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Wire Description

Wire Wire Wire Wire


Number Color
Description
Number Color
Description
SENR8492
Power Circuits Accessory Circuits (Continued)
October 1996
101 RD Bat (+) 508 PU Radio Speaker - Left

Component Identifiers (CID) List 102 BU Hd Lmp 509 WH Radio Speaker-Left (Common) Component Location
Schematic Machine Schematic Machine
CID No. Component 105 BR Key Sw 511 BR Radio Speaker - Right
Component
Location Location
Component
Location Location
108 BU Aux Ckt 512 GN Radio Speaker - Right (Common)
Caterpillar Monitoring System MID 30 109 OR Alt Output(+) Term. 513 OR A/C Compressor/Refrigerant Press. Sw Alarm - Action A-3 A Sensor - Left Steer Lever Position F-7 B
096 Fuel Level Sender 112 PU Main Power Rly Output 515 GY Blower Motor (Hi) Alarm - Backup D-12 1 Sensor - Trans Temp A-11 21
110 Engine Coolant Temperature Sensor 113 OR Opr Mon Panel B+ Switched 516 GN Blower Motor (Medium)
Alternator B-2 2 Solenoid - A/C Clutch B-1 22
177 Torque Converter Oil Temperature Sensor 114 GN Warning Horn (Forward) 517 BU Blower Motor (Lo)
Auto Downshift Indicator C-6 A Solenoid - Engine Shutdown C-3 A
116 BR 521 YL A/C Sw to Refrigerant Sw
248 Data Link Aux Ckt
124 GN A/C 522 WH A/C Clutch to Thermostat Sw Battery F-12 1 Solenoid - First Gear Clutch 5 B-8 21
263 Sensor Power Supply
129 BU Aux Ckt 523 BR Wiper - Left (Park) Breaker - Alternator E-11 3 Solenoid - Forward Clutch 2 B-8 21
271 Action Alarm
140 BU Aux Ckt 524 BU Wiper - Left (Lo)
324 Action Lamp Breaker - Aux E-11 3 Solenoid - Left Brake C-8 14
158 BR Aux Ckt 525 GY Wiper - Left (Hi)
600 Hydraulic Oil Temperature Sensor 160 PU 526 YL Wiper - Right (Park)
Breaker - Blower F-11 3 Solenoid - Left Steer Clutch C-8 14
Aux Ckt
601 Brake Air Pressure 176 OR Aux Ckt 527 GN Wiper - Right (Lo) Cigar Lighter A-5 C Solenoid - Park Brake Dump C-8 14
819 Display Data Link 197 GN Aux Ckt 528 PK Wiper - Right (Hi) Control - ECB C-11 4 Solenoid - Reverse Clutch 1 B-8 21
821 Display Power Supply 198 PK Aux Ckt 529 WH Washer Left
Converter - 24 to 12 Volt D-10 3 Solenoid - Right Brake C-8 14
199 OR Aux Ckt 530 OR Washer Right
830 Brake Oil Temperature Sensor Diode B-1 22 Solenoid - Right Steer Clutch B-8 15
Ground Circuits 592 BU DC/DC Converter Power Output
Power Train Electronic Control System MID 113 200 BK Main Chassis 593 GN Condenser Fan Relay to Motors Engine Intake Air Heater B-2 16 Solenoid - Second Gear Clutch 4 B-8 15
070 Parking Brake Switch 201 BK Opr Mon Panel CMS A513 PK DC/DC Converter Memory Output Fuse E-11 3 Solenoid - Service Brake Dump C-8 15
075 Steering System Oil Temperature Sensor 202 BK XMSN CtrI Lighting Circuits
Gauge Cluster C-4 A Solenoid - Third Gear Clutch 3 B-8 15
168 Electrical System 203 BK Chassis Diagnostic 600 BR Dash Lamp Basic
207 BK 608 GN Flood Lamp - Rear Horn Forward F-1 5 Soleonoid - Priority Valve A-11 23
177 Transmission Oil Temperature Sensor Starter Diagnostic
270 BK CMS Ident Code 0 610 OR Head Lamp Basic Indicator Strip B-6 A Starter C-2 26
190 Engine Speed Sensor
271 BK CMS (dent Code 1 663 GY Gage Lamps - Smart EMS
248 Data Link Lamp - Action C-4 A Switch - Air Inlet Heater B-6 A
272 BK CMS (dent Code 2 Control Circuits
254 Electronic Control Module Lamp - Dome A-6 30 Switch - Auto Downshift B-6 A

D5M Tractor
273 BK CMS (dent Code 3 709 OR Sensor Power Supply
269 Sensor Power Supply 274 BK CMS Ident Code 4 751 GN XMSN Shift Sol No. 1 or 3 Motor - Blower A-3 6 Switch -Auto Shift B-6 A
298 Service Brake Switch 275 BK CMS Ident Code 5 752 YL XMSN Shift Sol No. 2 Motor - Blower B-3 6 Switch - Blower C-6 A

Electrical System
299 Direction Selector Position Sensor 276 BK XMSN Ctrl (dent Code 0 754 BU XMSN Shift Sol No. 3 or 1
Motor - Condensor A-12 7 Switch - Console Raise/Lower D-7 B
368 Autoshift Switch - Power Train 277 BK XMSN CtrI (dent Code 1 755 OR XMSN Shift Sol No 4 or 5
Motor - Console Raise/Lower D-7 B Switch - Coolant D-2 22
278 BK E707 GN Display +V
468 Service Brake Pedal Position Sensor XMSN Ctrl dent Code 2
279 BK XMSN CtrI Ident Code 3 E708 PK Display Clock Motor - Front Wiper E-4 8 Switch - Disconnect F-12 1
573 Inching Pedal Position Sensor
280 BK XMSN CtrI dent Code 4 E735 PU Smart EMS Tack/Serv Mtr/Odometer Select Motor - Left Wiper D-5 9 Switch - Downshift E-7 B
618 Parking Brake Switch
290 BK F780 PK Parking Brake Sw
6GN1-UP 3CR1-UP
CMS Service
621 Downshift Switch Motor - Rear Wiper D-7 10 Switch - Engine Oil E-2 24
291 BK CMS Clear F781 BR Downshift Sw (NO.)
622 Upshift Switch Motor - Right Wiper B-6 11 Switch - Forward Horn B-5 C
Basic Machine Circuits F782 OR Reverse Sw (NO.)
623 Reverse Switch 301 BU Starter No. 1 Sol F783 GN Upshift Sw (N.C.) Motor - Washer (Front, Rear, Left, Right) D-11 3 Switch - Front Wiper A-7 13
650 Harness Code 302 OR Starter No. 1 Resistor to Diagnostic F784 YL Downshift Sw (N.C.) Operator Monitor B-4 A Switch - Key Start C-6 A
671 Transmission Output Speed 1 Sensor 304 WH Starter RIy No. 1 Output F785 WH Upshift Sw (N.O.)
Radio - 12V or 24V C-3 12 Switch - Lamp D-6 A
306 GN Starter RIy Coil to Neut Start SW or Key Sw F786 GY Reverse Sw (N.C.)
672 Torque Converter Output Speed Sensor Relay - Condensor A-12 7 Switch - Left Wiper A-7 13
307 OR Key Sw to Neut Start Sw F788 PU Left Steer Clutch
673 Transmission Output Speed 2 Sensor
308 YL Main Power Rly Coil F789 YL Right Steer Clutch Relay - Engine Intake Air Heater B-2 16 Switch - Operator Monitor B-6 A
674 Transmission Intermediate Speed 1 Sensor 310 PU F790 BR Service Brake Pedal
Start Aid Sw to Start Aid Sol Relay - Main F-11 3 Switch - Parking Brake F-7 B
675 Transmission Intermediate Speed 2 Sensor 311 WH Start Air 501 to Temp Sw F791 BU Right Brake Solenoid
Relay - Start F-12 3 Switch - Power Train Filter A-11 23
676 Left Steering Lever Position Sensor 321 BR Bckp Alarm Lamp Travel Alarm F792 WH Left Brake Solenoid
677 Right Steering Lever Position Sensor 322 GY G730 PK EPIC II - Park Brake Sol
Resistor - Blower A-3 6 Switch - Rear Wiper A-8 13
Warning Horn (Forward)

681 Parking Brake Solenoid 326 PU Key Sw "C" Term. G731 GY EPIC H - Secondary Service Brake Sol Resistor - Blower B-3 6 Switch - Refrigerant C-1 22
334 BU 828 WH Hydrst Left Ster Pedal Sensor
689 Left Steering Brake Solenoid Start Aid Sol #2 Resistor - Starter C-2 26 Switch - Reverse D-7 B
335 BR Air Inlet Heater 830 OR Hydrst Right Ster Pedal Sensor
690 Right Steering Brake Solenoid Restistor - Panel Lamps D-4 A Switch - Right Wiper A-8 13
337 WH Prelube Pushbutton Sw to Prelube Timer 851 WH Hydrst Speed and Direction Sensor
691 Reverse Clutch Solenoid Valve 1 Sender - Engine Speed E-2 25 Switch - Service Brake B-5 20
373 GN Air Inlet Heater 892 BR Port/CAT Data Link (-)
692 Forward Clutch Solenoid Valve 2 Monitoring Circuits 893 GN Port/CAT Data Link (+) Sender - Fuel Level D-12 17 Switch - Start Aid C-6 A
693 Speed 3 Clutch Solenoid Valve 3 403 GN Alternator (R) Term. F842 BU AIH Post Heat
Sender - Hydraulic Oil A-11 18 Switch - Upshift E-7 B
694 Speed 2 Clutch Solenoid Valve 4 404 YL Hydraulic Oil Temp F843 YL Inching Pedal
Sender - Power Train Oil E-2 19 Thermostat B-3 A
695 Speed 1 Clutch Solenoid Valve 5 405 GY Opr Mon Oil Press. (Lo Setting) F846 PU ECB LED Driver
Sender - Trans Input Speed E-2 19 Trans Intermediate Speed 0 A-9 21
697 Priority Valve Solenoid 406 PU Coolant Temp F847 YL ECB Sw P1

698 Left Steering Clutch Solenoid Valve 410 WH Opr Mon Fault Alarm F848 OR ECB Sw IP2 Sensor - Brake position A-5 20 Trans Intermediate Speed A-9 21
411 PK Opr Mon Master Action Lamp F849 WH ECB Sw 1P3
699 Right Steering Clutch Solenoid Valve Sensor - Coolant Temp D-2 22 Trans Output Speed 0 A-9 21
413 BR Fuel Pressure F849 WH ECB Sw IP3
718 Transmission Unidentifiable Failure Mode Sensor - Direction F-7 B Trans Output Speed A-9 21
415 GN Operator Monitor Test F850 PK ECB Sw IP4
419 YL Opr Mon Parking Brake G848 No Auto Indicator Sensor - Inching Pedal A-5 20
424 GY Power Train Temp 900 PU XMSN Shift 501 No. 5 or 4 Machine location are repeated for components located close together
426 BR Opr Mon Power Train Oil Filter 973 BR CST Autoshift- Auto/Manual Sw 2
A = Operator Compartment - Front Dash
441 OR Eng Coolant Temp Gage 975 WH CST Autoshift- Sol Return
442 GY Hyd System Temp Gage 977 YL CST Autoshift- Auto/Manual Sw 1 B = Operator Compartment - Left Console © 1996 Caterpillar Printed in U.S.A.
443 YL Power Train Temp Gage E900 WH ECM Trans Output Spd + C = Operator Compartment - Right Console All Rights Reserved
447 PK Fuel Level Gage E901 GN ECM Trans Output Spd -
450 YL Tach Sender (+) E902 PU ECM Trans Interm Spd +
C413 YL Display Data E903 YL ECM Trans Interm Spd -
C414 BU Display Load E903 YL ECM Trans Interm Spd -
Accessory Circuits E904 BR ECM Trans Interm Spd Q+
500 BR Wiper - Front (Park) E904 BR ECM Trans Interm Spd Q+

Harness And Wire Electrical Schematic Symbols


501 GN Wiper - Front (Lo) E905 BU ECM Trans Interm Spd Q-
502 OR Wiper - Front (Hi) E906 OR ECM Trans Output Spd Q+
503 BR Wiper - Rear (Park) E907 GY ECM Trans Output Spd Q-

Monitoring System Modes


504 YL Wiper - Rear (Lo) E908 BR ECM Trans Intput Spd +
3 A AA
505 BU Wiper - Rear (Hi) E909 WH ECM Trans lntput Spd - 1 1
Mode Of Operation Mode Number 506
507
PU
WH
Washer - Front G939
K977
PK
PK
ECM Switch Return
ECM Trans Oil Temp Sensor
28 Electrical Schematic Symbols And Definitions 1 2 2
Normal 0 Washer - Rear
B
K978 BU ECM Pump Sol Typical representation of a Typical representation of a
Harness Code 1 K997 BU +V Sensor, SEMS Deutsch connector. The Sure-Seal connector. The
Numeric Readout 2 4 Plug Receptacle plug contains all sockets plugand receptacle contain
9 24 2
25 and the receptacle contains both pins and sockets.
Service 3 5
Off Machine Switch Specification 2 all pins.
Tattletale (Log) 4 12 8
Part No. Function Actuate Deactuate Contact Position 7 29 14 23 20
6
Steering Brakeing Calibration 5
3E-6449 Brake Oil Diverter
38 ± 3°C 27°C MIN
Normally Closed 21 15 19 A T
(100 ± 5°F) (80 .6°F) Temperature
Transmission Calibration Mode 6 Pressure Level Flow Pin or Socket
4W-9972 Sender Hydraulic Oil
54°C 110°C
Normally Closed
17 22 Symbol Symbol Symbol Symbol Number
Component Data Display 7 (130°F) (230°F)
10 16 Wire, Cable, or Harness
Charging System Display 8 210 ± 70 kPa — Component
9X-7781 Power Train Filter Normally Open Assembly Identification
(30±lOpsi) —
C 26 Part Number
11
275 to 1750 kPa¹ — Single Wire
114-5333 A/C Pressure Normally Open ²
30 Connector
(40 to 255 psi) —
18 13
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed 1 C A A AA 9X-1123
condition can be maintained down to 170 kpa (25psi). Normally open switch that will close with an increase of a specific condition (temp-press-etc.). 325-PK-14 1 325-PK-14
² Contact postion at the contacts of the harness connector.
Failure Mode Identifiers (FMI) List Pin Socket Wire
Color
FMI No. Failure Description Normally open switch that is closed due to an applied condition, and will open again with a
Resistor, Sender and Solenoid Specifications specific decrease in that condition.
0 Data valid but above normal operational range. Part No. Component Description Resistance (Ohms)¹
1 Data valid but below normal operational range. 3E-5239 Relay - Condensor 360 2 200-BK-14
2 Data erratic, intermittent, or incorrect. 7
3E-6332 Solenoid - Start Aid 6.00 13 30 12 8
3 Voltage above normal or shorted high. 3E-7842 Resistor - Starter/Diagnostic Conn 150± 7.5 10 Normally closed switch that will open with an increase of a specific condition. Circuit Number Wire
4 Voltage below normal or shorted low. Start (Latch) Coil -1.55 ± 0.15
Identification Gauge
8C-3663 Solenoid - Engine Start/Stop
5 Current below normal or open circuit. Stop (Unlatch) Coil -10.3 ± 1.03
6 Current above normal or grounded circuit. 9G-1950 Resistor - Blower Motor Overall 2.0 ± 0.1
Normally closed switch that is open due to an applied condition, and will close again Electrical Schematic Symbols And Definitions
7 Mechanical system not responding properly. 101 -7740 Relay - Main Power 53. ± 5.3
with a specific decrease in that condition.
8 Abnormal frequency, pulse width, or period. 125-1302 Relay - Start 27.5 ± 2.8
9 Abnormal update. 134-3999 Solenoid - A/C Clutch 17.6± 0.6 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
10 Abnormal rate of change. ¹ At room temperature unless otherwise noted. through it.
11 Failure mode not identifiable.
The circle indicates that the component has screw terminals and a wire can be disconnected
B C
A 6 from it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
12 Bad device or component. Connector Location contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
13 Out of calibration. Schematic Machine
Connector Number 1
Location Location
CONN 1 D-12 28 18 3 No circle indicates that the wire cannot be disconnected from the component.
28 4 9 SENDER - A component that is used with a temperature or pressure gauge. The sender
CONN 2 A-11 14 2 measures the temperature or pressure. Its resistance changes to give an indication to the
17 11
CONN 3 C-11 B T gauge of the temperature or pressure.
CONN 4 D-11 3 14 20 22
16
CONN 5 A-10 3
24 5
CONN 6 B-10 3 23 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
CONN 7 F-10 3 This indicates that the component has a wire connected to it that is connected to ground. It has a coil that makes an electromagnet when current flows through it. The electromagnet
29 15 25
CONN 8 A-9 21
19 can open or close the switch part of the relay.
CONN 9 B-9 29
21 26
Related Electrical Service Manuals CONN 10 D-9 3
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
CONN 11 F-9 3
Title Form Number much current flows through it. This does not destroy the circuit breaker and it can be reset to
CONN 12 E-7 B This indicates that the component does not have a wire connected to ground. It is grounded
Alternator 132-2156 SENR4757 become part of the circuit again.
CONN 13 E-7 B by being fastened to the machine.
Electronic Clutch Brake Control SENR8367 CONN 14 A-6 18
CONN 15 B-5 A
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Starting And Charging Systems SENR2947 that makes an electromagnet when current flows through it. The electromagnet can open or
CONN 16 B-5 A
Caterpillar Monitoring System SENR6717 close a valve or move a piece of metal that can do work.
CONN 17 C-5 A
Starter 106-8558 SENR3559 CONN 18 B-3 A
CONN 19 D-3 A MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
D74327 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
CONN 20 E-3 19
CONN 21 F-3 19 that make electromagnet when current flows through them. It also has an internal switch that places
The connectors shown in this chart are for harness to harness connectors. Machine Harness Connector and Component Locations the latch coil circuit open at the time the coil latches.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
12 11 10 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00 RD-00 RD-00
3T-5760 STD 310-PU BK 2 311-WH
9X-3404 ATCH DIAGNOSTIC CONN. L1 L1
RELAY PANEL L1 302-OR 321-BR BK 1 310-PU
CONN 7 L5 L5 L5
207-BK 975-WH B
BB AA L7 L7 START AID
4 L7 311-WH 975-WH
L8 D

12

10
11
CONN 11 L8 SOLENOID FLOOD

3
1
4
9

7
2
8

6
NEG POS 112-PU 14 A L8 105-RD 321-BR 114-RD 610-OR-14
109-RD L34 L34 198-RD-16 114-RD 200-BK 3E-6332 200-BK-14 LAMP
17 L6 L6 D 106-8964
RD-00

304-WH 10 108-BU-16 200-BK 129-RD

304-WH

311-WH
306-GN

302-OR
101-RD

109-RD

105-RD
112-PU

310-PU
203-BK

207-BK
308-YL
NOTE: 101-RD 18 102-RD-14 129-RD K978-BU
10A FUSE; 3K-8782 L1
306-GN 2 102-RD K978-BU 975-WH
15A FUSE; 8M-8948 308-YL 3 158-BR-14 975-WH G939-PK
20A FUSE; 8M-0456 TRANSMISSION
304-WH-8 24 109-RD-4 G939-PK K977-PK L25

203-BK
BB CC FUSE HOLDER; 4K-5122 DIRECTION L25
102-RD-14 7 140-BU-14 A RD + BATTERY 304-WH-8 K977-PK 709-OR L25

112-PU
LEVER

BK-00
POS NEG 124-GN-14 13 G939-PK B BK GROUND 308-YL 709-OR 201-BK

304-WH

311-WH
109-RD

304-WH-8

310-PU
POSITION SW
109-RD-4 19 851-WH C YL SIGNAL 101-RD-4 201-BK 158-BR-14

306-GN
134-6062

308-YL
F 12V BATTERY CC V DISCONNECT MAIN RELAY
101-RD-4 20 J
LEFT
124-GN-14 158-BR-14 200-BK-14
NOTE B
F
200-BK-10 22 114-RD 200-BK-14 200-BK-14
3T-5760 STD SW C 101-7740 C 140-BU-10 1 140-BU-14 140-BU-14 A RD + BATTERY STEER 113-OR 200-BK-14 608-GN-14 NOTE B
9X-3404 ATCH 7N-0718 C LEVER CONN 21 FORWARD
STRIP 110-4638 114-RD 5 140-BU-14 G939-PK B BK GROUND 129-RD G848-GN 521-YL-14
129-RD 6 140-BU-14 828-WH C YL SIGNAL POSITION 116-BR-14 F848-OR 426-BR 207-BK 1 207-BK HORN
DD BK-00 C START 199-OR-16 140-BU J 9X-5592 140-BU-14 F849-WH 322-GY 302-OR 2 302-OR 310-PU 7T-0969
8
200-BK 2 BK RELAY 158-BR-14 9 G939-PK 140-BU-14 442-GY 322-GY 322-GY 3 322-GY 322-GY B D
D
125-1302 RIGHT

BK-16
BK-16
BK-6 306-GN 1 BK 116-BR-14 11 L14 G939-PK 140-BU-14 A RD + BATTERY 442-GY 116-BR-14 450-YL 610-OR-14 4 610-OR-14 610-OR-14 322-GY C 322-GY-16
L14

109-RD-4
W W DD STEER

124-GN-14
108-BU-16 G939-PK G939-PK B BK GROUND 975-WH 102-RD-14 G939-PK 311-WH 5 311-WH 311-WH 610-OR-14 B 200-BK-14

102-RD-14
112-PU-14
112-PU-14

112-PU-14
12

200-BK-10

109-RD-4
101-RD-4
198-RD-16 15 G939-PK 830-OR C YL SIGNAL LEVER 321-BR 307-OR 426-BR E908-BR 310-PU 6 310-PU 311-WH 200-BK-14 A D
TO FRAME L4 L4 POSITION
197-GN-16 16 G939-PK J 608-GN-14 105-RD 608-GN-14 E909-WH A B 441-OR
MODULE GROUND L3 L3 9X-5592

1
2
105-RD 21 G939-PK 447-PK 308-YL 521-YL-14 L21 L21 101-RD-4 K997-BU
C PARKING BRAKE
113-OR 23 310-PU G939-PK L5 507-WH-16 113-OR G848-GN L21 304-WH-8 521-YL-14 1 521-YL-14 326-PU
10 SW 118-0639
S S 200-BK 200-BK-10 308-YL 176-YL 25 302-OR 1 BK 506-PU-16 124-GN-14 F849-WH 302-OR 450-YL 2 450-YL 302-OR
11

OPERATOR STATION
CAB CAB 308-YL 308-YL 200-BK-10 C A 207-BK F780-PK 306-GN 2 GN 529-WH-16 892-BR F848-OR 207-BK G939-PK 3 G939-PK 207-BK
FLOOD FLOOD 12
C 311-WH F781-BR F780-PK 3 PK 530-OR-16 893-GN 200-BK-14 109-RD-4 405-GY 4 405-GY 304-WH-8
LAMP S S LAMP C 1
112-PU-14 20A 124-GN-14 L13 F782-OR 419-YL 4 YL A513-PK G939-PK 116-BR-14 311-WH E908-BR 5 E908-BR 101-RD-4
107-6689 106-8964 L13 2 ENGINE
112-PU-14 101-RD 140-BU-14 F783-GN 5 BK 592-BU 973-BR 102-RD-14 310-PU 443-YL 6 443-YL 403-GN
BLOWER BREAKER 3 OIL SW
608-GN-14 304-WH 140-BU-14 F784-YL 6 WH F842-BU 977-YL F846-PU 521-YL-14 441-OR 7 441-OR 109-RD-4
3T-8728 4 3E-7692
200-BK-14 109-RD 105-RD F785-WH 7 BK L7 F843-YL 200-BK-14 F847-YL 326-PU 403-GN 8 403-GN 521-YL-14
5
608-GN-14 109-RD-4 101-RD 112-PU 308-YL F786-GY 140-BU 8 BU 977-YL 201-BK-14 709-OR 610-OR-14 E909-WH 9 E909-WH 522-WH-14 BK 2 405-GY
6
200-BK-14 101-RD 109-RD-4 306-GN 198-RD-16 419-YL G730-PK 9 WH 334-BU 447-PK F842-BU L29 L19 522-WH-14 522-WH-14 10 522-WH-14 405-GY BK 1 201-BK
7
R R 101-RD-4 101-RD-4 308-YL 108-BU-16 G730-PK 10 WH 973-BR 608-GN-14 124-GN-14 441-OR 326-PU 11 326-PU B
8

109-RD-4
109-RD-4
OROPS OROPS 105-RD 102-RD-14 851-WH G939-PK 11 PK F846-PU F842-BU 307-OR 403-GN K997-BU 12 K997-BU
FLOOD FLOOD C C L12 L12 9

610-OR-14
610-OR-14
101-RD-14 10A LAMPS 102-RD-14 203-BK 102-RD 830-OR 337-WH 12 OR F848-OR F847-YL 105-RD 405-GY A B

200-BK-14
200-BK-14
200-BK-14
LAMP R R LAMP 203-BK 158-BR-14 828-WH F849-WH F846-PU 308-YL K997-BU 304-WH-8 304-WH-8 B
107-6689 106-8964 C C L1 L1 J
101-RD-14 10A KEY 105-RD 105-RD 105-RD 109-RD-4 G848-GN 709-OR 977-YL 443-YL A B 450-YL 450-YL 2 WH-16 ENGINE
608-GN-14 308-YL 308-YL 304-WH-8 176-YL CONN 13 G939-PK 310-PU 310-PU 101-RD-4 101-RD-4 G939-PK G939-PK 1 BK-16 SPEED
C C 6V-2455
200-BK-14 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 306-GN 308-YL 200-BK G939-PK G939-PK 310-PU G939-PK A B
608-GN-14 C 80A 101-RD-4 L11 L11
337-WH G939-PK G939-PK 450-YL 973-BR 109-RD-4 109-RD-4
ALTERNATOR C C C NOTE B: BOTH PAIRS
200-BK-14 101-RD-14 10A FORWARD HORN 114-RD 108-BU-16 108-BU-16 124-GN-14 306-GN G939-PK G939-PK 201-BK-14 L19 A B
BREAKER L19
608-GN-14 C C 108-BU-16 114-RD G939-PK E908-BR 113-OR B
200-BK-14 9S-4693 101-RD-14 10A DUMP VALVE 198-RD-16 102-RD-14 113-OR F847-YL E909-WH 893-GN CONN 20 E908-BR E908-BR 2 WH-16 TRANS
L8 INPUT
C C 102-RD-14 102-RD 129-RD 307-OR 101-RD-4 447-PK E909-WH E909-WH 1 BK-16
NO ROPS T L21 SPEED
E FLOOD
200-BK-14
608-GN-14
112-PU-14 20A A/C CONDENSER 158-BR-14 102-RD-14
158-BR-14
116-BR-14
108-BU-16
892-BR
893-GN
304-WH-8
302-OR
442-GY
892-BR
3E-8848 E
C C C C L29 L29 NOTE G
LAMP T WITH NO ROPS FLOODS 197-GN-16 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 109-RD-4 102-RD-14 K978-BU 207-BK 608-GN-14 L29
107-6689 PLUG HARNESS A INTO 20A CONN 12 L21 B POWERTRAIN
C C 304-WH-8 203-BK L4 K977-PK 109-RD-4 443-YL 443-YL
HARNESS T AUX L22 L22 OIL SENDER
112-PU-14 10A WIPERS 108-BU-16 308-YL 306-GN F783-GN 1 709-OR 709-OR 311-WH L22 T°
WITH OROPS FLOODS BREAKER L24 L24 4W-9972
R C C 101-RD-4 140-BU-14 G939-PK 2 709-OR 975-WH L22 L22 L24
PLUG HARNESS A INTO 3T-8728 L23 L23 NOTE G
608-GN-14 1 HARNESS R 112-PU-14 10A OPERATOR MONITOR 113-OR 124-GN-14 140-BU-14 L2 F785-WH 6 E909-WH 334-BU L23
L2 UPSHIFT SW
200-BK-14 2 C C 114-RD 176-YL F784-YL 3 E908-BR 102-RD
132-7450 E A NOTE B

610-OR-14

610-OR-14
112-PU-14 10A FLOODLAMPS 116-BR-14 113-OR 202-BK-14 G939-PK 5 321-BR 108-BU-16

200-BK-14

200-BK-14
200-BK-14
200-BK-14
T C C 129-RD 202-BK-14 F781-BR 4 F790-BR A513-PK L24 L24 14 G848-GN
608-GN-14 1 A 112-PU-14 10A CONSOLE 176-YL 116-BR-14 200-BK J 450-YL 592-BU 608-GN-14 3 608-GN-14 F849-WH
L35 L34
608-GN-14
608-GN-14
608-GN-14

200-BK-14 2 1 608-GN-14 C 198-RD-16 201-BK 975-WH 506-PU-16 610-OR-14 8 610-OR-14 F848-OR


200-BK-14
200-BK-14
200-BK-14

C DOWNSHIFT SW L34 L30


2 200-BK-14 112-PU-14 15A AUX 1 199-OR-16 140-BU-14 200-BK-14 975-WH 507-WH-16 L 200-BK-14 9 200-BK-14 200-BK-14
L3 132-7419
140-BU-10 140-BU-14 200-BK 975-WH 529-WH-16 M 116-BR-14 13 116-BR-14 116-BR-14
GND
AV 197-GN-16 140-BU-14 200-BK G731-GY 530-OR-16 501-GN-16 4 GN H 102-RD-14 19 102-RD-14 102-RD-14
MOTOR

522-WH-14
203-BK 3 203-BK RELAY PANEL 140-BU-14 200-BK-16 201-BK-14 200-BK-14 1 124-GN-14 4 124-GN-14 F846-PU

200-BK-14
521-YL-14
304-WH-8
101-RD-4

109-RD-4

K997-BU
975-WH 5 975-WH 200-BK-14 102-RD-14 176-YL 1 201-BK G939-PK 200-BK-16 2 BK F846-PU 5 F846-PU F847-YL

311-WH
L38

441-OR

302-OR

403-GN
L4

326-PU

207-BK
L4 L6 L23
321-BR 6 321-BR 608-GN-14 108-BU-16 306-GN L35 L35 200-BK 2 200-BK-14 F843-YL 108-BU-16 6 GY P F847-YL 6 F847-YL 709-OR
B+
7 200-BK-16 975-WH 203-BK 176-YL J 200-BK-14 140-BU-14 500-BR-16 3 BR 709-OR 15 709-OR F842-BU
447-PK 4 447-PK 321-BR 200-BK 200-BK-10 200-BK-10 200-BK-10 200-BK-14 G731-GY L 502-OR-16 5 OR F848-OR 16 F848-OR 124-GN-14
1 L23
608-GN-14
608-GN-14

201-BK 1 201-BK F F F F 447-PK 200-BK 200-BK F790-BR M F842-BU 17 F842-BU 307-OR


200-BK-14
200-BK-14

L3 L3 2 GND
H LEFT FRONT

RD-00
442-GY 2 442-GY MOTOR MOTOR 201-BK 200-BK-16 200-BK-14 140-BU-14 524-BU-16 4 GN 521-YL-14 18 521-YL-14 105-RD L29
3 MOTOR WIPER WIPER
8 442-GY 201-BK 198-RD-16 1 326-PU 20 326-PU 308-YL
4 T° 117-9060 134-3504
CONN 1 203-BK 200-BK-14 200-BK-14 3 1 RD G939-PK L37 200-BK-14 2 BK 307-OR 22 307-OR 977-YL
FRONT LEFT AUX CKT 5
507-WH-16 608-GN-14 200-BK-14 4 2 YL MOTOR 108-BU-16 6 GY 105-RD 23 105-RD 310-PU
200-BK-16

6 B+ P
WASHER WASHER 506-PU-16 447-PK 197-GN-16 1 PLUG 523-BR-16 3 BR G848-GN 24 G848-GN G939-PK
200-BK-16

7T-8890 7T-8890 L31

OPERATOR STATION
529-WH-16 507-WH-16 199-OR-16 2 525-GY-16 5 OR 522-WH-14 28 522-WH-14 973-BR
CONSOLE L37 L37
530-OR-16 506-PU-16 A CONN 19 L38 308-YL 29 308-YL 201-BK-14
RAISE/LOWER CONSOLE L38
F F F F 200-BK-16 529-WH-16 310-PU 30 310-PU 113-OR
V MOTOR MOTOR 102-RD-14 530-OR-16 SW RAISE/LOWER LAMP SW G939-PK 33 G939-PK 893-GN B
L5

L5
110-7880 110-9178 109-7189 L30 COOLANT
- BK 1 975-WH 108-BU-16 A513-PK L5 973-BR 34 973-BR 447-PK BK 1 311-WH
+ BK 2 321-BR 200-BK 592-BU ASSEMBLE TO L31 L31 F849-WH 36 F849-WH 442-GY SW BK 2 200-BK
REAR RIGHT GROUND STUD 1 3E-6449 B
WASHER WASHER
A513-PK 321-BR 200-BK-14
B1
201-BK 977-YL 37 977-YL 892-BR T° B
BACKUP 592-BU 975-WH 200-BK-14 G939-PK 201-BK 201-BK 2 201-BK-14 426-BR
102-RD-14
108-BU-16
200-BK-16

ALARM 7T-8890 7T-8890 J NC COM J


A513-PK

200-BK 442-GY 200-BK-10 F786-GY 201-BK 201-BK 113-OR 1 113-OR 608-GN-14


592-BU
200-BK

200-BK

123-6449 DIRECTION SW
507-WH-16

529-WH-16
530-OR-16

200-BK-16 F782-OR 201-BK-14 893-GN 7 893-GN 608-GN-14 608-GN-14 201-BK


506-PU-16

D J NO 123-6377 2 E L32 D
200-BK-10 200-BK-14 608-GN-14 608-GN-14 441-OR 10 441-OR 521-YL-14 201-BK
E B2
200-BK 610-OR-14 L30 447-PK 11 447-PK 521-YL-14 521-YL-14 200-BK-14
A CONN 4 A
200-BK L 102-RD-14 442-GY 12 442-GY 326-PU 201-BK
L35 L32 ABBREV COLOR
1
2
3
4
5
6

1
2
3
4
5
6
200-BK M 116-BR-14 892-BR 21 892-BR 610-OR-14
F GND
202-BK-14 504-YL-16 4 GN H E B3 200-BK-14 200-BK-14 405-GY 31 405-GY 522-WH-14
MOTOR 3 E L19 B RD RED
1
2
3
4
5
6

202-BK-14 202-BK-14 1 610-OR-14 200-BK 426-BR 32 426-BR 441-OR


+12 V SWITCHED OUT

A PLUG MODULE T° WH WHITE


+12 V MEMORY OUT
+24 V SWITCHED IN

447-PK 201-BK L6 200-BK-16 2 BK 200-BK E K997-BU 38 K997-BU 403-GN GROUND BK B 201-BK


115-2462 24 TO RESISTOR OR ORANGE
+24 V BATTERY IN
BK-16

201-BK-14 201-BK 108-BU-16 6 GY P 200-BK 443-YL 39 443-YL 405-GY +V SENSOR OR A K997-BU


12 VOLT L6 B+ 116-6203 YL YELLOW

2
1
507-WH-16

529-WH-16
530-OR-16

201-BK 201-BK-14 503-BR-16 3 BR 200-BK 200-BK 403-GN 40 403-GN K997-BU SIGNAL WH C 441-OR

102-RD-14
506-PU-16

116-BR-14
200-BK-16

V V CONVERTER 200-BK-10 505-BU-16 OR 200-BK E 25 443-YL PK PINK


5
FUEL 119-1733 4 E LIGHT PIPE BK BLACK
600-BR 200-BK 26

663-GY
600-BR
GROUND

GROUND

LEVEL NOTE: PLUG ONLY REQUIRED NOTE D REAR LAMP 123-9294 COOLANT GY GRAY
27

326-PU
SENDER POWERTRAIN WITH 24 VOLT RADIOS. WIPER 200-BK BASE 3T-3158 35 TEMP PU PURPLE
123-7408 REMOVE PLUG AND L13 L13 114-0133 SENSOR BR BROWN
CONFIGURATION L13
INSTALL CONVERTER L12 L12 118-7226 GN GREEN
HARNESS CODE L12 600-BR 600-BR 600-BR L39
L39

L34
WITH 12 VOLT RADIOS. BU BLUE

L37
L38
L2
ECB/ECPC CONN 19
3 SPEED
L31

L25
111-7003

L23
L24

L22
200-BK-14

L32
L7 L7
J 523-BR-16 522-WH-14 522-WH-14 G848-GN ACTION LAMP 509-WH 1 WH/BK, GN/BK LH SPEAKER (-) ANTENNA
L13 L13 L2 L2 6C-3431 SYMBOL DESCRIPTION
LAMP 115-1748

RD-00
BK 1 524-BU-16 521-YL-14 521-YL-14 124-GN-14 E 508-PU 2 WH,GN LH SPEAKER (+) 326-PU
BK 2 CONN 3 J 525-GY-16 124-GN-14 124-GN-14 522-WH-14 201-BK BASE 123-0304 GAGE 200-BK-16 3 BK GROUND B BLADE, SPADE, RING,
M L37 L39 L39 OR SCREW TERMINAL
3 1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH 975-WH 509-WH - 108-BU-16 START AID SW 310-PU 521-YL-14 411-PK CLUSTER 4 ENGINE SHUTDOWN
L12 L12 L34 + 133-9405 100-5895 SOLENOID 8C-3663
BK 4 2 277-BK 26 HARNESS CODE 1 RIGHT STEER SENSOR 5 830-OR 975-WH-14 975-WH 975-WH 508-PU 200-BK-16 308-YL 308-YL E A513-PK 5 YL +12 VOLT MEMORY
M B CIRCUIT CONNECTED
5 BK 3 278-BK 32 HARNESS CODE 2 LEFT STEER SENSOR 11 828-WH 975-WH-14 975-WH 975-WH 500-BR-16 108-BU-16 E 326-PU 326-PU 201-BK 2 BK GROUND 592-BU 6 RD +12 VOLT 200-BK-10
7 B
BK 6 BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE SOLENOID 1 G730-PK G730-PK 975-WH G731-GY 501-GN-16 200-BK-16 L38 WH A 307-OR 307-OR E707-GN 1 OR +V DISPLAY 512-GN GY/BK, PU/BK RH SPEAKER (-) VV 301-BU-10
LEFT NC C 8 CIRCUIT NOT CONNECTED
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH-14 975-WH 502-OR-16 500-BR-16 E BK C 310-PU 105-RD 105-RD E708-PK 3 GN CLOCK 511-BR GY/PU RH SPEAKER (+)
POWERTRAIN BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 975-WH 975-WH SPEAKER 508-PU 501-GN-16 1 NO OR B 308-YL 310-PU C413-YL 4 WH DATA ANTENNA
6T-7695 2 L31 M
CONFIGURATION 31 INCHING PEDAL SENSOR 6 F843-YL PARKING 509-WH 502-OR-16 G848-GN F842-BU C414-BU 5 YL LOAD 12 VOLT RADIO ELECTRICAL CONNECTION
HARNESS CODE F780-PK 13 PARK BRAKE SW (N/C) PRIORITY VALVE SOL 7 K978-BU BRAKE 511-BR 200-BK-16 5 709-OR G939-PK 6 BU HARN CODE NOTE D TO MACHINE STRUCTURE
ECB/ECPC PSDD 419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU SOLENOID RIGHT 512-GN 200-BK-16 4 F846-PU 977-YL NOTE H VV 301-BU 1 INTERNAL ELECTRICAL

304-WH-8
101-RD-4

109-RD-4
SPEAKER 3 KEY START SW

522-WH-14
3 SPEED

513-OR-14
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 200-BK-16 A513-PK 973-BR 973-BR 302-OR 2 CONNECTION TO SURFACE

521-YL-14
302-OR

403-GN
207-BK
123-8789 F782-OR 23 DIRECTION SW (N/O) + V SENSOR 12 709-OR NOTE B G731-GY SECONDARY 6T-7695 200-BK-16 592-BU 9G-7641 F847-YL 709-OR LAMP OF COMPONENT
L13

L13 A B
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU G731-GY G731-GY G731-GY 1 BRAKE A513-PK 108-BU-16 308-YL F842-BU F846-PU 7N-5876 RESISTOR
M E CONNECTOR
C 3E-7842 C

OPERATOR STATION
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SPEED - 14 E901-GN 975-WH 2 SOLENOID 511-BR 592-BU 102-RD R
308-YL G939-PK F847-YL 663-GY 509-WH 1 WH/BK, GN/BK LH SPEAKER (-)
+ L39 L39
133-2250

522-WH-14
- E

516-GN-14
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR 3 512-GN 108-BU-16 508-PU 508-PU F849-WH F848-OR 200-BK 508-PU 2 WH/GN LH SPEAKER (+)

517-BU-14
200-BK-14

515-GY-14
B ATCH WIRE, CABLE,
F786-GY 35 DIRECTION SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH 4 M 108-BU-16 508-PU BLOWER SW OFF C
326-PU F848-OR F849-WH 200-BK 200-BK-16 3 BK GROUND 302-OR COMPONENT
6P-3236 ON E S

2
1
33 TRANS OUT SPD + 20 E900-WH PARKING 200-BK-16 509-WH 509-WH 307-OR 201-BK 201-BK 108-BU-16 4 BU + 24 VOLT 207-BK

301-BU-10
200-BK-10
L18 A ST E CIRCUIT GROUPING
NOTE B 34 2F-2R INDICATOR 22 973-BR G730-PK G730-PK 1 BRAKE 102-RD 509-WH B
105-RD 977-YL 102-RD 5 +24 VOLT MEMORY L
SOLENOID E B DESIGNATION
39 TORQUE CON OUT SPD - 23 E909-WH 975-WH 2 526-YL-16 511-BR 511-BR 6 304-WH-8

BK
BK
202-BK-14 2 GROUND TRANS INT SPD + 24 E902-PU 3 133-2250 527-GN-16 511-BR AUTO KICKDOWN CONN 17 E 512-GN 7 GY/BK, PU/BK RH SPEAKER (-) G S
158-BR-14

200-BK-14
521-YL-14

INDICATOR B
892-BR 3 DATA LINK - TRANS OUT SPD Q + 25 E906-OR 4 528-PK-16 512-GN 512-GN C C414-BU 15 LOAD 511-BR 8 GY/PU RH SPEAKER (+) B 101-RD-4
L16 L33 133-8979 DATALINK MTR BAT B
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN 102-RD 512-GN B 201-BK E708-PK 25 CLOCK ANTENNA 101-RD-4
TORQUE CON OUT SPD + LEFT SERVICE M 24 VOLT RADIO AA
202-BK-14 5 GROUND 29 E908-BR 200-BK-16 E F E707-GN 34 +V DISPLAY 3
G731-GY 8 SECONDARY BRAKE SOL TRANS INT SPD Q - 30 E905-BU F788-PU F788-PU 1 STEER 200-BK AUTO INDICATOR WH 2 G848-GN CONNECTOR G C413-YL 35 NOTE D STARTER 2
DATA MOTOR
S 893-GN 9 DATA LINK + TRANS OUT SPD Q - 31 E907-GY 975-WH 2 CLUTCH 108-BU-16 +8V POWER WH 1 709-OR A 113-OR 411-PK 13 ACTION LAMP OPERATOR NOTE H 106-8558 1
C
A
B

751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU A 121-4030 108-BU-16 D 893-GN 201-BK 2 GROUND MONITOR
N LEFT 126-9401 FF
200-BK-14 755-OR 11 SECOND GEAR CLUTCH TRANS INT SPD - 35 E903-YL 200-BK 200-BK-16 E 892-BR 892-BR 7
BRAKE E NOTE B B REFRIGERANT
158-BR-14

200-BK-14 F788-PU 12 LEFT STEER CLUTCH TRANS INT SPD Q + 36 E904-BR F792-WH F792-WH 1 200-BK-16 200-BK-16 709-OR H 893-GN 11
200-BK-14
521-YL-14

NOTE B B
BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR 975-WH 2 121-4030 102-RD 200-BK-16 +8V POWER 1 709-OR 709-OR J 113-OR 17 NOTE C BK-14 SW IDENT PART NO. CHG LOC NOTE
L9 B NOTE A
F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL A 200-BK-16 2F-1R LAMP 2 F846-PU E 21 201-BK
RIGHT B 114-5333 HARNESS AS.

RD-00
BK-00
BK-00
CONDENSOR F848-OR 21 AUTOSHIFT N.O. 1F-2R INDICATOR 40 F847-YL 102-RD 200-BK-16 200-BK-14 2F-2R LAMP 3 973-BR E 113-OR 1 + BATTERY BLOWER 201-BK
BRAKE MONITOR B A 133-8906 01 D-3

507-WH-16
529-WH-16
501-GN-16
502-OR-16

527-GN-16

530-OR-16
F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 F791-BU F791-BU 1 200-BK-16 200-BK-16 1F-2R LAMP 4 F847-YL 1 290-BK 893-GN 5 DATA LINK + MOTOR 200-BK-14

523-BR-16

500-BR-16

506-PU-16
MOTOR 106-2721

524-BU-16

108-BU-16
108-BU-16
528-PK-16

200-BK-16
525-GY-16
3E-6387

526-YL-16
F850-PK 27 SW IP 1 15 975-WH 2 121-4030 A513-PK 200-BK SERVICE 2 291-BK 892-BR 14 DATA LINK - B 109-0699 01 E-3

509-WH

512-GN
508-PU

511-BR
AUTOSHIFT INDICATOR CONNECTOR FF C 134-3853 00 F-10
977-YL 37 AUTO KICKDOWN SW 16 A 592-BU 108-BU-16 3 E735-PU 441-OR 8 COOLANT TEMP
WH/RD-14 F849-WH 38 AUTOSHIFT N.C. 17 975-WH-14 RIGHT 200-BK-16 108-BU-16 125-3401 4 201-BK 447-PK 9 FUEL LEVEL 200-BK-14 WH/RD-14 FF D 109-0681 06 F-1

L32
STEER CONN 16 L32 ENGINE E 135-2892 01 D-3
140-BU-14 1 + BATTERY 21 F789-YL F789-YL 1 200-BK-16 108-BU-16 108-BU-16 E 442-GY 10 HYD OIL TEMP

522-WH-14
513-OR-14
CLUTCH AIH EXTENDED C NC G G FRAME F 110-1118 00 D-11 ATCH
140-BU-14 6 + BATTERY 26 975-WH-14 975-WH 2 108-BU-16 108-BU-16 WH A 7 405-GY 19 ENGINE OIL PR

201-BK-14
121-4030 POST HEAT SWITCH NO THERMOSTAT G 111-7198 01 B-3 ATCH
2
1

2
1
975-WH-14 7 SOLENOID RETURN 27 975-WH-16 975-WH A 108-BU-16 108-BU-16 OR B F842-BU 1 426-BR 20 PWR TRN FILTER G

201-BK

201-BK
201-BK
N L15 L15 L18 L18 133-9405 PSDD CODE 3E-5464 H 113-7915 01 A-11
G939-PK 15 SWITCH RETURN 32 975-WH-16 975-WH 200-BK-16 108-BU-16 BK C G939-PK 2 K997-BU 24 +V SENSOR E G T°
593-GN-14 G939-PK 16 SWITCH RETURN 33 P FORWARD 108-BU-16 102-RD CONNECTOR 3 443-YL 28 PWR TRN TEMP 1 J 133-8468 01 B-10
593-GN-14 140-BU 40 39 J A 752-YL 1 RD CLUTCH 2 200-BK-16 102-RD 102-RD 136-1205 4 403-GN 30 ALTERNATOR 6 522-WH-14 515-GY-14 K 127-6424 00 A-3 ATCH
RELAY 118-1336 M 111-8868 02 A-6 ATCH

529-WH-16

507-WH-16
530-OR-16

527-GN-16

501-GN-16
502-OR-16
F842-BU 3 F842-BU 975-WH 2 RD 108-BU-16 A513-PK E 5 26 2 200-BK-14 200-BK-14

523-BR-16

506-PU-16
500-BR-16
108-BU-16

524-BU-16

108-BU-16
200-BK-16

528-PK-16

525-GY-16
526-YL-16
3E-5239 J J C L33 L33 B
ECB 176-YL F843-YL 4 F843-YL 108-BU-16 592-BU AUTO SHIFT NC
WH A F849-WH 6 27 5 517-BU-14 200-BK-14 N 123-8329 01 C-12 ATCH

509-WH
L7

512-GN
L7

511-BR

508-PU
N J1 CONTROL J2 REVERSE SWITCH NO ENGINE P 120-9890 02 B-9

1
2
200-BK 977-YL 5 977-YL P 506-PU-16 506-PU-16 OR B F848-OR 8 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14

OPERATOR STATION
(CONN D) 109-0563 (CONN B) CLUTCH 1 133-9405 INTAKE Q 110-0829 00 A-12 ATCH
2
1

522-WH-14
513-OR-14
337-WH 334-BU 6 334-BU 751-GN 1 RD 507-WH-16 507-WH-16 BK C 201-BK 271-BK 3 HARN CODE 1 3 515-GY-14

503-BR-16

505-BU-16
108-BU-16
200-BK-16
504-YL-16
NOTE B 306-GN 973-BR 7 973-BR 975-WH 2 RD 118-1336 529-WH-16 529-WH-16 7 201-BK 272-BK 12 HARN CODE 2 A AIR R 110-1132 00 E-12 ATCH

509-WH

201-BK
201-BK
201-BK
512-GN
508-PU

511-BR
CONN 6 CONN 9 STANDARD CONN 18 HEATER S 110-1145 00 B-12

2
1
WH/RD-14 G848-GN F846-PU 8 F846-PU 530-OR-16 530-OR-16 1 270-BK 273-BK 22 HARN CODE 3 G L22 975-WH 1 BK
B CODE RELAY T 131-3818 00 E-12 ATCH B

516-GN-14
F791-BU G848-GN 9 G848-GN P 975-WH E 2 271-BK 274-BK 16 HARN CODE 4 334-BU 2 BK

517-BU-14
515-GY-14
AUTO KICKDOWN C NC CONNECTOR 3E-0075 U 121-0198 01 A-9
CONDENSOR F792-WH F848-OR 10 F848-OR R 975-WH WH A 3 272-BK 275-BK 6 HARN CODE 5 WH/RD-14
MOTOR 106-2721 F843-YL F849-WH 11 F849-PK K 752-YL P FIRST GEAR SW 133-9405 NO
OR B 977-YL 111-7055 4 273-BK 29 DIODE B V 110-0215 02 E-12
L16 L16 HH B 106-8704
CLUTCH 5 Y 112-7686 02 B-5

2
1
L15

754-BU F850-PK 12 J 751-GN 900-PU 1 RD BK C 201-BK 5 274-BK 32 BLOWER 160-BU-4 101-RD-4

109-RD-4
L15 K978-BU 176-YL 1 176-YL N 900-PU 975-WH 2 RD 118-1336 6 275-BK 36 MOTOR 3E-6386

403-GN
BK-14 334-BU 200-BK 2 200-BK H 755-OR 8 37 RESISTOR WIRE AS.
9G-1950 HH GG
G939-PK G939-PK G939-PK K977-PK J A L 754-BU E CONN 15 E 291-BK 291-BK 33 CLEAR SW 160-BU-4 W 9M-9812 01 F-12
L2 L2 C
G939-PK G939-PK G939-PK 709-OR 306-GN 21 306-GN A E901-GN P SECOND GEAR NC
WH A 290-BK 290-BK 23 SERVICE SW BK-14 GN-14 GG 7G-1060 00 B-2
L10 CLUTCH 4 OPERATOR NO ENGINE HH 106-2750 00 B-2

610-OR-14
AIR CONDITIONER CONDENSOR G939-PK 140-BU E901-GN 140-BU-14 25 140-BU-14 B E902-PU 755-OR 1 RD OR B 201-BK E735-PU 38 GN-14

200-BK-14
118-1336 MONITOR SW INTAKE

527-GN-16

501-GN-16

502-OR-16
G939-PK 140-BU-14 E900-WH 202-BK-14 29 202-BK-14 C E903-YL 975-WH 2 RD BK C E735-PU 39

524-BU-16
528-PK-16

525-GY-16
G939-PK 975-WH-14 L15 E909-WH 140-BU-14 37 140-BU-14 D E904-BR 133-9405 E735-PU 18 OPERATOR SW AIR HEATER CABLE AS.
158-BR-14 1 G939-PK G939-PK 140-BU-14 L18 E902-PU 202-BK-14 40 202-BK-14 E E905-BU 410-WH 4 ACTION ALARM 515-GY-14 6I-4753 ALT A/C CLUTCH AA 1S-0969 06 F-12
L14 L14 L33 L33 134-3999
200-BK-14 2 G939-PK G939-PK E906-OR F790-BR 19 F790-BR F E906-OR P THIRD GEAR RIGHT 40 515-GY-14 R FLOOD BB 111-8867 00 F-12
CLUTCH 3 WIPER FORWARD SERVICE LAMP CC 9G-0200 04 F-12

529-WH-16

507-WH-16
530-OR-16
521-YL-14 3 G939-PK 140-BU-14 E908-BR 321-BR 20 321-BR G E907-GY 754-BU 1 RD B B

523-BR-16

506-PU-16
500-BR-16

108-BU-16
526-YL-16
118-1336 M M M M M M M M 117-9061 HORN SW BRAKE Y A OROPS 106-8964 DD 6T-9661 00 F-12
608-GN-14 4 G939-PK E905-BU 337-WH 22 307-OR M E900-WH 975-WH 2 RD L B
L17 L H L H L H L H M 3T-2357 PEDAL SW COM NC HEATER FF 8Y-9603 01 B-2
200-BK-14 5 1 158-BR-14 140-BU-14 G939-PK E907-GY 892-BR 23 892-BR S 198-RD 1 198-RD-16 200-BK-4
GND 132-7077 Y D VV 9U-8746 01 C-3 ATCH
608-GN-14

608-GN-14

6 2 200-BK-14 140-BU-14 140-BU 140-BU-14 E903-YL 893-GN 24 893-GN T 527-GN-16 4 GN H G731-GY 2 G731-GY
200-BK-14

200-BK-14

L20 MOTOR A A NO Y K ALTERNATOR


S 3 521-YL-14 140-BU 140-BU-14 975-WH-14 E904-BR G939-PK 26 G939-PK A P 1 322-GY A
M P B M P B M P B M P B D
E900-WH
E901-GN

E906-OR

132-2156
E907-GY

OROPS OROPS T° BRAKE


E902-PU

E904-BR
E905-BU
E903-YL

4 608-GN-14 140-BU 140-BU-14 975-WH-14 321-BR G939-PK 28 G939-PK 200-BK-16 2 BK + BATTERY RD A 140-BU-14 410-WH 1 RD 1
FLOOD FLOOD W B M W B M W B M W B CIGAR POSITION GROUND
1 5 200-BK-14 975-WH-14 450-YL E908-BR 31 E908-BR L8 L8 NOTE B 108-BU-16 6 GY P 114-RD BK B G939-PK 201-BK 2 BK 6
LAMP LAMP M M M M B+ LIGHTER SENSOR
2 6 975-WH-14 F790-BR E909-WH 32 E909-WH M 526-YL-16 3 BR SIGNAL YL C F790-BR L23 E 2 200-BK-14 GG B
107-6689 106-8964 9W-0335 9X-5592 ACTION
3 A 975-WH-14 F847-YL 450-YL 33 450-YL 528-PK-16 5 OR 5 517-BU-14
P ALARM
507-WH-16

R R 4 975-WH-14 F846-PU 709-OR 34 709-OR REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW A 4 4 516-GN-14
WITH NO ROPS FLOODS CONN 8 DOME LAMP INCHING PEDAL 3E-6328 THIS SCHEMATIC IS FOR THE D5M ECB TTT (108-2290 CHG01)
5 G730-PK K977-PK 35 K977-PK 102-RD 129-RD + BATTERY RD 1 140-BU-14 3 515-GY-14
1
2
3
4
5
6
7
8

V U 3T-6655 3T-6655 3T-6655 3T-6655


6 PLUG HARNESS A INTO 442-GY HYDRAULIC G731-GY K978-BU 36 K978-BU 200-BK M 3E-6389 200-BK SENSOR GROUND BK 2 G939-PK COMPONENTS ARE SHOWN INSTALLED ON A FULLY
R R Q HARNESS Q OIL SENDER F848-OR F847-YL 39 F847-YL 102-RD A RD NOTE F SIGNAL YL 3 F843-YL WIRES THAT HAVE BATTERY VOLTAGE OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
WITH CAB FLOODS T° K
4W-9972 F850-PK F791-BU 14 F791-BU 108-BU-16 108-BU-16 108-BU-16 C WH 126-3741 WHEN THE KEY SWITCH IS OFF. TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
PLUG HARNESS A INTO L33 A L33 K
HARNESS S F849-WH F792-WH 15 F792-WH 507-WH-16 200-BK B BK
202-BK-14 F788-PU 16 F788-PU U WIRES THAT HAVE BATTERY VOLTAGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE
L20 TRANS WHEN THE KEY SWITCH IS ON. NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
608-GN-14 200-BK-14 L16 202-BK-14 F789-YL 17 F789-YL E902-PU 2 WH OPERATOR STATION
INTERMEDIATE K NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
608-GN-14 608-GN-14 PRIORITY VALVE 892-BR G731-GY 18 G731-GY L9 E903-YL 1 BK CONN 14
L17 SPEED 1 SENSOR STARTING CIRCUIT. AT LEAST 1 TURN / 25 MILLIMETERS
608-GN-14 136-1679 H 893-GN 975-WH-14 27 975-WH-14 1 102-RD L24 RESISTOR
NOTE B: BOTH PAIRS 3E-8848 L24 (892-BR, 893-GN); (E902-PU, E903-GN);
200-BK-14 GN-16 1 K978-BU 751-GN G730-PK 30 G730-PK 2 108-BU-16 9G-1950 GAUGE CIRCUIT. (E904-PK, E905-BU); (E900-WH, E901-GN);
200-BK-14 GN-16 2 975-WH 752-YL 975-WH-14 38 975-WH-14 U 3 A513-PK
TRANS (E906-OR, E907-GY); (E908-BR, E909-WH);
A 200-BK-14
H A
755-OR
900-PU
E900-WH
E901-GN
1
2
E900-WH
E901-GN
E904-BR
E905-BU
2
1
WH
BK INTERMEDIATE Q
4
5
592-BU
506-PU-16
322-GY
114-RD
WH/RD-14 MONITOR CIRCUIT. (EMS) (450-YL, G939-PK).
TRANS H 4 K978-BU 973-BR E902-PU 3 E902-PU SPEED 2 SENSOR 6 507-WH-16 200-BK K PANEL LAMP CIRCUIT. NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
CONN 5 L24 BLOWER
TEMP
SENSOR
+ V SENSOR RD A 709-OR 5 975-WH 977-YL E903-YL 4 E903-YL 3E-8848 7 529-WH-16 129-RD MOTOR 3E-6392 1 515-GY-14 (ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON) A
S S GROUND BK B G939-PK 1 G939-PK F842-BU E904-BR 5 E904-BR U 8 530-OR-16 K978-BU 2 200-BK-14 WASHER/WIPER CIRCUIT. NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
CAB CAB 118-7226 SIGNAL GN C K977-PK 2 K977-PK F788-PU E905-BU 6 E905-BU E900-WH 2 WH TRANS 9 975-WH 24 VOLT RADIO
FLOOD FLOOD L10
3 709-OR F789-YL E906-OR 7 E906-OR E901-GN 1 BK OUTPUT 10 G939-PK BK-14 HEATER AND AIR CONDITIONER CIRCUIT. RADIO OPTIONS
LAMP S S LAMP 201-BK 1 6 426-BR G939-PK E907-GY 8 E907-GY SPEED 1 SENSOR 11 K977-PK 12 VOLT RADIOS 24 VOLT RADIOS
107-6689 106-8964 L28 L25 L25 135-5946 FIXED U.S. 9X-6810 FIXED U.S.
POWER 426-BR 2 7 201-BK 140-BU-14 751-GN 9 751-GN NOTE B: BOTH PAIRS 3E-8848 12 200-BK-14 709-OR GROUND CIRCUIT.
TRAIN L17 3E-6107 FIXED EUROPE 3E-7890 FIXED EUROPE
200-BK-14 200-BK-14 H 8 140-BU-14 752-YL 10 752-YL U L28 M A 426-BR OPERATOR STATION
FILTER SW TRANS L28 ENGINE SHUTDOWN CONTROL CIRCUIT. NOTE E: NORMALLY OPEN BEFORE INSTALLATION
608-GN-14 608-GN-14 975-WH-14 754-BU 11 754-BU E906-OR 2 WH L28 201-BK
NOTE E CONN 2 OUTPUT Q NOTE F: USED ONLY WITH POWERSHIFT DIRECT DRIVE ARRANGEMENT
426-BR G939-PK 755-OR 12 755-OR E907-GY 1 BK 158-BR-14 L23
NOTE G SPEED 2 SENSOR L23 START AID CIRCUIT. NOTE G: NOT USED ON POWERSHIFT DIRECT DRIVE ARRANGEMENT
9X-7781 201-BK 158-BR-14 975-WH-14 900-PU 13 900-PU 200-BK-14 L23
200-BK-14 3E-8848 521-YL-14 NOTE H: ONLY ONE RADIO MAY BE INSTALLED AT ONE TIME
Q L20 L20 L24 L24
NO ROPS 608-GN-14 521-YL-14 NOTE B 608-GN-14 L24 ALL DASHED LINES ARE ATTACHMENTS.
L28 L28
FLOOD 200-BK-14 608-GN-14 L28 200-BK-14
LAMP Q L25 L25
200-BK-14 L25
107-6689
D72655

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