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The Chemistry of Ketone Resins and the Synthesis of a Derivative with Increased Stability
and Flexibility
Author(s): E. René de la Rie and Alexander M. Shedrinsky
Source: Studies in Conservation, Vol. 34, No. 1 (Feb., 1989), pp. 9-19
Published by: Maney Publishing on behalf of the International Institute for Conservation of
Historic and Artistic Works
Stable URL: http://www.jstor.org/stable/1506155 .
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1spectrumofLaropal K 80.
The basicmethodof synthesis of ketoneresins Figure Infrared
is a polycondensation reactionof methyl
cyclohexanones and/orcyclohexanone in the structure of theresins.Patentsconcerning the
presenceof methanolic alkali.The industrialsynthesis ofketoneresins, whichstartedappear-
manufacture of AW2 was accomplished in a ingin the1930s,do notcontainanystructural
nickel-lined autoclaveat approximately 120'C information. The two mostimportant papers
and2-5atmospheres [8].Bychanging theratioof containing structuralinformation appearedin
methylcyclohexanones and cyclohexanone,theearly1950s[11,12].Itshouldbekeptinmind
productswith different meltingpoints are thatthosepapersreferto laboratory experi-
obtained.If onlycyclohexanone is usedas the mentsratherthanto theanalysisof industrial
startingmaterial a melting pointof 115-120'C products.
occurs.This can be loweredby additionof According toa fewstudies, stepinthe
thefirst
methyl cyclohexanones [8]. synthesisof ketoneresinfromcyclohexanone
AW2andMS2 werecondensation products of is condensationto 1-cyclohexanol-2-cyclo-
cyclohexanone and methylcyclohexanones, hexanone, i.e. a ketol[13-20].Thisstructure
is
whileKetoneResinN waslikely tobe theprod- easily dehydratedby heating to 2-cyclo-
uct of condensation of cyclohexanone only. hexenyl-cyclohexanone (followingHoffman's
Consequently, infrared spectraof AW2 and rule):
MS2 showa bandat 1380cm-',wheremethyl
groupsabsorb,whereas thisbandismuchdimin-
ishedinintensity inthespectraofKetoneResin
N andLaropalK 80[9].LaropalK 80,theprod- 1
uctcurrently availablefromBASF, is identical
to Ketone Resin N accordingto its manu- Further condensation maythenoccuras follows
facturer;theonlydifference appearsto be that
thelatterproduct wasmanufactured ina discon- [11]:
tinuousprocess, whileLaropalK 80 appearsto
beproduced ina continuous one[10].Ourobser-
vationsindicate
lar: theinfrared
identical
also thattheproducts
spectrum LaropalK 80 is
of
aresimi-
to thatof KetoneResinN; gas chro-
1 /
matography ofthefraction oftheresinswhich
allows for such analysisyieldsan identical
fingerprint ofthesetworesins. 2
Ketoneresinsareoligomers rather thanpoly-
mers, containingonly a few repeatingunits. Compound 2 hasbeenisolatedandidentifiedby
Infraredspectrademonstratethe presenceof a Mleziva.
large numberof carbonyland hydroxygroups It has,however, beenclaimedthatmethanol
(Figure 1). Littlehas been publishedabout the producesformaldehyde underthe conditions
10 34 (1989) 9-19
Studiesin Conservation
SoA
formaldehyde. Furthermore, stepssuchas the rCH2OH
followingcan be imagined easily:
A
CHOH CH2 CH2OCH5 0
4 molesCH2O HOCH2, L CHOH
HOCH,
'oCH20H
OH
S4 OCCH, 5 HOCH ) CH,OH
C
IndeedMlezivafoundevidencethata substan-
tialnumber existinthereaction WhenCH20 is inexcess,thecarbonyl
ofetherlinkages groupis
reducedto a hydroxy
group.Consequently,this
products. is in with
accordance theknown Tollens
An alternative process
pathwaywas proposedby scheme If
Tilichenko
and Zikova[12]: isinexcess,water-
[24]. cyclohexanone
insolublecyclohexanone-formaldehyde
resinis
formed.Tilichenkoand Zikova proposedthe
followingreaction
scheme:
C
BasOCH
+ CHO+
IQ
+ CH1O
Vi Q
0 Michael
add.
-r
R' R"
O 0 0
CH2
In theaboveformulathefragments
R' andR"
couldbe anycombinationofcyclohexanoneand CHnI
Q+0
CH2O-QCH0~CHH
H
0 0
+
3 Stability
The degradation
andflexibility
ketoneresins
reduced
ofketoneresinsand
of ketoneresinvarnishes is
causedbyautoxidation reactions. Someof the
Q CH Q etc. moreimportant reactions involved in theauto-
+ ' xidation ofvarnishes havealreadybeen
o o o
process
mentioned elsewhere [25,26]. Ketonegroups,
The molecular weightofthedifferent fractions ethergroupsand tertiary carbonatomspresent
(determined cryoscopically) was reported to be in the molecular structures of components of
betweenabout 400 and 900amu.Analysisof ketoneresinsare thesitesmostvulnerable to
OH- and CH2OH-groupsshowed hydroxy autoxidation. Carbon-carbon doublebonds,if
groupstobepresent exclusively as CH2OH.This present in theresin,wouldbe vulnerable sites
prompted theauthorsto proposethefollowing as well. Hydrogenatomsattachedto tertiary
structures forthethreedifferent fractionsrecov- carbonatomsarerelatively easilyabstracted to
eredbythem: producealkylradicals, whichsubsequently react
withoxygen toproduceperoxy radicals.Ketone
FractionI groups, however, probably weakest
are the parts
4
oftheketoneresinmolecules: theyareproneto
CH,OH scissionreactions leadingto freeradicalswhen
o 0
oMW= 9 exposedto ultraviolet light(Norrish TypeI and
II reactions).Moreover,hydrogen atoms in
a-positions to ketone groups (as well as to
Fraction2 carbon-carbondouble bonds) are easily
4-Q3
abstracted to producealkylradicals.
-LCH4 CH,
Both types of Norrishreaction can occurin
MW=628haveboth
ketone resins: structures 1, 2 and 3 in section2
favours Norrish
a-substitution (which
typeI) anda y-hydrogen (whichfavours Norrish
Fraction3 typeII cleavage).It hasbeenarguedbefore that
thedegradation ofpicture varnishes is predom-
inantly initiated photochemically [26,27];Nor-
CH ;6
rish Type I and II scission reactions ofcarbonyl
CHI MW3
groupsare, therefore, likelyto be important
and processes in thedegradation ofketoneresins.
Eliminationof ketone groups,therefore,
greatly improves thestability of ketoneresins.
CHI CH1 MS2A is a ketone resin in which all carbonyl
CH2OH 0
cHOH MW=37s
groups have been reduced to hydroxy groups
withsodiumborohydride. It wasfirst produced
Fraction3 wasan approximately 50/50mixture byreduction ofMS2 byHowardsofIlfordinthe
oftheabovetwocompounds. Theauthorscon- late1950sat thesuggestion ofGarryThomson,
cluded that the resin consisted of a mixture of Scientific Adviser at the National Galleryin
of
products oligomers very of similarcompo- London [9, 28, 29]. As mentioned above, it has
sition.Thisconclusion was basedprimarily on recently becomeavailableagaininlimited quan-
themelting pointsofthedifferent fractions:the titiesfromLaporte.Theproduct is considerably
interval between initialsoftening and complete morestablethannon-reduced ketoneresins [27];
melting was verysmalland aboutthesamefor however, a majorshortcoming is its increased
the individualfractions.The meltingpointsof brittleness.
withincreasing
thefractionsincreasedregularly of ketoneresinscan be attrib-
The brittleness
molecular weight, suggestinga homologous utedlargelyto hydrogen bonding[30].Fellerhas
series. linkedthebrittleness of resinsto theirviscosity
12 Studiesin Conservation
34 (1989) 9-19
CH LaropalK 80 43
OH ReducedLaropalK 80
MS2A
58
57
Propionicester#1* 37
Propionicester#2* 34
Propionicester#3* 19
Therefore,as an alternative,esterificationPropionic ester#4* 20
withshort-chain anhydrideswas chosen,which
does not requirea catalyst.Experimentswith *Propionic esters#1,#2,#3and#4refer toproducts
propionicand aceticanhydridewerecarriedout, with increasingdegreeofesterification.
bothof whichled to usefulproducts.The hard-
ness of the end productcould be tailoredby Furthercomparativetests were performed
varyingthe degreeof esterification
(Figure 3). with an acetic esterof intermediate hardness.
=100.00
MAX T
Pendulumhardnesstestswere carriedout with
Laropal K 80,reducedLaropal K 80,MS2A and
the acetic ester.The resultsappear in Table 2.
Again, the effectof reductionand subsequent
esterificationon the hardnessof thecoatingsis
obvious. MS2A and reduced Laropal K 80
E give high hardness values, Laropal K 80 is
intermediate, and theaceticesterhas thelowest
hardnessvalue.
MIN= 0.00T Table2 Pendulum values
hardness
4000 3500 3000 2500 2000 1500 CM-1 1000
Wavenumber(cm-')
K 80 130
Figure3 Infrared spectrum ofreducedandesterifiedLaropal
acetic Reduced Laropal K 80 185
LaropalK 80 (1-5ml anhydride). MS2A 214
Aceticester 101
Four different samples of the propionicester
were prepared with differentdegrees of
usingthesame amountof reduced Flexibilities
esterification wereroughlydetermined by ben-
Laropal K 80 (1.65g) but differentquantitiesof dingof metallicplateson whichcoatingsof the
propionic anhydride (lml, 1.5ml, 2ml and different resinswere applied. Despite the fact
2.5ml). The sample with the lowest degree of thatthe experiments wererathercrude,a clear
esterification(iml) was still relativelybrittle differencebetweenthesampleswas found*.The
while the sample with the highestdegree of acetic esteris the most flexiblecoating,while
(2.5ml) was verysoft.
esterification reducedLaropal K 80 and MS2A have theleast
(Table 3).
flexibility
4.3 Physicaland mechanicalproperties
Glass transitiontemperatures were determined *Standardized testssuchas ASTM D 522
flexibility
forthefourpropionicestersof different degree areunsuitable, oftheresins
sincetheflexibilities under
of modification, as well as for Laropal K 80, consideration are outsidetherangeforwhichthese
reduced Laropal K 80 and MS2A. The glass testsaredesigned.
14 34 (1989)9-19
StudiesinConservation
LaropalK 80 149
ReducedLaropalK 80 199
MS2A 189
Aceticester 131
*Valuesaretheradii(in mm)ofthecircleswhichfit 2
thebendat whichcrackingstartsto occur.
Acetic esters of intermediatehardness are
soluble in hydrocarbonsolventmixtureswhich 200 250 300 350 400 450 500
MIN 0.00 T
550 600
are about 40% aromatic.Theytherefore require (nm)
Wavelenght
a somewhathigheraromaticitythan Laropal
K 80. Figure4 UV-VIS spectraof a filmof Laropal K 80,
aging(1), afterfadeometeragingfor 71 hours
The refractiveindexat 20'C of theproductis before
(2), and 418 hours(3).
1-515,slightlylowerthanthatof Laropal K 80
(1-529). 0.4-A
4.4 Acceleratedagingtests A
The stabilityof the acetic esterwas compared 0.3 LAROPALK 80
soluble in 100% toluene after2000 hours of sequent partial esterification with short-chain
fadeometeraging. anhydrideof Laropal K 80 lead to a product
Acet/Tol with improved stabilityand flexibility.The
50o50 workability and aestheticproperties ofvarnishes
preparedfromthisproductwerefoundto be at
K 80 MS2A
LAR.
A few errors occurred in Figure 13. The bottom part of the figureshould read as follows:
Isomerization
ofisolated
double
bonds
intoconjugated
systems:
-,CH-CH=CH-CH=CH-
Studiesin Conservation
34 (1989) 9-19 19