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Component Identifiers (CID) List 102 BU Hd Lmp 509 WH Radio Speaker-Left (Common) Component Location
Schematic Machine Schematic Machine
CID No. Component 105 BR Key Sw 511 BR Radio Speaker - Right
Component
Location Location
Component
Location Location
108 BU Aux Ckt 512 GN Radio Speaker - Right (Common)
Caterpillar Monitoring System MID 30 109 OR Alt Output(+) Term. 513 OR A/C Compressor/Refrigerant Press. Sw Alarm - Action A-3 A Sensor - Left Steer Lever Position F-7 B
096 Fuel Level Sender 112 PU Main Power Rly Output 515 GY Blower Motor (Hi) Alarm - Backup D-12 1 Sensor - Trans Temp A-11 21
110 Engine Coolant Temperature Sensor 113 OR Opr Mon Panel B+ Switched 516 GN Blower Motor (Medium)
Alternator B-2 2 Solenoid - A/C Clutch B-1 22
177 Torque Converter Oil Temperature Sensor 114 GN Warning Horn (Forward) 517 BU Blower Motor (Lo)
Auto Downshift Indicator C-6 A Solenoid - Engine Shutdown C-3 A
116 BR 521 YL A/C Sw to Refrigerant Sw
248 Data Link Aux Ckt
124 GN A/C 522 WH A/C Clutch to Thermostat Sw Battery F-12 1 Solenoid - First Gear Clutch 5 B-8 21
263 Sensor Power Supply
129 BU Aux Ckt 523 BR Wiper - Left (Park) Breaker - Alternator E-11 3 Solenoid - Forward Clutch 2 B-8 21
271 Action Alarm
140 BU Aux Ckt 524 BU Wiper - Left (Lo)
324 Action Lamp Breaker - Aux E-11 3 Solenoid - Left Brake C-8 14
158 BR Aux Ckt 525 GY Wiper - Left (Hi)
600 Hydraulic Oil Temperature Sensor 160 PU 526 YL Wiper - Right (Park)
Breaker - Blower F-11 3 Solenoid - Left Steer Clutch C-8 14
Aux Ckt
601 Brake Air Pressure 176 OR Aux Ckt 527 GN Wiper - Right (Lo) Cigar Lighter A-5 C Solenoid - Park Brake Dump C-8 14
819 Display Data Link 197 GN Aux Ckt 528 PK Wiper - Right (Hi) Control - ECB C-11 4 Solenoid - Reverse Clutch 1 B-8 21
821 Display Power Supply 198 PK Aux Ckt 529 WH Washer Left
Converter - 24 to 12 Volt D-10 3 Solenoid - Right Brake C-8 14
199 OR Aux Ckt 530 OR Washer Right
830 Brake Oil Temperature Sensor Diode B-1 22 Solenoid - Right Steer Clutch B-8 15
Ground Circuits 592 BU DC/DC Converter Power Output
Power Train Electronic Control System MID 113 200 BK Main Chassis 593 GN Condenser Fan Relay to Motors Engine Intake Air Heater B-2 16 Solenoid - Second Gear Clutch 4 B-8 15
070 Parking Brake Switch 201 BK Opr Mon Panel CMS A513 PK DC/DC Converter Memory Output Fuse E-11 3 Solenoid - Service Brake Dump C-8 15
075 Steering System Oil Temperature Sensor 202 BK XMSN CtrI Lighting Circuits
Gauge Cluster C-4 A Solenoid - Third Gear Clutch 3 B-8 15
168 Electrical System 203 BK Chassis Diagnostic 600 BR Dash Lamp Basic
207 BK 608 GN Flood Lamp - Rear Horn Forward F-1 5 Soleonoid - Priority Valve A-11 23
177 Transmission Oil Temperature Sensor Starter Diagnostic
270 BK CMS Ident Code 0 610 OR Head Lamp Basic Indicator Strip B-6 A Starter C-2 26
190 Engine Speed Sensor
271 BK CMS (dent Code 1 663 GY Gage Lamps - Smart EMS
248 Data Link Lamp - Action C-4 A Switch - Air Inlet Heater B-6 A
272 BK CMS (dent Code 2 Control Circuits
254 Electronic Control Module Lamp - Dome A-6 30 Switch - Auto Downshift B-6 A
D5M Tractor
273 BK CMS (dent Code 3 709 OR Sensor Power Supply
269 Sensor Power Supply 274 BK CMS Ident Code 4 751 GN XMSN Shift Sol No. 1 or 3 Motor - Blower A-3 6 Switch -Auto Shift B-6 A
298 Service Brake Switch 275 BK CMS Ident Code 5 752 YL XMSN Shift Sol No. 2 Motor - Blower B-3 6 Switch - Blower C-6 A
Electrical System
299 Direction Selector Position Sensor 276 BK XMSN Ctrl (dent Code 0 754 BU XMSN Shift Sol No. 3 or 1
Motor - Condensor A-12 7 Switch - Console Raise/Lower D-7 B
368 Autoshift Switch - Power Train 277 BK XMSN CtrI (dent Code 1 755 OR XMSN Shift Sol No 4 or 5
Motor - Console Raise/Lower D-7 B Switch - Coolant D-2 22
278 BK E707 GN Display +V
468 Service Brake Pedal Position Sensor XMSN Ctrl dent Code 2
279 BK XMSN CtrI Ident Code 3 E708 PK Display Clock Motor - Front Wiper E-4 8 Switch - Disconnect F-12 1
573 Inching Pedal Position Sensor
280 BK XMSN CtrI dent Code 4 E735 PU Smart EMS Tack/Serv Mtr/Odometer Select Motor - Left Wiper D-5 9 Switch - Downshift E-7 B
618 Parking Brake Switch
290 BK F780 PK Parking Brake Sw
6GN1-UP 3CR1-UP
CMS Service
621 Downshift Switch Motor - Rear Wiper D-7 10 Switch - Engine Oil E-2 24
291 BK CMS Clear F781 BR Downshift Sw (NO.)
622 Upshift Switch Motor - Right Wiper B-6 11 Switch - Forward Horn B-5 C
Basic Machine Circuits F782 OR Reverse Sw (NO.)
623 Reverse Switch 301 BU Starter No. 1 Sol F783 GN Upshift Sw (N.C.) Motor - Washer (Front, Rear, Left, Right) D-11 3 Switch - Front Wiper A-7 13
650 Harness Code 302 OR Starter No. 1 Resistor to Diagnostic F784 YL Downshift Sw (N.C.) Operator Monitor B-4 A Switch - Key Start C-6 A
671 Transmission Output Speed 1 Sensor 304 WH Starter RIy No. 1 Output F785 WH Upshift Sw (N.O.)
Radio - 12V or 24V C-3 12 Switch - Lamp D-6 A
306 GN Starter RIy Coil to Neut Start SW or Key Sw F786 GY Reverse Sw (N.C.)
672 Torque Converter Output Speed Sensor Relay - Condensor A-12 7 Switch - Left Wiper A-7 13
307 OR Key Sw to Neut Start Sw F788 PU Left Steer Clutch
673 Transmission Output Speed 2 Sensor
308 YL Main Power Rly Coil F789 YL Right Steer Clutch Relay - Engine Intake Air Heater B-2 16 Switch - Operator Monitor B-6 A
674 Transmission Intermediate Speed 1 Sensor 310 PU F790 BR Service Brake Pedal
Start Aid Sw to Start Aid Sol Relay - Main F-11 3 Switch - Parking Brake F-7 B
675 Transmission Intermediate Speed 2 Sensor 311 WH Start Air 501 to Temp Sw F791 BU Right Brake Solenoid
Relay - Start F-12 3 Switch - Power Train Filter A-11 23
676 Left Steering Lever Position Sensor 321 BR Bckp Alarm Lamp Travel Alarm F792 WH Left Brake Solenoid
677 Right Steering Lever Position Sensor 322 GY G730 PK EPIC II - Park Brake Sol
Resistor - Blower A-3 6 Switch - Rear Wiper A-8 13
Warning Horn (Forward)
681 Parking Brake Solenoid 326 PU Key Sw "C" Term. G731 GY EPIC H - Secondary Service Brake Sol Resistor - Blower B-3 6 Switch - Refrigerant C-1 22
334 BU 828 WH Hydrst Left Ster Pedal Sensor
689 Left Steering Brake Solenoid Start Aid Sol #2 Resistor - Starter C-2 26 Switch - Reverse D-7 B
335 BR Air Inlet Heater 830 OR Hydrst Right Ster Pedal Sensor
690 Right Steering Brake Solenoid Restistor - Panel Lamps D-4 A Switch - Right Wiper A-8 13
337 WH Prelube Pushbutton Sw to Prelube Timer 851 WH Hydrst Speed and Direction Sensor
691 Reverse Clutch Solenoid Valve 1 Sender - Engine Speed E-2 25 Switch - Service Brake B-5 20
373 GN Air Inlet Heater 892 BR Port/CAT Data Link (-)
692 Forward Clutch Solenoid Valve 2 Monitoring Circuits 893 GN Port/CAT Data Link (+) Sender - Fuel Level D-12 17 Switch - Start Aid C-6 A
693 Speed 3 Clutch Solenoid Valve 3 403 GN Alternator (R) Term. F842 BU AIH Post Heat
Sender - Hydraulic Oil A-11 18 Switch - Upshift E-7 B
694 Speed 2 Clutch Solenoid Valve 4 404 YL Hydraulic Oil Temp F843 YL Inching Pedal
Sender - Power Train Oil E-2 19 Thermostat B-3 A
695 Speed 1 Clutch Solenoid Valve 5 405 GY Opr Mon Oil Press. (Lo Setting) F846 PU ECB LED Driver
Sender - Trans Input Speed E-2 19 Trans Intermediate Speed 0 A-9 21
697 Priority Valve Solenoid 406 PU Coolant Temp F847 YL ECB Sw P1
698 Left Steering Clutch Solenoid Valve 410 WH Opr Mon Fault Alarm F848 OR ECB Sw IP2 Sensor - Brake position A-5 20 Trans Intermediate Speed A-9 21
411 PK Opr Mon Master Action Lamp F849 WH ECB Sw 1P3
699 Right Steering Clutch Solenoid Valve Sensor - Coolant Temp D-2 22 Trans Output Speed 0 A-9 21
413 BR Fuel Pressure F849 WH ECB Sw IP3
718 Transmission Unidentifiable Failure Mode Sensor - Direction F-7 B Trans Output Speed A-9 21
415 GN Operator Monitor Test F850 PK ECB Sw IP4
419 YL Opr Mon Parking Brake G848 No Auto Indicator Sensor - Inching Pedal A-5 20
424 GY Power Train Temp 900 PU XMSN Shift 501 No. 5 or 4 Machine location are repeated for components located close together
426 BR Opr Mon Power Train Oil Filter 973 BR CST Autoshift- Auto/Manual Sw 2
A = Operator Compartment - Front Dash
441 OR Eng Coolant Temp Gage 975 WH CST Autoshift- Sol Return
442 GY Hyd System Temp Gage 977 YL CST Autoshift- Auto/Manual Sw 1 B = Operator Compartment - Left Console © 1996 Caterpillar Printed in U.S.A.
443 YL Power Train Temp Gage E900 WH ECM Trans Output Spd + C = Operator Compartment - Right Console All Rights Reserved
447 PK Fuel Level Gage E901 GN ECM Trans Output Spd -
450 YL Tach Sender (+) E902 PU ECM Trans Interm Spd +
C413 YL Display Data E903 YL ECM Trans Interm Spd -
C414 BU Display Load E903 YL ECM Trans Interm Spd -
Accessory Circuits E904 BR ECM Trans Interm Spd Q+
500 BR Wiper - Front (Park) E904 BR ECM Trans Interm Spd Q+
12
10
11
CONN 11 L8 SOLENOID FLOOD
3
1
4
9
7
2
8
6
NEG POS 112-PU 14 A L8 105-RD 321-BR 114-RD 610-OR-14
109-RD L34 L34 198-RD-16 114-RD 200-BK 3E-6332 200-BK-14 LAMP
17 L6 L6 D 106-8964
RD-00
304-WH
311-WH
306-GN
302-OR
101-RD
109-RD
105-RD
112-PU
310-PU
203-BK
207-BK
308-YL
NOTE: 101-RD 18 102-RD-14 129-RD K978-BU
10A FUSE; 3K-8782 L1
306-GN 2 102-RD K978-BU 975-WH
15A FUSE; 8M-8948 308-YL 3 158-BR-14 975-WH G939-PK
20A FUSE; 8M-0456 TRANSMISSION
304-WH-8 24 109-RD-4 G939-PK K977-PK L25
203-BK
BB CC FUSE HOLDER; 4K-5122 DIRECTION L25
102-RD-14 7 140-BU-14 A RD + BATTERY 304-WH-8 K977-PK 709-OR L25
112-PU
LEVER
BK-00
POS NEG 124-GN-14 13 G939-PK B BK GROUND 308-YL 709-OR 201-BK
304-WH
311-WH
109-RD
304-WH-8
310-PU
POSITION SW
109-RD-4 19 851-WH C YL SIGNAL 101-RD-4 201-BK 158-BR-14
306-GN
134-6062
308-YL
F 12V BATTERY CC V DISCONNECT MAIN RELAY
101-RD-4 20 J
LEFT
124-GN-14 158-BR-14 200-BK-14
NOTE B
F
200-BK-10 22 114-RD 200-BK-14 200-BK-14
3T-5760 STD SW C 101-7740 C 140-BU-10 1 140-BU-14 140-BU-14 A RD + BATTERY STEER 113-OR 200-BK-14 608-GN-14 NOTE B
9X-3404 ATCH 7N-0718 C LEVER CONN 21 FORWARD
STRIP 110-4638 114-RD 5 140-BU-14 G939-PK B BK GROUND 129-RD G848-GN 521-YL-14
129-RD 6 140-BU-14 828-WH C YL SIGNAL POSITION 116-BR-14 F848-OR 426-BR 207-BK 1 207-BK HORN
DD BK-00 C START 199-OR-16 140-BU J 9X-5592 140-BU-14 F849-WH 322-GY 302-OR 2 302-OR 310-PU 7T-0969
8
200-BK 2 BK RELAY 158-BR-14 9 G939-PK 140-BU-14 442-GY 322-GY 322-GY 3 322-GY 322-GY B D
D
125-1302 RIGHT
BK-16
BK-16
BK-6 306-GN 1 BK 116-BR-14 11 L14 G939-PK 140-BU-14 A RD + BATTERY 442-GY 116-BR-14 450-YL 610-OR-14 4 610-OR-14 610-OR-14 322-GY C 322-GY-16
L14
109-RD-4
W W DD STEER
124-GN-14
108-BU-16 G939-PK G939-PK B BK GROUND 975-WH 102-RD-14 G939-PK 311-WH 5 311-WH 311-WH 610-OR-14 B 200-BK-14
102-RD-14
112-PU-14
112-PU-14
112-PU-14
12
200-BK-10
109-RD-4
101-RD-4
198-RD-16 15 G939-PK 830-OR C YL SIGNAL LEVER 321-BR 307-OR 426-BR E908-BR 310-PU 6 310-PU 311-WH 200-BK-14 A D
TO FRAME L4 L4 POSITION
197-GN-16 16 G939-PK J 608-GN-14 105-RD 608-GN-14 E909-WH A B 441-OR
MODULE GROUND L3 L3 9X-5592
1
2
105-RD 21 G939-PK 447-PK 308-YL 521-YL-14 L21 L21 101-RD-4 K997-BU
C PARKING BRAKE
113-OR 23 310-PU G939-PK L5 507-WH-16 113-OR G848-GN L21 304-WH-8 521-YL-14 1 521-YL-14 326-PU
10 SW 118-0639
S S 200-BK 200-BK-10 308-YL 176-YL 25 302-OR 1 BK 506-PU-16 124-GN-14 F849-WH 302-OR 450-YL 2 450-YL 302-OR
11
OPERATOR STATION
CAB CAB 308-YL 308-YL 200-BK-10 C A 207-BK F780-PK 306-GN 2 GN 529-WH-16 892-BR F848-OR 207-BK G939-PK 3 G939-PK 207-BK
FLOOD FLOOD 12
C 311-WH F781-BR F780-PK 3 PK 530-OR-16 893-GN 200-BK-14 109-RD-4 405-GY 4 405-GY 304-WH-8
LAMP S S LAMP C 1
112-PU-14 20A 124-GN-14 L13 F782-OR 419-YL 4 YL A513-PK G939-PK 116-BR-14 311-WH E908-BR 5 E908-BR 101-RD-4
107-6689 106-8964 L13 2 ENGINE
112-PU-14 101-RD 140-BU-14 F783-GN 5 BK 592-BU 973-BR 102-RD-14 310-PU 443-YL 6 443-YL 403-GN
BLOWER BREAKER 3 OIL SW
608-GN-14 304-WH 140-BU-14 F784-YL 6 WH F842-BU 977-YL F846-PU 521-YL-14 441-OR 7 441-OR 109-RD-4
3T-8728 4 3E-7692
200-BK-14 109-RD 105-RD F785-WH 7 BK L7 F843-YL 200-BK-14 F847-YL 326-PU 403-GN 8 403-GN 521-YL-14
5
608-GN-14 109-RD-4 101-RD 112-PU 308-YL F786-GY 140-BU 8 BU 977-YL 201-BK-14 709-OR 610-OR-14 E909-WH 9 E909-WH 522-WH-14 BK 2 405-GY
6
200-BK-14 101-RD 109-RD-4 306-GN 198-RD-16 419-YL G730-PK 9 WH 334-BU 447-PK F842-BU L29 L19 522-WH-14 522-WH-14 10 522-WH-14 405-GY BK 1 201-BK
7
R R 101-RD-4 101-RD-4 308-YL 108-BU-16 G730-PK 10 WH 973-BR 608-GN-14 124-GN-14 441-OR 326-PU 11 326-PU B
8
109-RD-4
109-RD-4
OROPS OROPS 105-RD 102-RD-14 851-WH G939-PK 11 PK F846-PU F842-BU 307-OR 403-GN K997-BU 12 K997-BU
FLOOD FLOOD C C L12 L12 9
610-OR-14
610-OR-14
101-RD-14 10A LAMPS 102-RD-14 203-BK 102-RD 830-OR 337-WH 12 OR F848-OR F847-YL 105-RD 405-GY A B
200-BK-14
200-BK-14
200-BK-14
LAMP R R LAMP 203-BK 158-BR-14 828-WH F849-WH F846-PU 308-YL K997-BU 304-WH-8 304-WH-8 B
107-6689 106-8964 C C L1 L1 J
101-RD-14 10A KEY 105-RD 105-RD 105-RD 109-RD-4 G848-GN 709-OR 977-YL 443-YL A B 450-YL 450-YL 2 WH-16 ENGINE
608-GN-14 308-YL 308-YL 304-WH-8 176-YL CONN 13 G939-PK 310-PU 310-PU 101-RD-4 101-RD-4 G939-PK G939-PK 1 BK-16 SPEED
C C 6V-2455
200-BK-14 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 306-GN 308-YL 200-BK G939-PK G939-PK 310-PU G939-PK A B
608-GN-14 C 80A 101-RD-4 L11 L11
337-WH G939-PK G939-PK 450-YL 973-BR 109-RD-4 109-RD-4
ALTERNATOR C C C NOTE B: BOTH PAIRS
200-BK-14 101-RD-14 10A FORWARD HORN 114-RD 108-BU-16 108-BU-16 124-GN-14 306-GN G939-PK G939-PK 201-BK-14 L19 A B
BREAKER L19
608-GN-14 C C 108-BU-16 114-RD G939-PK E908-BR 113-OR B
200-BK-14 9S-4693 101-RD-14 10A DUMP VALVE 198-RD-16 102-RD-14 113-OR F847-YL E909-WH 893-GN CONN 20 E908-BR E908-BR 2 WH-16 TRANS
L8 INPUT
C C 102-RD-14 102-RD 129-RD 307-OR 101-RD-4 447-PK E909-WH E909-WH 1 BK-16
NO ROPS T L21 SPEED
E FLOOD
200-BK-14
608-GN-14
112-PU-14 20A A/C CONDENSER 158-BR-14 102-RD-14
158-BR-14
116-BR-14
108-BU-16
892-BR
893-GN
304-WH-8
302-OR
442-GY
892-BR
3E-8848 E
C C C C L29 L29 NOTE G
LAMP T WITH NO ROPS FLOODS 197-GN-16 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 109-RD-4 102-RD-14 K978-BU 207-BK 608-GN-14 L29
107-6689 PLUG HARNESS A INTO 20A CONN 12 L21 B POWERTRAIN
C C 304-WH-8 203-BK L4 K977-PK 109-RD-4 443-YL 443-YL
HARNESS T AUX L22 L22 OIL SENDER
112-PU-14 10A WIPERS 108-BU-16 308-YL 306-GN F783-GN 1 709-OR 709-OR 311-WH L22 T°
WITH OROPS FLOODS BREAKER L24 L24 4W-9972
R C C 101-RD-4 140-BU-14 G939-PK 2 709-OR 975-WH L22 L22 L24
PLUG HARNESS A INTO 3T-8728 L23 L23 NOTE G
608-GN-14 1 HARNESS R 112-PU-14 10A OPERATOR MONITOR 113-OR 124-GN-14 140-BU-14 L2 F785-WH 6 E909-WH 334-BU L23
L2 UPSHIFT SW
200-BK-14 2 C C 114-RD 176-YL F784-YL 3 E908-BR 102-RD
132-7450 E A NOTE B
610-OR-14
610-OR-14
112-PU-14 10A FLOODLAMPS 116-BR-14 113-OR 202-BK-14 G939-PK 5 321-BR 108-BU-16
200-BK-14
200-BK-14
200-BK-14
200-BK-14
T C C 129-RD 202-BK-14 F781-BR 4 F790-BR A513-PK L24 L24 14 G848-GN
608-GN-14 1 A 112-PU-14 10A CONSOLE 176-YL 116-BR-14 200-BK J 450-YL 592-BU 608-GN-14 3 608-GN-14 F849-WH
L35 L34
608-GN-14
608-GN-14
608-GN-14
522-WH-14
203-BK 3 203-BK RELAY PANEL 140-BU-14 200-BK-16 201-BK-14 200-BK-14 1 124-GN-14 4 124-GN-14 F846-PU
200-BK-14
521-YL-14
304-WH-8
101-RD-4
109-RD-4
T°
K997-BU
975-WH 5 975-WH 200-BK-14 102-RD-14 176-YL 1 201-BK G939-PK 200-BK-16 2 BK F846-PU 5 F846-PU F847-YL
311-WH
L38
441-OR
302-OR
403-GN
L4
326-PU
207-BK
L4 L6 L23
321-BR 6 321-BR 608-GN-14 108-BU-16 306-GN L35 L35 200-BK 2 200-BK-14 F843-YL 108-BU-16 6 GY P F847-YL 6 F847-YL 709-OR
B+
7 200-BK-16 975-WH 203-BK 176-YL J 200-BK-14 140-BU-14 500-BR-16 3 BR 709-OR 15 709-OR F842-BU
447-PK 4 447-PK 321-BR 200-BK 200-BK-10 200-BK-10 200-BK-10 200-BK-14 G731-GY L 502-OR-16 5 OR F848-OR 16 F848-OR 124-GN-14
1 L23
608-GN-14
608-GN-14
L3 L3 2 GND
H LEFT FRONT
RD-00
442-GY 2 442-GY MOTOR MOTOR 201-BK 200-BK-16 200-BK-14 140-BU-14 524-BU-16 4 GN 521-YL-14 18 521-YL-14 105-RD L29
3 MOTOR WIPER WIPER
8 442-GY 201-BK 198-RD-16 1 326-PU 20 326-PU 308-YL
4 T° 117-9060 134-3504
CONN 1 203-BK 200-BK-14 200-BK-14 3 1 RD G939-PK L37 200-BK-14 2 BK 307-OR 22 307-OR 977-YL
FRONT LEFT AUX CKT 5
507-WH-16 608-GN-14 200-BK-14 4 2 YL MOTOR 108-BU-16 6 GY 105-RD 23 105-RD 310-PU
200-BK-16
6 B+ P
WASHER WASHER 506-PU-16 447-PK 197-GN-16 1 PLUG 523-BR-16 3 BR G848-GN 24 G848-GN G939-PK
200-BK-16
OPERATOR STATION
529-WH-16 507-WH-16 199-OR-16 2 525-GY-16 5 OR 522-WH-14 28 522-WH-14 973-BR
CONSOLE L37 L37
530-OR-16 506-PU-16 A CONN 19 L38 308-YL 29 308-YL 201-BK-14
RAISE/LOWER CONSOLE L38
F F F F 200-BK-16 529-WH-16 310-PU 30 310-PU 113-OR
V MOTOR MOTOR 102-RD-14 530-OR-16 SW RAISE/LOWER LAMP SW G939-PK 33 G939-PK 893-GN B
L5
L5
110-7880 110-9178 109-7189 L30 COOLANT
- BK 1 975-WH 108-BU-16 A513-PK L5 973-BR 34 973-BR 447-PK BK 1 311-WH
+ BK 2 321-BR 200-BK 592-BU ASSEMBLE TO L31 L31 F849-WH 36 F849-WH 442-GY SW BK 2 200-BK
REAR RIGHT GROUND STUD 1 3E-6449 B
WASHER WASHER
A513-PK 321-BR 200-BK-14
B1
201-BK 977-YL 37 977-YL 892-BR T° B
BACKUP 592-BU 975-WH 200-BK-14 G939-PK 201-BK 201-BK 2 201-BK-14 426-BR
102-RD-14
108-BU-16
200-BK-16
200-BK
123-6449 DIRECTION SW
507-WH-16
529-WH-16
530-OR-16
D J NO 123-6377 2 E L32 D
200-BK-10 200-BK-14 608-GN-14 608-GN-14 441-OR 10 441-OR 521-YL-14 201-BK
E B2
200-BK 610-OR-14 L30 447-PK 11 447-PK 521-YL-14 521-YL-14 200-BK-14
A CONN 4 A
200-BK L 102-RD-14 442-GY 12 442-GY 326-PU 201-BK
L35 L32 ABBREV COLOR
1
2
3
4
5
6
1
2
3
4
5
6
200-BK M 116-BR-14 892-BR 21 892-BR 610-OR-14
F GND
202-BK-14 504-YL-16 4 GN H E B3 200-BK-14 200-BK-14 405-GY 31 405-GY 522-WH-14
MOTOR 3 E L19 B RD RED
1
2
3
4
5
6
2
1
507-WH-16
529-WH-16
530-OR-16
201-BK 201-BK-14 503-BR-16 3 BR 200-BK 200-BK 403-GN 40 403-GN K997-BU SIGNAL WH C 441-OR
102-RD-14
506-PU-16
116-BR-14
200-BK-16
663-GY
600-BR
GROUND
GROUND
LEVEL NOTE: PLUG ONLY REQUIRED NOTE D REAR LAMP 123-9294 COOLANT GY GRAY
27
326-PU
SENDER POWERTRAIN WITH 24 VOLT RADIOS. WIPER 200-BK BASE 3T-3158 35 TEMP PU PURPLE
123-7408 REMOVE PLUG AND L13 L13 114-0133 SENSOR BR BROWN
CONFIGURATION L13
INSTALL CONVERTER L12 L12 118-7226 GN GREEN
HARNESS CODE L12 600-BR 600-BR 600-BR L39
L39
L34
WITH 12 VOLT RADIOS. BU BLUE
L37
L38
L2
ECB/ECPC CONN 19
3 SPEED
L31
L25
111-7003
L23
L24
L22
200-BK-14
L32
L7 L7
J 523-BR-16 522-WH-14 522-WH-14 G848-GN ACTION LAMP 509-WH 1 WH/BK, GN/BK LH SPEAKER (-) ANTENNA
L13 L13 L2 L2 6C-3431 SYMBOL DESCRIPTION
LAMP 115-1748
RD-00
BK 1 524-BU-16 521-YL-14 521-YL-14 124-GN-14 E 508-PU 2 WH,GN LH SPEAKER (+) 326-PU
BK 2 CONN 3 J 525-GY-16 124-GN-14 124-GN-14 522-WH-14 201-BK BASE 123-0304 GAGE 200-BK-16 3 BK GROUND B BLADE, SPADE, RING,
M L37 L39 L39 OR SCREW TERMINAL
3 1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH 975-WH 509-WH - 108-BU-16 START AID SW 310-PU 521-YL-14 411-PK CLUSTER 4 ENGINE SHUTDOWN
L12 L12 L34 + 133-9405 100-5895 SOLENOID 8C-3663
BK 4 2 277-BK 26 HARNESS CODE 1 RIGHT STEER SENSOR 5 830-OR 975-WH-14 975-WH 975-WH 508-PU 200-BK-16 308-YL 308-YL E A513-PK 5 YL +12 VOLT MEMORY
M B CIRCUIT CONNECTED
5 BK 3 278-BK 32 HARNESS CODE 2 LEFT STEER SENSOR 11 828-WH 975-WH-14 975-WH 975-WH 500-BR-16 108-BU-16 E 326-PU 326-PU 201-BK 2 BK GROUND 592-BU 6 RD +12 VOLT 200-BK-10
7 B
BK 6 BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE SOLENOID 1 G730-PK G730-PK 975-WH G731-GY 501-GN-16 200-BK-16 L38 WH A 307-OR 307-OR E707-GN 1 OR +V DISPLAY 512-GN GY/BK, PU/BK RH SPEAKER (-) VV 301-BU-10
LEFT NC C 8 CIRCUIT NOT CONNECTED
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH-14 975-WH 502-OR-16 500-BR-16 E BK C 310-PU 105-RD 105-RD E708-PK 3 GN CLOCK 511-BR GY/PU RH SPEAKER (+)
POWERTRAIN BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 975-WH 975-WH SPEAKER 508-PU 501-GN-16 1 NO OR B 308-YL 310-PU C413-YL 4 WH DATA ANTENNA
6T-7695 2 L31 M
CONFIGURATION 31 INCHING PEDAL SENSOR 6 F843-YL PARKING 509-WH 502-OR-16 G848-GN F842-BU C414-BU 5 YL LOAD 12 VOLT RADIO ELECTRICAL CONNECTION
HARNESS CODE F780-PK 13 PARK BRAKE SW (N/C) PRIORITY VALVE SOL 7 K978-BU BRAKE 511-BR 200-BK-16 5 709-OR G939-PK 6 BU HARN CODE NOTE D TO MACHINE STRUCTURE
ECB/ECPC PSDD 419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU SOLENOID RIGHT 512-GN 200-BK-16 4 F846-PU 977-YL NOTE H VV 301-BU 1 INTERNAL ELECTRICAL
304-WH-8
101-RD-4
109-RD-4
SPEAKER 3 KEY START SW
522-WH-14
3 SPEED
513-OR-14
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 200-BK-16 A513-PK 973-BR 973-BR 302-OR 2 CONNECTION TO SURFACE
521-YL-14
302-OR
403-GN
207-BK
123-8789 F782-OR 23 DIRECTION SW (N/O) + V SENSOR 12 709-OR NOTE B G731-GY SECONDARY 6T-7695 200-BK-16 592-BU 9G-7641 F847-YL 709-OR LAMP OF COMPONENT
L13
L13 A B
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU G731-GY G731-GY G731-GY 1 BRAKE A513-PK 108-BU-16 308-YL F842-BU F846-PU 7N-5876 RESISTOR
M E CONNECTOR
C 3E-7842 C
OPERATOR STATION
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SPEED - 14 E901-GN 975-WH 2 SOLENOID 511-BR 592-BU 102-RD R
308-YL G939-PK F847-YL 663-GY 509-WH 1 WH/BK, GN/BK LH SPEAKER (-)
+ L39 L39
133-2250
522-WH-14
- E
516-GN-14
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR 3 512-GN 108-BU-16 508-PU 508-PU F849-WH F848-OR 200-BK 508-PU 2 WH/GN LH SPEAKER (+)
517-BU-14
200-BK-14
515-GY-14
B ATCH WIRE, CABLE,
F786-GY 35 DIRECTION SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH 4 M 108-BU-16 508-PU BLOWER SW OFF C
326-PU F848-OR F849-WH 200-BK 200-BK-16 3 BK GROUND 302-OR COMPONENT
6P-3236 ON E S
2
1
33 TRANS OUT SPD + 20 E900-WH PARKING 200-BK-16 509-WH 509-WH 307-OR 201-BK 201-BK 108-BU-16 4 BU + 24 VOLT 207-BK
301-BU-10
200-BK-10
L18 A ST E CIRCUIT GROUPING
NOTE B 34 2F-2R INDICATOR 22 973-BR G730-PK G730-PK 1 BRAKE 102-RD 509-WH B
105-RD 977-YL 102-RD 5 +24 VOLT MEMORY L
SOLENOID E B DESIGNATION
39 TORQUE CON OUT SPD - 23 E909-WH 975-WH 2 526-YL-16 511-BR 511-BR 6 304-WH-8
BK
BK
202-BK-14 2 GROUND TRANS INT SPD + 24 E902-PU 3 133-2250 527-GN-16 511-BR AUTO KICKDOWN CONN 17 E 512-GN 7 GY/BK, PU/BK RH SPEAKER (-) G S
158-BR-14
200-BK-14
521-YL-14
INDICATOR B
892-BR 3 DATA LINK - TRANS OUT SPD Q + 25 E906-OR 4 528-PK-16 512-GN 512-GN C C414-BU 15 LOAD 511-BR 8 GY/PU RH SPEAKER (+) B 101-RD-4
L16 L33 133-8979 DATALINK MTR BAT B
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN 102-RD 512-GN B 201-BK E708-PK 25 CLOCK ANTENNA 101-RD-4
TORQUE CON OUT SPD + LEFT SERVICE M 24 VOLT RADIO AA
202-BK-14 5 GROUND 29 E908-BR 200-BK-16 E F E707-GN 34 +V DISPLAY 3
G731-GY 8 SECONDARY BRAKE SOL TRANS INT SPD Q - 30 E905-BU F788-PU F788-PU 1 STEER 200-BK AUTO INDICATOR WH 2 G848-GN CONNECTOR G C413-YL 35 NOTE D STARTER 2
DATA MOTOR
S 893-GN 9 DATA LINK + TRANS OUT SPD Q - 31 E907-GY 975-WH 2 CLUTCH 108-BU-16 +8V POWER WH 1 709-OR A 113-OR 411-PK 13 ACTION LAMP OPERATOR NOTE H 106-8558 1
C
A
B
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU A 121-4030 108-BU-16 D 893-GN 201-BK 2 GROUND MONITOR
N LEFT 126-9401 FF
200-BK-14 755-OR 11 SECOND GEAR CLUTCH TRANS INT SPD - 35 E903-YL 200-BK 200-BK-16 E 892-BR 892-BR 7
BRAKE E NOTE B B REFRIGERANT
158-BR-14
200-BK-14 F788-PU 12 LEFT STEER CLUTCH TRANS INT SPD Q + 36 E904-BR F792-WH F792-WH 1 200-BK-16 200-BK-16 709-OR H 893-GN 11
200-BK-14
521-YL-14
NOTE B B
BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR 975-WH 2 121-4030 102-RD 200-BK-16 +8V POWER 1 709-OR 709-OR J 113-OR 17 NOTE C BK-14 SW IDENT PART NO. CHG LOC NOTE
L9 B NOTE A
F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL A 200-BK-16 2F-1R LAMP 2 F846-PU E 21 201-BK
RIGHT B 114-5333 HARNESS AS.
RD-00
BK-00
BK-00
CONDENSOR F848-OR 21 AUTOSHIFT N.O. 1F-2R INDICATOR 40 F847-YL 102-RD 200-BK-16 200-BK-14 2F-2R LAMP 3 973-BR E 113-OR 1 + BATTERY BLOWER 201-BK
BRAKE MONITOR B A 133-8906 01 D-3
507-WH-16
529-WH-16
501-GN-16
502-OR-16
527-GN-16
530-OR-16
F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 F791-BU F791-BU 1 200-BK-16 200-BK-16 1F-2R LAMP 4 F847-YL 1 290-BK 893-GN 5 DATA LINK + MOTOR 200-BK-14
523-BR-16
500-BR-16
506-PU-16
MOTOR 106-2721
524-BU-16
108-BU-16
108-BU-16
528-PK-16
200-BK-16
525-GY-16
3E-6387
526-YL-16
F850-PK 27 SW IP 1 15 975-WH 2 121-4030 A513-PK 200-BK SERVICE 2 291-BK 892-BR 14 DATA LINK - B 109-0699 01 E-3
509-WH
512-GN
508-PU
511-BR
AUTOSHIFT INDICATOR CONNECTOR FF C 134-3853 00 F-10
977-YL 37 AUTO KICKDOWN SW 16 A 592-BU 108-BU-16 3 E735-PU 441-OR 8 COOLANT TEMP
WH/RD-14 F849-WH 38 AUTOSHIFT N.C. 17 975-WH-14 RIGHT 200-BK-16 108-BU-16 125-3401 4 201-BK 447-PK 9 FUEL LEVEL 200-BK-14 WH/RD-14 FF D 109-0681 06 F-1
L32
STEER CONN 16 L32 ENGINE E 135-2892 01 D-3
140-BU-14 1 + BATTERY 21 F789-YL F789-YL 1 200-BK-16 108-BU-16 108-BU-16 E 442-GY 10 HYD OIL TEMP
522-WH-14
513-OR-14
CLUTCH AIH EXTENDED C NC G G FRAME F 110-1118 00 D-11 ATCH
140-BU-14 6 + BATTERY 26 975-WH-14 975-WH 2 108-BU-16 108-BU-16 WH A 7 405-GY 19 ENGINE OIL PR
201-BK-14
121-4030 POST HEAT SWITCH NO THERMOSTAT G 111-7198 01 B-3 ATCH
2
1
2
1
975-WH-14 7 SOLENOID RETURN 27 975-WH-16 975-WH A 108-BU-16 108-BU-16 OR B F842-BU 1 426-BR 20 PWR TRN FILTER G
201-BK
201-BK
201-BK
N L15 L15 L18 L18 133-9405 PSDD CODE 3E-5464 H 113-7915 01 A-11
G939-PK 15 SWITCH RETURN 32 975-WH-16 975-WH 200-BK-16 108-BU-16 BK C G939-PK 2 K997-BU 24 +V SENSOR E G T°
593-GN-14 G939-PK 16 SWITCH RETURN 33 P FORWARD 108-BU-16 102-RD CONNECTOR 3 443-YL 28 PWR TRN TEMP 1 J 133-8468 01 B-10
593-GN-14 140-BU 40 39 J A 752-YL 1 RD CLUTCH 2 200-BK-16 102-RD 102-RD 136-1205 4 403-GN 30 ALTERNATOR 6 522-WH-14 515-GY-14 K 127-6424 00 A-3 ATCH
RELAY 118-1336 M 111-8868 02 A-6 ATCH
529-WH-16
507-WH-16
530-OR-16
527-GN-16
501-GN-16
502-OR-16
F842-BU 3 F842-BU 975-WH 2 RD 108-BU-16 A513-PK E 5 26 2 200-BK-14 200-BK-14
523-BR-16
506-PU-16
500-BR-16
108-BU-16
524-BU-16
108-BU-16
200-BK-16
528-PK-16
525-GY-16
526-YL-16
3E-5239 J J C L33 L33 B
ECB 176-YL F843-YL 4 F843-YL 108-BU-16 592-BU AUTO SHIFT NC
WH A F849-WH 6 27 5 517-BU-14 200-BK-14 N 123-8329 01 C-12 ATCH
509-WH
L7
512-GN
L7
511-BR
508-PU
N J1 CONTROL J2 REVERSE SWITCH NO ENGINE P 120-9890 02 B-9
1
2
200-BK 977-YL 5 977-YL P 506-PU-16 506-PU-16 OR B F848-OR 8 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14
OPERATOR STATION
(CONN D) 109-0563 (CONN B) CLUTCH 1 133-9405 INTAKE Q 110-0829 00 A-12 ATCH
2
1
522-WH-14
513-OR-14
337-WH 334-BU 6 334-BU 751-GN 1 RD 507-WH-16 507-WH-16 BK C 201-BK 271-BK 3 HARN CODE 1 3 515-GY-14
503-BR-16
505-BU-16
108-BU-16
200-BK-16
504-YL-16
NOTE B 306-GN 973-BR 7 973-BR 975-WH 2 RD 118-1336 529-WH-16 529-WH-16 7 201-BK 272-BK 12 HARN CODE 2 A AIR R 110-1132 00 E-12 ATCH
509-WH
201-BK
201-BK
201-BK
512-GN
508-PU
511-BR
CONN 6 CONN 9 STANDARD CONN 18 HEATER S 110-1145 00 B-12
2
1
WH/RD-14 G848-GN F846-PU 8 F846-PU 530-OR-16 530-OR-16 1 270-BK 273-BK 22 HARN CODE 3 G L22 975-WH 1 BK
B CODE RELAY T 131-3818 00 E-12 ATCH B
516-GN-14
F791-BU G848-GN 9 G848-GN P 975-WH E 2 271-BK 274-BK 16 HARN CODE 4 334-BU 2 BK
517-BU-14
515-GY-14
AUTO KICKDOWN C NC CONNECTOR 3E-0075 U 121-0198 01 A-9
CONDENSOR F792-WH F848-OR 10 F848-OR R 975-WH WH A 3 272-BK 275-BK 6 HARN CODE 5 WH/RD-14
MOTOR 106-2721 F843-YL F849-WH 11 F849-PK K 752-YL P FIRST GEAR SW 133-9405 NO
OR B 977-YL 111-7055 4 273-BK 29 DIODE B V 110-0215 02 E-12
L16 L16 HH B 106-8704
CLUTCH 5 Y 112-7686 02 B-5
2
1
L15
109-RD-4
L15 K978-BU 176-YL 1 176-YL N 900-PU 975-WH 2 RD 118-1336 6 275-BK 36 MOTOR 3E-6386
403-GN
BK-14 334-BU 200-BK 2 200-BK H 755-OR 8 37 RESISTOR WIRE AS.
9G-1950 HH GG
G939-PK G939-PK G939-PK K977-PK J A L 754-BU E CONN 15 E 291-BK 291-BK 33 CLEAR SW 160-BU-4 W 9M-9812 01 F-12
L2 L2 C
G939-PK G939-PK G939-PK 709-OR 306-GN 21 306-GN A E901-GN P SECOND GEAR NC
WH A 290-BK 290-BK 23 SERVICE SW BK-14 GN-14 GG 7G-1060 00 B-2
L10 CLUTCH 4 OPERATOR NO ENGINE HH 106-2750 00 B-2
610-OR-14
AIR CONDITIONER CONDENSOR G939-PK 140-BU E901-GN 140-BU-14 25 140-BU-14 B E902-PU 755-OR 1 RD OR B 201-BK E735-PU 38 GN-14
200-BK-14
118-1336 MONITOR SW INTAKE
527-GN-16
501-GN-16
502-OR-16
G939-PK 140-BU-14 E900-WH 202-BK-14 29 202-BK-14 C E903-YL 975-WH 2 RD BK C E735-PU 39
524-BU-16
528-PK-16
525-GY-16
G939-PK 975-WH-14 L15 E909-WH 140-BU-14 37 140-BU-14 D E904-BR 133-9405 E735-PU 18 OPERATOR SW AIR HEATER CABLE AS.
158-BR-14 1 G939-PK G939-PK 140-BU-14 L18 E902-PU 202-BK-14 40 202-BK-14 E E905-BU 410-WH 4 ACTION ALARM 515-GY-14 6I-4753 ALT A/C CLUTCH AA 1S-0969 06 F-12
L14 L14 L33 L33 134-3999
200-BK-14 2 G939-PK G939-PK E906-OR F790-BR 19 F790-BR F E906-OR P THIRD GEAR RIGHT 40 515-GY-14 R FLOOD BB 111-8867 00 F-12
CLUTCH 3 WIPER FORWARD SERVICE LAMP CC 9G-0200 04 F-12
529-WH-16
507-WH-16
530-OR-16
521-YL-14 3 G939-PK 140-BU-14 E908-BR 321-BR 20 321-BR G E907-GY 754-BU 1 RD B B
523-BR-16
506-PU-16
500-BR-16
108-BU-16
526-YL-16
118-1336 M M M M M M M M 117-9061 HORN SW BRAKE Y A OROPS 106-8964 DD 6T-9661 00 F-12
608-GN-14 4 G939-PK E905-BU 337-WH 22 307-OR M E900-WH 975-WH 2 RD L B
L17 L H L H L H L H M 3T-2357 PEDAL SW COM NC HEATER FF 8Y-9603 01 B-2
200-BK-14 5 1 158-BR-14 140-BU-14 G939-PK E907-GY 892-BR 23 892-BR S 198-RD 1 198-RD-16 200-BK-4
GND 132-7077 Y D VV 9U-8746 01 C-3 ATCH
608-GN-14
608-GN-14
6 2 200-BK-14 140-BU-14 140-BU 140-BU-14 E903-YL 893-GN 24 893-GN T 527-GN-16 4 GN H G731-GY 2 G731-GY
200-BK-14
200-BK-14
E906-OR
132-2156
E907-GY
E904-BR
E905-BU
E903-YL
4 608-GN-14 140-BU 140-BU-14 975-WH-14 321-BR G939-PK 28 G939-PK 200-BK-16 2 BK + BATTERY RD A 140-BU-14 410-WH 1 RD 1
FLOOD FLOOD W B M W B M W B M W B CIGAR POSITION GROUND
1 5 200-BK-14 975-WH-14 450-YL E908-BR 31 E908-BR L8 L8 NOTE B 108-BU-16 6 GY P 114-RD BK B G939-PK 201-BK 2 BK 6
LAMP LAMP M M M M B+ LIGHTER SENSOR
2 6 975-WH-14 F790-BR E909-WH 32 E909-WH M 526-YL-16 3 BR SIGNAL YL C F790-BR L23 E 2 200-BK-14 GG B
107-6689 106-8964 9W-0335 9X-5592 ACTION
3 A 975-WH-14 F847-YL 450-YL 33 450-YL 528-PK-16 5 OR 5 517-BU-14
P ALARM
507-WH-16
R R 4 975-WH-14 F846-PU 709-OR 34 709-OR REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW A 4 4 516-GN-14
WITH NO ROPS FLOODS CONN 8 DOME LAMP INCHING PEDAL 3E-6328 THIS SCHEMATIC IS FOR THE D5M ECB TTT (108-2290 CHG01)
5 G730-PK K977-PK 35 K977-PK 102-RD 129-RD + BATTERY RD 1 140-BU-14 3 515-GY-14
1
2
3
4
5
6
7
8
12 11 10 9 8 7 6 5 4 3 2 1