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The manuscript was received on 6 January 2010 and was accepted after revision for publication on 28 April 2010.
DOI: 10.1243/09576509JPE957
Abstract: The theoretical analyses and optimization studies of two novel multi-evaporator tran-
scritical CO2 refrigeration systems using constant pressure mixing ejector are presented in this
article. Comparisons of novel hybrid compression–ejection CO2 cycles, based on coefficient of
performance (COP) improvement over conventional cycle and other optimum parameters, are
also done for various operating conditions. Study shows that the cycle performance is depen-
dent on allocation of evaporator cooling capacities for both cycles. The optimum discharge
pressure for both cycle layouts compared to corresponding basic cycle reduces by the use of
ejection–compression. For both cycle layouts, the effect of gas cooler exit temperature on COP
improvement is negligible, whereas the COP improvement at optimum condition increases with
the increase in temperature difference between evaporators. Results reveal that the CYC1 is supe-
rior due to lower discharge pressure and significantly higher COP improvement (maximum of
38.1 per cent for CYC1 whereas 21.4 per cent for CYC2 at optimum condition for the studied
ranges).
4
pressures [10, 11]. However, unlike other refrigerants
[12, 13], any attempt to use an ejector in a multi-
evaporator CO2 refrigeration system for performance 12 11
enhancement is scarce in open literature. 1
7
In this article, two new layouts of multi-evaporator 13 9
16 15 8 10
transcritical CO2 refrigeration system using constant
pressure mixing ejector are presented. These systems
use hybrid ejection–compression to improve perfor- Specific enthalpy
mance. The detailed thermodynamic analyses and
Fig. 2 p-h diagram of multi-evaporator CO2 refriger-
high-side pressure optimization for both layouts are
ation system with hybrid compression/ejection
done. Finally, comparisons with corresponding multi-
(CYC1)
evaporator systems using basic expansion are pre-
sented based on performance and other parameters
at optimum condition. at state 3 enters evaporator 1 via expansion device 1
between states 3 and 4. The two-phase refrigerant from
evaporator 1 at state 5 is separated into two tributaries:
2 MATHEMATICAL MODELLING AND the vapour refrigerant at state 6 flows to the ejector,
SIMULATION and the liquid refrigerant at state 14 flows to expan-
sion device 2 (states 14 and 15) and mixes with liquid
The thermodynamic analyses of multi-evaporator from separator 2 via expansion device 3. Thus, the two
transcritical CO2 refrigeration system using constant evaporators have different matching evaporation tem-
pressure mixing ejector has been done for two cycle peratures. The fluid entering evaporator 2 is vaporized
layouts. Cycle layout and p−h diagram of first one from state 16 to state 7 and produces cooling effect
(CYC1) are shown in Figs 1 and 2, respectively. The by absorbing heat from the refrigerated space. The
system employs ten components: a compressor, an primary flow (state 6) and the secondary flow (state
ejector, a gas cooler, two separators, two evaporators, 7) are going through primary and secondary nozzles,
and three expansion devices. The refrigerant vapour at respectively, to the constant pressure mixing and dif-
state 1 at low pressure and temperature is compressed fuser (states 10 and 11) sections of the ejector and then
to the gas cooler pressure. The fluid leaving the com- separated in forms of vapour (state 1) and liquid (state
pressor at state 2 enters the gas cooler where it cools to 12). The layout and p–h diagram of corresponding
state 3 by rejecting heat to the surroundings. The fluid multi-evaporator basic cycle are shown in Fig. 3.
3
Gas cooler 2 Gas cooler
ED1
3 2
Compressor
4 Evaporator 1
5
ED2 1 Compressor
Evaporator 2
6 2 ED1
3 Evaporator 1 Separator 1
8 10
Pressure
4 6 11
4 5 Ejector
9
5 14 12
1 Evaporator 2
6 ED3
6 7
ED2
13
Specific enthalpy
Fig. 4 Multi-evaporator CO2 refrigeration system with
Fig. 3 Basic multi-evaporator CO2 refrigeration system hybrid compression/ejection (CYC2)
(similar to CYC1)
3 2
1. Neglect the pressure drop in the gas cooler and The ejector geometric area ratio is given by
evaporators and the connection tubes.
(a8 + a9 )
2. There is no heat transfer with the environment for φ= (8)
the system except gas cooler. a9
3. Evaporator 2 exit vapour is saturated for both The following momentum and energy equations in
layout and evaporator 1 exit is saturated for CYC2. the constant pressure mixing section of ejector can be
4. The vapour stream from the separator is saturated identified
vapour and the liquid stream from the separator is
saturated liquid. (1 + m2 )u10 = (1 − m1 )u8 + (m1 + m2 )u9 (9)
5. The separation and mixing processes are isobaric
1 − m1 u82 m 1 + m2
and adiabatic. h10 = h8 + +
1 + m2 2 1 + m2
6. The flow across the expansion devices is isen-
2 2
thalpic. u u
× h9 + 9 − 10 (10)
7. The compression process in the compressor is 2 2
adiabatic and non-isentropic.
For the diffuser section, the energy balance is given
8. Both the motive stream and the suction stream
by
reach the same pressure at the inlet of the constant
pressure mixing section of the ejector. There is no 2
u10
mixing between the two streams before the inlet h11 = h10 + (11)
2
of the mixing section.
9. The flow friction losses in expansion and com- The overall energy balance in the ejector is given by
pression processes within ejector are considered
(1 − m1 )h6 + (m1 + m2 )h7 = (1 + m2 )h11 (12)
in terms of isentropic efficiencies of nozzles and
diffuser. The motive nozzle, suction nozzle, and The entrainment ratio can be obtained as follows
diffuser of the ejector have given efficiencies.
m1 + m2
10. The flow inside the ejector is in the steady state and µ= (13)
is one dimensional. The velocities at the ejector 1 − m1
inlet and outlet are negligible. Energy balance in separator 2 for both CYC1 and
For unit compressor mass flowrate, mass flowrates CYC2 gives
of motive stream and suction stream through ejector
(1 + m2 )h11 = h1 + m2 h12 (14)
are assumed to be 1 − m1 and m1 + m2 , respectively.
Based on the assumption, flow through the expansion Energy balance in mixing for CYC1 and CYC2,
devices for CYC1 and CYC2, respectively, gives respectively, gives
h3 = h4 , h12 = h13 , h14 = h15 (1) (m1 + m2 )h16 = m1 h15 + m2 h13 (15)
h3 = h4 = h5 , h12 = h13 (2) (m1 + m2 )h14 = m1 h5 + m2 h13 (16)
Energy balance in separator 1 for CYC1 gives Compressor discharge enthalpy for both cycles can
be found by
h5 = (1 − m1 )h6 + m1 h14 (3)
h[pco , entropy1 ] − h1
h2 = h1 + (17)
Based on the above assumptions, the following ηc
energy balance equations can be set up in the primary The compressor work for both CYC1 and CYC2 can
and secondary nozzle sections of the ejector be found by
u82 wc = (h2 − h1 ) (18)
h6 = h8 + (4)
2
u92 For CYC1 (Fig. 1), the cooling capacities are given by
h7 = h9 + (5)
2 qev1 = (h5 − h4 ) (19)
Exit areas of primary and secondary nozzles are qev2 = (m1 + m2 )(h7 − h16 ) (20)
given by
For CYC2 (Fig. 4), the cooling capacities can be
1 − m1 found by
a8 = (6)
ρ 8 u8
m1 + m 2 qev1 = (1 − m1 )(h6 − h4 ) (21)
a9 = (7)
ρ 9 u9 qev2 = (m1 + m2 )(h7 − h14 ) (22)
The cooling COP of both CYC1 and CYC2 can be 7. Using equations (8), (13), (18), (20), (23), and (25),
calculated by the parameters φ, µ, wc , qev2 , COP, and COPi are
calculated, and PLR (= p11 /p7 ) is also calculated.
(qev1 + qev2 )
COP = (23) For given compressor discharge pressure, m1 , and
wc
evaporator and gas cooler exit temperatures, the
It can be noted that the configurations of corre- algorithm of code for CYC2 is as follows.
sponding basic expansion cycles of CYC1 and CYC2
(Figs 3 and 6) are not same. However, the values of 1. Properties at states 3, 6, and 7 are calculated.
cooling COP will be same for both cases and given by Enthalpies of states 4 and 5 are calculated using
equation (2).
(h1 − h3 ) 2. Ejector calculations and iteration for m2 are similar
COPb = (24) to steps 2–5 of CYC1.
(h2 − h1 ) 3. Enthalpies at states 13, 14, and 2 are calculated
using equations (2), (16), and (17). Then the other
The COP improvement using ejector has been eval-
properties are also calculated.
uated by
4. Using equations (8), (13), (18), (20), (23), and (25),
the parameters φ, µ, wc , qev2 , COP, and COPi are
(COP − COPb )
COPi = (25) calculated, and PLR (= p11 /p7 ) is also calculated.
COPb
The results of all studied cycles are presented based
Based on the theoretical model of ejector- on the optimum discharge pressure leading to max-
driven multi-evaporator transcritical CO2 refrigeration imum cooling COP, which have been obtained for
cycles, the simulation code was developed to inves- various operating conditions along with variation of
tigate the effect of different operating parameters for the compressor discharge pressure having a step size
both layouts, which was integrated with the thermody- of 0.5 bar. It may be noted that optimum discharge
namic property code CO2PROP [14] to compute rele- pressures of ejector–expansion cycle and basic cycle
vant thermodynamic parameters of carbon dioxide in may not be same for certain conditions. The COP
sub- and super-critical regions. For given compressor improvement for both cycles has been evaluated at
discharge pressure, cooling capacity of evaporator 1, the optimum condition.
and evaporator and gas cooler exit temperatures, the
algorithm of code for CYC1 is as follows.
1. Properties at states 3, 6, 7, and 14 are calculated. 3 RESULTS AND DISCUSSION
Enthalpies of states 4, 15, and 5 are calculated using
equation (1) and given cooling capacity (qev1 < The performances of multi-evaporator ejection–
h6 − h4 ). Then, mass flowrate m1 is calculated by compression cycles at optimum compressor discharge
equation (3). pressure being studied for various evaporator temper-
2. Some value of m2 (say 0) is assumed for iteration. atures (−5 to 5 ◦ C and −50 to −20 ◦ C) and gas cooler
3. Enthalpies and other thermodynamic properties at exit temperatures (30–60 ◦ C). The pressure drop of sec-
states 8 and 9 are calculated by given isentropic ondary flow in the ejector nozzle has been taken as
efficiencies of primary and secondary nozzles (to 0.3 bar [6]. The ejector is assumed to have both nozzles
take care of flow friction) and p7 –p9 . Velocities and and diffuser isentropic efficiencies of 0.8. The com-
areas at the corresponding states are calculated by pressor is assumed to have an isentropic efficiency of
using equations (4) to (7). Using equations (9) and 0.75.
(10), the enthalpy and fluid velocity at exit of mix- The cycle performance is dependent on allocation
ing section (state 10) are calculated and then other of evaporator cooling capacities. Figure 7 shows the
properties are calculated. variation of cooling COP and COP improvement with
4. Using equations (11) and (12) and given isentropic evaporator 1 to evaporator 2 cooling capacity ratio
efficiency of diffuser (to take care of flow friction), (CCR) (qev1 /qev2 ) for both cycle layouts at gas cooler
enthalpy, pressure, and vapour quality at state 11 exit temperature of 40 ◦ C and evaporator temperatures
are calculated and then properties of states 1 and of 5 and −20 ◦ C. In cycle simulation, the cooling capac-
12 are also calculated. ities have been varied by changing cooling capacity of
5. If equation (14) is not satisfied, steps 3 and 4 will evaporator 1 for CYC1 and mass flowrate m1 for CYC2.
repeated by using new value of m2 (evaluated from As the CCR increases, mass flowrate through primary
equation (14)) until the condition is satisfied. nozzle increases and that through secondary nozzle
6. Enthalpies at states 13, 16, and 2 are calculated decreases. As the primary flow is vital due to large
using equations (1), (15), and (17). Then the other pressure drop, kinetic energy increases at the nozzle
properties are also calculated. exit, which can result in higher pressure rise in diffuser
1.64 28 175
5, −20
Fig. 7 Cooling COP and COP improvement with cooling Fig. 8 Variation of optimum compressor discharge pres-
capacity ratio sure for CYC1
2.3
section, leading to decrease in the compressor pres- 5, −20
sure ratio and compressor work. Hence, cooling COP 5, −35
2
for both cycles increases with increase in the CCR. As
5, −50
the cooling COP is independent of the CCR in case of
corresponding basic multi-evaporator cycles, the COP 1.7 −5, −20
Cooling COP
201 23
5, −20 tev1 ( oC ), tev 2 ( oC )
Compressor discharge pressure (bar)
183 5, −35
11 (–5, –35)
111
8 (5, –20)
93
tev1 ( oC ), tev 2 ( oC )
(–5, –20)
75 5
30 40 50 60 30 40 50 60
Gas cooler exit temperature ( oC) Gas cooler exit temperature ( oC)
Fig. 11 Variation of optimum compressor discharge Fig. 13 Variation of COP improvement at optimum con-
pressure for CYC2 dition for CYC2
Table 1 Performance comparison of two CO2 cycle lay-
2.2 outs at optimum discharge pressure (CCR = 1,
5, −20 tco = 40 ◦ C, tev1 = 5 ◦ C, and tev2 = −20 ◦ C)
1.9 5, −35 Cycle Cycle
5, −50 Optimum parameters layout 1 layout 2
1.6 −5, −20 Discharge pressure (bar) 100.5 106.5
Cooling COP
system using constant pressure mixing ejector are 8 Elbel, S. and Hrnjak, P. Experimental validation of a
presented in this article. Study shows that the prototype ejector designed to reduce throttling losses
cycle performance for both cycles increases with encountered in transcritical R744 system operation. Int.
the increase in cooling capacity ratio of high- J. Refrig., 2008, 31(3), 411–422.
temperature evaporator to low-temperature evapo- 9 Yari, M. and Sirousazar, M. Cycle improvements to
ejector–expansion transcritical CO2 two-stage refriger-
rator. The optimum discharge pressures for both
ation cycle. Int. J. Energy Res., 2008, 32(7), 677–687.
cycle layouts compared to corresponding basic cycle 10 Yari, M. Second law optimization of two-stage trans-
reduce by the use of ejection–compression. Varia- critical CO2 refrigeration cycles in the cooling mode
tion of maximum COP with the evaporators and gas operation. Proc. IMechE, Part A: J. Power and Energy,
cooler exit temperatures show similar trend. For both 2009, 223(A5), 551–562. DOI: 10.1243/09576509JPE682.
cycle layouts, the effect of gas cooler exit tempera- 11 Yari, M. Performance analysis and optimization of
ture on COP improvement is negligible whereas the a new two-stage ejector–expansion transcritical CO2
COP improvement at optimum condition increases refrigeration cycle. Int. J. Therm. Sci., 2009, 48(10),
with the increase in evaporator 1 temperature and/or 1997–2005.
decrease in evaporator 2 temperature. CYC1 is supe- 12 Elakdhar, M., Nehdi, E., and Kairouani, L. Analysis of
rior to CYC2 in terms of discharge pressure, discharge a compression/ejection cycle for domestic refrigeration.
Ind. Engng Chem. Res., 2007, 46, 4639–4644.
temperature, pressure lift ratio, and cooling COP. How-
13 Kairouani, L., Elakhdar, M., Nehdi, E., and Bouaziz, N.
ever, the cost may be slightly higher due to the use Use of ejectors in a multi-evaporator refrigeration system
of an extra separator. Ejector entrainment ratio and for performance enhancement. Int. J. Refrig., 2009, 32(6),
area ratio of CYC1 are lower than that of CYC2. Results 1173–1185.
reveal that the cycle arrangement of CYC1 is prefer- 14 Sarkar, J., Bhattacharyya, S., and Ramgopal, M. Natu-
able for multi-evaporator system due to significantly ral refrigerant-based subcritical and transcritical cycles
higher COP improvement. For temperature ranges for high temperature heating. Int. J. Refrig., 2007, 30(1),
used in this study, CYC1 gives maximum COP improve- 3–10.
ment of 38.1 per cent and CYC2 gives maximum COP
improvement of 21.4 per cent at optimum condition.
APPENDIX
© Author 2010
Notation
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