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DIVISION (15) MECHANICAL WORKS PROJECT NO.

( )
(15.2) A/C WORKS

STATE OF KUWAIT
MINISTRY OF PUBLIC WORKS
CONSTRUCTION PROJECTS ADMINISTRATION
DESIGN DEPARTMENT
SERVICES DESIGN SECTION

SPECIFICATIONS FOR
SUPPLY AND INSTALLATION OF
HVAC WORKS FOR

INTERMEDIATE SCHOOL TYPE 2000

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/1)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
A- DESCRIPTION :

The Project comprises an office building :

They shall be air-conditioned from a chilled water system consisting from


central air-cooled chillers, pumps and number of air-handling units and fan
coil units distributed for different zones of the A/C area.

B. GENERAL :

- The mechanical works shall be executed by specialist Sub-contractor


classified (Grade 2) CTC registration category. In addition he should have
previously executed at least two projects of the same nature and capacity.

C. SPECIFICATIONS :

Refer to all applicable items in the General Specifications for buildings and
engineering works of Ministry of Public Works - Construction Projects
Administration - Vol. II - Division (15) Mechanical Works - Section
(15650) H.V.A.C. Works.

In addition to as mentioned in above Specifications, the following shall be


considered :

- Duct Material :

The aluminium/polyurethane sandwich panels approved by MPW -


Technical Services Department - for use in duct work construction, can be
used instead of galvanized sheet and insulation. They shall meet with all
specification requirements, standard codes and be approved by the Site
Engineer.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/2)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

C. SPECIFICATIONS : Cont'd.....
- Grooved Piping System :

At the Contractor's option, grooved pipes and valves may be used instead of
welded pipes, in the case the product shall conform with ANSI-B - 31.1,
B - 31.9, ASME, UL/FM, IAPMO or BOCA and shall have ISO 9001
Certification :

a. Pipe ends to be grooved in accordance with ANSI/AWWA C - 606.

b. All mechanical couplings and accessories shall conform with latest


industry standards and ASTM Standards.

c. All valves, strainers, suction diffusers and flow measuring sensors


shall be grooved for incorporation with this piping system.

d. The grooved Pipe System shall be able to conform with the same
pressure test procedures for welded pipes as per Specifications.

- Contractor shall provide access doors in duct systems for future use of duct
cleaning equipment and tools.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/3)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
CHILLED WATER DISTRIBUTION
PART 1 - GENERAL
1.ア DESCRIPTION
A. Scope
1. Supply and install pipe minimum class 15 bar and used in Kuwait, fittings
complete in accordance with the requirements of the contract documents, supply and install all
required piping and gate valves to flush the piping system.
2. Type of pipe, and fittings specified in this section includes the following.
i. ABS Pipes and fittings
ii. ABS Pre insulated pipes for under ground installations
1.イ WORK INCLUDED
I. Factory pre-insulated Pipes and Fittings
II. Valves and Appurtenances
III. Valve Chambers
IV. Thrust Blocks
V. Service Connections

1.ウ RELATED WORKS


A. - Painting
B. - Mechanical Works
C. - Expansion Compensation
D. - Supports and Hangers
E. - Mechanical Identification
F. - Vibration Isolation
G. - Piping Insulation
H. - HVAC System
I. - Hydronic Piping
J. - Earthwork
K. - Cast-in-Place concrete
L. - Water Distribution
M. - Fire Suppression Water Distribution
N. - Storm Water Drainage
O. - Sanitary Sewerage
P. - Electrical

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/4)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
1.エ QUALITY ASSURANCE
I. Regulatory Requirements
1. Installation as described in manufacturers installation manual, covered under
Australian Standard AS 3690.
2. Manufacturing according to AS 3518 (Parts 1 and 2) and AS 3855- 94.
3. Pipes should be ISO 9002 certified.
4. The layout of all pipework shall be checked on site prior to installation and all care
shall be taken to ensure a neat and workmanship appearance of the installation.
5. Supplier of the materials shall be involved in continuous inspection.
II. Support
1. The maximum distance between pipe supports shall be in accordance with the
manufacturer’s recommendations.
2. The width of the pipe supports shall be in accordance with the manufacturer’s
recommendations.
3. Pipe supports shall not exert undue pressure on the pipe wall or deform the pipe
wall against the clamp or support.
III. Thermal Expansion
1. Adequate care shall be taken to accommodate expansion and contraction of pipes.
2. Expansion loops and/or expansion compensators shall be acceptable means to
accommodate thermal movement.
3. Contractor shall carry out a total pipework analysis and submit calculation along
with selection data compensation devices for approval by the engineer.

1.オ SUBMITTALS
I. Product Data
Submit catalogue cuts specification installation instruction and dimensioned drawings
for each type of pipe and fittings. Submit piping schedule showing manufacturer, pipe
weight, fitting type, and joint type for each piping system.

1.カ DELIVERY, STORAGE AND HANDLING


I. Provide factory- Supplied plastic end-caps on each length of pipe or as recommended
by manufacturer. Maintain end-caps through shipping, storage and handling as required preventing
pipe end damage and avoiding dirt and moisture accumulating inside the pipe.
II. Where possible, store pipes and fittings in-doors, protected from weather. Where
necessary to store outside, elevate above ground and enclose with durable, water- proof wrapping.
III. Protect flanges, fittings and valves from moisture and dirt by indoor storage and
enclosure, or by packaging with durable, water- proof wrapping.
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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/5)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
PART 2- PRODUCTS
2.ア MANUFACTURERS
1. ABS EURAPIPE (Australia)
2. IPEX Inc, 2441 Royal Windsor Drive, Mississuaga, Ontario, Canada
3. TYCO Pipe Systems, No. 11 Changi South lane, Singapore
4. or approved equal by engineer
2.イ PIPING MATERIALS
I. General
Provide pipe and tube of type, joint type, grade, size and weight (wall thickness or
class) indicated for each service. When type, grade or class is not indicated, provide
proper selection as determined by the contractor and approved by the engineer for
installation requirements, and comply with governing regulations and industry
standards. The proposed manufacturer shall have at least 10 years reference of
installation in Kuwait and/or GCC countries.
ABS Pipes
Pipes are manufactured according to Australian Standards AS 3518 (Parts 1 and 2) AS
3855- 94 and ISO 9002 certified pressure rating of 15 bar.
2.ウ PIPE FITTINGS
GENERAL
Provide factory-fabricated fittings type, materials, grade, class and pressure rating
indicated for each service and pipe size. Provide sizes type matching pipe, valve or
equipment connection in each case. Where not otherwise indicated, comply with governing
regulation and industry standard selection, and with manufacturer’s recommendation where
applicable as approved by the engineer.
Fittings for ABS Pipes
1. The ABS pipes and fittings shall be manufactured in accordance with Australian
Standard AS 3518.1 and fittings to AS 3518.2 and must be branded accordingly. The pipe
manufacturer shall be accredited with ISO 9002- 1994. Manufacturer shall be Eurapipe or approved
equivalent.
Installation shall be in accordance with AS 3690 “installation of the pipe and fittings
System” the manufacturer’s recommendation and approval.
2.エ PIPING INSUALTION
A. Polyurethane foam, cast-in-place by
injection into the void, shall have the
following properties:
1. Closed cells Minimum 88 %
2. Average density 80 kg/ m3
3. Core Density 60 kg/ m3
4. Continuous Temperature Load Straight pipes, 140 C for 30 years
5. Thermal Conductivity (k) 0.027 watts/m/K at 50 C

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/6)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

B. Schedule of insulation thickness: Piping system supplier / Contractor shall


calculate thickness of insulation required to limit heat loss / heat gain from / to the
piping network to within stipulated values. However, following minimum
thickness shall be maintained, irrespective of other considerations:

Pipe size - mm (inch) Insulation mm (inch)

1. 25 (1) – 65 (2 1/2) 25 (1)


2. 80 (3) – 300 (12) 32 (11/4)
3. 350 (14)- 900 (36) 40 (1/1/2)

2.オ SHEATH (PROTECTION JACKET)


A. Protection jacket shall be made up of weather resistant, seamless polyethylene
tubes having the following characteristics:
1. Type: High Density Polyethylene (Minimum PE 80 to ISO 12162)
2. Mass Density: 944 kg/m3 (minimum)
3. Thermal Stability
a. Calculated continuous surface temperature  50C for 30 years
b. Oxidation induction time: > 30 minutes at 210C
4. Resistance against crack formation
a. Slow crack formation (notch sensitivity) > 3,000 hours (notch. 4
MPa, 80, ISO 13749)
b. Quick crack propagation (cold sensitivity) > 5 bars (0C, ISO
13377)
5. Internal surface treatment: Corona treatment during production to ensure
optimum adhesion between outer casing and insulation
B. Schedule of sheath thickness: Requirements of EN 253 shall be conformed to as
appropriate. However, following minimum thickness shall be maintained,
irrespective of other considerations:

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/7)

DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )


(15.2) A/C WORKS
Sheath Size in mm Thickness mm

1. 75, 90 2.2
2. 110, 125 2.5
3. 140, 160, 180 3.0
4. 200 3.2
5. 225 3.5
6. 250 3.9
7. 280 4.2
8. 315 4.4
9. 355 4.7
10. 400 5.0
11. 450 5.4
12. 500 5.8
13. 520 5.8
14. 560 6.2
15. 630 6.7
16. 710 7.3
17. 780 8.0
18. 900 8.7
19. 1000 9.5
20. 1100 12.4
21. 1200 13.6
2.カ PIPE FITTINGS
A. Pipe fittings shall be welding type of the same material / strength as pipes.
B. Prefabricated fittings (standard or mitred type) supplied by the piping system
manufacturers may be used, where appropriate, subject to the approval of the
Engineer.
2.キ PIPE JOINTS AND ACCESSORIES
A. Joints shall be cold cement welded, after due preparation, using welding materials
approved by the Engineer and recommended by manufacturers.
B. Sheathing / insulation of joints shall be executed using kits supplied by the piping
system manufacturer, comprising the following, for each type and size of joint:
1. HDPE sleeves and / or muffs, fabricated from steel and coated with
HDPE
2. Insulation supplied by the piping system manufacturer, in two parts, for
each type and size of joints.
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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/8)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
3. Accessories for plugging, injection of insulation etc.
4. Or approved equal by the engineer.
2.ク EXPANSION COMPENSATION
A. Contractor shall calculate expansion / contraction and provide for all required
appurtenances, in his tender.
B. Where, expansion compensation is not required, in the opinion of the piping
system manufacturer; this shall be clearly stated in the tender and correlated with
warranty requirements.
C. Expansion calculations shall be based on:
1. Heating applications: 5 °C (40 °F) installation temperature to 60 °C (140
°F) for domestic hot water, and 82 °C (180 °F) for hot water heating and
high temperature domestic hot water plus 30 percent safety factor
2. Cooling applications: 65 °C (150 °F) installation temperature for exposed
piping and 46 °C (115 °F) installation temperature for indoor piping to 5
°C (40 °F) for domestic cold water and chilled water plus 30 percent
safety factor
D. Piping expansion / contraction shall be accommodated by providing one or more of
the following, as appropriate:
1. Directional changes: Bends and U-loops shall be provided along each
sector. Pipework shall be anchored at mid-points of long straight runs to
direct expansion / contraction towards bends and / or U-loops
2. Heat Pre-stressing: Pipework shall be cooled / heated to a temperature,
corresponding to middle of service range, during installation; further
expansion / contraction being absorbed by the piping itself
3. Expansion joints: Custom fabricated joints comprising two (2) ply
stainless steel bellows, carbon steel shrouds and welding ends, internal
flow liners, anti-torque device, limit stops etc. as appropriate shall be
provided. After putting the system into service, the expansion joint shall
be locked by welding; leaving further expansion / contraction to be
absorbed by the piping itself
E. Piping shall be covered with foam pads made from granulated, compressed, soft
polyurethane foam with a density of approx. 100 kg/m3, in expansion zones; to
accommodate movements due to expansion / contraction. This shall generally be
used at bends, service connections and similar areas.
2.ケ VALVES
A. General
1. Manufacturers proprietary products may be used, in directly buried
applications, superseding these specifications
2. Valves installed in accessible locations shall have flanged or otherwise
de-mountable ends, irrespective of size and / or location
3. One key / wrench of appropriate size shall be provided for each lever
operated valve installed
4. Geared operators shall be provided for valves, 200 mm (8 inch) and
larger in size
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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/9)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
5. Valves and appurtenances shall be rated for 1379 kPa (200 psig) working
water pressure at ambient temperature. Higher pressure rated valves may be
selected to meet the valve construction features, where required
B. Gate valves: Iron body bronze mounted (IBBM) valve with outside screw and yoke
(OS&Y), solid wedge, renewable seat and flanged ends.
C. Butterfly valves: Ductile iron, semi / full lug body with long neck; lever / key / gear
operated, Aluminium bronze disk; EPDM liner vulcanised to the body; monel /
stainless steel shaft with memory stops; suitable for installation between flanges.
D. Globe valves: Cast steel body, hand wheel operated, renewable screwed in body
seats, stainless steel, teflon seat and stuffing box seals, flanged ends.
E. Check valves: Cast steel body, renewable screwed in body seats, spring loaded,
stainless steel, renewable disc, flanged ends.
F. Ball valves: Cast steel body; lever or key operated, stainless steel, full bore,
floating ball; Teflon seat and stuffing box seals; flanged / welding spigot ends.
G. Air Relief Valves: Bronze body with non-ferrous float and internal working parts.
Construction shall be take-apart type for easy maintenance. Outlet shall be tapped
for connection to drain line.
1. Refer to ……Amtrol model 706
H. Vacuum relief valve: Pressure type, diaphragm-operated valve with large ports to
admit air to the pipe, when line pressure is below atmospheric. Cast Iron body
with bronze trim, nylon reinforced diaphragm and threaded ends.
1. Refer to ……Claval model 31
2.コ SPECIALITIES
I. These shall generally be designed by the manufacturer, fabricated at the factory and
supplied complete with accessories.
B. Curved pipes may be used as required and appropriate and these shall be
fabricated at the factory or at the site using equipment supplied by the
manufacturer.
C. Prefabricated bends shall be used at crossovers, service
connections etc. as appropriate.
D. Pipe anchor: A piece of pre-insulated pipe with a puddle made of HDPE sheets
attached to the sheath by welding. Pipe shall be anchored by embedding the puddle
in mass concrete of appropriate size and shape.
E. Wall sleeve: Corrugated sleeve, manufactured from high-density rubber, covering
the pipe over the entire thickness of the wall.
F. Reducing ring: Corrugated, split sleeve manufactured from plastic coated steel, of
thickness equal to the annular space between jackets of the large and small pipes.
Factory prefabricated reduction units shall be used for larger pipes.
G. End cap: HDPE heat shrink sleeve, covering the jacket and inner pipe externally,
for closing exposed ends of insulation and to prevent the entry of moisture into the
polyurethane form.
H. End muff: HDPE sleeve with one end closed along with a heat shrink sleeve for
joining to the pipe sheath. The assembly shall be filled with Polyurethane
insulation, supplied by the manufacturer, in a manner similar to that of pipe joints.
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DOC.NO.(III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/10)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
I. Terminations: Prefabricated pipes for use entry to valve chambers, buildings etc.
with accessories such as end caps, wall sleeves, end muffs etc. as appropriate.

2.サ VALVE CHAMBERS


A. Valve chambers shall be constructed in accordance with the details of Ministry of
Electricity and Water (MEW) for valve chambers in fresh and brackish water
distribution systems.
B. Cast Iron Manhole Covers and Frames (for use in unfinished areas): 600x600 mm
clear opening, single seal, medium / heavy-duty cast iron construction of sound
manufacture, free from projections or voids and treated with two coats of an
approved tar compound (Inertol thick L or equal). Covers shall be fixed on to
previously installed frames after filling the seal grooves with a mixture of grease
and sand.
1. Refer to ……Kuwait Foundry
C. In-fill type manhole covers and frames (for use in finished areas): Recessed in-fill
type of dimensions as stated, suitable for receiving finishing materials used in
adjoining areas; with brass show edges, socket headed securing bolts and double
sealing strips. The frames shall be of brass with continuous profiled lugs at the
outside. A set of securing lifting keys shall be furnished with each manhole cover.
1. Refer to ……Howe Green, UK

2.シ THRUST BLOCKS AND PEDESTALS


A. Contractor shall calculate the thrust, design and construct pedestals / thrust blocks
so as to ensure the integrity of the line.
B. Where, thrust blocks and pedestals are not required, in the opinion of the piping
system manufacturer; this shall be clearly stated in the tender and correlated with
warranty requirements.
C. Piping / directly buried valves shall be supported by concrete pedestals / thrust
blocks at all changes of direction, size or elevation.

2.ス WARNING GRIDS FOR BURIED SERVICES (TRACER TAPES)


A. Coloured (as coded), minimum 150 mm wide polyethylene tapes, with the name of
the service continuously printed in black lettering, shall be laid at midway between
the surface and pipe crown.

2.15 WARRANTY
A. Warranty certificate duly registered with the manufacturer shall be furnished to the
Engineer as a prerequisite for issuance of substantial completion certificate.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/11)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
PART 3 - EXECUTION
3.ア COORDINATION
A. Contractor shall study all drawings and specifications and familiarise with the
structural and architectural details and the work of other trades.
B. Contractor shall ensure that the work under this section shall not interfere with
those of other trades and are compatible with the architectural finishes prior to
placing orders, fabrication and installation.
C. Electrical power supply requirements and location and type of the interface shall
be co-ordinated with the Electrical Works of the project. Information as required
by MEW, for obtaining approvals, shall be furnished.
D. Contractor shall furnish templates, patterns, setting out plans and other items for
incorporation in works of other trades and ensure the placement of sleeves, inserts
etc. in their work; on time.
E. Where work is installed in close proximity to or will interfere with work of other
trades, the Contractor shall assist in working out satisfactory space arrangements.
Composite shop drawings shall be prepared, to a suitable scale, showing how the
work is installed in relation to the work of other trades.
F. Sufficiency of dimensions of plant areas, door ways etc. and suitability of slabs
and other structural members for placement, operation and maintenance of
equipment shall be verified and short comings brought to the attention of the
Engineer.
G. Conflicts in requirement with other trades shall be resolved by the Contractor.
Only those which cannot be solved without changes to structure or those which
involve major changes to system design shall be referred to the Engineer.
3.イ TRAINING OF CONTRACTOR’S PERSONNEL
A. Services of a competent representative of the piping system manufacturer shall be
provided to instruct and train the Contractor’s personnel, including the engineer-in-
charge, employed at the site for executing the work at no extra cost to the
Engineer.
B. Contractor’s personnel, who have satisfactorily completed such training, shall be
provided with a certified badge, which shall be displayed on their person at all
times on the site.
C. A list of such trained personnel shall be furnished to the Engineer prior to starting
of works at site.
D. Personnel not included in the said list and not carrying such identification of
training shall not be allowed to partake in activities related to the execution of the
works.
3.ウ SUPERVISION OF WORKS AT SITE BY PIPING SYSTEM MANUFACTURER
A. Services of a competent representative of the piping system manufacturer shall be
provided to inspect and to certify works executed at site in the following three stages:
1. First ten (10) joints
2. Midway through the works, and
3. Final testing and commissioning
B. Manufacturer’s representative shall, during each such visit, prepare reports and
furnish copies directly to the Engineer.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO.
(15.2/12)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

3.エ INSPECTION BEFORE INSTALLATION


3.オ
A. Materials shall be carefully inspected visually for damages and other defects;
while suspended above the trench immediately before installation in final position.
B. Materials not conforming to specifications, or which are found to be defective or
damaged shall be rejected and removed from the works.
C. If more than 10 % of materials from a batch are rejected, the Engineer will have
the right to reject the whole consignment.
3.カ REMEDIAL WORKS ON LINING(S) / COATING(S)
A. Damage to piping, insulation or sheath caused at any stage of manufacture,
transportation or erection shall be made good prior to installation as appropriate.
3.キ PIPING - SETTING OUT
A. Existing ground along the line of the pipework shall be cleared, particularly at all
manholes, building connections and other appurtenances.
B. Sight rails shall be set in position, using a surveyor’s level and properly
established temporary benchmarks alongside the work. Transferring levels by
means of a straight edge and spirit level will not be allowed.
C. Where long lengths of slightly sloping pipework are to be laid in trenches, sight
rails shall be fixed across the trench at intervals not exceeding 20 meters, at a
height equal to the length of the boning rod, at the point where the sight rail is
fixed. There shall, at all times, no less than three sight rails in position on each
length of pipework under construction, at any one gradient.
D. Deviations from given levels may not be greater than ± 20 mm and in gradients not
greater than 1/20 of the given gradient.
3.ク PIPING - PREPARATION
A. Pipes shall be cut perpendicular to the axis, with approved cutting tools. The pipes
ends shall be tapered at their spigot ends by a grinder and a fast drying coal tar
coat shall be applied at the bared areas.
B. Scale and dirt, on inside and outside and weld splatter shall be removed before
assembly.
C. Piping connections to valves and equipment shall be made with flanges.
3.ケ PIPING - INSTALLATION
A. Piping shall be installed in such a way that conserves space and does not interfere
with the use of space.
B. Minimum clearances shall be provided between piping covered by this Section and
those of other trades.
C. Pipes shall be handled with utmost care so as not to subject the pipes to shocks,
which may crack or break the sheath.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/13)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
D. Piping shall be protected against the ingress of foreign material before the pipe is
placed in new line.
E. If pipe or appurtenance cannot be placed into the trench and in place, without
getting earth into it, each end shall be covered with a heavy, tightly woven canvas
bag of suitable size before lowering them into the trench. The bag shall be left
there until the connection is to be made to the adjacent pipe.
F. Pipes shall be laid and connected at the required depth in straight line and true to
the gradient on an even foundation as shown on the drawings, for the full length of
the barrel.
G. Piping shall be kept free of earth, dirt, and extraneous matter and clean every pipe
after installation by special cleaning tools approved by the Engineer. Mirrors,
lamps and necessary personnel shall be provided as directed, to enable the
Engineer to inspect the pipeline at any time during construction.
H. Pipe shall not be laid when, in the opinion of the Engineer, conditions are
unsuitable.
3.コ PIPING - JOINTING
A. Contractor shall submit method statements, in compliance with referenced
standards and / or recommendations of the piping system manufacturer, in respect
of pipe jointing and associated works and obtain approval of the Engineer, prior to
execution of works.
B. Welded joint shall be marked with the identification numbers of personnel
executing the joint.
C. Personnel who have executed joints that fail in tests shall be removed from site on
a permanent basis.
3.サ VALVES - SELECTION AND APPLICATION
A. Valves shall be installed with stem upright or horizontal, not inverted; except with
the written permission of the Engineer, for each location.
B. Valves shall be of the same size as pipeline, except where shown otherwise on the
Contract Drawings.
C. Valves with flanged ends shall be used in valve pits and when directly buried,
irrespective of size, unless otherwise indicated.
D. Gate / Butterfly valves shall be used for shutoff, to isolate equipment, part of
systems or risers and for drainage purposes.
E. Globe valves shall be used for throttling, bypass or manual flow control services.
F. Check valves, where used, shall be self-closing, in-line, spring-loaded type.
G. Appropriate valve gland packing, sealing and gasket materials shall be selected for
the temperature and pressure encountered.
3.シ PIPE SLEEVES / PUDDLE FLANGES
A. Sleeves / puddle flanges shall be set in position in form work and additional
reinforcement provided around sleeves.
B. Sleeves / puddle flanges shall be erected in the form work, perpendicular to the
wall face and rigidly to resist displacement during pouring of concrete.
C. Openings in form-work, around puddle flanges, shall be sealed so as to avoid
leakage (and resultant honey combing) and undesirable formation of concrete.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/14)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
D. Verticality of flange faces and alignment of bolt-holes with connected equipment
(valves etc.) shall be checked and ensured after the pouring of concrete.
Adjustment shall be made, where required.
E. Sleeves shall be large enough to allow for movement of pipe due to expansion or
contraction.
3.ス PEDESTALS / THRUST BLOCKS
A. Pedestals shall be cast on undisturbed soil to the formation level; extending
beyond the supported element by a minimum of 100 mm.
B. Thrust blocks shall rest on undisturbed, compacted soil and extended to sides of
the trench.
3.セ PIPELINE STRUCTURES AND APPURTENANCES
A. Valves, automatic air release valves, washout valves etc. shall be built into
pipelines in reinforced cement concrete (RCC) chambers constructed in
accordance with details on drawings and / or Ministry of Electricity and Water
(MEW) / Ministry of Public Works (MPW) standards.
B. Where pipes with flanged ends are embedded in structures, minimum clearance
required for the insertion of fasteners and operation of tools and tackles for their
proper fixation and / or removal shall be maintained, irrespective of whether such
clearances are included in the design or not.
C. Where fittings proposed by the Contractor are larger than those in design;
chambers shall be redesigned and constructed to provide minimum clearance(s)
around fittings and flanges, by the Contractor, at no additional cost to the
Engineer.
3.ソ PROTECTION DURING CONSTRUCTION
A. Ends of piping shall be kept closed with factory manufactured plugs or blind
flanges with integral indicating flags, to prevent the entry of foreign matter, during
the progress of the work. Such plugs or flanges shall be removed on completion of
the works.
B. Tie rods, bridles and temporary thrust restraints shall be provided, where required,
to prevent joints from pulling apart under pressure. Tie rods / bridles shall be
minimum 19 mm in diameter, unless those are inserted in flanges of different size.
Clamps and bridles left in permanent construction shall be given two coats of
primer and coal tar epoxy, prior to installation.
C. Piping surface shall be protected from splashes of cement, plaster, paint and
similar construction materials.
D. Piping shall be blown out using dry compressed air, prior to testing.
3.タ SERVICE / UTILITY CONNECTIONS
A. Valves and appurtenances such as flow meters / regulators and the like shall be
included in this Section.
B. Service connections shall be terminated with flanges or other de-mountable
couplings as required / appropriate.
C. Where non-standard connections (flanges / couplings) are approved and provided
at the termination, mating flanges / couplings shall be furnished to the building
contractor, by this Section.

_____________________________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/15)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
D. Contractor shall be responsible for building connections, which shall be done after
the tests are completed. For making this connection, the temporary testing
arrangement shall be removed and connection to building piping shall be done by
flanged connection or as detailed in drawings.
3.チ INSPECTION, TESTS AND ADJUSTMENTS
A. During the manufacture and installation and after completion of works, the system,
sections of the system or its components shall be tested in the presence of the
Engineer or the Engineer’s Representative, as directed below or elsewhere. All
testing instruments and accessories shall be procured and all costs in connection
thereof borne by the Contractor.
1. Basic materials for conformity with the specified standards
2. Supports and anchors for ability to withstand required loads
3. Piping in general for line, level and slope and water tightness
3.ツ TESTING OF PIPING
A. Piping shall be tested in sections not exceeding 200 meters. Proper drainage shall
be provided for the piping, upon completion of testing, to avoid flooding of
trenches / chambers.
B. Blind test flanges shall be provided with air release cocks for releasing the air
during filling of the piping.
C. Piping in tunnels shall be tested only after checking the proper installation of
fittings and the locking ring. All bolts shall be tightened correctly and nothing, that
may be detached when the piping is subjected to test pressure, left loose and cause
accidents.
D. Piping in trench shall not be tested before thrust blocks are constructed and partial
back filling is done at the mid-point of each pipe barrel. Only the joints shall be
left exposed to check leaks during testing.
E. Pipes shall be jointed, plugged and shall have been in position for at least 24
hours, before tests are carried out.
F. Piping shall be tested for line, gradient and water tightness. Contractor shall
furnish all labour, and necessary testing instruments such as gauges, pumps etc. as
directed by the Engineer. A minimum of two (2) identical pressure gauges shall be
installed at extremities of the piping circuit to be tested.
G. Piping shall be filled with clean fresh water, leaving all high points open to allow
for purging of air.
H. System shall be pressure tested using manual pumps in increments of 25 percent of
the test pressure. A standing period of 10 minutes shall be allowed after each
pressure increment. Pressure testing using motor driven pump shall not be
permitted.
I. System shall not be over pressurised under any circumstances. If the test pressure
is close to the maximum permissible pressure of any of the system components,
calibrated pressure relief valves shall be installed in the tested circuit.
J. Valves and control devices shall be kept in the open position, during the test. After
completion of pressure test, valves shall be closed one at a time, starting from the
pressure release end, so as to ensure tightness of the valve.

_____________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/16)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS
K. Piping shall be tested at 150 % of the system working pressure, limited to 1379
kPa (200 psig). Pressure shall be maintained for at least eight (8) hours. Pressure
fluctuations due to ambient temperature variations shall be recorded and allowed
for by recording the circuit temperature along with the pressure readings.
L. Joints shall be checked for leaks by swabbing with a dry tissue. Drop in pressure to the
order of 10 kPa (1.5 psig) per hour, but without any visible leaks, shall be considered
as acceptable.
M. Piping shall be tested in segments during the progress of the work. An official log book
shall be maintained for recording the tests carried out on sections of piping, including
test pressure, date of test and approval signature of the Engineer or the Engineer’s
Representative witnessing the test.
N. Provision shall be made for emptying of pipes without letting water out and
flooding the trench. Contractor shall provide temporary basins, pumps etc. as
appropriate.
3.テ BACKFILLING OF TRENCHES
A. Trenches shall be back-filled with selected material (not necessarily the excavated
material) in layers not exceeding 150 mm in thickness.
B. Both sides of the pipe shall be back filled and tamped simultaneously, until the
pipe crown is reached, to prevent lateral stresses.
C. Machines shall not be used for back filling and / or tamping until midway between
pipe crown and the finished grade.
3.ト DISINFECTION AND FLUSHING
A. Pipework, appurtenances and service connections shall be disinfected in
accordance with AWWA C 601 and as modified herein.
B. Chlorinating agent shall be injected through service connections to the section to
be chlorinated, ensuring that the entire system is being disinfected. Water supply
necessary for disinfecting the main shall be provided by the Contractor.
C. In addition to the materials specified in AWWA C 601-54, the use of calcium
hypochlorite tablets, attached by means of an approved adhesive to the soffit of the
pipes as these are being laid, will also be permitted as disinfecting agents. Amount
of adhesive shall be limited to the minimum required for holding it in position.
Tablets shall be of 5 grams in weight and shall contain not less than 70 % of
available chlorine. Adhesive shall be of a type that will not impart taste, odours or
toxicity to the water supply. Where Contractor intends to use calcium hypochlorite
tablets, method of application shall be submitted to the Engineer for approval.
D. Proper care shall be exercised in the storage of liquid chlorine, hypochlorite or
other disinfecting agents. These shall be stored in tightly closed containers,
inaccessible to unauthorised persons, in compliance with the manufacturer’s
instructions and to the approval of the Engineer.
E. Water mixed with the disinfectant, sufficient to produce at least 5 ppm (mg/L) free
chlorine after 12 hours, shall be fed slowly into the pipeline. Dosage must not
exceed 10 ppm, without the approval of the Engineer. Ensure pH of water to be
treated is between 7.4 and 7.6 by adding alkali (caustic soda or soda ash) or acid
(hydrochloric acid) prior to the addition of the disinfecting agent.
F. Disinfectant shall be maintained in the system for 12 hours.
__________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/17)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

G. Treatment shall be repeated if final disinfectant residual tests less than 5 ppm after
12 hours, at any outlet.
H. Disinfectant shall be flushed from the system until residual equal to that of
incoming water or 1.0 ppm and disposed off in an approved manner, with no
liability on the Engineer.
I. Samples shall be taken no sooner than 24 hours after flushing, from the remote
outlet of each riser and from the water entry and analysed in accordance with
AWWA C 601. Results of the analysis shall be submitted to the Engineer for
approval.

3.ナ CLEANING AND FINISHING


A. On completion of the system and testing of all the parts thereof, exposed pipe work
and steelwork including pipe supports shall be thoroughly cleaned of all dirt,
grease and scale and brought to normal "clean" condition, in accordance with the
requirements of the General Conditions of Contract.

3.ニ SYSTEM DEMONSTRATIONS / COMMISSIONING


A. Services of a competent engineer shall be provided by the Contractor to supervise
the commissioning of all equipment and to train the Engineer’s personnel in all
aspects of operation, control and maintenance of the installation, during a five (5)
working days period, during normal working hours. All expenses in connection
with the above shall be borne by the Contractor.
B. System demonstrations shall be conducted only after the substantial completion of
the project. A minimum of one week written notice shall be given and the
Engineer’s written consent obtained, prior to such demonstrations.
C. After completion of works, the piping system shall be “filled completely” (gravity
head only) with clean fresh water of less than 20 microns filtration fineness (as
supplied by plumbing services).
D. Valves at inlets and outlets kept closed and sealed by chains and padlocks, until
system start-up, and keys handed over to the Engineer.

3.ヌ GUARANTEE (DEFECT LIABILITY) AND MAINTENANCE


A. Requirements of the General Conditions of Contract shall be referred to and
complied with as appropriate.

END OF SECTION

__________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/18)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

SECTION NO. IV
DETAILS OF PROPOSED EQUIPMENT

To be filled in and signed by Tenderer and submitted with the offer with
manufacturer's Catalogues :-

1.1 PACKAGED AIR COOLED WATER CHILLER AND AUXILIARIES


(ONE PIECE) :

A - General :

Make & Address : .............................................................


Type and Model : .............................................................
No. of Units offered: : .............................................................
No. of compressors per Unit : .............................................................
Type of Compressor : .............................................................
Rating in Tons : .............................................................
Design Condensing Temperature : .............................................................
Design Suction Temperature : .............................................................
Speed r.p.m. : .............................................................
Refrigerant used : .............................................................
Total shaft H.P. required : .............................................................
Method of lubrication : .............................................................
Heat exchanger : .............................................................

Method of Driving (e.g. direct or


otherwise) : .............................................................

Details of arrangement for cap.


reduction and unloading: : .............................................................

No. of reduced capacity and percentage


capacity of each. : .............................................................

__________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/19)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

B- MOTORS :

Make : .............................................................
Type (Induction or Synchronous) : .............................................................
Number offered : .............................................................
Frame size / catalogue No.: : .............................................................
Enclosure : .............................................................
Rated output in K.W. : .............................................................
Speed r.p.m. : .............................................................

Rated voltage & frequency of motor : .............................................................

Method of starting : .............................................................

F.L. current : .............................................................

Maximum starting current and period


in seconds: : .............................................................

F.L. - P.F. : : .............................................................

Maximum temperature rise : .............................................................

Class of insulation : .............................................................

Means of lubrication (details) : .............................................................

Type of Lubrication & grade : .............................................................

C - STARTER :

Make : .............................................................

Type : .............................................................

Enclosure : .............................................................

__________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/20)

DIVISION (15) MECHANICAL WORKS PROJECT NO. (1521/2)


(15.2) A/C WORKS
C - STARTER : Cont'd......

Rated voltage & frequency of starter


and coils : .............................................................

Kuwait rating : .............................................................

Contactor vertical or horizontal and


category : ..............................................................

Method of starting : .............................................................

Thermal overload protection provided


or not ? : .............................................................

No. of overload elements : .............................................................


Single phasing protection provided
or not ? : .............................................................
Earth leakage relay provided or not: : .............................................................

Type of isolation provided: : .............................................................

D - LIQUID RECEIVER (if recommended by the Manufacturer) :

Type and Model No. : .............................................................


Manufacturer : .............................................................
Material used : .............................................................
Shell diameter - inches: : .............................................................

Length - inches : : .............................................................

Operating weight : : .............................................................

Design working pressure p.s.i.: : .............................................................

Test pressure p.s.i. : : .............................................................

Capacity (lbs.) : : .............................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/21)

DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )


(15.2) A/C WORKS

E - EVAPORATOR :
Model No. : ..............................................................

Make : ..............................................................

Type : ..............................................................

Number passes/circuit: : ..............................................................

Tube material : ..............................................................

Fins material : ..............................................................

Design working pressure p.s.i.


(for water side) : ..............................................................

Design working pressure - p.s.i.


(for refrigerant side) : ..............................................................

Water pressure drop ft. : ..............................................................

Method of oil returning to compressor : ..............................................................

Material and thickness of insulation : ..............................................................

REFRIGERANT & OIL :


Initial charge required : ..............................................................

Quantity being supplied : ..............................................................


DUTY :

Cooling water G.P.M. from 55-45oF: : ..............................................................

Total equivalent T.R. : ..............................................................

Evaporator fouling factor : ..............................................................

Air on condenser oF: : ..............................................................

Net weight of chiller unit: : ..............................................................


____________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO.
(15.2/22)

DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )


(15.2) A/C WORKS

F - AIR COOLED CONDENSER :


Make : ..............................................................

Number and type : ..............................................................

Number offered : ..............................................................

Dimension - L x W x H - inches : ..............................................................

Operating weight in lbs. : ..............................................................

Material used for fins: : ..............................................................

tube: : ..............................................................

Number of rows : ..............................................................

Design working pressure : ..............................................................

Test pressure : ..............................................................

No. of fans : ..............................................................

C.F.M. : ..............................................................

H.P. fan : ..............................................................

Fan speed - r.p.m. : ..............................................................

Casing material : ..............................................................

Heat rejection : ..............................................................

Condensing temperature oF : ..............................................................

Net weight - lbs. : ..............................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/23)

DIVISION (15) MECHANICAL WORKS PROJECT NO.


( )
(15.2) A/C WORKS

1.3 CHILLED (OR CONDENSER) WATER PUMPS :


(Performance curves to be attached).
Pumps : Chilled Water Condenser Water
Pumps Pumps (if any)
Manufacturer: ...............................................................................
Number off: .....................................
...........................................
Type: .....................................
...........................................
Model No.: .....................................
...........................................
Duty :
Feet head: ...............................................................................
G.P.M. (U.S.) : .....................................
..........................................
B.H.P. required: ...............................................................................
Efficiency: .................................................................................
Speed R.P.M.: ...............................................................................
Casing material: ...............................................................................
Imp. Material : ...............................................................................
Size of impeller, inches : ...............................................................................
Shaft material : ...............................................................................
Type of bearings : ...............................................................................
Shaft sleeve material : ...............................................................................
Type of coupling : ...............................................................................
Type of seal : ...............................................................................
Motor:
Make: ...............................................................................
Type (Induction or Synchronous) ...............................................................................
Frame size/catalogue No.: ...............................................................................
Enclosure: ...............................................................................
Rated output in K.W. ...................................................................................
Speed R.P.M.: ...............................................................................
Rated voltage & frequency of motor: .......................................................................................
Method of starting: ...............................................................................
F.L. current: ....................................................................................

__________________________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/24)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
( )
(15.2) A/C WORKS

1.3 CHILLED (OR CONDENSER) WATER PUMPS : (Cont'd.....)


(Performance curves to be attached).

Motor : Cont'd.... Chilled Water Condenser Water


Pumps Pumps (if any)
Max. starting current & period in Sec. ...............................................................................
F.L. - P.F.: .....................................
...........................................
1/2 load P.F.: .....................................
...........................................
1/4 load P.F.: .....................................
...........................................
Max. Temperature rise: .....................................
...........................................
Class of insulation: ...............................................................................
Means of lubrication - give details: .....................................
..........................................
...............................................................................
Type of lubricant 7 grade: .................................................................................
Catalogues included in offer or not : ...............................................................................
Starter:
Make: ................................. ......................................
Type: ................................. ......................................
Enclosur : ................................. ......................................
Rated K.W.: ................................. ......................................
Rated voltage & freq. of starter & coil: ................................. ......................................
Kuwait rating : ................................. ......................................
Contactor vertical or horizontal : ................................. ......................................
Rating of contactor, class U.R.: ................................. ......................................
Make & breaking of contactor, Cat.A4: ................................. ......................................
Mechanical duty of contactor, class II: ................................. ......................................
Spare normally open & normally closed ................................. ......................................
auxiliary contacts provided: ................................. ......................................
Lock stop button near the motor provided: ................................. ......................................
Indication lamps provided: ................................. ......................................
Ammeter with selector switch provided: ................................. ......................................
Method of starting: ................................. ......................................

_______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/25)

DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )


(15.2) A/C WORKS

1.3 CHILLED (OR CONDENSER) WATER PUMPS : (Cont'd.....)


(Performance curves to be attached).

Starter : Cont'd.... Chilled Water Condenser Water


Pumps Pumps (if any)
Thermal overload protection provided
or not :
................................ ......................................
Is thermal overload transformer
operated and temperature compensated: ................................ ......................................

No. of overload elements : ................................ ......................................

Rating range of overload elements : ................................ ......................................

Single phase protection provided or not: ................................. .......................................

Earth leakage relay provided or not : ................................. .......................................


Catalogue included in offer or not : ................................. .......................................
Wiring diagram included in offer or not: ................................. .......................................
Type of isolation provided: ................................. .......................................

_______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/26)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

Starter :
Make: : ..............................................................
Type: : ..............................................................
Enclosure: : ..............................................................
Rated voltage & frequency of starter & coils: : ..............................................................
Kuwait rating: : ..............................................................
Contactor vertical or horizontal : : ..............................................................
Rating of contactor, class U.R.: : ..............................................................

Make & breaking of contactor, Cat. A4: : ..............................................................

Mechanical duty of contactor class II : ..............................................................


Spare normally open & normally closed
auxiliary contacts provided: : ..............................................................

Lock stop button near the motor provided: : ..............................................................

Indication lamps provided: : ..............................................................

Ammeter with selector switch provided: : ..............................................................

Method of starting: : ..............................................................

Thermal overload protection provided or not : ..............................................................

Is thermal overload Transformer operated and


temperature compensated? : ..............................................................

No. of overload elements: : ..............................................................


Rating range of overload elements: : ..............................................................
Single phasing protection provided or not? : ..............................................................
Earth leakage relay provided or not: : ..............................................................
Catalogues included in offer or not: : ..............................................................
Wiring diagram included in offer or not: : ..............................................................
Type of isolation provided: : ..............................................................
_____________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/27)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

4.5 WATER TREATMENT UNITS :

Chilled Water Condenser Water


(if any)
Make: ...............................................................................
Model No.: .....................................
...........................................
Chemical used: .....................................
...........................................
Quantity of chemical provided: .....................................
...........................................
Chemical are enough for one year: .....................................
...........................................
Dosing tank capacity: ...............................................................................
No. of chemical dosing pumps: .....................................
..........................................
Give details for control system and ...............................................................................
calculations: .................................................................................
...............................................................................
...............................................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/28)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

4.6 AIR HANDLING UNITS

A/C Contractor to fill separate sheet for each A/H Unit for all items listed
hereunder) :

A- Unit or Plant No.:

Make, Address & Country of Origin : ............................................................

Model No. : ............................................................

Location : ............................................................

Capacity CFM : ............................................................

Type: Horizontal or vertical : ............................................................

Draw through or blow through : ............................................................


Dimensions: Length, inch: : ............................................................

Weight : ............................................................

Width, inch : ............................................................

B- Fan :
Total CFM : ............................................................

i- ESTIMATED STATIC PRESSURE

Pressure drop in external duct work


inches w.g. : ..............................................................

Pressure drop in casing inches w.g. : ..............................................................

Pressure drop in cooling coil


inches w.g. : ..............................................................

Pressure drop in filter inches w.g. : ..............................................................

Pressure drop in damper inches w.g. : ..............................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/29)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

i- ESTIMATED STATIC PRESSURE : Cont'd......

Pressure drop in other accessories


inches w.g. (Accoustic Lining) : ..............................................................

Total static pressure for fan inches w.g. : ..............................................................

Brake HP consumed : ..............................................................

Running speed r.p.m. : ..............................................................

Fan efficiency at above conditions : ..............................................................

Max. RPM without overloading motor : ..............................................................

Type of blades : ..............................................................

Tip speed fpm : ..............................................................

Outlet velocity fpm : ..............................................................


Type of bearings : ..............................................................
ii- Fan Motor :
Make : ..............................................................

Type (Induction or Synchronous) : ..............................................................

Frame Size : ..............................................................

Motor totally enclosed Yes / No : ..............................................................

Motor fan cooled: Yes / No : ..............................................................

Rated voltage & frequency : ..............................................................

Speed : ..............................................................

Rated HP : ..............................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/30)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

ii- Fan Motor : Cont'd.......

F.L. current : ..............................................................


F.L. P.F. : ..............................................................
Class of insulation : ..............................................................

Method starting : ..............................................................

Maximum starting current & period


in sec. : ..............................................................

Means of lubrication give details : ..............................................................

Type of lubricant & grade : ..............................................................

Catalogues included in the offer :


Yes or Not : ..............................................................

iii- Motor Control Gear :

Make : ..............................................................

Enclosure : ..............................................................
Switch fuse & starter in same casing :
Yes or No : ..............................................................

N.T.P. rating of isolator : ..............................................................

Kuwait rating of isolator : ..............................................................

Method of starting : ..............................................................

N.T.P. rating of starter : ..............................................................

Kuwait rating of starter : ..............................................................

Type of H.R.C. fuses : ..............................................................

Rating of H.R.C. fuses : ..............................................................

___________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/31)

DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )


(15.2) A/C WORKS

iii- Motor Control Gear : Cont'd.......


Overload protection thermal
Yes or No : ..............................................................

Tripping current range of overload : ..............................................................

For motors 10 HP & above transformer


operated overload used Yes or No : ..............................................................

Overload protection equipped with


automatic compensation Yes or No : ..............................................................

Earth leakage relay provided for motors


over 25 HP Yes or No : ..............................................................

Rating of contactor, class U.R.


Yes or No : ..............................................................

Make and breaking of contactor


Category AC3 Yes or No : ..............................................................

Mechanical duty of contactor Class II


Yes or No : ..............................................................

Spare normally open & normally closed


auxiliary contacts provided Yes or No : ..............................................................
Lock stop button near the motor
provided : Yes or No : ..............................................................

Indication lamps provided Yes or No : ..............................................................

Switch fuse & starter same Manufacturer:


Yes or No : ..............................................................

Ammeter with selector switch provided:


Yes or No : ..............................................................

Catalogues included in offer Yes or No : ..............................................................

Wiring diagram included in Offer


Yes or No : ..............................................................
______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/32)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
( )
(15.2) A/C WORKS

C - Coils
i- Chilled Water Coil :

Cooling capacity Btu/Hr. Grand


Total : ..............................................................

Chilled water U.S. GPM at 10oF rise


and 44oF supply : ..............................................................

Air on coil (FDB & FWB) : ..............................................................

Air off coil (FDB & FWB) : ..............................................................

Face velocity fpm : ..............................................................

No. of rows : ..............................................................

Fins/inch : ..............................................................

Coil water pressure drip ft. : ..............................................................

Coil material : ..............................................................

Tube thickness, inch : ..............................................................

Fins material : ..............................................................


Design working pressure psi : ..............................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION AGE NO. (15.2/33)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

D- AIR FILTERS :
1- Return Air Filter :
Make : ..............................................................

Model No.: : ..............................................................

Type of filter : ..............................................................

Location of filer (Horizontal or Vertical) : ..............................................................

Is the filter?

Throw away type : ..............................................................

Replaceable media type : ..............................................................

Cleanable type : ..............................................................

Area of media/Ft2 face area : ..............................................................

Frame : ..............................................................

Filter dimension : ..............................................................

Wt. Capacity grams/Ft2 : ..............................................................

Face velocity fpm. : ..............................................................


Initial pressure drop inch of water : ..............................................................

Filter life, HRS. of operation : ..............................................................

Detail of drive & control for filter (if any) : ..............................................................

Filter efficiency at 3 microns : ..............................................................

______________________________________________________________________
DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/34)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

D- AIR FILTERS : Cont'd.....


2- Fresh Air Filters :

Make & Model No. : ..............................................................


Type : ..............................................................
Media : ..............................................................
Frame material : ..............................................................

Filter thickness-inches : ..............................................................

No. of cells : ..............................................................

Cell dimensions : ..............................................................

Weight efficiency : ..............................................................

Face velocity fpm : ..............................................................

Initial pressure drop inches water G. : ..............................................................

3- Fresh Air After Filters : (if any)

Make & Model No. : ..............................................................


Type : ..............................................................
Media : ..............................................................
Frame material : ..............................................................
Filter thickness inches : ..............................................................

No. of cells : ..............................................................


Cell dimensions : ..............................................................
Filter efficiency at 3 microns and
5 microns : ..............................................................

Initial pressure drop inches W.G. : ..............................................................

Face velocity fpm : ..............................................................


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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/35)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

D- AIR FILTERS : Cont'd.....


4- Bag Filter :

Make & Model No. : ..............................................................

Type : ..............................................................

Media : ..............................................................
Frame material : ..............................................................

No. of cells : ..............................................................

Cell dimension : ..............................................................

Efficiency : ..............................................................

Initial pressure drop in W.G. : ..............................................................

Face velocity : ..............................................................


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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/36)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

4.7 FAN COIL UNITS


Make : ..............................................................

Model No. : ..............................................................

Number offered : ..............................................................

Type : Horizontal or vertical : ..............................................................

High speed - c.f.m. : ..............................................................

Medium speed - c.f.m. : ..............................................................

Low speed - c.f.m. : ..............................................................

a) Dimension

Length - inches : ..............................................................

Height - inches : ..............................................................

Width - inches : ..............................................................

b) Coil

Cooling capacity: Btu/hr.


(grand total) : ..............................................................

Chilled water U.S. GPM at 10F.


temp. rise and 44F supply : ..............................................................

Air on coil FDB and WB : ..............................................................

Air off coil FDB & WB : ..............................................................

Face velocity - f.p.m. : ..............................................................


Number of rows : ..............................................................

Fins / inch : ..............................................................

Coil water pressure drop - ft. : ..............................................................


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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/37)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

4.7 FAN COIL UNITS


b) Coil Cont'd......

Coil material : ..............................................................

Fins material : ..............................................................

Design working pressure - psig : ..............................................................

c) Fan

Total CFM : .............................................................

Total static pressure in W.G. : ..............................................................

BHP required : ..............................................................

Running speed - RPM : ..............................................................

Tip speed FPM : ..............................................................

Fan efficiency at above condition : ..............................................................

Fan's type of blades : ..............................................................

Outlet velocity FPM : ..............................................................

d) Return Air Filters

Cell dimensions : ..............................................................

Thickness : ..............................................................

No. of cells/unit : ..............................................................


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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/38)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

4.7 FAN COIL UNITS

Motors

Make : ..............................................................

Type (induction or synchronous) : ..............................................................

No. offered : ..............................................................

Frame size/catalogue No. : ..............................................................

Enclosure : ..............................................................

Rated H.P. : ..............................................................

Speed RPM : ..............................................................

Rated voltage and frequency of motor : ..............................................................

Method of starting : ..............................................................

Max. starting current and period in sec. : ..............................................................

F.L. - P.F. : ..............................................................

Class of Insulation : ..............................................................


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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/39)
DIVISION (15) MECHANICAL WORKS PROJECT NO. ( )
(15.2) A/C WORKS

4.8 DUCT MOUNTED AEROFOIL FANS :

Make :.........................................................................
No. of fans :.........................................................................
Model No. :.........................................................................
Size - Inches :.........................................................................
Capacity - C.F.M. :.........................................................................
Fan speed R.P.M. :.........................................................................
Total static pressure-inches :.........................................................................
Pitch angle :.........................................................................
Noise level db. :.........................................................................
B.H.P. Consumed :.........................................................................
Efficiency :.........................................................................
FAN MOTOR :
Make :.........................................................................
Type :.........................................................................
Rated voltage & Frequency :.........................................................................
Speed :.........................................................................
Rated H.P. :.........................................................................
F.L. Current :.........................................................................
F.L.P.F. :.........................................................................
Class of insulation :.........................................................................
Method of starting :.........................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/40)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.9 WALL OR GLASS MOUNTED EXTRACT FANS :

Make: ..........................................................................

No. of fans : ..........................................................................

Type : ..........................................................................

Model No. : ..........................................................................

Size - Inches : ..........................................................................

Speed R.P.M. : ..........................................................................

Capacity - C.F.M.: ..........................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/41)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.10 ELECTRICAL HEATING COIL :

Make: ................................................................
Model No.: ................................................................
Type: ................................................................
No. offered: ................................................................
Capacity in KW: ................................................................
No. of stages per heater: ................................................................
Flow switches provided or not: ................................................................
No. of flow switches provided: ................................................................
Type of flow switches: ................................................................
Catalogues of heaters and flow: ................................................................
Switches submitted with offer: YES / NO

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/42)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS
4.11 Sheet Metal Duct: (Galvanized)

Give complete details as manufacturer's name galvanization, tensile-


strength, etc.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/43)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.12 INSULATIONS :
a- Duct Insulation:

Make: ................................................................
Type: ................................................................
Thickness and density: ................................................................
Method of fixing: ................................................................
Finishing and lagging: ................................................................
Vapour Seal: ................................................................
Method of moisture and water proofing: ................................................................

b- Acoustic Lining Insulation:

Make: ................................................................
Type: ................................................................
Thickness and density: ................................................................
Method of fixing: ................................................................
Finishing and lagging: ................................................................
Vapour seal: ................................................................
Method of moisture and water proofing: ................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/44)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.13 FIRE DAMPERS :

Make: ................................................................
Type: ................................................................
Number offered: ................................................................
Other accessories: ................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/45)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.14 AIR DIFFUSERS, REGISTERS AND GRILLS:

i) Supply Air Diffusers : (If any)

Make: ................................................................
Type: ................................................................
Finish: ................................................................
Method of volume control: ................................................................

ii) Supply Air Or Exhaust Air Registers:

Make: ................................................................
Type: ................................................................
Finish: ................................................................
Method of volume control: ................................................................
Other accessories: ................................................................

iii) Return Air Grilles:

Make: ................................................................
Type: ................................................................
Finish: ................................................................
Method of volume control: ................................................................
Other accessories: ................................................................

iv) Door Grilles :

Make: ................................................................
Type: ................................................................
Finish: ................................................................
Method of volume control: ................................................................
Other accessories: ................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/46)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.15 SUPPLY AIR ROUND DIFFUSER :

Make: ................................................................
Type: ................................................................
Finish: ................................................................
Construction: ................................................................
Method of volume control &
Air deflection: ................................................................

RETURN AIR ROUND DIFFUSER :

Make: ................................................................
Type: ................................................................
Finish: ................................................................
Construction: ................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/47)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.16 EXPANSION TANK : (Pressure Type)

Capacity : .........................................................
Material : .........................................................
Dimension : .........................................................
Weight : .........................................................
Air Separator : .........................................................
Supply Water Pressure reducing valve : .........................................................
Give more details "if any" : .........................................................
........................................................
........................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/48)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

4.17 PIPE WORKS, VALVES AND PIPE FITTINGS :

A- General :
Steel Galvanized Copper

Manufacturer ...........................................................................................
Design working pressure (psi) ...........................................................................................

Test pressure (psi) ...........................................................................................


Manufacturing Standards ...........................................................................................
B - Pipe Fittings
Type ...........................................................................................
Manufacturer ...........................................................................................
Standard to which fittings
are manufactured ...........................................................................................
Design working pressure (psi) ...........................................................................................

C - Flanges
Manufacturer ...........................................................................................
Standard ...........................................................................................
Design working pressure (psi) ...........................................................................................

D - Unions Joints

Manufacturer ...........................................................................................
Standard ...........................................................................................
Design working pressure (psi) ...........................................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/49)

DIVISION (15) MECHANICAL WORKS PROJECT NO.


(15.2) A/C WORKS

4.17 PIPE WORKS, VALVES AND PIPE FITTINGS : Cont'd........


E- Flexible Connections:
Steel Galvanized Copper
Manufacturer ..................................................................................................

Material ..................................................................................................

Standard ..................................................................................................

Design working pressure ..................................................................................................

Test Pressure ..................................................................................................

Maximum working temperature ..................................................................................................

F - Expansion Joint
Manufacturer ..................................................................................................

Material ..................................................................................................

Standard ..................................................................................................

Design Working Pressure ..................................................................................................

Test Pressure ..................................................................................................

Maximum working temperature ..................................................................................................

G - Strainers :
Line ..................................................................................................

Size ..................................................................................................

Type ..................................................................................................

Material of body ..................................................................................................

Material of screen ..................................................................................................

Nos. to be installed ..................................................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/50)

DIVISION (15) MECHANICAL WORKS PROJECT NO.


(15.2) A/C WORKS

4.17 PIPE WORKS, VALVES AND PIPE FITTINGS : Cont'd........


H- Thermometers:
Steel Galvanized Copper
Manufacturer ..................................................................................................

Type ..................................................................................................

Range of temperature ..................................................................................................

Standard ..................................................................................................

I- Pressure Gauges :

Material ..................................................................................................
Manufacturer ..................................................................................................

Standard ..................................................................................................

Design working pressure ..................................................................................................

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/51)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

J - VALVES :

Size Type Material Design Working Remarks


Pressure Psi.
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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/52)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

K - Insulation :
- Manufacturer

- Different thickness

- Method of finishing insulation for chilled water pipes inside plant house.
- Weight or density of insulation.

- Thermal conductivity - Btu/hr/ft2/oF/inch.

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DOC. NO. (III-2) PARTICULAR SPECIFICATION PAGE NO. (15.2/53)
DIVISION (15) MECHANICAL WORKS PROJECT NO.
(15.2) A/C WORKS

THIS FORM TO BE COMPLETED BY THE TENDERER AS WELL AS


H.V.A.C. SUB-CONTRACTOR AND TO BE SUBMITTED FOR APPROVAL

1. Name and Address of H.V.A.C. Sub-Contractor : ________________________

__________________________________________________________________

2. Registration No. and C.T.C. Category : _________________________________

3. Details of work in hand now with proposed H.V.A.C. Sub-Contractor:

NAME OF GOVERNMENT PROJECTS AMOUNT OF H.V.A.C. WORKS


a.
b.
c.
d.
e.
f.
We confirm that the Statements given above are true, to the best of our
knowledge and it is known to us that C.T.C. reserves the right to refuse to
award contract to us if the above statements are found to be incorrect.

Name of Tenderer: Name of H.V.A.C. Sub-Contractor:

Signature: Signature:

Position in Company of Person Position in Company of Person


signing: signing:

Date:______________________ Date:______________________

__________________________________________________________________________________
DOC. NO. (III-2) TECHNICAL REQUIREMENTS PAGE NO.
(15.2/54)

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