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Butterfly valves

BVG, BVA, BVH, BVHM


For gas, air, hot air and flue gas
Low leakage rate and pressure loss
High control accuracy
BVG and BVA with reduced nominal diameters
Butterfly valve can be mounted directly onto the
actuators IC 20 or IC 40
Suitable for intermittent operation
Low-maintenance operation
BVG: EC type-tested and certified
3.1.6.2 Technical Information
Edition 10.06 GB
Table of Contents
Butterfly valves BVG, BVA, BVH, BVHM. . . . . . . 1 Project planning information . . . . . . . . . . . . . . 26
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Flow velocities in pipes. . . . . . . . . . . . . . . . . . . . . 27
Example applications . . . . . . . . . . . . . . . . . . . . . . . 5 Actuator selection . . . . . . . . . . . . . . . . . . . . . . . . 28
BVG, lambda correction . . . . . . . . . . . . . . . . . . . . . . . . .6 IC 20, IC 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
BVA, adjusting the burner output . . . . . . . . . . . . . . . . . .6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
BVH, hot air compensation . . . . . . . . . . . . . . . . . . . . . .7 For BVG, BVA . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
BVHS, safety closing function in the event of a For BVG, BVA, BVH and BVHS . . . . . . . . . . . . . . 31
mains voltage failure. . . . . . . . . . . . . . . . . . . . . . . . . . . .7 For BVH, BVHM and BVHS . . . . . . . . . . . . . . . . . 31
BVHM, large number of operating cycles for
intermittent operation . . . . . . . . . . . . . . . . . . . . . . . . . . .8 For BVHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensions BVG/BVA + IC 20/IC 40 . . . . . . . . . . 33
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensions BVH, BVHS + IC 20/IC 40 . . . . . . . . 36
Replacement possibility for butterfly valves . . 11 BVHM + M..B dimensions . . . . . . . . . . . . . . . . . . 37
DKG is to be replaced by BVG. . . . . . . . . . . . . . . 11
Maintenance cycles . . . . . . . . . . . . . . . . . . . . . . 38
DKL is to be replaced by BVA . . . . . . . . . . . . . . . 12
K is to be replaced by BVHM . . . . . . . . . . . . . . . . 13 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
K is to be replaced by BVHS . . . . . . . . . . . . . . . . 14 Control characteristic, valve authority. . . . . . . . . . 39
DKR is to be replaced by BVH . . . . . . . . . . . . . . . 15 Interpolation (linear) . . . . . . . . . . . . . . . . . . . . . . . 39
Hot air compensation. . . . . . . . . . . . . . . . . . . . . . 39
Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
On-site measurements on BVG, BVA. . . . . . . . . . 16 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
With full bore = nominal diameter . . . . . . . . . . . . . . . . .16
With 1x reduced bore. . . . . . . . . . . . . . . . . . . . . . . . . .17
With 2x reduced bore. . . . . . . . . . . . . . . . . . . . . . . . . .18
kV values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
On-site measurements on BVH, BVHM, BVHS . . 20
kV values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Determining the nominal size . . . . . . . . . . . . . . . . 23
BVG, BVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
BVH, BVHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

BVG, BVA, BVH, BVHM · Edition 11.06


▼ = To be continued 2
Application
The butterfly valves BVG, BVA, BVH, BVHM and BVHS
are designed to adjust volumes of gas, cold and hot air
and flue gas on various appliances and flue gas lines.
They are designed for control ratios up to 1:10, and with
the mounted actuator IC 20 or IC 40 they are suitable for
regulating flow rates for modulating or stage-controlled
combustion processes.
Flow rates can be set and fixed using a lever, for example
to limit the high-fire rate on the burner. A scale indicates
BVG for gas, the set angle of opening.
BVA for air
These butterfly
BVG, BVA
valves can be fit- Butterfly valves with reduced nominal diameter (reduced
ted with a lever, an by up to two nominal sizes) can be used to achieve
adapter set with higher control accuracy. This will mean that expensive
square shaft or
with free shaft end. BVG, BVA reducing fittings will no longer be required.

BVG, BVA, BVH, BVHM · Edition 11.06 3


BVH, BVHM
The butterfly valve BVH is used for processes that re-
quire the very precise adjustment of the flow rate or low
leakage. In conjunction with the stop bar, the patented
TWINDISC® valve disc ensures very low leakage rates.
BVH: Using a spiral spring which compensates for the
play in combination with the actuator IC 40 it is possible
to move the valve disc to the required angle with almost
zero hysteresis.
BVHM: Well suited to intermittent operation due to the
large number of operating cycles in conjunction with the
solenoid actuator M..B.
BVHS
The butterfly valve BVHS with safety closing function
BVH, BVHM, is used with the actuator IC 40S in systems where it is
BVHS for hot air important that in the event of a mains voltage failure the
and flue gas BVH, BVHM, BVHS
valve closes preventing air streaming into the furnace
without being under control.

BVG, BVA, BVH, BVHM · Edition 11.06 4


Application
Example applications

Butterfly valve with


actuator

Roller hearth kiln


in the ceramics
industry

Forging furnace

BVG, BVA, BVH, BVHM · Edition 11.06 5


Application
Example applications

BVG, lambda correction


If the burner is to be operated with excess gas or air for
reasons of the Process operation, the butterfly valve
BVG can be used to correct the lambda value.
M

IC 40 + BVG
VAG

IC 20 + BVA BVA

BVA, adjusting the burner output


In pneumatic systems the butterfly valve with mounted
actuator IC 40 determines the air volume for the required
burner output.
The butterfly valve with manual adjustment is used to
adjust the high-fire rate.

VAG
4–20 mA
M

IC 40 + BVA BVA

BVG, BVA, BVH, BVHM · Edition 11.06 6


Application
Example applications

BVH, hot air compensation


The butterfly valve BVH is used on burners that are op-
erated with preheated combustion air at temperatures
GIK
of up to 450 °C.

WPSGIH VAG +
VAS 1

+ – GIK

Two-
Point
M

IC 40 +
BVH

BVHS, safety closing function in the event of a


mains voltage failure
The safety closing function ensures that in the event of a
mains voltage failure air cannot stream into the furnace
without being under control.
In conjunction with the actuator IC 40S, the BVHS can
also be used for the above applications on the side of
VAG the air.

IC 40S + BVHS BVA

BVG, BVA, BVH, BVHM · Edition 11.06 7


Application
Example applications

BVHM, large number of operating cycles for in-


termittent operation
Valve with flow adjustment for minimum and maximum
flow rate The valve stop ensures low leakage rates. With
fitted solenoid actuator M..B, the valve is suitable for
intermittent operation.

VAG

M..B + BVHM BVA

BVG, BVA, BVH, BVHM · Edition 11.06 8


Certification
BVG
The butterfly valve BVG is EC type-tested and certified
pursuant to
– Gas Appliances Directive (90/396/EEC) on the basis
of EN 13611/EN 161.

BVG, BVH, BVHM


UL approval for butterfly valves BVG, BVH and BVHM
is currently being prepared.

BVG, BVA, BVH, BVHM · Edition 11.06 9


Function BVG, BVA
BVG, BVA, BVH, BVHM, BVHS Butterfly valves with reduced nominal diameter (reduced
Butterfly valves BVG, BVA and BVH are designed on the by up to two nominal sizes) can be used to achieve
basis of the free-flow principle (no deflection of the flow). higher control accuracy. This will mean that expensive
They release a cross-section for the flowing medium, reducing fittings will no longer be required.
depending on a rotary movement between 0 and 90°. Various adapter sets with square shaft, free shaft end
Butterfly valves BVG and BVA are with disc clearance. or lever are available as accessories. Flow rates can
BVH is equipped with a mechanical stop bar. The pat- be set and fixed using a lever, for example to limit the
ented TWINDISC® valve disc of the butterfly valve BVH, high-fire rate on the burner. A scale indicates the set
BVHM, BVHS features a twin disc and, together with the angle of opening.
mechanical stop bar, ensures very low leakage.
BVG, BVA and BVH are specifically designed to fit the BVHM, BVHS
Kromschröder actuators IC 20 and IC 40. The butterfly The butterfly valves BVHM, BVHS feature a safety closing
valves feature very easy action. Consequently, the actua- function. They are used in systems where it is important
tor requires only a low torque. that in the event of a mains voltage failure the valve closes
BVHM is tailored to the Kromschröder solenoid actua- preventing air streaming into the furnace without being
tor M..B. under control.
A pre-tensioned spiral spring moves the valve disc
against the mechanical stop of the butterfly valve in the
event of a motor defect, within the closing time < 1 s.
The safety closing function of butterfly valve BVHS is
possible only in conjunction with the actuator IC 40S.

BVG, BVA, BVH, BVHM · Edition 11.06 10


Replacement possibility for butterfly valves
DKG is to be replaced by BVG
DKG Butterfly valve Butterfly valve BVG
25 –
32 –
40 40
50 50
65 Nominal diameter DN Nominal diameter DN 65
80 80
100 100
125 125
150 150
/15-/125 Reduced to nominal diameter DN Reduced to nominal diameter DN /25-/125
T T-product T-product T
Z For fitting between two DIN flanges For fitting between two flanges to EN-1092 Z
W For fitting between two ANSI flanges For fitting between two ANSI flanges W
03 pe max. 300 mbar (4,35 psi) pe max. 500 mbar (7,25 psi) 05
H With manual adjustment Adapter set with manual adjustment 
V With square shaft Adapter set with square shaft 
F With free shaft end Adapter set with free shaft end 
60 Temperature range 60 °C (140 °F) Temperature range 60 °C (140 °F) 
D With disc clearance With disc clearance 
DKG 80Z03H60D Example Example BVG 80Z05
+ adapter set with manual adjustment
 standard,  available

BVG, BVA, BVH, BVHM · Edition 11.06 11


Replacement possibility for butterfly valves

DKL is to be replaced by BVA


DKL Butterfly valve Butterfly valve BVA
25 –
32 –
40 40
50 50
65 Nominal diameter DN Nominal diameter DN 65
80 80
100 100
125 125
150 150
/15-/125 Reduced to nominal diameter DN Reduced to nominal diameter DN /25-/125
T T-product T-product T
Z For fitting between two DIN flanges For fitting between two flanges to EN-1092 Z
W For fitting between two ANSI flanges For fitting between two ANSI flanges W
03 pe max. = 300 mbar (4,35 psi) pe max. = 500 mbar (7,25 psi) 05
H With manual adjustment Adapter set with manual adjustment 
V With square shaft Adapter set with square shaft 
F With free shaft end Adapter set with free shaft end 
100 Temperature range 100 °C (210 °F) Temperature range 60 °C (140 °F) 
D With disc clearance With disc clearance 
DKL 40Z03F100D Example Example BVA 40Z05
+ Adapter set with free shaft end
 standard,  available

BVG, BVA, BVH, BVHM · Edition 11.06 12


Replacement possibility for butterfly valves

K is to be replaced by BVHM
K Valve Butterfly valve for solenoid actuator M..B BVHM
40* 40
50 50
65 Nominal diameter DN Nominal diameter DN 65
80 80
100 100
T T-product T-product T
Z For fitting between two DIN flanges For fitting between two flanges to EN-1092 Z
W For fitting between two ANSI flanges For fitting between two ANSI flanges W
 pe max. 130 mbar (1.89 psig) pe max. 150 mbar (2.18 psig) 01
 Temperature range 0 – 550 °C (0 –1020 °F) Temperature range 0 – 450 °C (0 – 840 °F) 
A With stop With stop A
K 80ZA Example Example BVHM 80Z01A
* Nominal size DN 40 only with disc clearance  standard,  available

BVG, BVA, BVH, BVHM · Edition 11.06 13


Replacement possibility for butterfly valves

K is to be replaced by BVHS
K Valve Butterfly valve BVH
Safety closing function* S*
40* 40
50 50
65 Nominal diameter DN Nominal diameter DN 65
80 80
100 100
– –
– –
T T-product T-product T
Z For fitting between two DIN flanges For fitting between two flanges to EN-1092 Z
W For fitting between two ANSI flanges For fitting between two ANSI flanges W
 pe max. 130 mbar (1.89 psi) pe max. 150 mbar (2.18 psi) 01
 Temperature range 0 – 550 °C (0 –1020 °F) Temperature range 0 – 450 °C (0 – 840 °F) 
A With stop With stop A
K 65ZA Example Example BVHS 65Z01A
* Nominal size DN 40 only with disc clearance  standard,  available
* Safety closing function only in conjunction with
actuator IC 40S

BVG, BVA, BVH, BVHM · Edition 11.06 14


Replacement possibility for butterfly valves

DKR is to be replaced by BVH


DKR Butterfly valve Butterfly valve BVH
25 –
32 –
40 40
50 50
65 Nominal diameter DN Nominal diameter DN 65
80 80
100 100
125 –
150 –
T T-product T-product T
Z For fitting between two DIN flanges For fitting between two flanges to EN-1092 Z
W For fitting between two ANSI flanges For fitting between two ANSI flanges W
03 pe max. 300 mbar (4.35 psi) pe max. 150 mbar (2.18 psi) 01
H With manual adjustment – –
V With square shaft – –
F With free shaft end – –
100 Temperature range 100 °C (210 °F)
450 Temperature range 450 °C (840 °F) Temperature range 0 – 450 °C (0 – 840 °F) 
650 Temperature range 650 °C (1200 °F)
D With disc clearance With stop A
DKR 65Z03F450D Example Example BVH 65Z01A
 standard,  available

BVG, BVA, BVH, BVHM · Edition 11.06 15


∆p [inch WC]

∆p [mbar]

DN 0
125
150
DN 100
DN 2 5
0

50
40

65
80

10
DN 65
DN 0

DN 80

15
DN 40
5

DN
DN

DN
DN

DN

DN
DN
60 150
50
40 100
32 80
24 60
20 50
16 40
30
10

8 20

4 10
3 8
2.5 6
2 5
1.6 4
1.2 3

0.8 2

0.4
1 1
0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 500 1000 2000 4000 10000 20000
2
0,2 0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 600 1000 2000 4000 10000 20000
3
0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 600 1000 2000 4000 10000 20000 30000
V' [m3/h (n)]
1
10 20 30 40 50 60 80 100 200 300 500 700 1000 2000 3000 50007000 10000 20000 30000 50000 100000 200000 500000 1000000
V' [SCFH]

Flow rate plicable standard EN 13611/ EN 161. This involves


On-site measurements on BVG, BVA measuring the pressure 5 x DN upstream and down-
With full bore = nominal diameter stream of the unit under test. The pressure drop of the
 = Natural gas, dv = 0.62 pipe is also measured but is not compensated for.
 = LPG, dv = 1.56,  = Air, dv = 1.00 Left curve:
Leakage volume at a 0° opening angle.
Right curve:
The characteristic curves are measured at 15°C (59 °F) Max. flow rate at a 90° opening angle.
with a measurement set-up in accordance with the ap-
BVG, BVA, BVH, BVHM · Edition 11.06 16
Flow rate
On-site measurements on BVG, BVA

5
0/1 0
25

/80

/10

/12
DN 125/80
15 /10

DN /40
DN 40/32

50

DN /65
DN /50
DN 40/40

DN 10065
65 32
∆p [mbar]
∆p [inch WC]

100

125

150
65/
/

DN 80/

50

80
DN 50

DN

DN

DN

DN
DN
60 150
50
40 100
32 80
24 60
20 50
16 40
30
10

8 20

P1
4 10
3 8
2.5 6
2 5
1.6 4
1.2 3

0.8 2

0.4
1 1
0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 500 1000 2000 4000 10000 20000
2
0,2 0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 600 1000 2000 4000 10000 20000
3
0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 600 1000 2000 4000 10000 20000 30000
V' [m3/h (n)]
1
10 20 30 40 50 60 80 100 200 300 500 700 1000 2000 3000 5000 7000 10000 20000 30000 50000 100000 200000 500000 1000000
V' [SCFH]

With 1x reduced bore uring the pressure 5 x DN upstream and downstream


 = Natural gas, dv = 0.62 of the unit under test. The pressure drop of the pipe is
 = LPG, dv = 1.56,  = Air, dv = 1.00 also measured but is not compensated for.
Left curve:
The characteristic curves are measured at 15°C (59 °F) Leakage volume at a 0° opening angle.
with a measurement set-up in accordance with the appli- Right curve:
cable standard EN 13611/EN 161. This involves meas- Max. flow rate at a 90° opening angle.

BVG, BVA, BVH, BVHM · Edition 11.06 17


Flow rate
On-site measurements on BVG, BVA

0
00

/65
/80

/10
DN 80 65
15 /80
DN 100/5 ,

65/ 2
5

40
50
DN 50/40
DN 40/32

0/1
DN 12/550

DN 50/3
2
∆p [inch WC]

∆p [mbar]

/2

100
125

150
40/

80/
DN 65

DN
DN

DN

DN
DN

DN
DN
60 150
50
40 100
32 80
24 60
20 50
16 40
30
10

8 20

4 10
3 8
2.5 6
2 5
1.6 4
1.2 3

0.8 2

0.4
1 1
0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 500 1000 2000 4000 10000 20000
2
0,2 0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 600 1000 2000 4000 10000 20000
3
0,4 0,6 1 2 3 5 8 10 20 30 40 60 100 200 300 600 1000 2000 4000 10000 20000 30000
V' [m3/h (n)]
1
10 20 30 40 50 60 80 100 200 300 500 700 1000 2000 3000 5000 7000 10000 20000 30000 50000 100000 200000 500000 1000000
V' [SCFH]

With 2x reduced bore measuring the pressure 5 x DN upstream and down-


 = Natural gas, dv = 0.62 stream of the unit under test. The pressure drop of the
 = LPG, dv = 1.56,  = Air, dv = 1.00 pipe is also measured but is not compensated for.
Left curve:
The characteristic curves are measured at 15°C Leakage volume at a 0° opening angle.
(59 °F) with a measurement set-up in accordance with Right curve:
the applicable standard EN 13611/EN 161. This involves Max. flow rate at a 90° opening angle.

BVG, BVA, BVH, BVHM · Edition 11.06 18


Flow rate
On-site measurements on BVG, BVA

kV values
The kV values refer to a temperature of 15°C (59 °F) and a relative outlet pressure of 0 mbar.
With full bore = nominal diameter
Opening angle
0 10° 20° 30° 40° 50° 60° 70° 80° 90°
BVG/BVA 40 1.0 1.5 3.6 7,3 13 23 37 56 77 90
BVG/BVA 50 1.2 1.6 4.0 9,3 17 31 51 82 123 167
BVG/BVA 65 1.7 2.7 7.3 16 32 57 94 144 210 281
BVG/BVA 80 2.1 3.2 9.8 24 47 83 132 202 296 405
BVG/BVA 100 2.5 3.4 12 33 59 133 214 331 517 792
BVG/BVA 125 3.4 7.4 25 78 145 244 385 583 910 1132
BVG/BVA 150 4.7 13 58 132 229 369 583 882 1557 1696
With 1x reduced bore
BVG/BVA 40/32 1.2 1.4 2.8 5.4 9.5 16 27 41 57 63
BVG/BVA 50/40 1.1 1.5 3.2 7.1 13 21 34 52 73 90
BVG/BVA 65/50 1.3 1.6 4.3 9.5 17 29 46 68 97 120
BVG/BVA 80/65 2.0 2.4 7.0 16 31 55 89 132 185 243
BVG/BVA 100/80 2.4 3.3 9.8 23 49 88 140 203 275 335
BVG/BVA 125/100 2.9 5,2 17 48 103 173 262 364 478 561
BVG/BVA 150/125 3.8 6,6 25 89 180 288 422 586 771 940
With 2x reduced bore
BVG/BVA 40/25 1.3 1.3 2.2 3.9 6.6 11 16 20 24 27
BVG/BVA 50/32 1.2 1.4 2.8 5.4 9.6 16 26 38 50 56
BVG/BVA 65/40 1.1 1.5 3.3 7.1 13 20 32 46 61 71
BVG/BVA 80/50 1.3 1.6 4.0 9.0 16 28 44 64 85 101
BVG/BVA 100/65 2.0 2.9 7.7 17 32 55 86 122 162 185
BVG/BVA 125/80 2.4 3.4 8.7 22 47 85 133 185 237 273
BVG/BVA 150/100 2.9 4.2 15 42 95 160 237 319 397 458

BVG, BVA, BVH, BVHM · Edition 11.06 19


Flow rate

0
M5
BV /BVH S 50 S 40

BVH 80 0 , BVH

80
5
BV VH BVH

H1 0 S6

HS 100
HM
∆p [inch WC]

HS 4 0

BV BVHSM/ 50

BV VHS / 65

HS 80
BVHS 8 S 65

BV S 10BVH
H/B M/

BV HM/

BV HM/
BV

BV HM/
∆p [mbar]

B HM
0
10
BV /BVH

VH
00,
H ,

/BV

V
HM

H/B

H/B

H/B

H/B
H

H
H

BV
BV

BV

BV

BV
60 150
50
40 100
32 80
24 60
20 50
16 40
30
10

8 20

4 10
3 8
2.5 6
2 5
1.6 4
1.2 3

0.8 2

0.4 1
0,2 0,3 0,4 0,5 0,7 1 2 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 300 400500 700 1000 2000 3000 5000 8000
V' [m3/h (n)]

7 8 910 20 30 40 50 60 80 100 200 300 400 500 700 1000 2000 3000 5000 7000 10000 20000 30000 50000 100000 200000 30000
Flow rates natural gas [SCFH]

On-site measurements on BVH, BVHM, BVHS not compensated for.


For air, dv = 1.00 If the medium temperature is different, the flow rate has
The characteristic curves are measured at 15 °C to be converted using a value that contains the new
(59 °F) with a measurement set-up in accordance with medium temperature.
the applicable standard EN 13611/EN 161. Empirical formula: Value = (273 [K] + Twarm [K]) / 288 [K]
This involves measuring the pressure 5 x DN upstream Left curve: Leakage volume at a 0° opening angle.
and downstream of the unit under test. Right curve: Max. flow rate at a 90° opening angle.
The pressure drop of the pipe is also measured but is

BVG, BVA, BVH, BVHM · Edition 11.06 20


Flow rate
On-site measurements on BVH, BVHM, BVHS

kV values
The kV values refer to a temperature of 15 °C (59 °F) and a relative outlet pressure of 0 mbar.
Opening angle
0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
BVH 40 0.4 5.8 12 18 24 31 40 47 53 55
BVH 50 0.5 9.1 18 26 36 50 65 86 114 120
BVH 65 0.7 12 21 33 50 70 94 127 156 160
BVH 80 0.9 19 32 49 72 105 151 212 253 260
BVH 100 1.3 27 48 79 119 183 272 393 557 570

BVHM 40 0,4 5,8 12 18 24 31 40 47 53 55


BVHM 50 0,7 9,1 18 26 36 50 65 86 114 120
BVHM 65 0,9 12 21 33 50 70 94 127 156 160
BVHM 80 1,3 19 32 49 72 105 151 212 253 260
BVHM 100 2,1 27 48 79 119 183 272 393 557 570

BVHS 40 0.4 5.8 12 18 24 31 40 47 53 55


BVHS 50 0.5 9.1 18 26 36 50 65 86 114 120
BVHS 65 0.7 12 21 33 50 70 94 127 156 160
BVHS 80 0.8 19 32 49 72 105 151 212 253 260
BVHS 100 1.1 27 48 79 119 183 272 393 557 570

BVG, BVA, BVH, BVHM · Edition 11.06 21


Selection
BVG: Butterfly valve for gas
BVA: Butterfly valve for air
BVH: Butterfly valve for hot air and flue gas up to 450 °C
BVHM: Butterfly valve for hot air and flue gas up to 450°C (only in conjunction with solenoid actuator M..B)
BVHS: Butterfly valve for hot air and flue gas up to 450 °C with safety closing function (only in con-
junction with actuator IC 40S)
40 50 65 80 100 125 150 /25 – /125 T Z W 01 05 A*
BVG ● ● ● ● ● ● ● ● ● ●
BVG ● ● ● ● ● ● ● ● ● ● ●
BVA ● ● ● ● ● ● ● ● ● ●
BVH ● ● ● ● ● ● ● ●
BVH ● ● ● ● ● ● ● ● ●
BVHS ● ● ● ● ● ● ● ●
BVHS ● ● ● ● ● ● ● ● ●
BVHM ● ● ● ● ● ● ● ●
BVHM ● ● ● ● ● ● ● ● ●
Type
Nominal diameter DN = 40, 50, 65, 80, 100, 125, 150
Reduced to nominal diameter DN = /25 – /125
T-product = T
For fitting between two flanges to EN-1092 = Z
For fitting between two ANSI flanges = W
Max. inlet pressure pe max.
150 mbar (2.18 psi) = 01
500 mbar (7.25 psi) = 05
With stop bar = A*
* If “none”, this specification is omitted.
Example BVA 50Z05

BVG, BVA, BVH, BVHM · Edition 11.06 22


Selection
Determining the nominal size The flow velocity in the pipes exercises a considerable in-
BVG, BVA fluence on the pressure loss and the noise development.
∆p on the butterfly valve is determined using the control When designing the butterfly valve, it is recommended
characteristic a and the outlet pressure pa for normal that the flow velocity of 30 m/s is not exceeded – see
operation. Flow velocities in pipes.
A control characteristic of a = 0.3 provides good control A flow rate V = 1000 m3/h(n) results in a pipe of
properties. DN 100.
Select the required nominal size from the flow rate dia- A butterfly valve with reduced bore is selected in order
gram on the basis of the desired flow rate V and the to obtain the pressure loss ∆p = 13 mbar that has been
calculated ∆p. calculated using the control characteristic:
Example DN ➔ BVA 100/80 – see P1 flow rate, on-site measure-
We want to find the nominal size of the butterfly valve BVA ments on BVG, BVA with 1x reduced bore.
for air to be used for modulating control of a gas burner.
Outlet pressure: pa = 30 mbar
Air flow rate: V = 1000 m3/h(n)
Control characteristic: a = 0.3
100
V' [%]

a < 0,3
a = 0,3 a > 0,3

a * pa
p=
1– a
0
BVG, BVA 0 90
a = p100%/pe [°]

0,3 * 30 mbar
∆p = = 12,9 mbar = 13 mbar
1-0,3

BVG, BVA, BVH, BVHM · Edition 11.06 23


Selection
Determining the nominal size

BVH, BVHS .
We want to find a butterfly valve BVH for staged control kv = V(n) ·
of a gas burner. In order to regulate accurately between 514
loads, the opening angle for high-fire and low-fire rates
is calculated using the kV value. . kv · 514
V(n) =
Example ρ(n) · T / p · pa
Selecting the high-fire opening angle
Outlet pressure for high fire: pa Gr = 30 mbar Tabsolut = 35 + 273 K = 308 K
Absolute outlet pressure: pa Gr absolute = 1.043 bar
Air flow rate for high fire: V·(n) Gr = 430 m3/h .
Mass ρ(n) for air: 1.29 kg/m3 kv = V(n) Gr · ρ(n)· T / ∆pGr· pa Gr
514
Air temperature: 35°C
Control characteristic: a = 0.3 kv = 430 · 1,293 · 308
514 0,013 · 1,043
Firstly, ∆pGr is determined using the control characteristic
a and the outlet pressure pa Gr. A control characteristic kv = 144
of a = 0.3 provides good control properties. Select a similar kV value in the kV values table for the
100 BVH, BVHS design, allowing for nominal diameter (see
V' [%]

Flow velocities) and butterfly valve position. Wherever


a < 0,3 possible, an opening angle greater than 50° should be
a > 0,3 selected in order to achieve a wider control range. For
a = 0,3 example, the selected kV value for the butterfly valve BVH,
DN 65 with 70° opening is ➔ kV = 138 – see Flow rate,
BVH, BVHM, BVHS, kV values. The ranges between the
opening angles, which are listed in the kV values table
in 10° steps, can be considered as linear. After linear
a * pa interpolation of the kV values between 70 and 80°, the
p=
1– a selected opening angle of the butterfly valve BVH for
0
BVH, BVHS 0 90
high fire is: kV = 144 ➔ approx. 72°.
a = p100%/pe [°] ▼
0,3 * 30 mbar
∆pGr = = 13 mbar
1-0,3

BVG, BVA, BVH, BVHM · Edition 11.06 24


Selection
Determining the nominal size
BVH, BVHS

Selecting the low-fire opening angle Result


In a control range of 1:10 this results in an air flow rate The opening angle for the butterfly valve BVH of DN 65
for low fire of: VKl = 43 m3/h(n) and an outlet pressure and with a control range 1:10 is 6° in the low-fire range
of pa Kl = 3 mbar. and 72° in the high-fire range.
The inlet pressure pe is the same for low-fire and high-
fire rates. It results from the outlet pressure pa Gr for
high fire and ∆pGr which is calculated using the control Conversion factors
characteristic.
US unit × multiplier = SI unit
pe = pa Gr + ∆p Gr = 30 mbar + 13 mbar = 43 mbar,
absolute inlet pressure: pe absolut = 1.056 bar. SCFH 0.0283 m3/h
Outlet pressure for low fire pa Kl = 3 mbar, absolute outlet psi 0.0689 bar
pressure: pa Kl absolut = 1.016 bar.
psi 68.89 mbar
∆p Kl for low fire:
∆p Kl = pe - pa Kl = 43 mbar - 3 mbar = 40 mbar = 0.04 bar. "WC 2.5 mbar
lb/ft3 16.0184 kg/m3
.
kv = V(n) Kl · ρ(n)· T / ∆pKl · pa Kl ft/s 0.3048 m/s
514 5
°C = (°F - 32) × /9
kv = 43 · 1,293 · 308 °F = (°C × 9/5) + 32
514 0,04 · 1,015

kv = 8,3
Select a similar kV value in the kV values table for the BVH,
BVHS design. For a 10° opening angle the selected kV
value is ➔ kV = 12.
After linear interpolation of the kV values between 0 and
10°, the selected opening angle of the butterfly valve
BVH for low fire is: kV = 8 ➔ approx. 6°.
The opening angle in the low-fire range should not be less
than 2° in order to achieve good control properties.

BVG, BVA, BVH, BVHM · Edition 11.06 25


Project planning information Butterfly valves BVG, BVA and BVH and actuators IC 20
Installation and IC 40 are supplied separately or assembled. Easy
The butterfly valve must be installed in-between two assembly with the actuator using 2 screws can be car-
flanges in accordance with EN-1092, PN 16. The length ried out either before or after installation of the butterfly
of the inlet and outlet section should be 2 × DN. valve in the pipework.
For design of the butterfly valve, it is advisable not to Butterfly valve BVHM and actuator M..B are supplied
exceed a flow velocity of 30 m/s (5905 ft/min) in the separately or assembled. Easy assembly with the so-
pipework. lenoid actuator using the installation set can be carried
out either before or after installation of the butterfly valve
in the pipework.
In conjunction with butterfly valves BVH, BVHS or BVHM
for hot air, the actuators can be used in temperatures of
up to 250°C (480°F), with additional heat deflectors it
can be used in temperatures of up to 450°C (840°F).

Installation position:
Vertical or horizontal, not upside down.
When built into a vertical pipe, dirt may accumulate on
the stop bar, which may prevent the valve from closing
properly. This is why we recommend selecting the direc-
tion of flow from bottom to top.
If pipe fittings are installed in the pipe, the additional
pressure loss must be taken into account.

If the valve is used with hot air, the pipeline should be


adequately insulated so as to reduce the ambient tem-
perature – the flanges and the butterfly valve BVH, BVHS
or BVHM must be kept free of insulating material.

BVG, BVA, BVH, BVHM · Edition 11.06 26


Project planning information

(1 )
)

3)

)
12 07,1

,7

,3
9,
31

07
)

3)

(4 )
1)

5)

80 ,3)
5)
,6

,3

,5

40 7,2

5
7,

3,

4,

2,

DN 0 (1
3

(1

(2
)
Flow velocity

,9

(1

(1

(2

(2

DN (3

(5

DN (7
(8
v [ft/min]

0
(7

(9
v [m/s]

10
10

15

20

25

32

50

65

15

20

)
6

,4
DN
DN

DN

DN

DN

DN

DN

DN

DN

DN

DN

DN

09 60
(2
20000 100

)
,7
0
30 25
16000 80

(3
DN DN
0
12000 60
10000 50
8000 40

6000 30

4000 20

2000 10

1600 8

1200 6
1000 5
800 4

600 3

400 2

200 1
1 2 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 300 400 600 8001000 2000 3000 6000 ' [m3/h]
10000 V

40 50 60 80 100 200 300 400 500 700 1000 2000 3000 5000 7000 10000 20000 30000 50000 100000 200000 V' [SCFH]
Flow rate

Flow velocities in pipes the DIN standards DIN 2440 and DIN 2450. Different
It is recommended that flow velocities of 30 m/s cross-sections will result in flow velocities that differ cor-
(5905 ft/min) are not exceeded. respondingly.
The details on the internal diameter correspond to the
conventional dimensions for gas pipes as stipulated in

BVG, BVA, BVH, BVHM · Edition 11.06 27


Project planning information

BVG, BVA IC 40S Actuator selection


IC 20-15, IC 20-30, IC 20-60; 50/60 Hz
IC 40 Butterfly valves BVG, BVA and BVH are controlled by
IC 20-07; 50 Hz
IC 20-07; 60 Hz
actuator IC 20 or IC 40.
150
Butterfly valve BVHS is controlled by actuator IC 40S.
∆p [mbar]
∆p [psi]

DN 65

0
2

00
140

DN 8
Butterfly valve BVHM is controlled by solenoid actuator

1
1.8 130

DN
1.6
120
110
M..B.

5
1.4 100

12
90
IC 20, IC 40

DN
1.2
80
1 70 The characteristic curves relate to the maximum torque
0.8 60
15
0 produced by the flow rate. In general, maximum torque
0.6
50 DN is reached at approx. 70°.
40
0.4 30 IC 20
0.2
20 The running time of the actuator per 90° depends on
0
10
0
the required torque.
0 0,5 1 1,5 2 2,5 3 [Nm]
Torque [Nm]
Example:
0 0,5 1 1,5 2 [lbf ft] Any running time could be used for a butterfly valve BVG
BVH, BVHS IC 40S of nominal diameter DN 65.
IC 20-15, IC 20-30, IC 20-60; 50/60 Hz
IC 40 The running time is reduced by a factor of 0.83 at a
IC 20-07; 50 Hz
IC 20-07; 60 Hz frequency of 60 Hz on the actuator.
∆p [mbar]

150
IC 40
∆p [psi]

2
40

140
Torque and running time are mutually independent on
DN

1.8 130
120
actuators IC 40 and IC 40S. IC 40: 2.5 Nm, IC 40S: 3
5 0

1.6
110
DN

1.4 100 Nm.


90 .
65

1.2
80
DN

1 70
0.8 60
80

50
0.6
DN

40
0.4 30
20 100
0.2
10
DN
0 0
0 0,5 1 1,5 2 2,5 3 [Nm]
Torque [Nm]
0 0,5 1 1,5 2 [lbf ft]

BVG, BVA, BVH, BVHM · Edition 11.06 28


Project planning information
Actuator selection

M..B
Actuator size 5 is required for butterfly valves of up to
BVHM 80.
Actuator size 6 is required for butterfly valves of up to
BVHM 100.
Both actuator sizes can be supplied in three versions
with different opening and closing times.
M..N: Quick opening: < 0.5 s,
Quick closing: < 0.5 s,
M..R: Slow opening: 2 – 4 s,
Slow closing: 2 – 4 s,
M..L: Slow opening: 2 – 4 s,
Quick closing: < 0.5 s.
M..N M..R, M..L

BVG, BVA, BVH, BVHM · Edition 11.06 29


Accessories
∅130 mm For BVG, BVA
(5.12")
90 0,2 mm Adapter set with square shaft
(3.540.01")
8 mm 40 mm
This attachment set is required if the butterfly valve is
(0.31") (1.57") mounted onto actuators other than IC. The actuator
must have a square shaft end.
10 mm (0.39") Adapter set Order No.
20 mm (0.78") M6 Fitted 74921675
Enclosed 74921674

Adapter set with free shaft end


∅130 mm
(5.12") This attachment set is required if the butterfly valve is
0,2 mm mounted onto actuators other than IC. The actuator
90 0.01")
(3. 4
5 h9 must have a ∅ 10 mm shaft end.
∅10 9 40 mm
h
0.39" (1.57") Adapter set Order No.
35 mm (1,38")
Fitted 74921677
Enclosed 74921676
20 mm (0.78") M6

Adapter set with manual adjustment


This attachment set is required if the butterfly valve is
∅130 mm to be opened and closed manually. The valve can be
(5.12") 40 mm locked in position.
(1.57")
Adapter set Order No.
Fitted 74921679
Enclosed 74921678
20 mm (0.78")

BVG, BVA, BVH, BVHM · Edition 11.06 30


Accessories
For BVG, BVA, BVH and BVHS
Fastening set
To attach an IC 20 or IC 40 to the butterfly valve.
If the actuator and butterfly valve are pre-assembled,
the fastening set will already be fitted; otherwise, it will
be enclosed as an additional item.
Fastening set Order No.
IC – BVA/BVG/BVH /E (fitted) 74921084
IC – BVA/BVG/BVH /B (enclosed) 74921082

For BVH, BVHM and BVHS


m ∅ 5,5 mm Heat deflectors
220 m Butterfly valves BVH, BVHM or BVHS for hot air can be
6 " ∅ 0.21"
8 . 6
used in temperatures of up to 250°C, with additional
heat deflectors they can be used in temperatures of
up to 450°C.
110 Order number: 74921670
m
4.3 m
3"

For BVHM
Fastening set
To attach the solenoid actuator M..B to the butterfly
valve. The fastening set will be enclosed as an additional
item.
Fastening set Order No.
M..B, B (enclosed) 74922222

BVG, BVA, BVH, BVHM · Edition 11.06 31


Technical data
BVG, BVA
Gas type:
BVG: Natural gas, town gas, LPG and other non-ag-
gressive fuel gas,
BVA: Air.
Housing material: AlSi,
Valve disc: Aluminium,
Drive shaft: Stainless steel,
Seals: NBR.
DN: 40 to 150, Reduction by 2 nominal sizes is
possible.
Inlet pressure pe: max. 500 mbar.
Pressure differential between inlet pressure pe and
outlet pressure pa: max. 150 mbar.
Medium temperature: -20 to 60 °C,
Ambient temperature: -20 to +60 °C.

BVH, BVHM, BVHS


Gas type: Air and flue gas.
DN: 40 to 100.
Housing material: GGG,
Valve disc: Stainless steel,
Drive shaft: Stainless steel.
Inlet pressure pe: max. 150 mbar.
Pressure differential between inlet pressure pe and
outlet pressure pa: max. 150 mbar.
Medium temperature: -20 to 450 °C,
Ambient temperature: -20 to +60 °C.

BVG, BVA, BVH, BVHM · Edition 11.06 32


Technical data
Dimensions BVG/BVA + IC 20/IC 40
86
With full bore = nominal diameter
") Type DN H2 H3 D1 Weight
103 (3.38 132
")
(4.05 (5.2") mm mm mm kg
(inch) (inch) (inch) (lb)
96 51 92 2.9
BVG/BVA 40 + IC 20/IC 40 40 (3.78) (2.01) (3.62) (6.39)
97
(3.81") 100 59 107 3.0
BVG/BVA 50 + IC 20/IC 40 50
2,0 kg (3.94) (2.32) (4.21) (6.61)
(4.4 lbs) 108 69 127 3.3
BVG/BVA 65 + IC 20/IC 40 65
H2
(4.25) (2.72) (5) (7.28)
115 76 142 3.5
BVG/BVA 80 + IC 20/IC 40 80
(4.53) (2.99) (5.59) (7.71)
H3 125 86 162 3.8
BVG/BVA 100 + IC 20/IC 40 100
DN (4.92) (3.39) (6.38) (8.38)
D1 138 101 192 4.2
42 BVG/BVA 125 + IC 20/IC 40 125
(1.65") (5.43) (3.98) (7.56) (9.26)
150 114 218 4.5
BVG/BVA 150 + IC 20/IC 40 150
(5.9) (4.49) (8.58) (9.92)

BVG/BVA + IC 20/IC 40

BVG, BVA, BVH, BVHM · Edition 11.06 33


Technical data
Dimensions BVG/BVA + IC 20/IC 40

With 1x reduced bore


Type DN H2 H3 D1 Weight
86
") mm mm mm kg
103 (3.38 132
")
(4.05 (5.2") (inch) (inch) (inch) (lb)
96 51 92 2.9
BVG/BVA 40/32 + IC 20/IC 40 32 (3.78) (2.01) (3.62) (6.39)
100 59 107 3.1
97 BVG/BVA 50/40 + IC 20/IC 40 40 (3.94) (2.32) (4.21) (6.38)
(3.81")
2,0 kg 108 69 127 3.4
BVG/BVA 65/50 + IC 20/IC 40 50
(4.4 lbs) (4.25) (2.72) (5) (7.5)
115 76 142 3.7
H2 BVG/BVA 80/65 + IC 20/IC 40 65 (4.53) (2.99) (5.59) (8.15)
125 86 162 4.0
BVG/BVA 100/80 + IC 20/IC 40 80
H3 (4.92) (3.39) (6.38) (8.81)
DN 138 101 192 4.6
BVG/BVA 125/100 + IC 20/IC 40 100 (5.43) (3.98) (7.56) (10.14)
D1
42
(1.65") 150 114 218 5.0
BVG/BVA 150/125 + IC 20/IC 40 125
(5.9) (4.49) (8.58) (11)

BVG/BVA + IC 20/IC 40

BVG, BVA, BVH, BVHM · Edition 11.06 34


With 2x reduced bore
Type DN H2 H3 D1 Weight
86
") mm mm mm kg
103 (3.38 132
")
(4.05 (5.2") (inch) (inch) (inch) (lb)
96 51 92 3.0
BVG/BVA 40/25 + IC 20/IC 40 25 (3.78) (2.01) (3.62) (6.61)
100 59 107 3.2
97 BVG/BVA 50/32 + IC 20/IC 40 32 (3.94) (2.32) (4.21) (7.05)
(3.81")
2,0 kg 108 69 127 3.5
BVG/BVA 65/40 + IC 20/IC 40 40
(4.4 lbs) (4.25) (2.72) (5) (7.71)
115 76 142 3.8
H2 BVG/BVA 80/50 + IC 20/IC 40 50 (4.53) (2.99) (5.59) (8.37)
125 86 162 4.2
BVG/BVA 100/65 + IC 20/IC 40 65
H3 (4.92) (3.39) (6.38) (9.26)
DN 138 101 192 4.9
BVG/BVA 125/80 + IC 20/IC 40 80 (5.43) (3.98) (7.56) (10.8)
D1
42
(1.65") 150 114 218 5.5
BVG/BVA 150/100 + IC 20/IC 40 100
(5.9) (4.49) (8.58) (12.13)

BVG/BVA + IC 20/IC 40

BVG, BVA, BVH, BVHM · Edition 11.06 35


Technical data

86 Dimensions BVH, BVHS + IC 20/IC 40


")
103 (3.38 132 Type DN H2 H3 D1 D2 Weight
")
(4.05 (5.2")
mm mm mm mm kg
(inch) (inch) (inch) (inch) (lb)
234 46 92 5.4
BVH/BVHS 40 + IC 20/IC 40 40 (9.2) (1.8) (3.6) – (11.9)
97
50 239 54 107 5.9
(3.81")
BVH/BVHS 50 + IC 20/IC 40 –
(9.4) (2.1) (4.2) (13)
2,0 kg BVH/BVHS 65 + IC 20/IC 40 65 243 64 127 – 6.8
(4.4 lbs) (9.5) (2.5) (5) (15)
BVH/BVHS 80 + IC 20/IC 40 80 254 71 142 – 7.3
H2 (10) (2.8) (5.6) (16.1)
DN
265 88 175 162 8.5
BVH/BVHS 100 + IC 20/IC 40 100
(10.4) (3.4) (6.9) (6.4) (18.7)

H3 D2
42
D1 (1.65")

BVH/BVHS + IC 20/IC 40

BVG, BVA, BVH, BVHM · Edition 11.06 36


Technical data
BVHM + M..B dimensions
297,5 mm Type DN H2 H3 H4 D1 D2 F Weight
(11.71") mm mm mm mm mm mm kg
(inch) (inch) (inch) (inch) (inch) (inch) (lb)
F 91.5
234 46 92 86* 90 10.9
BVHM 40 + M 5B 40
(9.21) (1.81) (3.58) (3.62) (3.39)* (3.54) (24)
239 54 91.5 107 105* 90 11.4
BVHM 50 + M 5B 50
231,5 mm (9.40) (2.12) (3.58) (4.21) (4.13)* (3.54) (25.13)
(9.11")
243 64 91.5 127 127* 90 12.3
BVHM 65 + M 5B 65
(9.56) (2.51) (3.58) (5) (5)* (3.54) (27.11)
254 71 91.5 142 137* 90 12.8
BVHM 80 + M 5B 80
(10) (2.80) (3.58) (5.59) (5.39)* (3.54) (28.22)
117,5 mm
(4.63")

254 71 91.5 142 137* 127 17.8


BVHM 80 + M 6B 80
(10) (2.80) (3.58) (5.59) (5.39)* (5) (39.24)
265 88 110 175 162 127 19.0
BVHM 100 + M 6B 100
(10.43) (3.46) (4.33) (6.89) (6.38) (5) (41.89)
H4
130 mm * Values only apply when using an M 5BT or an M 6BT.
(5.12")
H2

H3

DN

D2
D1 42 mm
(1.65")
BVHM + M..B

BVG, BVA, BVH, BVHM · Edition 11.06 37


Maintenance cycles
The butterfly valves BVG, BVA, BVH, BVHM and BVHS
require little maintenance.
We recommend a function check once a year.

BVG, BVA, BVH, BVHM · Edition 11.06 38


Glossary
Control characteristic, valve authority
In order for the butterfly valve to be able to influence the
flow rate, a proportion of the pressure loss ∆p from the
entire system has to be caused by the butterfly valve.
Taking into consideration that the overall pressure loss
∆p should be kept to a minimum, a control characteristic/
valve authority a = 0.3 is recommended for the butterfly
valve. This means that of the overall pressure loss ∆p
there is a 30% drop on the fully open butterfly valve.

Interpolation (linear)
Mathematical production of interim values at equal dis-
tance to the adjacent value.

Hot air compensation


The volume of air increases with the addition of hot air.
The oxygen content contained in the air reduces with
every m3. In order to maintain a constant oxygen content,
additional air has to be added to the combustion gas.

BVG, BVA, BVH, BVHM · Edition 11.06 39


Contact
G. Kromschröder AG
Strotheweg 1
D-49504 Lotte (Büren)
Tel.: +49 (0)5 41 / 12 14 - 0
Fax: +49 (0)5 41 / 12 14 - 370
info@kromschroeder.com

The current addresses of our international agents are available on the Internet:
www.kromschroeder.com  Sales

03250551
BVG, BVA, BVH, BVHM · Edition 11.06 40

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