer Some spatter High deposition
CO2 or with a high plate in the PA, partly in short cir- adhering to the rate
proportion of CO2 in PB positions cuit workpiece
the shielding gas)
Pulsed arc Wide working No short circuits, Very low More heat input
range 1 drop per pulse than with short arc
Short arc
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Filler Metals Bestseller for Joining Applications
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Wire diameter Current Voltage Feed rate Deposition efficiency
[mm] [A] [V] [m/min] [kg/h]
Transitional arc
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the transitional arc.
Wire diameter Current Voltage Feed rate Deposition efficiency
[mm] [A] [V] [m/min] [kg/h]
6 0.8 110 - 140 18 - 22 6.0 - 9.0 1.3 - 1.9
1.0 130 - 180 18 - 24 5.0 - 7.5 1.7 - 2.5
1.2 170 - 240 19 - 26 5.0 - 7.5 2.4 - 3.6
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lower limit of the arc voltage.
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Wire diameter Current intensity Voltage Feed rate Deposition efficiency
[mm] [A] [V] [m/min] [kg/h]
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Pulsed arc
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material.
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meters with spatter-free drop transfer.
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Wire diameter Current Voltage Feed rate Deposition efficiency
[mm] [A] [V] [m/min] [kg/h]
Shielding gases
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drops and is almost free of spatter.
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a
For this classification, argon can be partly or entirely replaced by helium.
b
Two mixed gases with the same Z-classification must not be exchanged for one another.
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as well as self-shielding wires which generate their own shielding gas in the welding process. Böhler
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SLSHOLQHV
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PB and PC are the preferred welding positions.
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sed
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sed for dissimilar joints
Submerged arc welding requires a welding consumable (wire, strip or flux cored wire) and a non-
metallic auxiliary material, the welding flux.
The welding flux has a very significant effect on the resulting weld. As a result of the melting beha-
viour and of various physical properties such as viscosity, surface tension, density, thermal expan-
sion and electrical conductivity it has a very strong effect on the appearance of the seam and on
the slag detachability.
The effect of the welding flux, through the metallurgical reaction, on the chemical composition and
therefore the mechanical properties of the weld metal is of great importance.
According to the basicity, the welding flux is classified into acid, neutral and basic welding flux. The
12 basicity is calculated from
If B is less than 1 we speak of an acid welding flux (predominantly acidic constituents); at a value
between 1 and 1.2 it is considered neutral; above that we speak of a basic welding flux, and above
2 of a highly basic welding flux.
The following fluxes are in common use, classified according to their main constituents:
Each type of flux has its own specific properties that must be taken account when making the sel-
ection for practical application.
Overview
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The last chapter in this section approaches the altogether more complex problem of dissimilar joints.
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13
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thing that determines the strength and the deformation properties.
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steels.
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stress-relieved.
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or wire-shielding gas combinations.
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provided in the welded metal.
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state.
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possible.
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are the ferritic Cr steels.
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INADEQUATE TOUGHNESS
In general, the toughness of certain parts of the Selection of the optimum welding temperatu-
heat affected zone is impaired with respect to re cycle, layer structure and/or bead geome-
the base material through the formation of coar- try.
se grains or through hardening. Unfavourable
crystallisation in the weld metal can lead to poor
figures.
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Inadequate gas shield through: Avoid draughts, position the suction unit dif-
ferently
- draughts through open windows, doors etc.
Allow the gas to flow for a longer time before
- gas quantity too low at the beginning or end
or after welding
of welding
Reduce the gas nozzle distance
- gas nozzle distance too great
Align the wire electrode better, arrange the
- wire electrode outlet off-centre
contact tube centrally
- wrong gas nozzle shape
Match the gas nozzle shape to the prepared
- wrong gas nozzle adjustment seam
Arrange the gas nozzle behind the torch
(seen in the welding direction) if possible
Incorrect handling of basic electrodes Use basic electrode with higher Mn content
Rounding of segregation zones Reduce penetration by decreasing the arc
power or increasing the welding speed.
54
MECHANICAL PORES
Inclusion of air in the area immediately Create opportunities for entrained air to
surrounding the weld escape e.g. increase welding gap, use butt
welds instead of fillet or lap welds
Layers of grease in welding gap, present either Remove grease using solvents, increase
as contamination or to prevent corrosion or welding gap and dry well, use butt welds
applied intentionally for lubrication purposes instead of fillet or lap welds
Metallic coatings (e.g. tin, zinc) Comply with recommended layer thicknes-
ses, remove metal coatings if necessary,
increase welding gap, use butt welds instead
of fillet or lap welds
Coating materials (e.g. production coatings) Choose favourable coating material, comply
with prescribed coating thickness, remove
any layers that are too thick if necessary,
ensure good degasification in the gap, use
butt welds to replace fillet or lap welds
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