DRONACHARYA GROUP OF INSTITUTIONS, GREATER NOIDA

Department of Mechanical Engineering

SESSION PLAN
Faculty: Mr.AJAY CHAUBEY Semester: VI Class: B. Tech. ME
Course Code: NME-602 Subject: Machine Design-II Session: 2017-18

Unit
No. Topics to be covered Planned Executed Date Period Sign Signature of
No. Date of HOD
of Lect. faculty
Reqd.
I Principle of transmission and conjugate action 17/1/18 1
Tooth forms, System of gear teeth, contact ratio, 23/1/18 1
Standard proportions of gear systems, Interference in involute 24/1/18 1
gears, Backlash, Selection of gear materials
Gear manufacturing methods, Design considerations, Beam 29/1/18 1
strength of gear tooth, Dynamic tooth load
Wear strength of gear tooth, Failure of gear tooth, Design of spur 30/1/18 1
gears, AGMA and Indian standards.
Helical Gears Terminology, Proportions for helical gears, Forces
components on a tooth of helical gear
Virtual number of teeth, Beam strength& wear strength of helical 31/1/18 1
gears
Dynamic load on helical gears, Design of helical gears 5/2/18 1

TESTS Unit No. Date on which test Total students No of students No of students No of students Sign of faculty Remarks
is conducted appeared > 60% marks < 40% marks
01
02
03
Unit
No. Topics to be covered Planned Executed Period Sign of faculty Signature of
No. Date Date HOD
of Lect.
Reqd.
II Bevel gears Terminology of bevel gears, 6/2/18 1
Force analysis, Virtual number of teeth, Beam strength and wear 12/2/18 1
strength of bevel gears
Effective load of gear tooth, Design of a bevel gear system. 13/2/18 1
Types of worms, Terminology, Gear tooth proportions 1
Efficiency of worm gears, Heat dissipation in worm gearing, 5/3/18 1
Strength and wear tooth load for worm gears, 6/3/18 1
Design of worm gearing system 7/3/18 1
NUMERICAL

TESTS Unit No. Date on which test Total students No of students No of students No of students Sign of faculty Remarks
is conducted appeared > 60% marks < 40% marks
01
02
03
Unit
No. Topics to be covered Planned Executed Period Sign Signature of
No. Date Date of HOD
of Lect. faculty
Reqd.
III Sliding Contact Bearing Types, Selection of bearing, Plain journal 12/3/18 1
bearing
Hydrodynamic lubrication, 13/3/18 1
Properties and materials, Lubricants and lubrication
Hydrodynamic journal bearing 14/3/18 1
Heat generation, Design of journal bearing,
Thrust bearing-pivot and collar bearing, 19/3/18 1
Hydrodynamic thrust bearing. Numericals.

TESTS Unit No. Date on which test Total students No of students No of students No of students Sign of faculty Remarks
is conducted appeared > 60% marks < 40% marks
01
02
03
Unit
No. Topics to be covered Planned Date Executed Period Sign Signature of
No. Date of HOD
of Lect. faculty
Reqd.
IV Rolling Contact Bearing Advantages and disadvantages, Types of ball 20/3/17 1
bearing, Thrust ball bearing, Types of roller bearing,
Selection of radial ball bearing, Bearing life, Selection of roller 21/3/18 1
bearings
Dynamic equivalent load for roller contact bearing under constant and 3/4/18 1
variable loading
Reliability of Bearing,
Selection of rolling contact bearing, 4/4/18 1
Lubrication of ball and roller bearing, Mounting of bearing 1

TESTS Unit No. Date on which test Total students No of students No of students No of students Sign of faculty Remarks
is conducted appeared > 60% marks < 40% marks
01
02
03
Unit
No. Topics to be covered Planned Executed Period Sign Signature of
No. Date Date of HOD
of Lect. faculty
Reqd.
V IC ENGINE parts, Selection of type of IC engine 9/4/18 1
General design considerations 10/4/18 1
Design of cylinder and cylinder head; 11/4/18 1
Design of piston and its parts like piston ring and gudgeon pin etc. 16/4/18 1
Design of connecting rod;, 17/4/18 1
Design of crankshaft 18/4/18 1

TESTS Unit No. Date on which test Total students No of students No of students No of students Sign of faculty Remarks
is conducted appeared > 60% marks < 40% marks
01
02
03
 UNIT 1
L1 1. What is conjugate action? How it is achieved in case of involute gears?
L1.2 Explain the advantages and Limitation of gear drives.
L2.1 What are the various terms used in spur gear terminology?
L2.2 . Discuss the role of Lewis and Buckingham equation in design of gear
L3.1. Give an account of failure of gears. (U.P.T.U- 2003-04, 2006-07)
L3. 2.Drive the Lewis equation for beam strength of spur gear tooth. . Discuss the design procedure of spur gears.
L4.1. What condition must be satisfied in order that a pair of spur gear may have a constant velocity ratio? (U.P.T.U- 2004-05)
L4.2.Give an account of gear classification. Name the gears that can be used for non parallel non intersecting shafts.
L5.1 Explain the advantages and Limitation of gear drives
L5.2 What condition must be satisfied in order that a pair of spur gears may have a constant velocity ratio? ( U.P.T.U. 2004-2005 )
L6.1 Why is the pressure angle for involute gears always constant
L6.2. What conditions must be specified for a pair of helical gears to mesh properly
L7.1 Explain gear manufacturing methods indicating their relative advantages. ( U.P.T.U- 2005-06, 2006-07, 2009-10)
L7.2 What is a herringbone gear? Where they are used.
L8.1 Write a short note on lubrication of gears. How many types of lubrication are used in gears? (U.P.T.U- 2007-08)
L8.2. Differentiate between gear hobbing & gear shaping with reference to various relative motions & applications. (UPSC CES 1999 )

UNIT II
L1 1. Spiral bevel gears are advantageous compared with straight bevel gears
L1.2 Why steel is widely used as gear material?
L2.1 Where bevel gears are used? what is their speciality? What are different types of bevel gears?
L2.2 . Compare Straight and Spiral Bevel gearing?
L3.1. hat are different types of Bevel gears? Explain in brief each of them.
L3. 2.. Discuss the design procedure of Bevel gears.
L4.1. What is lead of worm?
L4.2. Write down application of worm gear
L5.1 State the advantages and drawbacks of Worm gear drives?
L5.2 Why two dissimilar materials are used for worm and worm wheel? Also state the commonly used material for worm and worm wheeel?
( U.P.T.U. 2004-2005 )
L6.1 Explain the following terms for the worm & worm wheels.
i) Diameter quotient
ii) Self locking worm
iii) Rubbing velocity
L6.2. Write a note on thermal consideration in worm gears
L7.1 Derive expression for efficiency of worm gear. ( U.P.T.U- 2005-06, 2006-07, 2009-10)
L7.2 In design of worm gear, why gear governs the design
L8.1.. Discuss the design procedure of worm.
L8.2. why center distance important in worm and worm wheel

UNIT III
L1 1. State the Assumptions made in Petroff's equation.
L1.2 Derive the Petroff's equation. Also state the limitations of Petroff's equation.
L2. State the Assumptions made in deriving Reynold's equation, Also write Reynold's equation for 2D Flow.
L2.2 write a short note on selection of hydrodynamic bearing design variables.
L3.1. Explain raimondi and boyd method for design of hydrodynamic journal bearing.
L3. 2. With the help of bearing modulus coefficient of friction curve, explain the stability of lubricating oil film in journal bearing.
L4.1. Clearly differentiate b/w thin film lubrication and thick film lubrication (UPTU 2003-04)
L4.2. State the advantages and limitation of hydrostatic bearings, what are the applications of hydrostatic bearings
L5.1 List the important characteristics desired for a good journal bearing material
L5.2 Define the terms sommerfeld number
L6.1Explain in brief design variables and performance variables of hydrodynamic bearing.
L6.2. Define bearing modulus
L7.1 Explain gear manufacturing methods indicating their relative advantages. ( U.P.T.U- 2005-06, 2006-07, 2009-10)
L7.2 Write down the design procedure for journal bearing
L8.1 Distinguish between hydro dynamic bearings and hydro static bearing
L8.2. Answer the following in brief (UPTU 2007-08)
(a) Important consideration for selection of bearing
(b) Material used for sliding contact bearings
UNIT IV
L1 1. Define Roller contact bearing
L2. 1 Discuss why the rolling element bearings are also called anti friction bearings (UPTU 2005-06)
L2.2 Write a short note on selection of rolling contact bearings
L3.1.How will you classify the rolling contact bearings? Compare ball & roller
L3. 2. Write advantages & disadvantages of rolling contact bearings over sliding contact bearings.
L4.1. what is preloading of rolling contact bearing? State and explain with sketch. (UPTU 2003-04)
L4.2. Explain the mounting of taper roller bearing with sketch. or Sketch Face to Face and Back to Back arrangement of taper roller bearing.
L5.1 where do you use proloaded rolling contact bearing?
L5.2 Define the terms (UPTU 2003-04, 2004-05)
(a) Static bearing capacity (b) Dynamic bearing capacity (c) Life of bearing
L6.1 Write down four properties of lubricants.
L6.2.What is lubrication? Define types of lubricants. What is the purpose of lubrication?
L7.1 Explain gear manufacturing methods indicating their relative advantages. (U.P.T.U- 2005-06, 2006-07, 2009-10)
L7.2 Where do you use self-aligning ball bearing and spherical roller bearing.
L8.1 Distinguish between hydro dynamic bearings and hydro static bearing
L8.2. Explain the procedure of selection of bearing from manufacturer's catalogue.

UNIT V
L1.1. With the help of neat sketches, explain the types of cylinder liners
L2. 1 Write down the steps of designing of cylinder
L2.2 Explain different types of piston rings
L3.1 what is piston? What are the design considerations for a piston? (UPTU- 2009-10)
L3.2.Define the following terms: Connecting Rod.
L4.1. what are the various forces acting on the connecting rod?
L4.2 I section is adopted as the cross section of high speed engine connecting rods. Discuss. (U.P.T.U. 2003-04 ).
L5.1. Write down the dimensions which are required to be determined in designing a connecting rod.
L5.2 Define crank shaft.
L6.1 what are the methods & materials used in the manufacture of crankshaft
L6.2.Design the crank pin & crank webs of a Centre crank shaft for the above engine. (U.P.T.U. 2002-03)