DOC NO.

: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

MERO ASIA PACIFIC ENGINEERING PVT LTD



PROJECT: DAICEC

Project Ref: 10107

DESIGN, SUPPLY, FABRICATION, INSTALLATION,

TESTING AND COMMISSIONING OF FAÇADE,
CLADDING AND ASSOCIATED WORKS

Important Notes
This information contain herein is the
Property of MERO ASIA PACIFIC ENGINEERING PVT LTD

REV 0

Prepared By

QA/QC MANAGER
________________________ _____________________________ ________________________
(Designation) (Date)
(Signature)
Reviewed By

PROJECT MANAGER
___________________________ _________________________ ____________________
(Designation) (Date)
(Signature)

Page 1 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

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FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR DOUBLE HEAD CUTTING

MACHINE OPERATION

 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE

START OF WORK

 ENSURE PPE. .
 ENSURE WHETHER CUTTING PLAN & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE MATERIAL AS PER CUTTING SCHEDULE PRIORITY.
 ALIGN THE MACHINE HEAD AND PLACE THE JOB ON THE BED IN
THE RIGHT POSITION AND CLAMP IT.
 FIRST CUT AND REMOVE PORTION OF THE ALUMINIUM SECTION
EDGE TO MAINTAIN 90 DEGREE.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND SET THE STOPPER FOR CORRECT LENGTH AS PER
DRAWING.
 PERFORM CUTTING.
 RELEASE THE CLAMP AND CHECK THE LENGTH AND DEGREE.
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAPMATERIAL AT REGULAR INTERVAL.
 PLACE THE MATERIAL IN THE MACHINE WHICH IS ONLY MEANT
FOR CUTTING.
 PROPERLY PLACE THE MATERIAL IN THE TROLLEY AND PERFORM
TAGGING.
 PROPERLY TURN OFF THE MACHINE WHEN CUTTING IS DONE

Page 2 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

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FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR SINGLE SAW CUTTING

MACHINE OPERATION

 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE

START OF WORK.

 ENSURE PPE.
 ENSURE WHETHER CUTTING PLAN & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE MATERIAL AS PER CUTTING SCHEDULE PRIORITY
 PLACE THE JOB PROPERLY IN THE RIGHT POSITION AND CLAMP IT.
 FIRST CUT AND REMOVE PORTION OF THE ALUMINIUM SECTION
EDGE TO PRELIMINARYLY CHECK THE DEGREE.
 PERFORM CUTTING.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND THEN SET THE CORRECT LENGTH AND DEGREE
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAPMATERIAL AT REGULAR INTERVAL.
 PLACE THE MATERIAL IN THE MACHINE WHICH IS ONLY MEANT
FOR CUTTING.
 PROPERLY PLACE THE MATERIAL IN THE TROLLEY AND PERFORM
TAGGING.
 PROPERLY TURN OFF THE MACHINE WHEN CUTTING IS DONE.

Page 3 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR NOTCHING MACHINE

OPERATION
 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE
START OF WORK.

 ENSURE PPE.
 RECEIVE THE MATERIAL FROM CUTTING AND ENSURE WITH THE
PRODUCTION TAG.
 ENSURE WHETHER NOTCHING DETAILS & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE MATERIAL AS PER NOTCHING SCHEDULE PRIORITY
 PERFORM NOTCHING.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND THEN SET THE CORRECT LENGTH AND DEGREE.
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAPMATERIAL AT REGULAR INTERVAL.
 PLACE THE MATERIAL IN THE MACHINE WHICH IS ONLY MEANT
FOR NOTCHING.
 PROPERLY PLACE THE MATERIAL IN THE TROLLEY AS PER THE
TAG.
 PROPERLY TURN OFF THE MACHINE WHEN NOTCHING IS DONE.

Page 4 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

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FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR COPY ROUTER

OPERATION

 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE

START OF WORK.

 ENSURE PPE.
 RECEIVE THE MATERIAL FROM NOTCHING AND ENSURE WITH THE
PRODUCTION TAG
 ENSURE WHETHER SLOTTING DETAILS & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE MATERIAL AS PER SLOTTING SCHEDULE PRIORITY
 PERFORM SLOTTING.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND THEN SET THE CORRECT LENGTH AND DEGREE.
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAPMATERIAL AT REGULAR INTERVAL.
 PLACE THE MATERIAL IN THE MACHINE WHICH IS ONLY MEANT
FOR SLOTTING.
 PROPERLY THE MATERIAL IN THE TROLLEY AS PER TAG.
 PROPERLY TURN OFF THE MACHINE WHEN SLOTTING IS DONE

Page 5 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

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FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR ACP CUTTING &

GROOVING MACHINE OPERATION
 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE
START OF WORK.

 ENSURE PPE.
 ENSURE WHETHER CUTTING OR GROOVING BLADE BEFORE
OPERATION.
 ENSURE WHETHER CUTTING PLAN & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE ACP AS PER OPTIMIZATION CHART.
 ALIGN THE MACHINE HEAD AND PLACE THE ACP ON THE BED IN
THE RIGHT POSITION AND CLAMP IT.
 FIRST CUT AND REMOVE PORTION TO CHECK THE LENGTH.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND SET THE HEAD FOR CORRECT LENGTH AS PER DRAWING.
 PERFORM ACP CUTTING.
 RELEASE THE CLAMP AND CHECK THE LENGTH
 CHANGE THE GROOVING BLADE WHEN CUTTING IS DONE.
 PERFORM GROOVING OPERATION AS PER DRAWING.
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAPMATERIAL AT REGULAR INTERVAL.
 PLACE THE ACP IN THE MACHINE WHICH IS ONLY MEANT FOR
CUTTING.

Page 6 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR CNC MACHINE

OPERATION
 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE
START OF WORK.

 ENSURE PPE.
 FEED THE RESPECTIVE CNC PROGRAM AS PER DRAWING.
 ENSURE WHETHER CUTTING PLAN & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE MATERIAL AS PER CUTTING SCHEDULE PRIORITY.
 PLACE THE JOB ON THE CNC BED IN THE RIGHT POSITION AND
CLAMP IT.
 PERFORM DRILLING OPERATION.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND SET THE CORRECT HOLES DIMENSIONS AS PER DRAWING.
 RELEASE THE CLAMP AND CHECK THE DIMENSIONS.
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAPMATERIAL AT REGULAR INTERVAL.
 PLACE THE MATERIAL IN THE MACHINE WHICH IS ONLY MEANT
FOR DRILLING OPERATION.
 PROPERLY PLACE THE MATERIAL IN THE TROLLEY AS PER
DRAWING.
 PROPERLY TURN OFF THE MACHINE WHEN CUTTING IS DONE

Page 7 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE CNC DOUBLE HEAD CUTTING

MACHINE OPERATION

 ENSURE POWER SUPPLY, LUBRICATION & PRESSURE BEFORE

START OF WORK

 ENSURE PPE. .
 ENSURE WHETHER CUTTING PLAN & RELEVANT DRAWING
AVAILABLE.
 CHOOSE THE MATERIAL AS PER CUTTING SCHEDULE PRIORITY.
 ALIGN THE MACHINE HEAD AND PLACE THE JOB ON THE BED IN
THE RIGHT POSITION AND CLAMP IT.
 FIRST CUT AND REMOVE PORTION OF THE ALUMINIUM SECTION
EDGE TO MAINTAIN 90 DEGREE.
 RELEASE THE CLAMP, THEN CHANGE THE CUTTING EDGE OF THE
JOB AND SET THE STOPPER FOR CORRECT LENGTH AS PER
DRAWING.
 PERFORM CUTTING.
 RELEASE THE CLAMP AND CHECK THE LENGTH AND DEGREE.
 FOLLOW THE ABOVE STEPS FOR FURTHUR PRODUCTION.
 PROPERLY CLEAN THE SCRAP MATERIAL AT REGULAR INTERVAL.
 PLACE THE MATERIAL IN THE MACHINE WHICH IS ONLY MEANT
FOR CUTTING.
 PROPERLY PLACE THE MATERIAL IN THE TROLLEY AND PERFORM
TAGGING.
 PROPERLY SHUT DOWN THE MACHINE WHEN CUTTING IS DONE

Page 8 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR ASSEMBLY OPERATION

 Ensure fabricate plan & relevant cutting list available.

 shift necessary prescribed sections from machining
center using trolley
 keep fabrication stand in position
 Place the male & female in position
 Insert necessary gasket into the mullion , head transom
& sill transom
 Apply weather sealant in the transom edges
 Joint all transom into the male and female mullion
 Check width , height and diagonal of the fabricated
panel
 Adjust the diagonal incase if different from acceptable
limit
 Apply weather sealant , seal all screw heads and any
other

Page 9 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

PROCEDURE FOR GLAZING CENTER

OPERATION

 Ensure glazing plan and relevant cutting list available

 Keep ready all panels on the glazing trolley
 Keep ready necessary glass in the glass pallet
 Clean the panel using warm water , xylene & prime
whichever in applicable
 Fix the suitable double sided tape in position
 Clean the glass and apply warm water, IPA solution
whichever applicable
 Place the glass over the panel manually or using electrical
glass catcher
 Align the glass and place the setting block in position
 Made around glazing location masking tape and protect from
excess sealant

Page 10 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

Structural Sealant Pre Inspection

 Contact Butterfly test to conform uniform mixing

 Contact Snap Test to conform curing time

 Contact Elastomeric test(If Warranted)

Page 11 of 12
 DOC NO.: SOP-01

STANDARD OPERATING PROCEDURE

.
FACTORY OPERATION EFFECTIVE DATE: 11/ Jul’16
MERO ASIA PACIFIC ENGINEERING PVT LTD

 Apply structural sealant using sealant pump

 Tool off excess sealant
 Leave the panel for curing 8hrs
 Record Sealant log book

Structural Sealant Post Inspection

 Contact Deglazing inspection as per manufacturers
recommendations-
3 Panels for 100 panel Production
1 panel for every 100 panel
Take a call with Dow corning to witness deglazing inspection
 Contact Deglazing inspection along with Dow corning
personnel

 Dow corning personnel signoff the sealant log book

 Dow corning issue deglazing report

Page 12 of 12