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CHAPTER NINE

DIMENSIONING

OBJECTIVES
After studying the material in this chapter, you should be able to:
1. Use conventional dimensioning techniques to describe size and
shape accurately on an engineering drawing.
2. Create and read a drawing at a specified scale.
3. Correctly place dimension lines, extension lines, angles , and notes.
4. Dimension circles, arcs, and inclined surfaces.
S. Apply finish symbols and notes to a drawing.
6. Dimension contours.
7. Use standard practices for dimensioning prisms, cylinders, holes
and curves.
8. List practices for dimensioning a solid model as documentation .
9. Identify guidelines for the do's and don'ts of dimensioning.

Refer to the following standards:


• ANSI/ASME Y14.5M-1994 Dimensioning and Tolerancing
• ASM E Y1 4.41-20 03 Digital Product Definit ion Data
Practices
DIM ENS ION I N G 291

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Dimensioned Drawing from Solid Model. This dimensioned drawing for the sheet metal drum module hood was
created from a 3D model using Solidworks. Courtesy of Oynojet Research, Inc.

OVERVIEW
It is essential to describe not only the shape of the fea­ that follow standards for the appearance of th e dimen­
tures you design, but also their sizes and locations. sions themselves. However, the job of selecting which
Dimensions and notes define the size, finish, and dimension to show or wh ere to place it in a drawing
other requirements to fully define what you want take s a level of intelligence that is not part of most
manufactured. CAD systems. Thos e important decisions are still up to
Standards organizations prescribe how dimensions the CAD user-or in other words, you.
sh ould appear and the general rules for their selection Learning good practices for dimensioning and tol­
and placement in the drawing and in digital models, erancing to define part geometry can also help you to
but it takes skill and practice to dimension drawings so create better 3D solid models. If you have a good un­
that their interpretation is clear and unambiguous. der standing of how the sizes and locations of model
Whether you are creating 2D drawings or 3D mod­ features will be defined, you can plan ahead to show
els, CAD systems are great for producing dimensions this information clearly in the model.
REVISIONS
ZO NE REV. DESCRIPTION APPROVED
A INITIA L RELEASE
ADDED ASSEMBLYGROO VE
A

6.4

2X
0 6.6
17 12.7
0 125.0 0 2 15.9

0 195.6

0 170.2

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UNLESS 0 1 H E ~ w lSE SPfC lf:rO

[)jMENSIONS..... lo?E
TOlERA NCES
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a.A STATE UNIVERSITY
COMMENTS:
SIZE REV

A B

9.1 Automatically Generated Dimensions. Views and dim ensions can be gen erated automatically from a solid model.
Courtesy of Robert Kincaid.

UNDERSTANDING
DIMENSIONING
You have been learn ing to co mpletely on the drawin gs to pro duce the required Figure 9. 1 shows a dimensioned
describ e an obj ect' s shape using di fferent part or co nstruct the building or sys tem. CAD dra wing crea ted from a solid
types of draw ing views. By providing You sho uld be familiar wi th materials model. Wh ile CA D ca n be a grea t help
dim ension s, you describe the sizes and and methods of co nstructio n and with for proper di mensi onin g technique, yo u
locations of design fea tures . produ ct ion requ irem ent s in orde r to cre­ must provide the intellige nce to choose
The need for interchan geabili ty of ate dra wings that def ine exac tly wha t and place the dimen sions in o rder to cre­
part s is the basis for modern part dim en­ yo u want to have manufac tured. ate a d rawing that co nvey s the design
sio ning. Dra wings for products must be Practices for dim ensionin g architec­ clea rly. Even if you are go ing to tran smit
dim en sioned so that production person­ tural and struc tura l draw ings are similar 3D CAD files as the product definition,
nel all over the world ca n make matin g in many ways to those for dimensioning you still need to cons ider how acc urately
parts that will fit prop erly when assem ­ manufactured parts, but so me practices the part s that you will e ventually rece ive
bled or when used to replace part s. differ. Cha pter 19 present s more infor­ back must match the model definition.
The increasing need for precis ion mation about structural draw ings and Direc tly specify ing tolerances in the
manufacturin g and interchangeability their dimensio ning. Th e port fol io section model is one way to cia this. You will
has shifted resp onsib ility for size co n­ throughout this book sho ws a variety of learn more about toleran cing in
trol to the design engi nee r or detail drawings that you can use to fami liarize Chap ter 10 .
draft er. The produ cti on worker must yourse lf with practices from other
properl y interpret the instru cti on s give n disciplines.
Three Aspects of Good
Dimensioning
r: ¢ 20

Dimen sions are given in the form of dis ­


tances, angles, and notes regard less of
the d ime nsioning units be ing used . For
both CA D and hand drawin g, the ability
to crea te goo d dimensioned drawings
req uire s: 1--­ - - 10 2- - - --i­
Technique of dimensioning The stan­ - - - - - - -­ 27 4 - - - - - - - - - - - - - - --1
dard for appearance of lines, the spac­
ing of dimension s, the size of
arrowheads, and so on. allow s others r
38
to read your drawing. A typica l
dimensioned drawing is show n in If I F41
Figure 9.2. Note the strong contrast FILLETS &. ROU N DS R3
betw een the visible lines of the ohjec t
9.2 A Drawing Dimensioned in Millimeters
and the thin lines used for the dimen­
sions. T he dimensions are easily legi­
hie because they follow the standards A drawing released for pro duction Tolerance
for dimensioning technique . shou ld show the object in its completed
Whe n a finished part is measured , it will
Placement of dimensions Use logical state, and should co ntain all nece ssa ry
vary slightly from the exact d imension
placement for d ime nsion s accord ing info rma tion specifying the final par t. As
specifi ed, Tolerance is the total amou nt
to standa rd practices so that they are you selec t which dimensions to show,
that the feature on the ac tual part is
legible, easy to find. and eas y for the prov ide functio nal dim ension s that can
allowe d to vary from what is specified hy
reader to interpret. No tice that when be interpreted to manu facture the part as
the drawing or model dim en sion . You
dimen sions are placed in between you want it huilt. Keep in mind :
will learn a number of ways to spec ify
two views , it is easier to see how the • T he finished piece. tolerances in Chapter 10.
dimen sion relates to the feat ure as • T he function of the part in the total A goo d understanding of tolerance
show n in each view. assembly. is impo rtant to unde rstanding dimen­
Choice of dimensions The dimensions • Ho w you will inspect the final par t sioni ng. especially when choosi ng wh ich
you show affect how your design is to determine its acce ptabili ty. dimen sion s to show. For now, keep in
manufa ctured . Dimension first for • Production processes . mind that tolera nce can be spec ified gen ­
function and then review the dimen­ A lso . remember the following points: erally by giv iug a note on the dra wing
sioning to see if you ca n make im­ such as:
provemeuts for ease of manu facturing • Give di men sions that are necessary
without adversely affecting the final and co nve nient for produ cing the ALLTOLERANCES ±.02 INCH
result. :1D CAD models can be trans­ part. UNLESS OTHERWISE NOTED.
mitted as all or part of a digital prod­ • G ive suffic ient dim ension s so that
none must be assum ed. Another method of specifying tolerance
uct definition but this still requ ires a is illustrated in the title block show n in
thorough understanding of the sizes • Avoid dime nsioning to poi nts or sur­
faces inaccessib le to the worker. Figu re 9.3 .
and relationships between the part
features. • Do not provide unnece ssary or
duplicate dim e nsio ns.

DRAFT ALL SURFACES 2 DEGREES


UNLESS OTHERWISE NOTED.
VOLUME: 4.905 in3
MAIER1A l :
BLACK AB.s, GE CYCOLAC VW5S OR EOUIV
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lIG I-jT lEXTURE Ovr-.:O JET RESEARCH. INC 200 AmE.N ~E . BELGRADEMT 597\ 4
UNLESSOTHERWISESPECifiED

lOlEii!ANCES

DECIMAL FqAc nON AL


ICX;tO,1
IC.XX.: 0.03
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ANGULA:;: ECU TRAY - HARLEY SPORTSTER

COX ! 0.005 .: I· POWER CO MMA NDER

DO NOTSCAlE tHISDRAWING
CREATED Sl 11J2; rsx«
LASI UPDATE ~ll E PAli.l NO. REV

OE.SIGNf JE 1:.1''20/2006 B 211 00003 01


APPRO vt:D : JE 12/1Jf2\1J6 SCALE 1 2.5 ~ ElEASE DATE. 12/ 13J2OOt., SHEET Of

9.3 A Title Block Specifying Tolerances. Courtesy of Dynojet Research Inc.


294 CHAPTER 9 DI MEN SIONIN G

Geometric Breakdown
Eng ineering struc tures are com posed cy lindrical. conical, or spherica l surfaces a surface ; otherwi se. all dim ensions
large ly of simple geo metric shapes, such are produced by turning, drilling. ream ­ would have to be classified as loca­
as the prism, cylinder, pyra mid, cone, and ing. boring, countersinking, and other tion dimensio ns.
sphere. They may be ex terior (pos itive) rotary opera tions. One way to co nsider Th is process of geo metric analysis helps
or interior (nega tive) form s. For exa mple, dimensioni ng of engineer ing structures you determin e the features of the object
a steel sha ft is a positive cylinder, and a invo lves two bas ic steps: and the features' re lationships to one an­
round hole is a negati ve cyli nder. I. Give the dim ension s show ing the other, but it is not eno ugh j ust to
These shapes result directl y from sizes of the simple geo metric dim ension geo metry. You must alsu con­
design necessit y- keeping fo rms as sim­ shapes, called size dimensions. sider the function of the par t in the asse m­
ple as possible-and from the require­ 2. Giv e the dimension s locatin g these bly and the manufacturin g requ irements.
ments of the fund amental manufactur ing elements with respect to eac h other, Thi s process is similar to that used when
operations. For ms having plane surfaces called location dimensions. Note modelin g designs in 3D CAD .
are produ ced by planing. shap ing. that a location dimension locates a
millin g, and so forth, while for ms having 3D geo metric clement and not j ust

9.1 LINES USED IN

D
'METR'C'
DIMENSIONING
/ 1.5 Approx. gap drawing to which a di mensio n refers
A dimension line is a thin, dark , solid
I I/
Extension line
line terminated by an arruwhea d, indicat­ (Figure 9.5). The di mensio n line meets
r.- -4 4.5 --~) ~ 3 Approx.
ing the direct ion and exte nt of a dimen ­ the ex tension lines at right angles, exce pt
t.Arrowhead ~Dimension line sio n (Fig ure 9.4). In a mach ine dra wing. in speci al cases. A ga p of abou t 1.5 mm
the dimension line is usually bro ken near ( 1/16 in .) sho uld be left where the exten­
9.4 Dimen sion Line
the middl e to place the d imension value sion line would join the objec t outline.
in the line. In struc tura l and archi tectura l Th e extension line should extend abo ut
d rawing. the dimen sion figure is placed 3 rnm ( 1/8 in.) beyond the outerrnost
above an unbroken dim ension line. arrow head.
As show n in Figure 9.5. the dimen­ A centerline is a thin, dark line alter­
C""'",'OO "0< sion line nearest the obj ect outline
should be space d at least 10 mm (3/8 in.)
nating long and short das hes. Ce nterlines
are commonly used as extension lines in

C I I
]
~}
/Not less
than 10
away. All other parall el dim ension lines
should be at least 6 mrn (1/4 in.) apart ,
locatin g holes and other symmetrical fea­
lures (Fig ure 9.6). When ex tended for
and more if space is available. The spac­ dimension ing. centerlines cross over
f-- 2B.6 - }_ _ Not less
1---- - 52.7 - - - than 6 ing of dimension lines should be uniform other lines of the drawing with out gaps.
throughout the dra wing. Always end ce nterli nes using a long dash.
9.5 Extension Lines An extension lin e is a thin, dark, Refer to Figures 9.4-9.6 for examples of
solid line that extends from a poi nt on the lines used in dimensionin g.

C~-·94--l

Center line used as


an extension line

9.6 Centerlines
9.1 LIN ESUS E D I N DIM EN S ION I N G 295

DIMENSIONING BY GEOMETRIC BREAKDOWN

To d imension the objec t show n in iso­


metric at right, use tbe geo me tric brea k­
dow n as follows:
Co nsider the geo metric fea tures of

the part.

In this case the fea tures to be dime n­


sioned includ e:
• two posit ive prism s

• one positive cy linde r

• one negati ve co ne

• six negati ve cy linders

Specify the size dimen sions for


eac h feat ure by lettering the
dim en sion valu es as indicated. (In this
illustration , the word "s ize" ind icates the
various dim en sion values.) No te that the
fo ur cy linde rs of the same size can be Fin all y, locate the geo me tric fea­
specified with one dimension. (You will tures with respect to each other.
learn more about how to co mbine infor­ (Ac tua l values wo uld replace the words
mation and use symbo ls to ind icate the "size" and "loca tion" in this illustra tion.)
countersink later in this chapter.) A lways check to see that the objec t is
fully dime nsio ned.

Size

-I-----_+_ - --+- --+--+-


n OJ
--f--H----1I-- &j

--::----+--+-----1---1J
Size

Size

Size

296 CHAPTER 9 DIMENSIONING

11-'- ' I I ' 1I1'~

Ld
~i ' oK
L Ld
~ ~Ii e:tr:=j ~
I-
(a)
I No gaps
(b)
Do not cross
dimension line
I
~ ~~
(c) (d)

9.7 Dimension and Extension Lines

9.2 USING DIMENSION


AND EXTENSION LINES
{r oJ H .4 Dimension lines and extension lines should follow the guide­

~car lines shown in Figure 9.7a . The shorte r dimensions are nearest
to the object outline. Dimension line s should not cros s exten­
sion line s, as in Figure 9.7h, which results from placing the
I
f--- - - - - j shorter dimensions out side. Note that it is perfectly satisfactory
(a) (b) to cross extension lines (Figure 9.7a ), hnt they should not be
shortened (Figure 9.7c). A dimension line should never coin­
9.8 Grouped Dimensions
cide with or extend from any line of the drawing (Figure 9.7d) .
Avoid crossing dimension lines wherever pos sible .

Avoid gaps £? Dimension s should be lined up and grouped together as


much as pos sible, as in Figure 9.8a, and not as in Figure 9.8b .
In many cases, extension lines and ccnterlines must cro ss

D=
I I1
-L­ -$-1 I
D= visible line s of the object (Figure 9.9a). When this occurs, gaps
should not be left in the lines (Figure 9.9b).
Dimension lines are normally drawn at right angles to
I I !H I I extension lines, but an exception may he made in the interest of
(a) (b)
clarity, as in Figure 9.10.

9.9 Crossing Lines


9.3 ARROWHEADS
Arrowheads, shown in Figure 9.11, indicate the extent of
dimension s. They should be uniform in size and style through­
out the drawing, not varied accord ing to the size of the drawing
or the length of dimensions. Sketch arrowheads freehand so that
the length and width have a ratio of 3: I. The arrowhead's length
should be equal to the height of the dimension values (about
3 mm or 1/8 in. long) . For best appearance, fill in the arrowhead,
9.10 Oblique Extension as in Fignrc 9.11d. Figure 9.12 shows the preferred arrowhead
styles for mechanical drawings. Most CAD systems allow you
to select from a variety of styles.
+h 12S
"+-j ..--:::::1 1~3
W <
+}-.12S"1 2~ 2~ ...--- TI P - - - - - - - - - - - - - - - ,
(a) (b) (c) (d) When you are drawing by hand and using the
arrowhead method in which both strokes are
9. 11 Arrowheads directed toward the point, it is easier to make the
strokes toward yourself.

1st 2nd 3rd 4th

9.12 Order of Preference for Arrow Styles on


Mechanical Drawings
9 .4 LEA 0 E R 5 297

9.4 LEADERS
A leader is a thin, solid line directing atte ntio n to a note or outline of the object, such as an entire surf ace (see Figures 9.13 e
dimens ion and star ting with an arrowhead or dot. and 9.13£).
A leader should be an inclined straight line drawn at a large For the Best Appearance, Make Leaders
angle , except for the Sh0l1 horizontal shoulder (about 3-6 mm or
• near each other and parallel
1/8-1/4 in.) extending from the center of the first or last line of let­
• across as few lines as possihle
tering for the note. A leader to a circle should be a radial line, which
is a line that would pass through the ce nter of the circle if extended. Don 't Make Leaders
Figures 9.13a through 9.13d show examples of leader lines. More • parallel to nearhy lines of the drawing
examples of radial lines are shown in Section 9.22 . • through a corn er of the view
Use an arrowhead to start the leader when you can point to • across each other
a particular line in the drawing, such as the edge of a hole . Use • longer than needed
a dot to start the leader when locating something within the

*
• horizontal or vertical
¢ 19 ' \ PITCH 0 .8 RAIS ED
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_~~ KNUR L
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"'- 0.75 AFTER KNURliNG

(a ) (b ) (c) (d) (e) (f)

9.13 Leaders

9.5 DRAWING SCALE


DRAFT ALLSURFACES 2 DEGREES
AND DIMENSIONING UNLESS OTHERWiSE NOTED.
VOLUME: 4.905 in3
') An;li/IAL
Drawing scale is indicated in the title block as de scribed in !-LACl.AM . ce CYCOlAC YW~ OR fQUlV

Chapter 2. The scale is intended to help you visualize the ""'"


object by giving an approximate idea of its size , hut is not
ECU"ffiAY - HARL EY SPORTSTER
intend ed to communicate dimensions . Never scale mea sure­ POWER C OMMAN DER
ments from drawings to find an unknown dimension. Many
5I2E r" RTNO
standard title blo ck s include a note such as DO NOT SCALE 11/" ""'" B 21100003 01
DRAWING FOR DIMENSIONS , as shown in Figure 9.14 . "PPPOVED Jt" 1211312006~~lW REL~O"'IE 12113/2006 ~EEl I OF I

Draw a heavy straight line under any single dim ension


value that is not to scale (Figure 9.15). Before CAD was widely 9.14 Drawing Scale Is Noted in the Title Block. The
used, if a change made in a drawing wa s not important enough drawing should not be scaled for dimensions. Courtesy of
to justify correcting the drawing, the practice was simply to Dynojet Research, Inc.
change the dimension valn e. If a dimension docs not match the
appearance in the drawing, the part is made as dimensioned,
not as pictured. If there seems to be an error, many manufactur­
, 1 -28-r22- ~
3--
ers check to confirm that the drawing is correct; however, it is
your responsibility to specify exactly what you want built. If
7--A:\
\ '
I .
I j 5
- 0;~;:2ASSY
:,

the entire drawing is not prepared to a standard scale, note


--,---;:- "\)- - ­
NONE in the scale area of the title block. You may sec the ab­
792
i87 \
3p .>
»:
r % 72
I
. )./ / )- II
breviation NTS on older drawings, meaning not to scal e. . r+< 38.10
When you create a drawing using CAD, make sure to
define dimensions acc ording to the proper standards. Since it is
' \ - '\1)-
~35 I -+
3 7.59

I __LI
ea sy to edit CAD drawings, you should generally fix the draw­
iug geometry when making changes , and not merely change 14
dimension values. If you are using a digital model as the sole ,- - - - - 117 - - -- -l 1METRIC I
definiti on for the part, the model dimensions must be repre ­
sented accurately.
9.15 Draw a Heavy Line Under Any Dimension
Value that Is Not to Scale
298 CHAPTER 9 DIMENS IONING

--~3
- Keeping Dimensions and Lettering Legible
- 28 + 22

~~ =r ;6 12.5
a t Smaller Scales
1
I 5 liN ASSY
The sizes for lettering height, dimension line spacing, and so
7.9 2 ----,
7. 87
3t-<)(
V ./r 72 on, are to be shown that size on the plotted shee t, otherwise the
I I

< R35
_ ~_
W
I
38 .10
37 .59
!
lettering and dimensioning are often illegible. If you are going
to use redu ced size working print s, increase the lettering,
dimension arrows, and other sizes by approximately 50%
~-----~_--t-I--l (depe nding upon the amount of reduction) to maintain legibil­
14
ity on the smaller print.
- - - - - 11 7 - - ­ - -1 I METRIC I
9.16 Unidirectional Dimension Figures 9.6 DIRECTION OF DIMENSION
VALUES AND NOTES
38 All dim ension value s and note s are lettered horizontally and
should read from the bottom of the sheet, as oriented by thc
title block. Figure 9.16 shows the direction for reading dimen­
21 sion values.
c The exception is when dim en sioning from a baseline as in
+ D coordinate dim ensionin g, Then dimension figur es may be
align ed with the dimension line s so that they may be read from
Base
lines ~ 0 It) o
C"'l
o
0>
the bottom or right side of the sheet as shown in Figure 9.17. In
both systems, general note s on the sheet and dimensions and
9.17 Rectangular Coordinate Dimensioning May note s shown with leaders are always aligned hori zontally to
Show Values Reading from the Right. Reprined from read from the bottom of the drawing.
Y14.5M-7994, by permission of The American Society of
Mechanical Engineers. All rights reserved.

9.7 DIMENSION UNITS


Dimension values are shown using the metric system or deci­ It is standard practice to omit millimeter designations and
mal inch values. Millimeters and decimal inche s can he added, inch marks on drawings and note the units in the title block
subtracted. multiplied, and di vided easily compared to frac ­ except when there is a possibility of misunderstanding. For
tions . For inch -millimeter equi valents of decimal and common example, I VALVE should be I" VALVE.
fractions, see the inside back cover of this book . Either meters or feet and inch es and fractional inche s are
A note, stating ALL MEASUREMENTS IN MILLIMETER or used in architectural and structura l work where preci sion in the
ALL MEASUREMENTS IN INCHES UNLESS OTHERWISE NOTED thousandths of an inch is not necessary and the stee l tape or
is used in the title block to indicate the measurement units, as framing square is used to make mea surements. Commodities
was shown in Figure 9.14. No units are needed with the dimen­ such as pipe and lumber are identified by standard nominal
sio n value s in this case . When indicating dim en sion s: sizes that are clos e to the actual dimensions .
• Millimeters are indicat ed by the lowercase lette rs mm In some industries, all dim ensions, regardless of size, arc
placed to the right of the numeral, as in 12.5 mm. gi ven in inche s; in oth ers, dimension s up to and including
• Meters are indic ated hy the low ercase m, as in 50.6 m. 72 inche s are given in inches, and dim ensions greater than
• Inche s are indicated by the symbol " placed slightly abov e 72 inches are given in feet and inches. In U.S. structural and
and to the right of the numeral. architectural drafting, all dimensions of I foot or more are
• Feet are indicated by the symbol' similarly placed. It is usuall y expressed in feet and inch es.
cus tomary in such expressions 'to omit the inch mark.

9.8 MILLIMETER VALUES


Th e millimeter is the commonly used unit for most metric mind that 0.1 mm is approximately equal to .004 in. If you are
engineering drawings. One-place millimeter decimals are used used to working in U.S . customary units. don 't provide an
when tolerance limits permit. Two (or more )-place millimeter unrealistic precision when specifying millimeter values .
decimal s are used when highe r tolerances are required. One Figure 9.18 shows an example drawing dimensi oned in
drawing can combine dimension s show n with more and fewer millim eters . Figure 9.19 shows various way s that millimeter
decimal places depending on the nece ssary tolerance. Keep in values can be shown for dim ensioning.
9 .9 DEC I MAL INC H V A L U E S 299

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;
I

7f;r +~
89

"5 ,
12 7 '
. I
., l -
[ LOCUS OF RADII 4 .1

HRS 3 .79 7 ± 0 .02 5 THICK 41.2

9.18 Complete Millimeter Dimensioning

1.51
r
[3 high 3 high
[ 3 high [

1-- 38- t- k- 28 .58 --1


I t 28 .55t I
57.15
1.51
1+ ±O.03t-l
4 4 .45 ±O.0 5 ­

(a) (b) (c) (d)

9.19 Mill imeter Dimension Values

9.9 DECIMAL INCH VALUES


Two-place inch decimals are typical when toleran ce limits per­ the radius from a diameter). the result will still be a two-pl ace
mit. Three or more decim al places are used for toleran ce limits decim al. However, odd two-place deci mals are used when
in the thou sandth s of an inch . In two-place decimal s. the requ ired for design purp oses, such as in dim ensionin g points
seco nd place preferabl y should be an even digit (for example. on a smoo th curve or when strength or clearance is a factor.
.02, .04, and .06 are preferred to .0 I, .03. or .( 5 ) so that when A typical exa mple of the use of the co mplete decim al inch
the dim ension is divided by 2 (for exampl e, when determ ining system is shown in Figure 9.20.

R 50

\ ~
R
-l t.- .2 2 BI:: /
R36 I __-\-\ ~- - .88 . ~ .04 5
.050

b.
_- - - - - ' ~
RI6 .' . .

~ -.!
• I - ' L.- MIN =70';' BLEND INTO
B OF STOCK 290 STOCK SURF
TRU E R . 16 T H ICK NESS ¢ :270 WI T HOUT
\ • "--- SHOULDE RING
90 f--- - - 4 .00 ~ R.3 6 SECTION A-A

SECT ION B- B r 1 I l
I•
50 15 0

DOUBLE. SIZE

2 >.¢ .53-.55

-~
50 -
, .I ---0-,.---- --1~'­
3.50

; - .-.r----,
-+--+----1- I­
I

I
I n­
1I 1 I r I
2 ,42

1.7 5 1- ' / A -r---;'-j I


1 .50 rTl ~ ..1..- _

H RS .I 4 95 :!:.0 0 1 THICK

9.20 Complete Decimal Dimen sioning


300 CHAPTER 9 DI ME N SI O NI N G

9.10 RULES FOR DIMENSION VALUES


Good han d-lett ering is importa nt for dim en sion va lue s on Where the decim al- inch dimen sion is used o n dra wings,
ske tches. Th e sho p pro d uces accordi ng to the d irect ion s a u the a zero is not used before the decimal point of values less
draw ing , and to save tim e and pre ven t costly m istak es, m ake all than I in . Typi cal va lues arc show n to two decimal places even
le tte ring perfectl y legible. whe n they repr esent a whole number (e.g., use 2.00 instead
M ak e a ll decimal points bold, a llo wi ng am ple space . of 2) . Correct decimal dim en sion va lues are sho w n in
Wh ere the metr ic dimen si on is a Whole number, d o not show Fi gures 9.21 a-e.
e ithe r a decimal point or a zero . Wh ere the metri c dimen sion is
less than I mrn, a zero preced es the decimal point.

. 1 2~1 1. 500 + .0 0 0 ~
r 125
" .063"1 T
.99 8
f ·125 " high
- -'-­
.186
I t - .0 0 2 j t
1-- J_.3 7 5
I 1.37 3
I
.15 4 t .99 5 t .2 5 0
.06 3"
(a) (b) (c) (d) (e)

9.21 Decimal Inch Dimension Values

9.11 RULES FOR ROUNDING DECIMAL

DIMENSION VALUES
It is di fficult to ma intain toleran ces smalle r than a fe w th ou­ to an even nu mber, If the 5 fo llo ws an even numbe r in the
sa ndths of an inch in manu facturing. In orde r to pro vid e rea son ­ ro undi ng po siti on , mak e no change.)
abl e tol erances that ca n he ac hieved in manu facturing,
calcu lated d im en si on va lues for drawings so me times need to Examp les of Rounded Decimal Values
be rounded. Unlike roundin g rul es used for statist ica l va lues, it
is preferred to ro und drawing va lues to an even number, • 3.4632 becomes 3.463 whe n ro unde d to three pl ace s .
When round ing a decimal va lue to fe wer places, reg ardless (Make no cha nge, be cau se the 2 foll o win g the ro und ing
of whe the r the d im en sion is ex pressed in inch es o r met ric un its, posit ion is less than 5.)
fo llo w thes e rul es: • 3.4637 bec om es 3.464 w hen ro unde d to thr ee place s.
(Ro und up , because the 7 foll o win g the ro und ing posit ion
• If the num ber fo llo w ing the ro undi ng position is less than
is more than 5 .)
5, make no change .
• 8.37652 becomes 8.376 whe n ro unde d to three pl aces.
• If the nu m ber foll o wing the round in g posi tion is more than
(Ma ke no ch an ge, because the 6 in the ro und ing positi on is
5, ro und up .
even and the nu mb er foll o wiug the ro und ing posi tion
• If the number fo llowing the roundin g position is a 5,
is a s.)
ro und to a n e ve n number. (To do th is, not e whe the r the
• 4.375 becom es 4.38 whe n rounde d to two pl aces. (Ro und
number in the ro undi ng pos itio n is e ve n or odd. If the 5
up to an eveu number, becau se the 7 in the rounding posi­
foll ows an odd number in the ro und ing position , ro und up
tion is odd and the number foll owing the round ing position
is a 5.)

9.12 DUAL DIMENSIONING


Dual dimensioning is used to sho w metri c and decimal-inch millimete r d ime nsion is a lso acceptable , Eac h d rawing sho uld
dimen sions on the sa me drawing. Two meth od s of displ ayin g illu strat e the d im en sion identification as MILLIMETER or
the d ua l dimen si o ns are descr ibed bel ow, INCH
MI LLIM ET ER/INCH .
Position Method
In the position method of dual dimen sioning, the m illimeter Bracket Method
dimen sion is plac ed a bove the inc h d im en sion , and the tw o are In the bracket method of dual d imen sioning, the millimeter di ­
se parated by a dimen sion lin e, or by an adde d lin e wh en the mension is enclosed in pa rentheses . Th e location of this dimen­
unidirectional sys te m o f d imen si oning is used. An alternative sion is op tiona l but sho uld he uniform o n any dr awing-that is,
arran gement is the millimeter dimen sion to the left of the inch above or below or to the left or the right of the inch dimen sion .
di men sion , w ith the two separated by a slas h lin e, or virg ule. Each draw ing shou ld include a note to identify the dimen sion
Placement of the inc h d imens io n a bo ve or to the left of the va lues. suc h as DIMEN SI O NS IN 0 A RE MILLIMET ERS.
9.13 COM BIN A T ION LJ NIT S 30 1

9.13 COMBINATION UNITS


At times when more than one measurement system is used on
31.3 18 ~ O. 076
the same drawing, the main units are indicated through a note ( 1.2 3 3 ~ .003 )
in or near the title block. The alternative units are indicated
with an abbreviation after the dimension value. Use mm after 31.394
31.2 42
the dimension valu e if millimeters, or IN if inches, only when 1.23 6 )
( 1.230
combining two measurement systems on one drawing. In the
U.S. to facilitate the changeover to metric dimensions, some
drawings are dual-dimensioned in millimeters and decimal ~ 31.3 18 W .0 76/( 1.233 ! .0 0 3 ) - - j
inches as shown in Figure 9.22. The second set of units shown
in parentheses arc for reference only. 9.22 Dual Dimensioned Drawing in Millimeters. On
drawing (Inch values are given for reference only.)

9.14 DIMENSION SYMBOLS


A variety of dimensioning symbols shown in Figure 9.23 are
used to replace traditional terms or abbreviations. The symbols
are preferred becau se (l ) they take less space in the drawing
and (2) they are internationally recognized and therefore do not
have translation issues if the part is manufactured in a country
where a different language is spok en. Traditional terms and ab­
breviations found in the Appendix can be used if necessary.

- 12.0hl-

LJ-{
-('"90\-l
~ h
O.6h -
l
-l
Ih l ­
dl- o . 3h

t ~ TI~-T
~~
~( )
t
Counterbore or spotface Countersink Depth (or deep ) Reference

a ,- 1.5h
i
f P - o .5h

f::P I~5 h
-----
L O.3h
.b. . r=:---.L
t \
15°
--O h •t I
2.0h
- t- ~lSO

Arclength Slope Dimension origin Conicaltaper

- !hl-.
D h X t-R SR S0
t r
Square (shape) Places,times or by Radius Spherical radius Spherical diameter

h = Letter height
9.23 Form and Proportion of Dimensioning Symbols. Reprined from Y7 4.5M-1994, by permission of The American
Societyof Mechanical Engineers. All rights reserved.
302 CHAPTER 9 DIMENSIONING

9.15 PLACING AND SHOWING DIMENSIONS LEGIBLY


Rules for the placement of dimensions help you to dimension Rules for Placing Dimensions Properly
your drawings so that they are clear and readable. They also
help locate dimensions in standard places so that someone • Never letter a dimension value over any line on the draw­
manufacturing the part doesn't have to search a complicated ing; if necessary, break the line.
drawing to find a dimension. You cannot always follow every • In a group of parallel dimension lines, the dimension val­
placement rule to the letter, so keep in mind that the ultimate ues should be staggered, as in Figure 9.24a, and not
goal is to dimension the drawing clearly so that the parts are stacked up one above the other, as in Figure 9.24b.
built to your specifications. • Do not crowd dimension figures into limited spaces, mak­
ing them illegible. There are techniques for showing
dimension values outside extension lines or in combina­
tion with biders (Figure 9.25). If necessary, add a
removed partial view or detail to an enlarged scale to
provide thc space needed for clear dimensioning.
• Place dimensions between views when possible , but only
attached to a single view. This way it is clear that the
dimension relates to the feature, which can be seen in more
(a) (b) than one view.
• When a dimension must be placed in a hatched area or on
the view, leave an opening in the hatching or a break in the
9.24 Staggered Numerals, Metric
lines for the dimension values, as shown in Figure 9.26b
and 9.26c.
• Dimensions should not be placed on a view unless it pro­
motes the clarity of the drawing, as shown in Figure 9.27 .
rIZ-j' - 1.5 In complicated drawings such as Figure 9.27c, it is often
necessary to place dimensions on a view.
(a) (b) (c) (d)
• Avoid dimensioning to hidden Jines. (See Figure 9.28.)
• Do not attach dimensions to visible lines where the mean­
9.25 Fitting Dimension Values in Limited Spaces ing is not clear, such as the dimension 20 in the top view
(Metric Dimensions) shown in Figure 9.2911.
• Notes for holes are usually placed where you see the
circular shape of the hole, as in Figure 9.29a. but give the
diameter of an external cylindrical shape where it appears
rectangular. This way it is near the dimension for the
length of the cylinder.
• Give dimensions where the shapes are shown-where the
contours of the object are defined-as is shown in
Figure 9.29.
(a) (b) (c) • Locate holes in the view that shows the shape of the hole
9.26 Dimensions and Section Lines clearly.

012.5

++--1--'­
012.5

(a) Preferrred dimension (b) Do not place dimensions on the \ (c) Dimensions placed on view help
placement is off the view. view except to enhance clarity. clarity on a complex drawing.
9.27 Only Place Dimensions on View When Clarity Is Enhanced
9.15 P LAC I N G AND S HOW I N G DIM ENS ION S LEG I B LY 303

~m·0 -
$l!J2
~ :

10 2~J .""=",.,"',­
-~ IO, -
1--26-;
~
~
IMETRlcl
9.28 Placement of Dimensions

~
~

Each dimensi on
is given in th e
contour view
,;
ffiB I
¢ ~~--.L
---i
Eachdi mension
is given in the
wrong view!

1.±4t "
f- R3.-.j ,

'''~ r"~ ~~_

20
_L
I
, ~ [~-
~38 ~ ..j,ol­
(a) (b)

9.29 Place Dimensions Where the Contours of the Object Are Defined

, - - - TI P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - .
Thinking of Dimensioning in Terms of Material Removal
There are many ways to dimension a drawing .
If you are having trouble getting started, it
may help to consid er the overall block of
materi al and what features are to be removed
from it, similar to the way you visualize for a
sketch. Th is is especially tru e when the part is
to be manufa ctured using a process that
removes material, such as milling.

Look for the largest portions to be removed


and give dimensions for their sizes and
locations first. Next add dimensions for the
smaller features.

Since the overall dimensions will be the


largest, they will be placed furthest from the
view. If you are using CAD, it is easy to move r-Size-j
dimensions later if you need more space. .
When you are sketching, block the overall
dimension in lightly and leave substantial t Overall
space between it and the drawing view for height
placement of shorter dimensions. J ---. I
S S +
Use the rules that you have learned to place
dimensions on the view that best shows the T ---.J
I- L-! S!- I
-r- I-- overall--!
shape, and close to where the feature is
shown. This makes the drawing easier to read.
I-- Overall depth --j depth

S = Size dimension value L = Location dimension value


304 CHAPTER 9 DIMENSIONING

9.16 SUPERFLUOUS DIMENSIONS

All necessary dimensions must be shown, but do not give Do not omit dimensions, thinking, for example, that a hole
unnecessary or superfluous dimensions. Figure 9.30a-1 shows is symmetrical and will be understood (0 be centered. Note in
examples of how to omit unnecessary dimensions. Do not Figure 9.30b that one of the two location dimensions should be
repeat dimensions on the same view or on different view s, or given for the hole at the right side of the part, even though it is
give the sam e information in two different ways. centered . As the creator of the drawing, you should specify
As Figure 9.29b shows, it can be impossible to determine exactly how the part is to be built and inspected .
how the designer intended to apply the tolerance when a As shown in Figure 9.30e, when one dimension clearly
dimension is given two different ways . When chaining dimen­ applies to several identical features, or a uniform thickness, it
sions, one dimension of the chain should be left out if the over­ need not be repeated, but the number of places should be indi­
all dimension is given, so that the machinist works from one cated. Dimensions for fillets and rounds and other noncritical
surface only. This is particularly important where an accumu­ features need not be repeated, nor need the number of places be
lation of tolerances can cause problems with how parts fit or specified. For example, the radii of the rounded ends in
function . Figure 9.30e need not be repeated.

0 6.3 116
-r
@j
-q5- I.~t
L.- IM_E_TR
...J'CI ~
Either 12 is cor rect~ ~ 1 2~
but not both - - - ­
(a) Give drill depth in note (b) Om it one dimension in a "chain" (c) Omit one dimension

(d) Omit dimensions (e) Only one radius needed when


&. use note for hole number is specified (f) Omit width. Use one note

·-~ 1.75

---- -

(g) Omit width and overall length (h) Omit diagonal diameter (i) Thread U ~J" preferred in note

R 28 IMETRlc l I
I
I
I I
I
I

R12 ~
~-r~~
1---=38--1
(j) Arc center is self-locating (k) Om it either 20 or 22 dimension (I) Omit 12 dimension

9.30 Superfluous Dimensions


9 . 1 7 D I M ENS IO N I N G A N G L ES 305

(a) (b ) (c) (d)


V C!(e) (f)

9.31 Dimensioning Angles

9.17 DIMENSIONING ANGLES


Dimension angle s by specifying the angle in degrees and a lin­ highway, is similar to slope but is expressed in percentage of
ear dimension as shown in Figure 9.31 a. You can also give rise per 100 feet of run. Thus a 20-foot rise in a I OO-foot run is
coordinate dimen sions for two legs of a right triangle, as shown a grade of 20%. In structural drawin gs, angula r measurement s
in Figure 9.31b. The coordinat e method is better when a high arc made by givin g the ratio of run to rise, with the larger size
degree of accurac y is required. Variations in degrees of angle being 12 in. These right triangles are referred to as bevels.
are hard to control because the amount of variation increases
with the distance from the vertex of the angle. Methods of
indicating angles arc shown in Figure 9.3 1. The toleruncing of
angles is discussed in Chapter 10.
In civil engineering drawing s, slope repre sents the angle
with the horizontal , whereas hatter is the angle referred to the
vertical. Both are expressed by making one member of the
ratio equal to I , as show n in Figure 9.32. Grade, as of a
9.32 Angles in Civil Engineering Projects

9.18 DIMENSIONING ARCS


A circular arc is dimensioned in the view where you see its true both the arrowhead and value are moved outside. When section
shape by giving the value for its radius preceded by the abbre­ lines or other lines are in the way, you can usc a leader and
viation R (Figure 9.33). Mark the centers with small crosses to place the value and leader outside of the sectioned or cro wded
clarify the drawin g, but not for small or unimp ortant radii or area. For a long radius, when the center falls outside the avail­
undimensioned arcs. When there is room enough, both the able space, the dimension line is drawn toward the actual cen­
radius value and the arrowhead are placed inside the arc. If not, ter; but a false ce nter may be indicated and the dimension line
the arrowhead is left inside but the value is moved outside, or "jogged" to it (Figue 9.33f).

___J1R6 <. R7. 5 0


<,

(a) (c) (d) (f)

9 .33 Dimensioning Arcs

9.19 FILLETS AND ROUNDS


Individual fillets and rounds are dimensioned like other arcs. If FILLETS R6 AND ROUNDS R3 UNLESS OTHERWISE
there are only a few and they are obviously the same size, giv­ SPECIFIED
ing one typical radius is preferred. However, fillets and rounds or
are often numerous on a drawing, and they usually are some
standard size, such as metric R3 and R6, or R.125 and R.250 ALL CASTING RADII R6 UNLESS NOTED
when using decimal-inch. In this case, give a general note in the or simply
lower portion of the drawing, such as: ALL FILLETS AND ROUNDS R6.
306 CHAPTER 9 D IMENS ION I NG

I I I I l r-l
I- I I

O lD O~ D
0 1 TO
(a) (b)
,I

(c)
..,I -.,I

(d)

9.34 Dimensioning Rectangula r Prisms

9.20 SIZE DIMENSIONS:


PRISMS
The right rectangular prism is pro bably front view. and the depth in the top view. fro nt vie w. Fro nt and side views should
the most co mmon geometric shape. T he vertica l di me nsions can he placed on he dimen sioned as in Figures 9.3 4c and
Fro nt and top views a re dimen sioned as the left o r right, usually in-lin e. Place the 9.34d. An example o f size dim en sion s
show n in Fig ure 9.34a and 9.34 b. The horizontal dimen sion between views as for a ma chine part mad e entirely of rec­
height and w idt h are usuall y give n in the shown and not above the top or belo w the tangular prisms is sho wn in Fig ure 9.3 5.

r I

i
1 --l 42

76 --~ ~
68
I
......- I·
I
L ~ Cutte r block for

~20 IMETRlcl milling fixture

28--j

fl---+--- ---"
1
1-.-f---l-18
- 130--.J
9. 35 Dimensioning a Machine Part Composed of Prismatic Shapes

9.21 SIZE DIMENSIONS:


CYLINDERS
T he li ght circular cylinder is the nex t most Do not use a diagon al d iame ter shown in Figu re 9.37, with or with out
common geo me tric shape and is com­ insid e the c ircular view. except when manufactu ring ope rations.
monly see n as a shaft or a hole. Cy linders clarity is imp ro ved . Using several dia go­ G ive the diam eter symbol 0 before
are usually d imensioned by giv ing the nal diam eters on the sa me center all diameter dimensions, as in Figure 9.38£1
diameter and length where the cylinder becom es very co nfusing . (ANSIIASME Y I4.5M- 1994 ). In some
appears as a rectan gle. If the cy linder is Th e rad ius of a cy linde r sho uld cases, the sym bol 0 may be used to
drawn vertically. give the length at the ne ver be given becau se measuring too ls. eliminate the circular view, as shown in
right or left. as in Figure 9.36. If the cy lin­ such as the microm eter cal iper. are de­ Figure 9.38b. The abbrevia tion DIA
der is drawn horizontall y, g ive the len gth sig ned to chec k diam eters. Holes are followin g the num erical value was used
above or below the rectangul ar view. as in usuall y dimensi oned by means of no tes on older decimal inch dra wings.
Figure 9.36 . spec ifyi ng the diam eter and the depth, as
9 .21 S IZ E DIM EN SIONS: CYL I N D E R S 307

EB- I
1I- -0, -
-$­ 0­
r-l
[IJ1 I
I
. -.1.. raJ I
-EJy-$- B lEB­
I I
.J I

(a) (b) (c) (d )

9.36 Dimensioning Cylinders

- - J---CSJ---­
II

0158
ctJ

-===--=­ - -
0 80 I
_1­

Use " 0" to indicate circular shape Use " 0 " to indicate circular view

(a) (b)

9.37 Use of 0 in Dimensioning Cylinders

2 000

6 X 0312 r .56
'r:-r
-Fn
l ._5_~ ..1.252].
1.250
I

.0 6 X4 5 ·0 tAM"';'
I :--~

I -+r e 02
0 4.24 8 -- - - - - - ~

- . -- ,
0 3.76

",3 .00 0
Eccentric for "' 2.988
canning machin e
. -1.
I
(a) (b )

9.38 Dimensioning a Machine Part that Is Composed of Cylindrical Sh apes


308 CHAPTER 9 DIME N SI O NI N G

' \ ZX 0 1Z.5 j .1 6
\ 0 9 .5 r zo

-rt0 -~
\17 -W­ (!J -~ -
1 I

I I

(a) (b) (c) (d)

9.39 Dim ensioning Holes

9.22 SIZE DIMENSIONING HOLES


Figu re 9.39 shows sta ndard sym bo ls used in dim ension ing
holes. Figure 9.40 sho ws radia l leader lines. Cou ntersunk ,
counterbored, and tapp ed holes are usuall y specified by sta n­
dard sy mbo ls or abbrev iations, as show n in Figure 9.4 1. The Aligns
with
order of items in a note correspo nds to the order o f procedure center
in the shop in produ cin g the ho le. The leader of a note sho uld
poi nt to the circular view of the hole, if possib le. 9.40 Good and Bad Examples of Radial Leader Lines
When the circular view of the hole has two or more co n­
ce ntric circles, as for co untcrbore d, co untersunk, or tapped the deci mal size or give the numb er or letter desig nation fol­
holes, the arro whead should touch the outer circle. Draw a lowed by the decima l size in pare ntheses - for exa mple #28
radial leader line, that is, one that wo uld puss thro ugh the ce n­ (.1405) or "P" (.3230) . Metric drills are all in decimal sizes
ter of the circl e if it were ex tended. Figure 9.40 shows goo d and and are not designated by numb er or letter.
bad exa mples of leade r lines. Speci fy only the di men sions of the holes, without a note
Two or more holes can he dim ensioned by a single note listing whether the holes are to be drilled , rea med, or
and by spec ifyi ng the numb er o f holes, as shown at the top of punched, as show n in Figures 9.4 lc and 9.4 1d. The manu­
Figure 9.4 1. It is wide ly acce ptable to use dec imal fractions for facturi ng technician or e nginee r is usually better suited to
both metric or inch drill sizes, as show n in Figure 9.4 1h. For determine the least expensive process to use that will
numb ered or letter-size drills (listed in Appendix 18), speci fy achieve the tolerance requ ired.

ll}'i '~'
m~ I MITRIC I ~ IMETRlc l

(a) (b) (c) (d )

6.¢ 17- U ¢ Z4 - TID 3' ¢ I7 - U¢ Z4 -T8.8 ¢ .20 1-j.44 4 X0.3 4 - U¢1.375 T.06 ; )
.25- 20 UNC- 2 B. T.31
Spotface depth is
usually left to shop

~ I
(e) (f ) (9) (h)

9.41 Standard Symbol s for Hole Dimensions


9.23 APPLYING STANDARD DIMENSIONING SYMBOLS

Use standard dimensioning symbols wh en possible to save that Figure 9.42a shows the basic dimension symbo l used in
space and co mmunicate dim en sions clearl y. (Refer back to geometric dimen sioning and tolerancing (GD&T). In this case,
Figure 9 .23 for details on how to draw the syrnbols.) Most CAD " bas ic" docs not mean "ordinary. " You will learn more about the
so ftware contains a palette of standard sy mbo ls. Figu re 9.4 2 use of this spec ial symbol in Ch apter 10.
sho ws the appli cation of a variety of standard sy mbols. Note

Indicates
theo retically exact
dimension for use
f~J m,,""
'\V­ (~: ~:e r b o re
with GD&:T t (or spotface)
symbol

I' ~ ~-d
-'f
6 .6 ~ I

(a) Basic dimension symbol (b) Counterbore or spotface symbol (c) Countersink symbol

cT5
~_ 0 9 .4 - 9 . 8
15

1
±0 '- 1
.20
r 0 6 20 ±0 .3

tr- -3J~. t J 1 2.96


3. 04
t Depth ---4-
- , Square

~
symbo l
i symbol 8 ± 0 .2
'", ' -, Dimension )
origin symbol
. [

(d) Dept h symbol (e) Square symbol (f) Dim ension origin sym bol
9.42 Use of Dimensioning Symbols. Reprinted from Y14.5M-1994, by permission of The American Society of
Mechanical Engineers. All rights reserved.

9.24 DIMENSIONING TRIANGULAR PRISMS, PYRAMIDS, AND CONES


To dim ension a triangular prism, give the height, width, and diameters of both ends in the front view. Still anoth er is to give
displacem ent of the top edge in the front view, and the depth in the diameter at one end and the amount of taper per foot in a note .
the top view , as is show n in Figure 9.4 3a. Figure 9 .43f shows a two-view drawing of a plastic knob.
For a rectangular pyramid, give the height s in the front Overall, it is spherica l and is dim en sion ed by giving its diam e­
view and the dim en sions of the bas e and the ce ntering of the ver­ ter preced ed by the abbreviation and symbol for spherical
tex in the top view, as in Figure 9.4 3b. If the hase is square, you diameter, S0 (in olde r notation s it ma y be followed by the
need only giv e dimensions for one side of the base, preceded by abbre viatio n SPHER). Th e tom s-shaped bead around the knob
the squ are sy m bol, as in Figure 9.4 3c (or on old er drawings you is dimen sioned by giv ing the thickness of the ring and the
may see it labeled SQ ). out sid e di ameter.
For cones, give the altitude and the diameter of the base in Fig ure 9.43 g shows a spherica l end dim en sion ed by a
the trian gula r view (F igure 9.4 3d). For a frustum of a cone , giv e radius preceded by the abbreviation SR . Internal shapes corre­
the vert ical ang le and the diameter of one of the bases spo nding to the ex ternal shapes in Figure 9.43 would be dimen­
(Figure 9.43e). Another method is to give the length and the sioned similarly.

-$ $ - -m

ffi 1
SR
A Sr/J 35 ·.... 30

~l
I' +Ii J-. \'1
~~ r I
I~-r/J-~I I I
(a) (b) (c) (d) (e) (f) (g)

9 .4 3 Dimensioning Various Shapes


310 CHAPTER 9 D IME NS ION ING

9.25 DIMENSIONING CURVES


One way to d imension curves is to give a and a jog made in the dim ension line. Both circular and noncircular curves may

gro up of radii, as shown in Figure 9.44a . Ano ther method is to dimension the out­ be dim ensioned by using coo rdinate

Note that in dimensioning the R 126 arc, line envelo pe of a curved shape so that the dimensions, or datum s, as in Figure 9.44c .

whose ce nter is inaccessible, the ce nter various radii are self-locating from "float­

may be move d inw ard along a cente rline ing ce nters." as shown in Figure 9.44b.

RI6
r- 46 -

II RI26
/ J
~48-t68-
(a) (b) (c)

9.44 Dim ensioning Curves

9.26 DIMENSIONING CURVED SURFACES


Wh en angular measurem ent s are unsati s­ 82 .5 tl.s-l 676 .8 OUTSIDE SUR
fact ory, you may give chordal dimen ­
sions, as shown in Figure 9.45a, or linear
--r7''7V";,"",­ i
dim ensions o n the cu rved sur faces. as /
show n in Fig ure 9.45b.
'\1/
- -­ .-. ­ - - ­
I

(a) (b)

9.45 Dimen sioning Along Curved Surfaces

9.27 DIMENSIONING ROUNDED-END SHAPES


The method for dimensionin g rounded­ manu facture, givi ng the ce nter-to-ce nter width dim ension indicates the d iameter
e nd shapes depen ds on the deg ree of acc u­ distance and the radii of the ends . No te of the milling cutter. so give the diameter
racy requ ired. If precision is not th at only one radius dim ension is neces­ of a machined slot. A co red slot, ho wever.
necessary, use methods conven ient for sary, and the numb er of places is would be dimensioned by radiu s to co n­
manufacturin g, as in Figures 9.46 a-<:. included with the size dim ension . form with the pattern makin g procedure.
Figures 9.46 d-g show methods used In Figure 9.46b, the pad on a castin g Th e semicircular pad in Figure 9.46c
when accuracy is required. with a milled slot is dim ensioned fro m is laid out like the pad in Figure 9.46 b,
Th e link to be cas t (or cut from shee t center to ce nte r to help the pattern maker exce pt that angular dimensions are used.
metal or plate) in Figure 9.4 6a is dimen­ and mach inist in layout. This also gives Angular tolerances can be used if
sio ned as it would be laid out for the total tra vel of the milling cutter. T he necessary.
9.28 DIMEN SIO NING THREADS 3 11

2X 0 22
r- - 111.1 2 ~ 0 . 02 ---

"- 2X R 28 .5
~---98 .6 -----1
IMETRlcl (d)
(a)
2X R

R20 -- 1.- - -- -1~50 -B


! ± 4 .125 . , .875 1­
(e)

2X (25 .750
R28
2 X R

r-­ - -­ 98 - - - -
IMETRlcl

(b) +---1- "'. -+- - ---

1 - 3 ,400 ---~
!--- - - - - 5.15 0 - - ­
'122 (f)

1. 12 5 i .OO I HOL E CT R

~i 4 .50 0 .t.0 0 1 HO L E CTR - J \ - R.98 4


4.50 0 1: .00 8 R CTR !

w ~

9.46 Dimensioning Rounded-End Shapes. For accuracy, in Figure 9.46d-g, overall lengths of round ed-end shapes are
given, and radii are indicated, but without specific values. The center-to-center distance may be required for accurate
location of some holes. In Figure 9.46g, the hole location is more critical than the location of the radius, so the two are
located.

9.28 DIMENSIONING 0 .2 0 1 1.44


.25 - 20 UNC- 2 B..3 1 DEEP
THREADS
\ ...-'<'" .......r 0 .201
,,9 6 DP DIAMOND
" TH D RELIEF
Local uotes are used to speci fy dimen­ . .25 - 20 UNC- 2 5 \ 3 . 5 WIDE x 020 .8 " K NUR L -3Qo
. L! 1 44 RAI SED

~~1r~B ~~~
sions of threads. For tapp ed hole s, the -{~
~-

notes should, if possible, be attached to I 1

the circular views of the holes. as shown


in Figure 9.47. For external threads, the - /

notes arc usuall y placed in the longitud i­ M3 0


\
x2-,
'\~ N ECK 3 WIDE
nal view s. where the thread s arc more x 1.5 DEEP

easily recogni zed , as in Figure s 9.47b


and 9.47e. For a detailed discussion of (a) (b) (c)
thread notes, see Chapter II. 9.4 7 Dimensioning Threads
312 CHAPTER 9 DIMENSIONING

NO 4 AMER NATL TA PER 0. 125: I ON DIA A PER 0.12 5 ; I ON DIA


STD TAPER FIT TO GAG E FIT TO GAGE
030.5 to. I 1.7 5

\
:j ±0.2 5

! - -3 .00 0 ---J
(a) (b) (c) (d)

9 ,48 Dimensioning Tapers

9.29 DIMENSIONING TAPERS

A taper is a conical surface on a shaft or pins, and are described in "Machine tolerances, as shown in Figure 9.48b.
in a hole. The usual method of dimen­ Tapers" in ANSI!ASME B5.1O-1994. Alternately, the diameters of both ends,
sioning a taper is to give the amount of Such standard tapers are dimensioned on plus the length, may be given with
taper in a note, such as TAPER 0.167 ON a drawing by giving the diameter (usu­ necessary tolerances .
DIA (with TO GAGE often added), and ally at the large end), the length, and a For clo se-fitting tapers, the amount
then give the diameter at one end with note, such as NO . 4 AMERICAN of taper per unit on diameter is indicated
the length or give the diameter at both NATIONAL STANDARD TAPER as as shown in Figure 9.4lk and 9.48d.
ends and omit the length . Taper on diam­ shown in Figure 9.48a. A gage line is selected and located by a
eter means the difference in diameter per For not-tao-critical requirements, a comparatively generous tolerance, while
unit of length. taper may be dimensioned by giving the other dimensions are given appropriate
Standard machine tapers are used on diameter at the large end, the length, and tolerances as required .
machine spindles, shanks of tools, or the included angle, all with proper

9.30 DIMENSIONING CHAMFERS

1m_CHAM(
J X 4 5'
A chamfer is a beveled or sloping edge. Q'

It is dimensioned by giving the length of


the offset and the angle , as in Figure 9.49a .
A 45° chamfer also may be dimensioned
in a manner similar to that shown in
Figure 9.49a, but usually it is dimensioned
by note, as in Figure 9.49b. IMETRlc l

(a) (b)

9.49 Dimensioning Chamfers

9.31 SHAFT CENTERS


' 4 CE NT ER DR "L~
Shaft centers are required on shaft s, spin­
dles, and other conical or cylindrical parts
for turning, grinding, and other opera­
tions. Such a center may be dimensioned,
as shown in Figure 9.50. Normally the
By

centers are produced by a combined drill 9.50 Shaft Center


and countersink.
9 .32 DIMENSIONING KEYWAYS 313

9.32 DIMENSIONING KEYWAYS


Th e methods of dimensioning keyways bollam of the keyway to the opposite side
for Woodruff keys and stock keys are of the shaft or hole , as shown . Th e
show n in Figure 9.51 . Note. in both ca ses. method of co m puting such a dim en sion is
the use of a dimension to center the key­ shown in Figure 9.51d. Values for A may
wa y in the shaft or collar. Th e preferred be found in machinists' handbooks.
method of dimensioning the depth of a For general information about keys
keyway is to give the dimension from the ancl keyways see Appendix 21 .

,,1.0 15 # ~----- For stock keys


1.010 8 08 A MER STO

r
WO ODRUFF KEYSEAT

~
2 SO _. 3 1 3

\
,t , -I
.' 2f
SOf i 1II
. 1 5 6 S _~1 _
.3 12

+-+-+ . _2 4 9

-O,Jos
12 4 5 .1560
1

Eg -t.-
' _ / I _

0 1. 2 50 . -. 93 5
I
---L
1.248 I _~

.9 3 0 1.0 65

LOOO I I

--, ,998 r-­


(a) (b) (c) (d)

9.51 Dimensioning Keyways

9.33 DIMENSIONING KNURLS

A knurl is a roughened surface to provid e rnension a knurl for a press fit. the toler­
a hetter handgrip or to be used fo r a press anced diameter before knurling should
fit between two parts. For handgrip pur­ he given, as shown in Figure 9 .52c. A
poses , it is necessary onl y to give the note should he added that giv es the pit ch
pitch of the knurl , the type of kuurling. and type of knurl and the minimum di­
and the length of the knurled area. as ame ter after knurling (see ANSIIASME
show n in Figure 9.52a and 9.52b. To di­ B94.6-l984 (RI995)).

' \ PITCH 0.8 RAISED \ PITCH 0.8

gL a
\ DIAMOND KNURL \STRAIG HT KNU RL PiTCH 0 .8 STRA IGHT KNURL
¢ 20 M:N AFTER KNURLING

+'=IIa­ t.. 26=1 IMETRlcl ~26 =! IMETRicl


(a) (b) (c)

9.52 Dimensioning Knurls


314 CHAPTER 9 DIMENSIONING

3mm °.5
~if 0
\-60"-"./ -~- +
~./ r;-o mm !O

~
-
t (.375")
5mm

(.187")

v
(a) (b) (c) (d) (e)

9. 53 Finish Marks

9.34 FINISH MARKS


A finish mark is used to indicate that a surface is to be ma­ Figure 9.53c shows a simple casting having several finished
chined, or finished, as on a rough casting or forging . To the pat­ surfaces. In Figure 9.53d, two views of the same casting show
ternmaker or diernaker, a finish mark means that allowance of how the finish marks are indicated on a drawing. The finish mark
extra metal in the rough workpiece must be provided for the is shown only on the edge view of a finished surface and is re­
machining. peated in any other view in which the surfac e appears as a line,
On drawings of parts to be machined from rolled stock , even if the line is a hidden line.
finish marks are generally unnecessary, because it is obvious If a part is to be finished all over, finish marks should be
that the surfaces are finished. Similarly, it is not necessary to omitted, and a general note, such as FINISH ALL OVER or
show finish marks when the dimension implies a finished sur­ FAO. should be lettered on the lower portiou of the sheet.
face, such as 06.22-6.35 (metric) or 02.45-2.50 (decimal­ The several kinds of finishes are detailed in machine shop
inch) . practice manuals. The following terms are among the most
As shown in Figure 9.53, three styles of finish marks, the commonly used: finish all over, rough finish , file finish, sand
general symbol v, the new basic symbol -I. and the old symbol/. blast , pickle, scrape, lap, hone. grind , polish, burnish, buff.
are used to indicate an ordinary smooth machined surface. The chip, spotfuce, countersink, counterbore, core, drill, ream,
symbol is like a capital V, made about 3 rnrn high in confor­ bore, tap, broach, and knurl. When it is necessary to control the
mity with the height of dimensioning lettering. The extended surface texture of finished surfaces beyond that of an ordinary
symbol, preferred by ANSI , is like a larger capital with the right machine finish, the symbol -./ is used as a base for the more
leg extended. The short leg is made about 5 mrn high and the elaborate surface quality symbols.
height of the long leg is about 10 rnrn. The basic symbol may Finished surfaces can be measured more accurately, so pro­
be altered for more elaborate surface texture specifications. vide dimensions from these when poss ible, as in Figure 9.54.

9.35 SURFACE ROUGHNESS


I
The demands of automobiles, airplanes, and other machines that
can stand heavy loads and high speeds with less friction and wear
66. 6
have increased the need for accurate control of surface quality by
the designer, regardless of the size of the feature. Simple finish
marks are not adequate to specify surface finish on such parts.
Surface finish is intimately related to the functioning of a
surface. and proper specification of finish of surfaces such as
bearings and seals is necessary. Surface quality specifications
should be used only where needed, since the cost of producing
a finished surface becomes greater as the quality of the surface
(b)
called for is increased. Generally, the ideal surface finish is the
9.54 Correct and Incorrect Marks Showing roughest that will do the job satisfactorily.
Dimensions to Finished Surfaces. The point of the The system of surface texture symbols recommended by
symbol should be directed inward toward the body of ANSI/ASME (Y 14.36M-1996) for use on drawings, regardless
metal similar to a tool bit, not upside down, as is shown of the system of measurement used , is now broadly accepted by
in Figure 9.54b. American industry. These symbols are used to define surface
9 . 35 S URFA CE RO UGHNE S S 315

Symbol Symbol

Basic texture surface symbo l. Surface may be produ ced by any meth od except wh en the bar or circle,
(a)
vi (b ) or (d ), is specified .

~
M aterial removal by machining is requi red. The hor izonta l bar indicates that mater ial removal by
(b)
m achin ing is requi red to repr oduce the surface and that mater ial must be provided for that purpose.

(c)
3.sV Material removal allowanc e. The number ind icates th e amou nt of stock to be removed by machining in
mill ime ters (o r inches). Tolerances may be added to the basic value show n or in a general not e.

M aterial remo val prohib it ed. The circle in the vee ind icates that the surface m ust be produ ced by
(d ) q pro cesses such as casting, forging, hot finishing , cold finishin g, die casting, pow der met alurgy, or
injection molding w itho ut subsequen t removal.

Surface texture symbol. To be used w hen any surface characteristics are specified above th e horizontal
(e)
V line or to th e right of the sym bol. Surface may be produced by any method except wh en the bar or
circle, (b) or (d), is specified.

t
Letter height = X

9.55 Surface Texture Symbols and Construction. Reprint ed from Y14.36M-1996, by permission of The American
Society of Mechanical Engineers. All rights reserved.

texture, rou ghne ss, and lay. See Figure 9.55 for the meanin g Applications of Surface Roughness
and constructi on of these sy mbols. The basic surface texture
sy mbol in Figure 9.55a indicates a finished or mach ined sur­
Symbols
face hy an y meth od, ju st as does the general V symbol. Application s of the surface texture symbols are given in
Modifi cat ion s to the basic surface texture sy mbo l, shown in Figure 9.56 '1 . Note that the sym bols read from the bottom
Figur es 9.55b-d, define restriction s on material removal for the and/or the right side of the dra wing and that they are not drawn
finished surface. Where surface texture value s other than at any angle or upside down. Measurement s for roughness and
roughness average are spec ified, the symbol must be drawn wa viness, unless ot herwi se specified, appl y in the dire ction that
with the hori zont al exten sion , as shown in Figure 9.55e. gives the maximum reading, usually acro ss the lay. as show n in
Co nstruction detail s for the symbols are gi ven in Figure 9.55f. Figure 9.56 b.

Roundness height

Roundness width Roundness width cutoff


Waviness width--j · -- - __ I

Waviness height"", /Waviness width


Roughness height .oo2-2/ Roundness width cutoff
(arithmetical average) ~ 63 J.. · ~~200
UNLESS OTHERWISE SPECIFIED :

¢ xx AL L SURFACES
\y
(a) (b)

9.56 Application of Surface Texture Symbols and Surface Characteristics. Reprinted from Y14.36M-1 996, by
permission of The American Society of M echanical Engineers. All rights reserved.
316 CHAPTER 9 DlrvlEN SIONIN C

Recommended Roughness and Waviness Values When maximum waviness height valu es are required , the
reco mmended value s to be used are as given in Table 9.3.
Recommended roughness height values are given in Table 9.1.
When it is nece ssary to indic ate the rou ghness-width cutoff val­
ues. the standard va lues used are listed in Table 9.2. If no value
is specifi ed . the 0.80 value is assumed.
Table 9.1 Preferred Series Table 9.2 Standard Roughness Table 9.3 Preferred Series Maximum
Roughness Average Values." Sampling Length (Cutoff) Values. Waviness Height Values. Reprinted
Reprinted from Y14.36M-1996, Reprinted from Y14.36M-1996, by from Y14.36M-1996, by permission of
by permission of The American permission of The American Society of The American Society of Mechanical
Society of Mechanical Engineers. Mechanical Engineers. All rights Engineers. All rights reserved.
All rights reserved. reserved.
Millimeters (mm) Inches (ln.)
Micrometers Micro-inches Millimeters (mm) Inche s (t n.)
0.0005 .00002
0.012 0.5 0.08 .003
0.0008 .00003
0.025 1 0.25 .010
0.0012 .00005
0.050 2 0.80 .0 30
0.0020 .00008
0 .075 3 2.5 .1
0.0025 .00 01
0.10 4 8.0 .3
0.005 .0002
0.125 5 25.0 1.0
0.008 .0003
0.1 5 6 8.0 320
0.0 12 .0005
0.20 8 10.0 400
0.020 .0008
0.25 10 12.5 500

0.32 13 15 600
0.40 16 20 800
0.50 20 25 10 00

0.63 25
0 .80 32
1.00 40
1.25 50
1.60 63
2.0 80
2 .5 100
3.2 125
4.0 180
5.0 200
6.3 250
8.0 320
10 .0 400
12.5 500
15 600
20 800
25 1000

* Micrometers are the same as thousandths of 0 millimeter.


9.35 SURFACE ROUGHNE S S 317

Lay Symbols and Surface Texture Symbols


Wh en you need to indicate lay, the lay symbols in Figure 9.57
are add ed to the surface texture symbols as shown in tbe given
examples. Sele cted applications of the surface texture value s to
the symbo ls are give n and explained in Figure 9.SR.
A typical range of surface rou ghne ss values that may be
obtained from vario us production meth od s is included in
Ch apter 10.

Symbol Designation Exampl e Symbol Designation Examp le

-
Lay parallel to the line
representing the surface to
Ib " s ~ Direction Lay angu lar in both directions
to the line representing the B Direct ion
- of tool X of tool
=
~
which the symbol is applied marks surface to wh ich th e symb ol
is app lied marks


Lay perpend icular to the line
representing the surface to
_
~ of tool
Direction M Lay multidirectional
mJ
.1
~
which the sy mbol is appl ied marks

C
Lay appr oxim ately circular to
the line representing the
surface to which th e sy mbol
is appl ied
e
~
R
Lay approximately radial to
th e line representing the
surface to which the symbol
is applied
~
~
9.57 Lay Symbols. Reprinted from Y14.36M-l 996, by perm ission of The American Society of Mechanical Engineers.
All rights reserved.

Roughn ess average rating is placed at the left of the Material removal by machin ing is required to
long leg. The specification of only one rating shall produ ce the surface. The basic amount of stock
ind icate th e maximum value and any lesser value shall
3.5
01
V provid ed for material removal is specified at th e
be accept able. Specify in micrometers (microinch). left of the short leg of the symbol. Spccifiy in
mill imet ers (inch).

1.6 The specification of maximum and minimum

V
roughn ess average values indicates permissible range Removal of material is prohib ited .
of roughn ess. Specify in micrometers (m icroinch).

Lay designation is indicat ed by the lay symb ol


placed at the right of th e long leg.
0.005 - 5

V Maximum waviness height rating is the first ratin g Roughness sampling length or cutoff rating is
placed above the horizontal exten sion . Any lesser rating placed below the hori zont al extension. When
shall be acceptable . Specify in millimeters (inch). no value is show n, 0.80 mm (0 .030 inch).

Maxim um waviness spacing rating is the second rating 9·8~ Where required maxim um roughn ess spacing
placed above the horizontal extension and to the right shall be at the right of the lay symbol. Any
of the waviness height rating . Any lesser rating shall be
V 1.9.5 lesser rating shall be acceptable. Specify in
acceptable . Specify in millimeters (inc h). millim eters (inches).
0.8

9.58 Application of Surface Texture Values to Symbol. Reprinted from Y7 4.36M-1996, by permission of The
American Society of Mechanical Engineers. All rights reserved.
318 CHAPTER 9 DIMENSIONING

9.36 LOCATION DIMENSIONS


After you have specified the size s of the geometric shapes com ­
D I--t-r­ '-- -+__ ~ -.L
20
I
posing the structure, give location dimensions to show the rel­
ative positions of these geometric shape s. Figure 9.59a shows
rectangular shapes located by their faces. In Figure 9.59b.
24-1 cylindrical or conical holes or bosses, or other symmetrical
shapes , are located by tbeir centerlines. Location dimensions
for holes are prefer ably given where the holes appear circular,
as shown in Figure 9.60 and Figure 9.61.
In general, location dimensions should be built from a fin­
ished surface or from an important center or centerline. Loca ­
(a) (b) tion dimensions should lead to finished surfaces wher ever
possible becau se rougb casting s and forging s vary in size, and
9.59 Location Dimensions unfinished surfaces cann ot be relied on for accurate measure­
ments. The starting dim ension , used in locating the first ma­
chined surfa ce on a rough casting or forging , must necessarily
lead from a rough surface or from a center or a centerline of the
rough piece.
When several cylindrical surfaces have the same center­
line (as in Figure 9.62b) you do not need location dimension s
to show they are conce ntric; the centerline is enough. Holes
equally spaced about a common center may be dimen sioned by
giving the diameter of the circle of centers , or bolt circle. Use
a note such as 3X to indicate repetitive featur es or dimen sions ,
where the X means times and the 3 indicat es the number of re­
peated features. Put a space between the letter X and the dimen ­
sion as shown in Figure 9.61. Unequally spaced holes are
located by means of the bolt circle diam eter plus angular
measurements with reference to only one of the centerlines .
(a) (b) Examples are shown in Figure 9.61.

9.60 Locating Holes

sx rtJ/7 .4
E.Q UA L L Y SP A CE D

Overdimensioned

(a) (b) (c)

9.61 Locating Holes About a Center


9.36 L O C A T I O N DIMENSION S 319

Wh er e greater accuracy is required, coordinate dimen­ the small hole s are locat ed in two mutually perpendicular
sions should be giv en, as shown in Figure 9 .6 Ic . In this ca se , directi on s,
the di ameter o f the bolt circl e is enclosed in parentheses to in­ An other ex ample o f locating hol es by means of linear
dicat e that it is to be used only as a reference dim en sion. Ref­ mea surement s is sho wn in Figure 9 .62d . In thi s case, on e mea­
erence dimen sion s are give n for information only. Th ey are not sure me nt is mad e at an ang le to the coordinate dimensions
intended to be mea sured and do not gov ern the manufacturing becaus e o f the dir ect functio nal relationship of the tw o hole s.
operat ion s. They represent calculated dimensions and arc o fte n In Figure 9 .62e, the hol es are locat ed from two baselin es ,
useful in showing the intended design sizes. or datums. Wh en all holes arc located from a common datum,
When se veral nonprecision hol es are located on a common the sequence of mea suring and ma ch ining operations is co n­
are, they are dim ensioned by giving the radius and the angul ar trolled, overall toleranc e accumulations are avoid ed , and
me asur em ent s from a baseline, as sho wn in Figure 9 .62a . In prop er functioning of the finished part is ass ured. Th e datum
thi s case, the baseline is the hori zont al ce nterl ine . surfac es se lected must be more accurate than any measur em ent
In Figure 9.6 2b, the three holes are on a common cent er­ made from them, mu st be accessible during manufacture, and
line . One dim en sion locat es on e small hol e from the center : the mu st be ar range d to Facilitate tool and fixture design. It may be
oth er gives the distance s betw een the s mall hole s. Note the nec essar y to spec ify accuracy oft he datum sur faces in terms o f
dimension at X is left off. This meth od is used when the d is­ stra ightness, roundness , flatness, and so o n, whi ch you will
tance betw een the small holes is the important consideration. If learn abo ut in the next chapter.
the relation between the ce nter hole and eac h of the small holes Figure 9.621' shows a meth od of gi ving, in a single line, all
is more important , then include the distance at X and make the the dim ension s from a common datum . Each dim en sion exce pt
o vera ll dimension a refer enc e dimension . the first has a sin gle arro whead and is acc um ulative in valu e.
Figure 9 .62c sho ws another exam p le of coo rdinate dimen­ Th e overall dim en sion is se pa rate.
sioning. Th e thre e small holes ar e on a bolt circle wh ose diam­ These methods of locating holes are appli cabl e to locating
eter is giv en for refe ren ce purposes onl y. From the rnaiu center, pins or othe r sy m metr ica l features.

3 X ¢..37 5

>1.62

02 .70

(a) (b )
(c)

\ . - --3.86 I

! 13.3812.44 11.561.°1
7

[ (~ I i i
~
\ _ 4 1.15
y !O.0 2

(d) (e) (f)

9.62 Locating Holes


320 CHAP TER 9 D I MENS IONING

Mat ing

1- Mating
r-Mating.,

fXJ

(a) (b ) (c)

9.63 M ating Dimensions

9.37 MATING DIMENSIONS


In dim ensioning a single part , its relation to matin g parts must di me nsions figured from a single basic wid th. Mating elimen­
be take n into conside ration. For example, in Figure 9.63a a sio ns need to be speci fied in the correspond ing locations on the
guide block fits into a slot in a base. T hose dim ensions com­ two parts and toleranced to ensure prop er fitti ng of the parts.
mon to both parts are matin g d imen sions, as indi cated . In Figure 9.64a, the dimension A is a necessary mating
These mating dimen sions sho uld be give n on the multi ­ dim ension and should appea r on both the drawings of the
view drawin gs in the co rr es ponding location s, as shown in bracke t and of the frame. In Figure 9.Mb. whic h shows a
Figure 9.63b and 9.63c. Other dim ensions are not mating redesign of the bracket into two par ts, dimen sion A is not used
d imen sion s since they do not co ntrol the acc urate fitting to­ on eit her par t because it is not necessary to c lose ly co ntro l the
get her of two parts. T he ac tual va lues of two co rres ponding distance between the cap screws . But dim ension s F are now es­
mating dimensions may not he exactly the same . For example. se ntial matin g dimensions and sho uld appear on the drawin gs
the w idth of the slo t in Figure 9.6 3b may be dim ensioned of both parts. Th e rem ainin g dim ensions, E, D, B, and C, are
1/32 in. (0.8 mrn) or severa l thousa nd ths of an inch larger than not co nsidere d to be matin g dim ensions since the y do not
the width of the block in Figure 9.63c, but these are mat ing d irectl y affect the mating of the parts.

Bracket Bracket
Revolving
arm

r -------=-= ~-=--= = ­ '1


~~_ 1
~+--A ---t-- I Cap screws

Frame Frame

i -- - A - - - ­
1.-- - - B- - - - - -I 1. -­ - - - B - - - --- 1

(a) Sing le bracket (b) Doubl e bracket

9.64 Bracket Assembly


9.38 T A B U LA R D IM ENS I O N 5 321

9.38 TABULAR DIMENSIONS


A ser ies of objects having like features but varying in dimen­
sions may be rep resented by one drawing, as shown in
Fig ure 9 .65. Lett ers are sub stit uted for dim ensio n figures on
the drawing, and the varying dimensio ns are given in tabular
form . T he d imen sions of man y standard parts are give n in this
man ner in ca talogs and hand books. Anoth er way to dime nsio n
is sho wn in Figure 9.66 .

R.0 6
DETAIL A B C D E F UNC THD STOCK LBS
I .62 .38 .62 .0 6 .25 .13 5 .31 2- 18 0 .75 .0 9
IL
C -- - - - -If------1ft-
2 .88 .38 62 ,09 .3 8 ,197 .312 - 18 0 .75 . 12

l-r I
3
4
1.00 .44 .75 .12 .3 8 .1 97 .375- 16
1.25 .50 ,88 .12 .50 2 60 4 37- 14
0 ·875
0 .1
.19
.30

,DIr-
L.OC.~ 5 1.50 .5 6 1. 00 .16 .62 .323 .5- 13 01125 .46
.06 MACH INE STEEL - F AO
HEAT TREATMENT -"0" SHEET Y- 912

9.65 Tabular Dimensioning

(4X)
o- - I I I I 10-32 UNF-2B ;v .5

I~ rt DRILLHOLETHRU
\ /
\ ~+:/
.750
~+: ) (8X)

r--...

I I

V r/> .406 THRU


LJ !/J 1.000;V.563

0~
/"
1.978
I 1"+"' ,
2.250
~V I I I I
~ V--{ 16Xj
1/4-20 UNC -2B THRU

3.364
3.602
-
-
I I
.---------­
4.176

I I I I I I I
I
I
5.324 -
5.898 -- r
6.\ 36
I I
0J~\ I - I 0+21
7.250
7.522
\ \,,'" I
........ V
,..
.I..
­ .I..
't' ~

8.750 0 +""::\ - 0 +""::\


9.500
\+J \+J
9.66 Rectangular Coor dinate Dim ensioning With out Dimen sion Lines
322 CHAPTER 9 DIMENSIONING

4X (2l.50

I
1.24

- --1-1-
.76
- - j --\+ t, 1.24
'-t--.l-----+-c--­ l

(a) (b) (c)

9.67 Coordinate Dimensioning

9.39 COORDINATE DIMENSIONING


Basic coordinate dimensioning practices are generally compat­ relation to the se t of mutually perpendicular planes. All related
ible with the data requirements for tape or computer-controlled dimensions are then made from these planes. Rectangular
automatic production machines. coordinate dimensioning without dimension lines is shown in
However, to design for automated production, you should Figure 9.68.
consult the manufacturing machine manuals before making • All dimensions should be in decimals.
production drawings . What follows are the basic guidelines for • Angles should he given, where possible, in degrees and
coordinate dimensioning. decimal parts of degrees.
A set of three mutually perpendicular datum or reference • Tools such as drills, reamers. and tars should be left up to
planes is usually required for coordinate dimensioning. These the manufacturer unless a certain process is specifically
planes either mu st be obvious or must be clearly identi fied, as required.
shown in Figure 9.67 . • All tolerances should be determined by the design require­
The designer se lec ts as origins for dimensions those sur­ mcnts of the part, not by the capability of the mauufactur­
face s or features most important to the functioning or the part. ing machine.
Enough of these features are selected to position the part in

9.40 MACHINE, PATTERN,


AND FORGING DIMENSIONS
The pattern maker is interested in the dimensions required to the other the mach ine dimensions . The usual practice, however,
make the pattern, and the machinist is concerned only with the is to prepare one drawing for both the pattern maker and the
dim ensions needed to machine the part. Frequently, a dimen­ machinist.
sion that is convenient for the machinist is not convenient for For forgings. it is common practice to make separate forg­
the pattern maker, or vice versa, Since the pattern maker uses ing drawings and machining drawings. A forging drawing of a
the drawing only once, while making the pattern, and the connecting rod. showing only the dimensions needed in the
machinist refers to it continuously, the dimensions should be forge shop, is shown in Figure 9.69. A machining drawing of
given primarily for the convenience of the machinist. the same part would contain only the dimensions needed in the
If the part is large and complicated. two separate drawings machine shop.
are sometimes made-one showing the pattern dimensions and
9 .4 0 M AC H I N E, PA T T E R N , AND FOR GI N G DI M ENS ION S 323

38

21 -H+-}---t---Br----t----t--{+}­

11 -+-+---{+-}---+----l-=--{
6-+-+---t--+----i!r-­

Base
lines
r Z ol ll) o
M 1.9 .2
1.9
1.7 .5 .3

9.68 A Hole Table Is Often Used to Dimension Complicated Patterns of Holes. Reprinted from Y14.5M· 7994, by
permission of The American Society of Mechanical Engineers. All rights reserved.

I~
DRAFT R36~'~
_

fv\.
0.J
\
'
.

® SEer' T - T
/ /

TWOPROCESSINGIDENTIFi-
"

.3 90
.
. .c, '
/ ,
SECT D- D

.540
[-::'5
/ ' .
90
......t
R'3 20 j "
.30 5 , 1

@
, 580
J: . - .
/

SECT
:;; 4

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Ll4 0
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, 24 5

_ I _- PONT

SECT B-B
H
.920
~
R·0 50
.020
~, . a~~AL

I

SECT A-A

.210

; - .180
;( • ..L
1:
.150
.120

CATION DIMPLES LOCATED POINT


AS SHOWNON SAME SIDE-...... G-- C U yC'
r' '·32 I r .l 80 - R,210 . 2 PADS AS

SHOWN ON BOTH SIDESor ROD

0) D -. ., " , RI.I35 "'- 1.5 5 ­


, fA'. T .... 1.I0S 1.3 75 2.280

- - -- 'Q L . I RI.3 4 5 R2,220 '

lj_ _ -- I. ~s =- 1 \- -1.3 3 ::i..


3.660

~ I 'I -~i~ r
t l l235 (!) E 1 ~ U ~\ .03•
.7203.620
,
.+- J
1.42
11' 074
10 4
, d El iF
;.I
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\ ' U'
~ /"
. . t:
J_~ L
­
R

690
J
I 1: ' . // Ir 1.62
" DRAFT I
2.8 4 90 ~ 50 f-' , 181 A -J .
11.235 R?!#:::
6~ j
I r' I . .1250 \16 ® 720 Ii ! ! "
__ . _ _ t ~ _ ' - DIE NUM8ER R:·~~gl ....JR:690

I R25 MIN . , 1 240


I I' :"c
ANDVENDOR . II RI.970
I ALL DIMENSIONAL AD­

/ ' ,
.;
@
R1.375. /
1.3 4 5
2
.450 '
[I
'1
R.z I 0

t-i OENTIFICATION I , L910

R2 3 I D TO BE IN THIS
2250" LOCATION
L

f- 1.16 ­
r - 1. 55

JUSTMENTS FOR WT
CONTROL MUST BE
MADE IN UNMACHINED
AREAS.
14 809 9 4
15" Z: I L'
· 0 '>
.73 0

.690 (~}- R \
, POINT H 2 530 20 ' MAX '7-
HARDEN & TEMPER TO BRINELL 217- 269.
SECT E·E
L.. 0 3 0 -t
-1.170 @
. .58 , .
- - 2.50 - R2: 4 70
_ 6.5 15 _ _ \ _ _
I
250 V ALL FILLETS .120- RI 50 z; ALL ROUNDS
. A' .. 2' R.06 MiN UNLESS OTHERWiSE SPECIFIED.

~
6.485 , r :220 .
1
i - 48
I r 15.0' . _ R.19MIN --l.i' _ ~-l_
II "'- _/ - -.607
l - I'
r ALL UNSPECIFIED DR,\ FT ANGLES 7' , ,'.
.973 :47.1.. ~ ---< :t"'--- - C -- - - ---- :r·" ' , _ _ .592 1.2 13 FORGING MUST BE STRESS RELIEVED
' ~j_
3 _1_ -~To ~:.- - _;_: - - - - - -- - '--r+ - , '~ Ll83 AFTER ANY STRAIGHTENING OPERA­
f.:\ / I \. 310 ' --. _ _ L TIONS FOLLOWING HEAT TREATMENT.
\Y.J .3 12 _ '2 50 r: 1..1 36 ENGRG R F I
VENDORIDENTIFICATION ~ 2.28 1 . .10 6 E C0 _ _ 0' ~~~ PARTING

MARK TO 8E APPLIEDIN THIS f$\ .24 CENTRAL OPTIONAL FLAREOF WEB FOR . LINE

00 NO T !oC"' U:
LOCATION ONESIDE ONLY \.:V WEIGHT CONTROL WHEN REQUIRED .·. ~
....._ r ~ 'N " olU.O'O<I1l Oll
orwo_,.. uumatl
@ WEIGHT OF THE BIG END OF ROD (CRANI' · FORGINGS MUST BE FREEOF SCALE, TWIST NOT TO EXCEED .016MAXIMUM
"... ~ ." _ · "' I .;-. ,.......-OI rTt

.' fj\ ?IN ENDI


TO BE 1.316 LBS (596.92 GRAMSI ®E PITS. LA PS. TEARS. SEAMS. FOLDS. MEASURED BETWEEN POINTS F&G
.. .. 6- J O- 06
...- FULL
R (B(RLIN
•• E , B~OWN

·'~·1~~E~2~~N T
?SN TO 1.376 LBS (624.14 GRAMS) OR SIMILAR DEFECTS DETRIMENTAL WITH THE SMALL END CLAMPED

\.y TO THE FATIGUE RESISTANCE OF BETWEEN PARALLEL PLATES.


: W..L=
WEIGHT OF THE SMALL END OF ROD (WRIST THE FINISHED PART.

PIN ENOl TO BE .672 LBS (304.8 GRAMS) 0 TRIM DIECUTS MUST BE SMOOTH AND
SA E 104 1 STEEL
TO .712 LBS (32 3.0 GRAMS!. BEND NOT TO EXCEED ' .016 FREE OF TEARS AND FEATHEREDGES. ROO - ENGINE: CONNECTING
FROM THE THEORETICAL CENTER' " ORGING DRAWING)
TOTA L WEIGHT OF ROD TO BE 1.9B8 L BS LINE IN EITHER PLANE MEASURED MISMATCH NOT TO EXCEED .0 18
(901.74 GRAMS) TO 2.088 LBS (947,10GRAMS). AT POI T H. MA XIMUM AT PARTING LINE. 148 0 9 94 c
9.69 Forging Drawing of Connecting Rod. Courtesy of General Motors Corporation.
324 CHAPTER 9 DIMENSIONING

9.41 SHEET METAL BENDS


In sheet metal dimensioning, allowance must be made for bend s. is called the bend allowance. When metal bend s. it compresses
The inter section of the plane surfaces adjacent to a bend is called on the inside and stretches on the outside. At a certain zone in
the mold line, and this line , rather than the center of the arc, is between, the metal is neither compressed nor stretched , and
used to determine dimensions. as shown in Figure 9.70. The fol­ this is called the neutral axi s, as shown in Figure 9.7Id. The
lowing procedure for calculating bends is typical. If the two neutral axis is usually assumed to be 0.44 of the thickness from
inner plane surfaces of an angle are extended, their line of inter­ the inside surface of the metal.
sectio n is ca lled the IML or inside mold line. as shown in The developed length of material , or bend allowance
Figure 9.71a--c. Similarly, if the two outer plane surfaces are (BA) , to make the bend is computed from the empirical
extended , they produce the OML or outside mold line . The cen ­ formula
terline of bend (t B) refers primarily to the machine on which
the bend is made and is at the center of the bend radius.
BA = (0.0 174531< + O.00781)N
The length. or stretchout, of the pattern equals the sum of where R = radius of bend. T = metal thickness, and N =
the flat sides of the angle plus the distance around the bend number of degrees of bend as in Figure 9.7Ic.
measured along the neutral axis. The d istance around the bend

9.70 Profile Dimensioning

Neutra l axis

Length =
a+b +c
t
b

J
(a) (b) (c) (d)

9.71 Bends

9.42 NOTES
It is usually necessary to supplement the direct dimensions onto a second sheet, that sheet number should be given in
with notes. Notes should be brief and carefully worded to allow a note on the first sheet of the drawing set. For example:
only one interpretation. Notes should always he lettered hori­ NOTES CONTINUED ON PAGE 4 .
zontally on the sheet and arranged syste matically. They should
Examples
not be crowded and should not be placed between views, if pos ­
sible. Notes are classified as general notes when they apply to FINISH ALL OVER (FAO)

an entire drawing and as local notes when they apply to specific BREAK SHARP EDGES TO RO .8

items. G331 06 ALLOY STEEL-BRINELL 340-380

General Notes General notes should be lettered in the lower


ALL DRAFT ANGLES 3° UNLESS OTHERWISE SPECIFIED

right-hand corner of the first sheet of a set of drawings.


above or to the left of the title hlock or in a central position DIMENSIONS APPLY AFTER PLATING

below the view to which they apply. If note s are continued


9 .4 3 STAN DAR D S 325

In machine draw ings, the title strip o r title bloc k will carry man y and not langua ge depend ent. All abbreviations should conform
ge neral notes, including those for materials. general toleran ces, to ANS I Y 14.39- J 999. See App end ix 4 for ANSI abbre viations.
heat treatment s, and patterns. In ge neral, lead ers and notes should not he placed on the
Local N otes Local notes appl y to specifi c opera tions o nly dr awin g until the dimensionin g is substantially comple ted.
and are co nnected by a leader to the point at whic h such oper­ Not es and lettering should no t touch lines of the drawing or
ation s are performed, as sho wn in Fig ure 9.72 . Th e leader title block. If notes are lettered first. they may he in the way of
should be attached at the fro nt of the first word of a note, or ju st necessary dim en sion s and will have to be moved .
after the last word. and not at an y intermed iate place. When using CA D to add text for dra win g notes. kee p in
Use com mo n abbrev iations in notes (such as THD. DIA. mind the final sca le to wh ich the drawin g will be plott ed. You
MAX ) onl y when they ca nno t be misund erstood . Avoid less may need to enlarge the text in order for it to be legible when
common ab breviation s. "When in douht, spell it out" is a rule plotted to a sma ller sca le.
of thumb to avo id probl em s with misund er stood notes.
If a co mmo n sy mbo l is available. it is preferred to the
ubhre viation becau se sy mbols are internationally recogni zed

¢ .2S -FOR PEEN IN PLACE \S~OT FOR SET SCR

~
5 TAPER PIN W IT H n \ IT H PC "IS IN PL ACE

PC -4 IN PLACE CARBURIZ E .

-p
HARDEN s:

~ I}
I

-ffi3--~- I
1--13 1.240­
01335 _
. 1345
0 1354
1356

(a) (b) (c) (d)

,"808 AMER STD \"BROACH FOR -- KEYSEAT

WOODRUFF KEYSEAT \ "SOS AMER STD \.38 WI DE x .38 DEEP

-t·:~~1 ~-
m
~WOODRUF F

--dJ--
f, EY
-q-+Y::
~~1. 2 S~
I, I 2XR
/

: C L~ ;U
(e)
(I) (g) (i)

\~~!D RELIEF
45' x J CHA
7

\5 W IDE x 0 20 .8
'\..9 6 0 P DIAMONq,
! '" KN URL - 3D eiJ 4 -i- NPT

_[ ~_
r«?~DN _~
~x
M3 0 x 2 ':, NECK 3 WIDE I

(j) (k) x 1.5 DEEP


(I) (m) (n)

9.72 Local Notes

9.43 STANDARDS
Dim en sion s sho uld he given. wherever possible. to make use Such standard parts are not delineated on detail drawings
of rea di ly av ail abl e materi al s. tool s. part s, and gages . Th e unl ess the y are to be alte red for use; they are co nve ntionally
dimen sions fo r man y co m mo nly used ma ch ine eleme nts­ draw n on assembly draw ings and are listed in part s lists. Com­
such as holt s, sc rews , nails. key s. tap ers, wire. pipes. shee t mon fracti ons are o ften used to indic ate the nom inal sizes of
metal . chains, belts . ropes, pi ns. and roll ed metal shapes­ standard part s or too ls. If the compl ete decimal inch sys tem is
have been sta nda rdized. and the dr aft er mu st obt ain these used , all such sizes are ordin arily expresse d by decimals- for
sizes fro m co mpany standa rds manual s. from publi sh ed exa mple•. 250 DRILL instead of 1/4 DRILL. If the all-metric
handbook s, fro m AN SI standa rds. or fro m manu facturer s' sys tem of dimen sion ing is used . then the preferred metric dr ill
ca ta logs. Tahles of so me of the mor e com mo n item s are of the appro xima te same size (.248 0") wi ll be ind icated as
given in the Appe ndi x. 6.30 DRILL.
326 CHAPTER 9 D IME NS ION ING

9.44 DO'S AND DON'TS OF DIMENSIONING


The following checkli st summarizes briefly most of the situa­ 18. Dimen sion lines should he spaced uniforml y throughout
tions in which a beginn ing designer is likely to make a mistake the dra wing. They should be at least 10 nun (.38 in.) from
in dimensioning. Students should check the draw ing by this list the object outline and 6 mm (.2 5 in.) apart.
before submitting it to the instructor. 19. No line of the drawing should be used as a dimension line
I. Each dimen sion sho uld he given d early so that it ca n be or coincide with a dimension line.
interpreted in only one way. 20. A dimension line should never be joined end to end with
2. Dimen sions should not he duplicated, nor should the same any line of the drawing.
inform ation be given in two different ways-except for 2 1. Dimension lines should not cross, if avoidable.
dual dimen sion ing-and no dimensions should be given 22 . Dimension lines and extension lines should not cross, if
exc ept those needed to produce or inspect the part. avoidable. (Extension lines may cross each other.)
3. Dimen sions should be given betw een points or surfaces 23. When extension lines cross extension lines or visible lines.
that have a functional relation to each other or that control no break in either line should be made.
the location of mating parts. 24. A centerline may he extended and used as an extension
4. Dimensions should be given to finished surfaces or impor­ line. in which case it is still drawn like a centerline.
tant ce nterlines, in preference to rough surfaces, wherever 25. Centerlines should not extend from view to view.
possible. 26. Leaders for notes sho uld be straight, not cnrve d, and
5 . Dimensions should be give n so that it will not be neces­ point to the center of circular views of holes wherever
sary for the machini st to calculate. scale, or assume any possible.
dimension. 27. Leaders should slope at 45°, 30°, or 60° with horizontal.
6. Dimension features should be attached to the view where but may be made at any convenient angle except vertical
the featur e' s shape is best shown. or horizonta l.
7. Dimensions should be placed in the views where the fea­ 28. Leaders sho uld extend from the beginnin g or the end of a
tures dimensioned are shown true shape. note, with the horizontal "shoulder" extending from mid­
X. Dimensioning to hidden lines should be avoided wherever height of the lettering.
possible. 29. Dimen sion figures should be approximately centered be­
9. Dimensions should not be placed on a view unless clarity tween the arrowheads, exce pt in a stack of dimensions,
is promoted and long ex tension lines are avoided. where they should be staggered.
10. Dimensions applying to two adjacent views should be 30. Dimension figures should be about 3 mrn (.13 in.) high for
placed hetween views, unless clarity is promoted by plac­ whole numbers and 6 mm (.2 5 in.) high for fract ions.
ing some of them outside. 3 1. Dimension figures sho uld never he crowded or in any way
I I. The longer dimensions shonld be placed outside all inter­ made difficult to read.
mediate dimensions so that dimension lines will not cross 32. Dimension figures should not he lettered over lines or sec­
exte nsion lines. tioned areas unless necessary, in which case a d ear space
12. In machine drawing, all unit marks should be omitted, should be reserved for the dimension figures.
except when necessary for clarity; for exa mple, I" VA LVE 33 . Dimension figures for angles should generally he lettered
or I mm DRILL. horizontally.
13. Don't expect production personnel to assnme that a feature 34. Fraction bars should never be inclined except in confined
is centered (as a hole on a plate), but give a location dimen­ areas, such as in tables.
sion from one side. However, if a hole is to be centered on 35. The numerator and denominator of a fraction should never
a symmetrical rough casting, mark the centerline and omit tonch the fraction bar,
the locating dimension from the centerline. 36. Notes should always be lettered horizontally on the sheet.
14. A dimension sho uld be attached to only one view, not to 37. Notes should be brief and d ear, and the wording should be
extension lines connecting two views. standard in form.
15. Detail dimensions should line up in chain fashion. 38. Finish marks should be placed on the edge views of all fin­
10. A complete chain of detail dimensions should be avoided; ished surfaces, includin g hidden edges and the contour and
it is better to omi t one. Otherwi se add a reference to the circ ular views of cylindrical surfaces .
overall dimension by enclosing it within parenthe ses. 39. Finish marks should be omitted on holes or other features
17. A dimension line should never be drawn throu gh a dimen­ where a note specifies a machinin g operation.
sion figure. A figure should never be lettered over any line 40. Finish marks should be omitted on parts made from rolled
of the drawing. The line can be broken if necessary. stoc k,
9.4 4 DO 'S AN D DO N'T S aF DIM EN S I O N I N G 327

41 . If a part is finished all ove r, all finish mark s should be 48. A radiu s dim ension should alwa ys be preceded by the
omitted and the ge nera l note FI NISH ALL OVER or FAO letter R. Th e radial dim ension line should hav e o nly one
should be used. arrowhead , and it should pass throu gh or point through
42. A cylinde r is dimensioned by giving both its diameter and the arc ce nter and touch the arc .
length in the rectangular view, exce pt when note s are used 49. Cy linde rs shou ld be located by their centerlines.
for holes. A dia gonal diameter in the c ircular view may be 50 . Cylinder s should be located in the circular view s, if
used in case s where it incr eases clarity. possible.
43. Manu facturing pro cesses are ge nerally determined by the 51 . Cy linde rs sho uld be located by coo rdinate dimen sion s in
tolerances spec ified, rath er than specifically noted in the preference to angular dim ensions where accurucy is
drawin g. Wh en the manufacturing proc ess must he noted important.
for some reason-such as for dim en sion holes to be bored. 52 . Wh en there are sev eral rough, noncrit ical features ob vi­
drill ed , and reame d-use leader s that preferably po int ously the same size (fillets, round s, ribs, etc .), it is neces­
toward the center of the circul ar view s of the holes . Gi ve sary to give only typical (abbrev iation T YP) dimensions or
the manufactu ring processes in the order the y would be to use a note.
performed . 53. When a d imensi on is not to scale. it should be unders cored
44. Drill sizes sho uld be expressed in decimal s. giving the with a heav y stra ight line or marked NT S or NOT TO
diameter. For dr ills designat ed by numb er or letter, the SCALE.
decim al size must also be g iven. 54. Mating dim ension s sho uld be given co rres pond ingly on
45. In ge neral, a circle is dimensioned by its diamet er, an arc both dra win gs of matin g part s.
by its radius . 55. Pattern dim en sion s should be given in two-place decimals
46 . Dia gonal diam eters sho uld he avoided, except for very or in commo n wh ole numbers and fractions to the near est
large hol es and for c ircles of cente rs. Th ey may be used on 1/16 in.
positi ve cylinde rs for clar ity. 56. Decimal dime nsions sho uld be used for all machin ing
47 . A diameter dim ension va lue should always be preceded by dim en sion s.
the sy mbol 0. 57 . Cum ulati ve toleran ces sho uld be avo ided where they affect
the fit of mating part s.
~

CA D at WO R K

THE CAD DATABASE AS DESIGN DOCUMENTATION

"(j ::'"­
C') ~ (')
("0 '0
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0- q
n
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x-r ::J o x co X X X
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90 .24 ---++-+--+---------::

69 .67 - -!oIiiIi;;Il.

38.75 - - + +

o - - -If-G 'I+- - If-­

o
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Edrawing softwar e allows you to view 3D and 2D drawings . Many companies transmit
and store ed rawing s as the ir de sign record . Courtesy of Zolo Technologies Inc.

It is a n im port ant ad van tage of producing an acc urate C AD design docum entation for the project. For those co mpa nies the
database that you can use the mod el as a basis for manufac­ 3D mod el may be stored, but the design record is the fully
turing. Tod ay's C AD packages offer tools for incorporati ng dim en sioned 2D drawings.
toleran ces and manufact urin g notes into the 3D CAD data­ Oth er companies use a co mbina tion of the co mputer files
base itself that impro ve its a bility to documen t the des ign, and 2D drawings to doc ume nt the de sig n. T he 2D dra wi ngs are
A good und er standing o f the type of information ava ilable used to communicate informati on about critica l toleran ces and
in yo ur CA D dat aba se co mbined with the kn owl ed ge o f other inform ation that ma y not be easi ly visibl e in the 3D file .
how to show critical dim en sion s and tolerances clearly are Th e C AD file ser ves as the interface to automated manufactur­
imp ortant in achiev ing the most ben efit from 3D CAD ing processes, but the drawing allows the co mpa ny to ca ll
so ftwa re . attention to tho se eleme nts of the des ign that are critical to its
To use the CA D dat abase as design documentation . com­ funct ion. Bec au se the manu facturer may not ha ve the sa me
pan ies mu st co nside r the legal requirem ents for maintaining a so ftware that wa s used to crea te the CA D mod el, the documen­
permanent record o f the design . For so me indu stries, a perma ­ tation needs to use a for ma t that can be interpre ted by the ma n­
nent reco rd (or snapsho t) o f the design used for product ion ufact urer, mold mak er, or others who will create or inspec t the
mus t be maint ained . A changeable record on the co mputer may part s. This is freq uently a co mbination of e lectronic files in a
not be co nsidered a legall y acceptable practi ce, or it may be co mmo n 3D form at (suc h as IOES ) for the model, and 2D CAD
acceptable only if a standar d of mod el/d rawing co ntro l is met. documentat ion dra wings (either printed or in a co mmo n 2D file
AS ME Y 14.41 -2003 , Digit al Produ ct Definit ion Data forma t such as DXF) sbowing cri tical dimen sion s.
Pract ices, desc ribes the standa rd for using a digital produ ct def­ Wh eth er the 2D drawings are print ed on paper or stored
inition to document design s. Som e co mpa nies use the 3D e lec tro nically. co rrec tly sho wn ort hographic views still pro vide
mode l with elec tro nic annotations stored in the file or a rela ted much of the basis for co mm unica ting and do cum enting the
datab ase as the final documentation for thc pro duct. Othe r design . Co rrec tly show n drawing views are also used to co m­
com panies pro duce 2D origi nal drawi ngs fro m the 3D model to muni cate inform ati on for user manual s and repa ir manu als, as
co mmunic ate the design for manufacturing and to provide well as for manu facture and inspection.
PORTFOLIO 329

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330 CHAPTER 9 DIMENSIONING

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Portion of a Drawing Showing Dimensioned Architectural Details. Courtesy of locoti Architects.


KEY WORD S 331

KEY WORDS CHAPTER SUMMARY


Dimen sion s o To increase clarity, dimension s and notes are added to a
Tolerance drawing to preci sely describe size. location . and manufac­
turing process.
Si ze D imen sion s
o Drawings are scaled to fit on a stand ard shee t of pape r.
Loc ation Dimensions Drawings creat ed by hand are drawn to seale. CAD draw­
Dimen sion Line ings are drawn full sizc and scaled when they are printed .
Exten sion Lin e • Dimen sion s and notes are placed on drawings according
to prescrib ed stand ard s.
Ce nterline
o Use good placement practices to mak e your drawings ea sy
Arr owhead s to read.
Lead er o Special dim en sioning techniques are used for surfaces that

Dual Dim en sion ing have been machined hy o ne of the manufacturing


pro cesses.
Position Method
Unid irec tional
Bracket Method
REVIEW QUESTIONS
Supertluou s
I. Wh at are the different unit s used when a drawing is crea ted
Slope
usin g a met ric sca le? Using an architects' scale ?
Batter 2. Expl ain the co nce pt of contour dimen sioning.
Grade 3. Whi ch type of line is never crossed by any other lin e when
Radial Leader Lin e dim ensi oning an object ?
4 . How is ge ome tric analysis used in dimension ing?
Chordal Dimension s
5. What is the difference between a size dimensi on and a
Fini sh Mark locati on dim ension ?
Surface Texture Symbols 6. Which dimension syst em allows dimen sions to be read
Locati on Dim en sion s from the bottom and from the right ? Wh en can a dimen ­
sion be read from the left ?
Coord inate Dimension s
7. Dr aw an example of dimensioning an ang le.
Ba seline R. When are fini sh marks used ? Draw two types.
Matin g Dim en sions 9. How are negative and positi ve cy linde rs dimen sion ed ?
Local Notes Draw examples.
I O, How are hole s and arcs dimen sion ed ? Draw examples.
II. Wh at are notes and lead er s used for?
12. Wh y is it important to avoi d supe rfluous dimen sion s?

DIMENSIONING EXERCISES
Most of your pra ctic e in dim en sioning will be in co nnec tion
with working drawing s assigned from oth er chap ters. How­
ever. som e dimension ing problems are available here. Th e
problems are designed for 8.5" x II " size shee ts and are to be
drawn and dim en sioned to a full- size scale. Size 29 7 mm x
420 mm shee ts may be used with appropriate adj ustments in
the title strip layout.
CHAPT ER 9 D IMEN S IO N ING

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Exercise 9 . / To obtain sizes . use the views on this page and transfer to scale at the side to obtain
values co mpletely. Dimension drawing completely in one-place millimeter s or two-place inches
as ass igned, full size . See inside hack cove r of hook for decimal inch and millim eter equiva lents.
E X ER e I S E S 333

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Exercise 9 .2 To obtain sizes, use the view s on this page and transfer to scale at the side to obtain
values co mpletely. Dimension drawin g co mpletely in one-place millimeters or two-place inches
as assigned, full size. See inside back cov er of book for decimal inch and mill imeter equivalents.

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