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Proposal 1.0
Submitted by:
ENVIRON SOLAR PRIVATE LIMITED
2/3 Judge Court Road, Kolkata – 700027
Tel: +91 33 24490220, Fax: +91 33 24490221
URL: http://www.bhaskarsolar.com
Date :21-03-2017
Reference Proposal Number
: ESPL /JINDAL /3.5MW/2016-2017
Client Name :Jindal Poly Film Ltd
Project Details : 3.72MW DC /3.5MW AC
Project Location : 28th KM Stone, Nashik Igatpuri Road,
NH-3, Taluka Igatpuri, Dist: Nashik,
Mundhegaon, Maharastra-422 403
Type (ON GRID/OFF GRID) :ON GRID
TABLE OF CONTENTS
Abbreviations:.............................................................................................................4
1 Company Profile.......................................................................................................7
2. SITE DETAILS:....................................................................................................10
3. SYSTEM DESIGN:................................................................................................10
9.7 INSURANCE:.......................................................................................................... 22
Contact Details.......................................................................................................... 46
Abbreviations:
68 Ωm Ohm meter
69 UPS Uninterrupted Power Supply
70 SPIA Signalling Pathway Impact Analysis
71 PPE personal protective equipment
72 ARC Anti-Reflection Coatings
73 PID Potential Induced Degradation
74 OEM Original Equipment Manufacturer
75 RFID Radio-frequency identification
76 MC4 Multi-Contact connector for 4 sq. mm wire
77 PEB Pre-engineered building
78 THD Total Harmonic Distortion
79 FRP Fibre-reinforced plastic
80 XLPE cross-linked polyethylene insulation
81 O/C Over Current
82 E/F Earth Fault
83 S/C Short Circuit
84 U/V Under Voltage
85 O/V Over Voltage
86 Ph Phase
87 VRLA Valve Regulated Lead Acid
88 LED Light Emitting Diode
89 FLT Fluorescent Tube Light
90 CFL Compact Fluorescent Light
91 GI Galvanized Iron
92 ABT Availability Based Tariff
93 POA Plane of Array
94 GHI Global Horizontal Irradiance
95 IR Infra-Red
96 MMS Module Mounting Structure
97 NVR Network Video Recorder
98 TB Terabyte
99 LIU Fibre Patch Panel
100 MS Mild Steel
101 SHS Square Hollow Section
102 WBM Water Bound Macadam
103 GSB Granular Sub Base
104 CO2 Carbon Di Oxide
1 Company Profile
1.1 Bhaskar Solar
Bhaskar Solar is a premier solar engineering company with a decade long experience in providing
innovative solutions in renewable energy space and has been one of the most trusted and reliable energy
brands for customers in India and abroad. With its diversified range of solutions from Commercial and
residential on grid to off grid applications Rural Home Systems alike, the company has a broad market
presence catering to both urban and rural needs and has successfully completed two hundred thousand
installations across Europe and Asia. In 2005, Bhaskar Solar was nationally recognized with the prestigious
Rajiv Gandhi Akshay Urja Award, initiated by Ministry of New and Renewable Energy, Government of
India for its contributions in rural electrification. In one of its major industry expansions, the company
acquired Shell Solar from Shell Petroleum BV, Netherlands in 2007. Growing from an age when the solar
industry was taking off in India, Bhaskar Solar has been able to generate significant momentum in reduction
of carbon emissions and providing solutions in efficient clean green energy generation.
Bhaskar Solar has successfully collaborated with leading companies such as ITC, Godrej, Indian Oil
Corporation, SAIL, BEL and institutions such as Indian Space Research Institute. A multitude of national
and private sector banks such as NABARD, State Bank of India, UBI Bank, Syndicate Bank and Central
Bank of India have been our partners in providing bank financing to our clients and have also added to the
clientele list by opting for renewable energy solutions for their own establishments.
Bhaskar Solar is one of the fastest growing RESCOs and EPC players in India with a turnover of above
100crores and continues to add to its achievements by excelling as a comprehensive energy service provider
in the telecommunications industry. With a Combined Man-Year Experience of more than 1500 years, the
organization uses an in-house Design, Planning, Deployment and Operations team that ensure a multi-
dimensional support system to its clients with innovative solutions of off-site monitoring of solar power
generation and efficient energy management.
Company’s Vision:
Touch every life with sustainable and renewable energy solutions
Company’s Mission:
Be a leading player in the renewable energy space with innovative, comprehensive and customer centric
solutions
Bhaskar Solar offers market-driven competitive pricing, committed and certified experience, time-driven
delivery, state-of-the-art operations and a life-time of support with:
Complete solar solutions accompanied with outstanding accountability
Future ‘sunstallations’ with industry-veteran design engineers and project managers
Value for money with engineering and geo-technical support
Efficient Operations and management with assured system uptime through trained operations team
and real time monitoring
Customer centricity being one of Bhaskar Solar Group’s value, we specialize in off grid and on grid
installations in the commercial, industrial and residential sector and the roof top solar segment by harnessing
the super sun-power!
The core competence of Bhaskar Solar is the know-how to plan and execute photovoltaic power
projects. International procurement with our wide network and an extended know-how gives us the right
balance of quality and price. The dynamic· team of Bhaskar Solar and international partners executes
projects in a process-orientated way with a new quality approach. We believe in using the best of class
components, highly trained workforce to have the best quality workmanship, and finally emphasis on
providing the right value point for our customers.
2. SITE DETAILS:
Latitude °N 19.787
Longitude °E 73.659
Elevation m 379
Heating design temperature °C 18.35
Cooling design temperature °C 32.43
Earth temperature amplitude °C 14.57
3. SYSTEM DESIGN:
The PV system consists of solar cells assembled in a module, which are themselves connected together to
form a solar PV array. The DC power generated from this array is connected via appropriate wiring and
switches to an Inverter also called a Power Conditioning Unit or PCU. This outputs a 3 phase AC power
which is then routed through Transformer and switchgear as in any conventional power project. The 3 phase
AC power is appropriately stepped up in a substation and then using the right controls, switchgears,
synchronizers and interlocks is connected to the 11kv Bus Bars available at substation.
The PV sub-system size is capped to the maximum size of inverters which are rated to work reliably and
convert from DC to AC power efficiently. The typical size of inverters in the market are 1.25 MW or lesser.
In order for the overall system size to be supported, it is important to connect a number of such sub-systems
together and synchronize and connect them to the main substation which will then interact with the grid. The
overall system schematic diagram is shown in figure below where a total of l0 sub-systems are connected.
3.1.2 INVERTERS:
Refer attached Make list.
The Junction Boxes shall have suitable arrangement for the following: ~
Combine groups of modules into independent charging sub-arrays
Provide arrangement for disconnection for each of the groups
To provide group array isolation
The current carrying rating of the Junction Boxes shall be suitable with adequate safety factor to inter
connect the Solar PV array.
All the cables will be conforming to ISO: 1554, IS: 694 & other relevant International Standards. The size of
the cables between Array interconnections, Array to JBs, JBs to combiner boxes/Inverters, & inverters to
ACDB etc. will be selected to keep the Voltage Drop & losses to the minimum. All the cable installations
will be as per Best Engineering practices.
Note: All the cables which are exposed to sun rays will have UV rays Protecting Coating and all cable
glances will have UV rays protecting coating.
3.1.7 HT TRANSFORMERS
The solar PV power will be stepped up to 11 kV by suitable rating power transformers of reputed make as
per list attached. Transformers shall have relevant IS or international certifications. Transformers shall have
all relevant monitoring and protection devices as per the relevant Indian Standards. Appropriate HT Circuit
breakers and Isolators from either ABB or Siemens shall be provided as per the relevant Indian Standards
and IE rules. The system shall be designed with appropriate CTs & PTs to have all relevant protection
arrangements like Reverse Power, Over Current, Earth fault relays.
Note: Hit-Run test of all LT and HT transformers will be conducted in the presence of the developer at the
manufacturer's testing facility if requested. Moreover, all type of protections Circuits will be incorporated
and elaborated.
(OPTIONAL if required) Skid-mounted pressurized cleaning system shall be offered for quick and regular
cleaning of modules. Or else sufficient walkways & adequate equipment shall be provided for
vehicle/manpower movement.
Since the voltage on each string is very high we install industry leading standard plug and sockets will come
from Phoenix, Multi-contact, Tyco or Equivalent to allow safe and easy connections.
The PV sub-array of DC solar power capacity is installed on the ground with fixed mounting structures.
Using appropriately sized DC cables with required surge and fault protection devices the output of PV
strings is fed to inverters. The inverters convert the DC input fed from the PV to AC three phase output
which is supplied to the Main transformer station at the site where it is boosted to 11 KV as required and
then connected to the grid with appropriate protection, isolation and interlock switchgear and transformers.
Note: This design is a basic standard model based on the current information we have, the design might
need to be changed after detailed engineering and analysis.
Detailed analysis is shown in Annexure B. Final energy simulation will be provided after detailed
engineering.
Note: The total uptime of the system is expected to be 97%, subject to 100% Grid availability and other
equipment uptime based on service agreements.
This value is arrived at assuming that there is no external shading, no internal shading and electrical losses
are below 1.5 % at the location.
The Yearly Target Value shall be estimated for a term of 2 years, provided that an annual reduction of 0.7%
of the Yearly Target Value shall apply in order to account for an assumed degradation of the PV modules.
Should, in a relevant year during the term of this performance guarantee, the actual global irradiation, as
officially measured, be lower than the long year median of such value, the Yearly Target Value, as adjusted
for degradation, is automatically reduced accordingly, i.e. it is reduced on a pro rata basis according to the
ratio between the actual global irradiation, as officially measured, versus the long year median of such value
(the "Yearly Target Value").
The above estimation will remain valid provided the following terms & conditions are met:
a) Power generation estimate is given on system design, components, service, etc. Any drop in power
generation resulting from factors out of the control of BHASKAR SOLAR will not be considered by
us. Such factors are but not limited to -irradiation levels of the site based on site metering, rain,
thunder storms, cyclones, or any act of nature, shading from outside and inside the plant, and similar
factors.
b) BHASKAR SOLAR has to be awarded O&M services and has on the ground full access to operate
and repair the plant. This is must for us to provide any kind of performance estimate.
NB: The PR value provided is based on preliminary data & actuals may vary during detailed engineering.
Amount
S.N Description of Item Category Amount in INR INR/Wp
Design, supply, packing and forwarding of DC Plant
1 169,280,740.20 45.51
Equipments 3.72MW
Installation, testing and commissioning including
2 10,294,471.00 2.77
Civil works for DC Plant 3.72MW
Design, supply, packing and forwarding of HT Side
3 7,293,000.00 2.08
Equipments 3.5MW AC
4 I&C including Civil works for HT Side 14,845,043.00 4.24
Liaison charges for Approvals from
MSEDCL/MSLDC/MEDA/any other government
5 600,000.00 0.16
agencies for installation of this solar power plant
with REC/RPO
PAYMENT TERMS:
Payment Stage
20% Advance against signing of agreement
9.6.2.3 FREIGHT
Shall be charged extra as applicable.
Our offered prices for Erection Charges and Design Charges (if applicable) are: exclusive of Service Tax and
the same shall be paid to us at the prevailing rate of 15%.
9.6.2.6 ALL IMPORT EQUIPMENT'S including the Supply of Modules, Inverters & DAU and any other
imported equipment will be on High sea sale basis and we shall be provided with necessary documentation
to avail the tax benefits due to the same.
9.7 INSURANCE:
Bhaskar Solar has included All Risks insurance in its final quoted price, specifically developed for the
Indian market that covers following during erection and commissioning stage:
Direct and indirect losses, due to natural events or mechanical/electrical faults;
Theft and its consequential damages;
Third party liability;
Loss of earnings resulting from the above mentioned causes.
a. Natural phenomena, including but not limited to floods, droughts, earthquakes and epidemics.
b. Acts of any Government, domestic or foreign, including but not limited to war, Declared or undeclared,
quarantines, embargoes.
c. In case the completion of line delayed due to ROW issues or clearance from statutory authorities, or any
reasons which can be attributed to such issues, this shall be deemed to be a Force Majeure Condition.
d. Contamination of radio-activity from any nuclear fuel or from any nuclear waste from the combustion of
nuclear fuel, radioactive toxic explosive, or other hazardous properties of any explosive nuclear assembly or
nuclear component of such assembly.
10. Jurisdiction : All disputes are subject to Kolkata, India jurisdiction only.
Criterion 1
Tilt < 25°
Pitch around 6 m
Shadow Loss <1.5%
Criterion 2
5 Criterion for Pitch Design Ease of Maintenance during - - -
O&M period
Note:
If land is sloping towards
North, shadow effect shall be
considered or pitch will be
increased accordingly.
Topographical Survey,
Contouring, Preparation of
6 Topography Survey - - -
maps Plot area + 50m of
adjacent plot to be surveyed
Radial Scheme , as per standard
7 AC SLD Philosophy - - -
design
8 Cabling/ Routing a) MV Cables Depth of IS 1255 -As per
Philosophy Cable (laying direct in Laying: JPFL
ground) a) 11kV Make
Cable:
b) Cabling (AC, DC, 1050mm
SCADA, Instrumentation b) String to
cables etc.): SCB:
Cable from module strings 400 mm
to combiner box shall be c) Cables at
buried in HDPE pipe. All Road
other cables shall be Crossing:
Warning tape
will be
directly buried in ground.
provided for
cables
c) Road Crossing: Cables
directly
shall be laid in hume pipe.
buried in
ground, in
place of
tiles/ bricks/
slabs.
As per
415 Vac LT supply from Client
9 Auxiliary Power Standard - -
Distribution
Design
Exclusions:
a. 11kV bay extension at
pooling/evacuating
substation
b. RoW
Electrical Characteristics
• No. of Inputs: 8/12/16
IEC
• Monitoring Facility - At
61730,
String Level (Combining 2
IEC
strings) - Make as
- 60664,
7 • Rated Voltage: 1000 V dc per
String Combiner Box IEC
(or as per OEM) schedule-4
50548, UL
• Input Fuse: Appropriate above
1741, IEC
Size on positive side only. 529, EN
• DC Disconnector Switch: 60715
Rating shall be as per
design
• Power Supply: External or
Internal (As per OEM
chosen)
Monitoring:
• Monitoring: Dual string
monitoring
• Current Sensor: Shunt
Based or as per OEM
• Accuracy in measurement:
1% error
• Communication: Modbus
RS 485
8 DC Cables (Module to Cable Size: 4/6 sq. mm IEC - Make as
module Interconnection, Annealed Tinned Copper As specified 60228, UL per
String to Combiner Box) Cable in Serial No. 4703, IEC schedule-4
Nominal Rated Voltage: A (19) 60332-1, above
0.9/1.5 kV DC IEC
Maximum Rated Voltage: 61034,
1.8 kV DC IEC
Temperature Range: -40 60287,
deg. C to + 120 deg. C IEC
Max Temp. during Short 60216,
Circuit: 200 deg. C IEC
60754-1,
Flame retardant, UV &
TUV 2 pfg
Sunlight resistance
1169/08.20
Applicable code: TUV 2Pfg 07 and IEC
1169/08.2007 60811
General Parameters
Rated Voltage: 1.1 kV
Voltage Grade: 650/1100 V
Conductor: Aluminium
Insulation: XLPE
Armouring: Flat strip
Copper Cables:
Cable Size: As per design
requirement
Voltage Grade: 650 / 1100
V
Conductor: Copper
Insulation: PVC / XLPE
Armouring: Flat Strip IS 1554 - Make as
As per final
(Part 1), IS per
4. LV Cables Design
Aluminium Cables: 7098 (Part schedule-4
Requirement
Cable Size: As per design 1) above
requirement
Voltage Grade: 650 / 1100
V
Conductor: Aluminium
Insulation: PVC / XLPE
Armouring: Galvanized
steel formed wire (Strip)
Cable Size: 1.5 sq. mm
No. of Cores: As per design
requirement
Voltage Grade: 650 / 1100 - Make as
As per Final
V IS 1554, IS per
5. Control Cables Design
Conductor: Copper 7098 schedule-4
Requirement
Conductor Class: Class 2 above
Insulation: PVC / XLPE
Armouring: Galvanized
steel formed wire (Strip)
6. MV Switchgear System Parameters: - IS 2516, IS - Make as
Nominal System voltage: 2705, IS per
33 kV 3156 and schedule-4
Fault Breaking Capacity of IS above
CB: 25 kA for 1 sec 13118
Control Supply: AC UPS
Supply /Power pack/ 24V
DC
Construction, Circuit
Breaker, Busbar Details:
Breaker: Draw Out Type
Vacuum Circuit Breaker
Protection Relays:
Relays: Numeric Type
(Communication: Modbus)
Protections:
For Outgoing feeder to
switchyard/2P/4P/6P
structure: O/C, E/F,
S/C, U/V, O/V
All other feeders: O/C,
E/F, S/C
Trip circuit supervision
relays shall be part of
main relays
DC supervision relays
shall be provided on
any one panel in the
each group.
Current Transformer:
Secondary Current: 1/ 5 A
Class of Insulation: Class E
Accuracy class
Protection: IP20
Measurement: 0.5
Measurement from
final O/G feeder: 0.2s
7. ACDB with Auxiliary ACDB with Integral - ACDB: IS - Make as
transformer (at respective Auxiliary Transformer 8623, IS per
Inverter Room) 13947 schedule-4
A) Auxiliary Transformer Aux Trafo: above
Type: 2 Winding, VPI IS 2026, IS
Primary Rating: As per the 11171
output Voltage of Inverter
Secondary Rating: 415 V
Capacity of Transformer:
B) ACDB Details:
Incoming Voltage: Inverter
output voltage, 3 Ph, 3 wire
System Voltage: 415 V, 3
Ph, 4 wire
Short Circuit Withstand
Capacity
Incoming Supply
(Primary Side of
Trafo): 20 kA for 1 Sec
Secondary Side of
Trafo: 9 kA for 1 Sec
Current Capacity: 200 A
Design Ambient
Temperature: 45 deg. C
Enclosure: IP 42 (Indoor)
Bus Bar: Aluminium
Incoming Feeder:
MCCB/MCB
Outgoing Feeder: MCB
(SP/DP/TP)
Standalone MV
Switchboard: AC UPS/
DC / AC Supply for MV Power pack Reputed
8. - -
Switchboard Main MV Switchboard: AC Vendors
UPS / Power Pack / 24 V dc
battery and battery charger
9. UPS (≤ 2kVA) – For UPS kVA rating, Emerson,
Inverter Container Capacity: ≤ 2 kVA Input and Delta
(Capacity as per Design) Output Power
Input Voltage Variation: voltage shall Solutions,
415/ 230/240V±10% (as per be as per Eaton,
OEM) design Powerone/
Phase of Input Supply: 1Φ requirement Equivalent
Output Voltage:
230/240V±10% (as per
OEM)
Backup time: 30 min
Overload Capacity: 125%
Battery:
Type: VRLA/ Lead Acid/
SMF
Backup time: 30 min
10. Lighting
Average
Lux Level:
Inverter
Room:
Lighting Inside Room:
200
Type of Lighting Fixture: Lux
LED/FTL / CFL
Inverter Container/ Room Transfo
Reputed
10.1. Lighting/ Transformer area rmer
Inverter Transformer Area Make
Lighting Area:
Lighting:
10 Lux
Type of Lighting Fixture:
SCAD
LED/CFL
A
Room:
200
Lux
CGL/
Type of Lighting Fixture: Wipro/
LED/CFL Average Lux Havell /
10.2. Peripheral Lighting
Height of Pole: 4 m Level: 5 Lux Bajaj/
Syska/Equi
valent
Cable Tray For Power cables
(Trench of Inverter / Main Type: Ladder
Reputed
11. Control Room, Cables from Width: 300 /600 mm (As Makes
Inverter to Inverter duty per design requirement)
Transformer) Standard lengths: 2.5 metre.
Yamuna/
Heat Shrinkable End
Raychem/
Cable Accessories for HT Termination Kit
12. 3M/
Cables Heat Shrinkable Straight
MSeal//Eq
Through Joint as required uivalent
Emergency stop mushroom
Emergency Pushbutton type push button station Reputed
13.
(EPB) for Transformer with locking arrangements. makes
Enclosure: IP65
E EARTHING AND LIGHTNING PROTECTION
1. Earth Pits Type of Earth pit: As per final IS 3043 Reputed
3.
Lightning Protection
Type: Early Streamer
Emission (ESE) Type
Conservation area: Level III
Triggering: As per OEM
Radius of Protection: 107 m As per OEM IS 2309,
3.1. Reputed
Solar Array ( or as per OEM) guidelines/ NFC 17-
Makes
NFC 17 -102 102
7. -
I MISCELLANEOUS ITEMS
HT Panel Area:
Portable fire extinguisher
DCP type (10kg): 1 per
3.1.
Fire Extinguishers Room
Portable fire extinguisher
CO2 type (9kg): 1no. per
Room
Control Room:
Portable fire extinguisher
DCP type (10kg): 2 per
Room
Portable fire extinguisher
CO2 type (9kg): 1no. per
Room
Nitrogen fire-fighting, if
Reputed
3.2. applicable will be provided in
Nitrogen Fire Fighting - - Manufactu
case of design requirement for
rer
Inverter Duty Transformer
Thank You
Contact Details
Subhrasankha Bhattacharjee
Assistant Manager