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Chapter 1
INTRODUCTION
The discoveries and inventions of past generation had unlocked the world
sectors of the Government, which provides not only our daily consumption on food
but also an essential part of our economy, according to statistics, Agriculture plays
This output comes mainly from agribusiness, which in turn accounts for about 70
percent of the total agricultural output (CIDA-LGSP, 2003). The main agricultural
On the other hand, world’s population continues to increase over time and
the preservation of our natural resources of the island, furthermore Bohol is one of
the focal point agriculture in terms of exporting coconuts. However the fertilizers
nowadays are more chemically-based rather than being organic. In view of these
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studies, the researchers come up with the idea of testing and operating a Bio-waste
Crusher with Pulverizer that crushes damped and dry bio-wastes into the heater
that dries and eliminates the moisture of the load and then shred and break down
which the researchers develop a machine that can crush Bio-degradable by-
by-products and amplify its fertilizing element. In their study the Bio- degradable
wastes were crushed but it was not enough to be a fertilizer, rather their finish
they had started. We want to produce a machine that crushes not only the dry Bio-
degradable wastes but also the damp and wet ones that can be fertilizers except
the feces.
the moisture content of the load and after the entire moisture content is being
extracted it can be crushed and later on be pulverized, that finished product will be
the fertilizer.
to control the increasing rate of the waste. This can lead to destruction of our
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diseases and the worst if not seriously given an attention it can harm and
already exist. There are thousands of ways in helping the environment. There are
conventional ways on how to reuse, reduce and recycle wastes but the widespread
and popular way is decomposing it on a compost pits, which is very not suitable
these days because it may take a year time to fully decompose Bio-wastes.
On the contrary in the field the field of Agriculture, farmers nowadays use
chemically-based sprayers and fertilizers to their crops that can harm the animals
as well as the human. Harmful chemicals that the land absorbs can cause the land
organic fertilizer that can help the farmer in our province. Study is limited to the
1.3 Objectives
1. The general objective of the study is to pulverize the bio-waste that is fed
wastes.
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5. With the use of Bio-waste crusher with pulverizer, we can produce the
6. Improve the quality of the crop, as well as the lives of the farmers.
The core of the study will return to the benefit of society taking into account
biodegradable waste into fertilizer that would be a great aid in providing the farmers
With the use of this charitable machine we can lessen the problem faced by
the society in solid waste. This machine is a great help to minimize the country’s
large piles of bio-waste and be able to decompose it swiftly, in much shorter extent,
Traders are making more money while the farmer’s harvest is much more in
demand in the market owing to its good condition. Firmly, consumers are satisfied
In our part as the researcher of this study, we will not just help the
community but also to improve our knowledge and skills in designing; intensify our
The scope the study is to improve, redesign and fabricate the previous bio-
determining the materials needed in fabricating; the position of the heater and the
dry the bio-wastes as well as the speed of the fan within the machine; the designing
of pulverizer’s blades; the load supply of the machine; it’s adaptability and
efficiency in the society; it’s impact to the environment; and the price of the
materials needed.
The limitation of the study is to pulverize and minimize the bio-waste. The
machine crushes the garden waste, farming waste however it excludes animal by-
products, feces, food waste and biomedical wastes; the study is limited only of the
researchers will design only the mechanism and the parts on drying chamber that
will dry the load (Bio-waste) while the pulverizer will be purchased according to the
the amount of water present in a sample. By definition, moisture content is the ratio
of the mass of water or moisture in a sample to the mass of solids in the sample,
𝑚𝑠 −𝑚𝑤
𝑀= ∗ 100%
𝑚𝑠
where:
M= moisture content
using electric moisture meter, and determining moisture content using specialized
devices are the common ways to determine moisture content and can only be
predict the energy transfer which may take place between material bodies as a
1.6.2.1 Convection
sheet-form or pasty solids. It is the transfer of heat from one place to another by
the movement of fluids. Convection is usually the dominant form of heat transfer in
𝑞 = ℎ𝐴(𝑇𝑠 − 𝑇𝑎 )
Where:
1.7.2.2 Conduction
Conduction or indirect dryers are more appropriate for thin products or for
very wet solids. Heat for evaporation is supplied through heated surfaces
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(stationary or moving) placed within the dryer to support, convey, or confine the
solids.
𝜑𝑇
𝑞 = 𝑘𝐴 𝜑𝑥
Where:
q= heat transfer
A= Area
1.6.2.2 Radiation
from the solar spectrum to microwave (0.2m–0.2 mm). Solar radiation barely
penetrates beyond the skin of the material, which absorbs only a part of the incident
a substance which exerts as equilibrium vapour pressure less than of the pure
content of the solid which enters an equilibrium vapour pressure equal to that of
vaporization. Evaporation occurs when the vapor pressure of the moisture on the
solid surface is equal to the atmospheric pressure. This is done by raising the
temperature of the moisture to the boiling point. This kind of phenomenon occurs
in roller dryers. If the material dried is heat sensitive, then the temperature at which
evaporation occurs, that is, the boiling point, could be lowered by lowering the
pressure (vacuum evaporation). If the pressure is lowered below the triple point,
then no liquid phase can exist and the moisture in the product is frozen. The
addition of heat causes sublimation of ice directly to water vapor as in the case of
freeze drying. Second, in vaporization, drying is carried out by convection, that is,
by passing warm air over the product. The air is cooled by the product, and
moisture is transferred to the air by the product and carried away. In this case the
saturation vapor pressure of the moisture over the solid is less than the
atmospheric pressure.
Tray dryers usually operate in batch mode, use racks to hold product and
circulate air over the material. It consists of a rectangular chamber of sheet metal
containing trucks that support racks. Each rack carries a number of trays that are
The atmospheric pan drier has a jacketed round pan in which a stirrer or mill
revolves slowly, driven from below. The slow moving stirrer exposes fresh surfaces
and thereby raises the rate of evaporation and, hence, of drying. The pan drier is
a batch machine and is limited to small batches. Pan driers may be used first to
crystallizer by sending cold water instead of steam into the jacket. The effect of the
stirrer during crystallization prevents the growth of large crystals and promotes
formation of small, uniform crystals. The mother liquor is then drained off and the
The agitated vacuum dryer is one of the most versatile in the range and is
cylindrical vessel arranged for hot water, steam or a suitable thermal fluid flow
through the jacket for heating. Doors are provided on the shell, at the top for loading
the feed material and at the bottom for discharging. The dryers are available in
variety of sizes. The entire drying chamber is well machined to insure small
which may be rotated, or the shell may be stationary, and an agitator inside may
revolve slowly. In either case, the wet material is fed in at the upper end, and the
rotation, or agitation, advances the material progressively to the lower end, where
it is discharged.
1.7.3 Pulverizer
granules.
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1.7.4 Conveyor
rotating helical screw that is installed within a tube or trough, to move liquid or
granular materials. Screw conveyors in modern industry are often used horizontally
waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat and
bone meal, municipal solid waste, and many others. The researchers will use the
1.7.5 Sifter
using a woven screen such as a mesh or net or metal. For this study, the
1.7.6 Crusher
Crushers are devices that are designed to decrease the size of larger
objects by using force to reducing the objects into a smaller and more compact
volume.
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through coils of wire causes some mechanical device to rotate. The core principle
induces a magnetic field, which can interact with another magnetic field to produce
a force, and that force can cause mechanical motion. Like generators, electric
motors consist of a stator and a rotor and the three ingredients: electric current,
Chapter 2
plant refuse. They provide a slow-release form of nutrients that stay in the soil
synthetic fertilizers are slower because they have to be broken down by soil
decompose before the nutrients are available to plants. This process can take 2 to
6 weeks depending on many factors including soil temperature and moisture levels.
micronutrients to your plants, the most significant action is the activation of soil life.
kinder, gentler way to give plants the nutrients they need. Other benefits for using
They release their nutrients more slowly in the soil, when the plants need
The nutrients are contained in complex molecules that won’t leach away
They are less likely to burn the young roots of seedlings. Synthetic fertilizers
are made from mineral salts that can kill roots as well as soil microbes if
applied improperly.
They enhance soil health by nurturing (or at least not harming) the soil
2.2 Bio-wastes
forestry and agricultural residues, animal waste and manure, sewage sludge and
commercial food waste, kitchen scraps and garden waste, paper and cardboard,
to the National Solid Waste Management Commission of the Philippines, the entire
country generates at least 40,000 tons of biodegradable waste daily. With the
Philippines gaining recognition all over Asia for achievements in organic farming,
Tons of bio-waste is obtained per year from animals and also tons of
waste produced from dead plants, dead animals, municipal waste, food waste and
house garbage etc. In general, this waste disposes off and cause pollution to the
environment. Friends of the Earth (2004) stated that there are different forms and
mixes of bio-wastes and how it is best used depends on many factors. Moreover,
conditioner and turns most of the carbon dioxide emissions into methane
temperatures.
wastes. The pyrolysis process degrades waste to produce char (or ash),
pyrolysis oil and synthetic gas (called syngas). The gasification process
then breaks down the hydrocarbons left into a syngas using a controlled
amount of oxygen.
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waste, fish waste, fruit and vegetable waste, restaurant waste and household
waste were analyzed and determined its compositions and most importantly its
moisture content. The analyzed bio-waste presented high moisture content which
ranged from 60% to 90%. Drying which commonly describes the process of
a liquid solution within the solid. When a moist solid is subjected to thermal drying,
Transfer of internal moisture to the surface of the solid and its subsequent
waste into a solid product by evaporation of the liquid into a vapor phase through
application of heat.
pressure to an extent depending upon the nature of moisture, the nature of solid,
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and the temperature. There are different methods in determining the moisture
moisture content using microwave oven, electric moisture meter and using
specialized devices.
and the loss of weight is used to calculate the moisture content of the sample. The
conditions within the oven and the time and temperature of drying.
According from a citation of Sylvain Volpe and Lars Eliasson, the oven
drying method is slow and may sometimes not be concluded before the sampled lot
is combusted. This increases the risk of inefficient combustion and reduces the
Any oven method used to evaporate moisture has as its foundation the
fact that the boiling point of water is 100◦C; however, this considers only pure water
Particle size, particle size distribution, sample sizes, and surface area during drying
particulate sample (wood). The edge of the procedure in using a microwave oven is
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that the test is relatively quick, typically requiring only about ten to fifteen minutes to
perform.
moisture content of the biomass. Electric moisture meters are reasonably priced,
portable, quick and easy to use, and already have widespread use in the forest
2.5 Pulverization
engineering, defines as the fine crushing of a solid material (to particle of less than
The indexes of machine productivity for pulverization include not only the
weight but also the coarseness of the initial material and of the product. In order to
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increase the production of the machine and reduce the repulverization of the
material, the process is often carried in a closed cycle with a sorting device (sifter).
The attainment of finely crushed product is separated from the material unloaded
from the machine, and the course material returned to the pulverizer.
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Chapter 3
RESEARCH METHODOLOGY
3.1 Introduction
The objective of this research is to redesign and fabricate the previous study
about the Bio-waste Crusher, some parts of the machine are to be modified and to
be added. In this chapter, step by step process and designing will be elaborated
and explained, also the following sections will present the getting of outputs as well
3.2.1 Thresher
The researchers used wire loop type thresher in order to separate the bulky
waste as well as the damped waste into pieces before it goes to the (dryer) screw
type conveyor. In this way it is easy to dry and the heat will penetrate in the Bio-
waste.
conveyor was no longer changed and modified since it is functional. A screw type
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conveyor is used because it can bring the bio-waste upside down as it moves along
and therefore suitable for drying. Furthermore in this process the belt speed, the
board based on the ATmega 328P (datasheet). It has 14 digital input/output pins
(of which 6 can be used as PMW outputs), 6 analog inputs, 16 MHz quartz crystal,
a USB connection, a power jack, an ICSP header and a reset button. The
garden and farming wastes, and from the gathered data of moisture is tabulated in
Appendix B. The researchers will determine the temperature that will be induced.
3.2.4 Sensor
temperature over a 1000 degree Celsius. The said thermocouple will be placed
over the screw type conveyor in order to read the temperature inside the chamber
In this study, the most appropriate heating element is the Band heater. A
Band heater can be installed inside or outside a cylindrical surface. In our case,
the previous study uses a cylindrical shape chamber, therefore, a band heater will
maximum.
chamber, the researchers add and modify the chamber by putting vents which
serves as an exit of the evaporated moisture from the dried wastes. Furthermore
this vent helps for faster drying of the chamber and prevents it from accumulating
The crusher blade of this research study is not replace since it is also
functional. In this stage, the dried bio-wastes will be crush through this high torque
blade. It breaks and crushes wastes into pieces before it goes in the final stage of
pulverizing.
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3.2.8 Pulverizer
purchased a commercial pulverizing blades that can pulverized the crushed garden
3.2.9 Sifter
This feature in the study is very useful, sifter are used in separating large
particles from the smaller one or vice versa, since there are difference in textures
as well as sizes, then the presence the presence of sifter is very efficient. There
are three layers of sifter that will be utilized in this research, if the size is
size. Sifter also serves as the size identifier in the pulverized bio-wastes.
the work of the previous researchers. The researchers were designing the drying
chamber, and the pulverizer for the Bio-waste crusher. Before the load (the bio-
that it will be easy to crush and later on be pulverized. The drying chamber
comprises the galvanized iron “G.I.” sheet; the heating element Band Heater; the
The galvanized iron “G.I.” sheet that served as a compartment for the
wastes that is to be dried. It is where the load will be heated. Inside this
compartment was the heating element that will be connected to a switch in order
to dry the load. The external part of the machine was insulated by an insulating
separate properly the bulky wastes as it dries inside the dying chamber. An exhaust
vent is used by the researchers to remove unwanted moisture in the load, since
this process involves drying, thus there will be moisture. The researchers are also
concerned with the temperature induced by the heating element and the minimum
temperature required to dry the load, the researchers used the thermocouple that
will read and determine the temperature inside this drying chamber, and the
thermocouple is placed on the top part of the drying chamber. The required
temperature of the wastes in order to remove the moisture and if the required
operation of drying.
After the wastes are dried, the wastes is conveyed to the crusher using
the screw-type conveyor to the crusher. The crusher will breakdown the wastes
into tiny pieces or so in to flakes in which the decomposition of the wastes in order
pulverizing and sifting. The load that has been crushed is now subjected to the
pulverizer wherein the crushed bio-wastes is even broken into finer pieces to
achieve the state of being pulverized. After in this stage the load that has been
pulverized is being sifted sing the one-layered sifter designed to separate the
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smaller particles from finer particles. The pulverizer and the sifter is placed below
the crusher.
fertilizer that will help not only to reduce and minimum the wastes but also to help
minimum wage farmers, crop cultivators and the Filipinos who are in the field of
agriculture.
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space inside.
4. The load that has been fed is dried in a specific amount of temperature and
time.
5. After the load has been dried and the micro-controller will immediately stop
the operation and it will be conveyed to the crusher by the screw- type
conveyor.
6. Before it goes to the crusher the researchers weighed the dried load to
crushed.
8. Right after the load has been crushed it is immediately pulverized and sifted.
9. Seven trials were made by the researchers to see the variation the behavior
as well as the performance and efficiency of the Bio- waste Crusher with
pulverizer.
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3.6 Determining the performance and the effectivity of the Bio-waste Crusher
with Pulverizer
Selecting Materials
Simulation of the
Machine
Is the Simulation NO
successful?
YES
Fabricating and
Assemling the Machine
Results and
Recommendations