Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Table of Contents
ProWeld™ .................................................57 to 60
Reduce repair costs up to 85%
and increase the post-repair life
of your molds
Index
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Discs, Abrasive....................................52 Mold Finish Comparison Kit ................55 and Polishing Systems ............... 20-21
Index
Drills, Long Straight Shank .................16 Mold Release Sprays ..........................63 Ultrasonic Polishing System ......... 20-21
End Mills ....................................... 10-11 Mold Saver ..........................................62 Wheels, Felt Polishing ........................53
End Mills, Ball Nose............................10 Molding Supplies .......................... 61-74
End Mills, Four Flute ...........................11 Motors, Minitor D Series ....................37
End Mills, Two Flute............................10 Mounted Points ............................. 44-45
Eyebolt............................. see Hoist Ring Points, Mounted ............................ 44-45
Felt Bobs..............................................39 Polishing Brushes ................................53
Felt Polishing Kit .................................53 Polishing Compounds .................... 53-55
Felt Polishing Wheels .........................53 Profiler R, Minitor D Series .................35
Files, Diamond......................... 23-25, 38 Profiler S, Minitor D Series .................36
Files, Diamond Needle ........................49 ProWeld Micro-Welding System .. 57-60
Files, Habilis ........................................49 Reamers, Machine ..............................13
Files, Steel...........................................38 Reamers, Sprue Bushing .....................16
Finishing Applications .........................56 Release Agent ......................... see Mold
Finishing/Polishing Equipment...... 19-56 Release Sprays
Flexolaps .............................................15 Rifflers ...................................... 39,46-48
1. FOB POINT / PRICES: Products are sold F.O.B. point of origin. “Returned Goods”: No goods are returnable without prior approval,
Any taxes are in addition to the prices and may be invoiced later. prepaid transportation and an issued RMA number. All items are
2. SHIPPING SCHEDULE: The shipping schedule is our current estimate subject to our inspection before credit will be allowed. Special mold
of delivery dates and we agree to use reasonable efforts to comply bases or steel, items involving custom work, or items not shown in
with the schedule. our catalog are considered non-returnable.
3. WARRANTY: NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER
(a) Any DME trademarked or tradenamed product or part thereof RECEIPT OF MERCHANDISE.
manufactured by or for us which, under normal operating conditions 9. PATENT INDEMNITY: We shall defend any suit or proceeding
in the plant of the Buyer thereof, proves defective in material or brought against Buyer and pay all costs and damages awarded
workmanship, as determined by our inspection, within 12 months against Buyer provided that:
from the date of shipment will be replaced or repaired free of charge (a) The suit or proceeding is based upon a claim that the product or
to Buyer. part thereof is an infringement of any claim of a presently existing
This warranty is contingent upon the following conditions: that we U.S. patent;
promptly receive notice of the defect; that Buyer establish that the (b) The claim of infringement is not based, directly or indirectly,
product has been properly installed, maintained, and operated upon (i) the manufacture, use, or sale of any product furnished by
within the limits of related and normal usage as specified by us; us which has been modified without our consent; or, (ii) the manu-
and that, upon our request, Buyer will return to us at our expense facture, use, or sale of any combination of a product furnished by us
the defective product or part thereof. with products not furnished by us; or (iii) performance of a patented
(b) The terms of this warranty do not in any way extend to any process using a product furnished by us or production thereby of a
product or part thereof which have a life, under normal usage, patented product; and,
inherently shorter than 12 months. (c) We are notified promptly and given information and assistance
Terms and Conditions of Sale
(c) The conditions of actual production in each end user’s plant (at our expense) and the authority to defend the suit or proceeding.
vary considerably. Therefore, descriptions of the production or We shall not be responsible hereunder for any settlement made
performance capabilities of any product or software materials without our written consent nor shall we be responsible for costs
are estimates only and are not warranted. or expenses incurred without our written consent. If our product is
adjudicated to be an infringement and its use in the U.S. by Buyer is
4. EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR enjoined, we shall, at our own expense, either:
OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN (i) procure for Buyer the right to continue using our product;
PARAGRAPH 3, AND ANY ADDITIONAL WARRANTY EXPRESSLY (ii) replace it with a noninfringing product;
STATED TO BE A WARRANTY AND SET FORTH IN WRITING AS (iii) modify it so it becomes noninfringing;
PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER (iv) remove the product or part thereof and refund Buyer’s net
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT book value and transportation costs attributable to it.
LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY The foregoing states our entire liability with respect to any patent
OR FITNESS FOR A PARTICULAR PURPOSE. infringement by our products or any parts thereof. To the extent that
5. LIMITATION OF REMEDIES AND LIABILITIES: our product or any part thereof is supplied according to specifica-
UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF tions and designs furnished by Buyer, Buyer agrees to indemnify us
OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR in the manner and to the extent set forth above insofar as the terms
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10. FORCE MAJEURE: We shall not be liable for any delay in perfor-
OTHERWISE), such as, but not limited to, loss of profit or revenue; mance or nonperformance which is due to war, fire, flood, acts of
loss of use of the product, part thereof; cost of capital; cost of God, acts of third parties, acts of governmental authority or any
replacement equipment; or claims resulting from contracts between agency or commission thereof, accident, breakdown of equipment,
Buyer, its customers and/or suppliers. Unless expressly provided differences with employees or similar or dissimilar causes beyond
for herein, in no event shall we or any affiliate of ours assume our reasonable control, including but not limited to, those interfering
responsibility or liability for (a) penalties, penalty clauses or with production, supply or transportation of products, raw materials
liquidated damages clauses of any description, (b) certifications or or components or our ability to obtain, on terms we deem reason-
(c) indemnification of Buyer or others for costs, damages or able, material, labor, equipment or transportation.
expenses arising out of or related to the product or part thereof.
11. ACCEPTANCE OF ORDERS: Buyer agrees that all orders, including
6. CANCELLATION: Unless otherwise agreed, Buyer may cancel all any arising from our Proposal, shall include these terms and condi-
or any part of the order by written notice received by us before our tions only, notwithstanding any different or additional terms that
completion of the order or applicable portion of the order. On receipt may be embodied in Buyer’s order. All orders are subject to our
of such notice, all work on the order or part thereof canceled will be acceptance and we reserve the right to reject orders as, in our
stopped as promptly as is reasonably possible. Buyer will then be sole judgement, mandated by business conditions. We reserve the
invoiced for and will pay to us a cancellation charge. For completed right to not proceed with any order until all necessary information
items, the charge will be equal to their established prices. For items is received from Buyer.
not completed, the charge will be equal to our full cost plus a
premium in addition to a charge for any packing and storage 12. MERGER CLAUSE: This Agreement entirely supersedes any prior
and less a credit for the balance of the material as scrap. oral representations, correspondence, proposal, quotation, or
agreement. This writing constitutes the final and total expression
7. PAYMENT TERMS: Payment is due in accordance with any of such agreement between the parties, and it is a complete and
applicable progress, advance or other agreed upon payment exclusive statement of the terms of that agreement.
schedule, or, if no such schedule has been agreed to, upon
Acceptance as specified in Paragraph 8, but in no event later than 13. ASSIGNMENT: Neither party may assign this Agreement without
30 days from the date of invoice. No cash discount is provided. If, the written consent of the other party, except that we may assign
in our judgment, Buyer’s financial condition changes, we may stop this Agreement to a third party that acquires substantially all of
work until financial arrangements satisfactory to us are made. our assets or we may assign the flow of funds arising out of
this Agreement.
8. ACCEPTANCE OF PRODUCT: Each such product shall be deemed to
be accepted within seven days after delivery of the product to the 14. GOVERNING LAW: This Agreement shall be governed by and
Buyer, unless we receive written notification of rejection for cause construed in accordance with the laws of the State of Michigan.
from Buyer within the seven day period.
U.S.A.
TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from
8 a.m. to 8 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix
instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services,
provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local
DME sales, manufacturing or technical service representatives.
MAIL ORDERS: If you prefer to order by mail, please address your order to:
■ DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330
ATTN: Customer Service Dept.
FAX: You may fax your order to:
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Sales and Ordering Information
SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@dme.net
or mailed to the Estimating Department of the DME manufacturing location nearest you. Call our toll-free number if desired to
clarify location which serves your area.
Estimating locations are:
■ 70 East Hillis Street, Youngwood, Pa 15697, FAX: 724-925-2424
■ 1117 Fairplains Street, Greenville, MI 48338, Tel. 616-754-4601, FAX: 616-225-3924
■ 3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel. 519-948-5001, FAX: 519-948-4652
■ 464-466 Windy Point Drive, Glendale Heights, IL 60139, Tel. 630-469-4280, FAX: 630-469-4740 (estimating only)
Please add “DME Company” and “Attn: Estimating Dept.” to above addresses when mailing prints. To obtain prices and
delivery on special mold base orders or to check status of special work in progress please contact Customer Service.
CANADA
TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS: Contact our Mississauga, Ontario office at 800-387-6600, FAX: 800-461-9965.
MAIL ORDERS: Send to: DME Company, 6210 Northwest Drive, Mississauga, Ontario L4V 1J6.
CHECK OR MONEY ORDERS: Make payable to DME Company Include remittance copy of invoice and mail to
Mississauga address above.
WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our Mississauga office.
U.S. 800-626-6653 ■ Canada 800-387-6600 ■ sales@dme.net ■ www.dme.net
Equipment and Supplies
6
Introduction
DME Company offers a wide range of equipment and Finish Comparison Kit – featuring 12 samples finished to
supplies for moldmakers and molders. From high-speed SPI standards – provides a visual and numerical standard
cutting tools and a wide variety of finishing and polishing for both the selection of finishes required and a comparison
systems to a vast array of maintenance, repair and operation- to work in progress.
related products, DME has the products you need to compete
every step of the way. For high-quality mold repairs, the DME ProWeld Micro-
Welding System provides precision results that increase
Our line of cutting tools designed for moldmakers ranges mold life after every repair. The system is safe and easy to
from high-speed roughing mills and tapered milling cutters operate, and reduces repair costs by up to 85% with special
to counterbores, sprue bushing reamers, and dozens of metal alloys developed for all conventional types of steel.
lapping tools.
Your molds will always be ready to perform with DME
DME has been an essential finishing and polishing resource mold sprays. Available in aerosol cans or in one-gallon
to its customers for decades with the Ultraform System non-aerosol containers, DME Mold Cleaner, DME Mold
that effectively replaces expensive and time-intensive hand- Saver and DME Mold Release use the finest ingredients
finishing operations. Two models of the ultrasonic device to complete the jobs for which they are intended.
Introduction
offers the latest in polishing technology while still providing your plumbing, heating and other processing-related needs
tremendous flexibility and accuracy. The Minitor D series are better achieved with the high-quality, low-cost offerings
hand pieces are available in several models and with from DME Molding Supplies.
accessory heads to ensure that your finishing and polishing
jobs get done to perfection.
Cutting Tools
ENGINEERED FOR CONSISTENT
ACCURACY, FASTER PRODUCTION
AND GREATER ECONOMY
Cutting Tools
8
■ Rounded cutting teeth produce smaller chips to permit feed rates and
stock removal up to four times faster than conventional end mills
■ Manufactured to close tolerances so they can be used for NC milling
High-Speed Roughing Mills
RM12114 ⁄2
1
11⁄4 ⁄2
1
31⁄4 4
shops that machine different steel types.
Cutting Tools
RM12200 ⁄2
1
2 ⁄2
1
4 4
RM58158 ⁄8
5
15⁄8 ⁄8
5
33⁄4 4 Stocked in a variety of mill diameters, DME
RM58212 ⁄8
5
21⁄2 ⁄8
5
45⁄8 4 High-Speed Roughing Mills are available in
RM34158 3
⁄4 1 ⁄85 3
⁄4 3 ⁄87
4 lengths ranging from 3-1/4 to 6-1/2 inches.
RM34300 3
⁄4 3 3
⁄4 51⁄4 4
RM78178 ⁄8
7
17⁄8 3
⁄4 41⁄8 4
RM78312 ⁄8
7
31⁄2 ⁄8
7
53⁄4 4
RM100200 1 2 1 41⁄2 6
RM100300 1 3 1 51⁄2 6
RM100400 1 4 1 61⁄2 6
RM114200 11⁄4 2 11⁄4 41⁄2 6
ITEM O F S L
NUMBER SMALL FLUTE SHANK OVERALL
DIA. LENGTH DIA. LENGTH
˚ TAPER
C106 3
⁄32 11⁄2 3
⁄8 31⁄4
S C203 1
⁄8 3
⁄4 3
⁄8 21⁄2
O
C305 3
⁄16 1 ⁄4
1 3
⁄8 31⁄8
F
C409 1
⁄4 2 ⁄4
1 1
⁄2 41⁄4
L
C809 1
⁄2 21⁄4 5
⁄8 41⁄4
C613 3
⁄8 31⁄4 3
⁄4 51⁄2
Cutting Tools
E609 3
⁄8 21⁄4 3
⁄4 41⁄4
1° TAPER PER SIDE E613 3
⁄8 31⁄4 3
⁄4 51⁄2
ITEM O F S L
NUMBER SMALL FLUTE SHANK OVERALL 7° TAPER PER SIDE
DIA. LENGTH DIA. LENGTH
A201 1
⁄8 3
⁄8 3
⁄8 21⁄2 ITEM O F S L
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NUMBER SMALL FLUTE SHANK OVERALL
A413 1
⁄4 31⁄4 1
⁄2 51⁄2
10° TAPER PER SIDE
A813 1
⁄2 31⁄4 1
⁄2 51⁄2
ITEM O F S L
2° TAPER PER SIDE NUMBER SMALL FLUTE SHANK OVERALL
DIA. LENGTH DIA. LENGTH
ITEM O F S L J203 1
⁄8 3
⁄4 3
⁄8 21⁄2
NUMBER SMALL FLUTE SHANK OVERALL J405 1
⁄4 1 ⁄4
1 1
⁄2 31⁄8
DIA. LENGTH DIA. LENGTH
J805 1
⁄2 11⁄4 3
⁄4 33⁄8
B203 1
⁄8 3
⁄4 3
⁄8 21⁄2
B403 1
⁄4 3
⁄4 3
⁄8 21⁄2
15° TAPER PER SIDE
B305 3
⁄16 1 ⁄4
1 3
⁄8 31⁄8
B405 1
⁄4 11⁄4 3
⁄8 31⁄8
ITEM O F S L
B805 1
⁄2 1 ⁄4
1 1
⁄2 31⁄8 NUMBER SMALL FLUTE SHANK OVERALL
B409 1
⁄4 21⁄4 1
⁄2 41⁄4 DIA. LENGTH DIA. LENGTH
B609 3
⁄8 21⁄4 1
⁄2 41⁄4 P202 1
⁄8 1
⁄2 3
⁄8 21⁄2
B809 1
⁄2 21⁄4 1
⁄2 41⁄4 P304 3
⁄16 1 1
⁄2 3
B413 1
⁄4 31⁄4 1
⁄2 51⁄2 P406 1
⁄4 11⁄2 3
⁄4 35⁄8
B813 1
⁄2 31⁄4 5
⁄8 51⁄2 P805 1
⁄2 11⁄4 3
⁄4 31⁄2
Counterbores
Here is a special purpose tool that not only performs its job well, but gives you added tooling performance besides.
The built-in chamfer design automatically allows clearance for the radius under the Ejector Pin Head and insures
proper seating of the pin.
DME Counterbores are hardened and precision ground from top quality high speed steel to give you cleaner cutting
and longer life. The three-flute spiral design has been engineered to reduce tool wear and give faster cutting action
through rapid chip clearance.
DME Counterbores can help make counterboring easier and reduce your tooling costs… and here’s how:
1. Drill the retainer plate to suit your DME Ejector Pin diameter
2. Select the DME Counterbore with the same Item Number as the DME Ejector Pin to be used (*) and counterbore
to the proper depth… And that‘s it!
(*) Example: For an EX17 Ejector Pin or C17 Core Pin, use a CB17 Counterbore.
CB9 1
⁄8(†) 17
⁄64 3
⁄16 1
⁄4 25⁄8
CB10 9
⁄64 17
⁄64 3
⁄16 1
⁄4 25⁄8
CB11 5
⁄32 19
⁄64 3
⁄16 1
⁄4 23⁄4
CB12 11
⁄64 23
⁄64 3
⁄16 1
⁄4 31⁄16
CB13 3
⁄16 25
⁄64 3
⁄16 3
⁄8 31⁄4
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CB14 13
⁄64 25
⁄64 3
⁄16 3
⁄8 31⁄4
Cutting Tools
CB15 7
⁄32 27
⁄64 1
⁄4 3
⁄8 33⁄8
CB16 15
⁄64 27
⁄64 1
⁄4 3
⁄8 33⁄8
CB17 1
⁄4 29
⁄64 1
⁄4 7
⁄16 39⁄16
CB18 17
⁄64 29
⁄64 1
⁄4 7
⁄16 39⁄16
CB19 9
⁄32 29
⁄64 1
⁄4 7
⁄16 39⁄16
CB20 19
⁄64 33
⁄64 5
⁄16 1
⁄2 37⁄8
CB21 5
⁄16 33
⁄64 5
⁄16 1
⁄2 37⁄8
CB22 21
⁄64 37
⁄64 5
⁄16 1
⁄2 41⁄8
CB23 11
⁄32 37
⁄64 5
⁄16 1
⁄2 41⁄8
CB24 23
⁄64 41
⁄64 5
⁄16 5
⁄8 41⁄2
CB25 3
⁄8 41
⁄64 5
⁄16 5
⁄8 41⁄2
CB27 13
⁄32 45
⁄64 5
⁄16 5
⁄8 43⁄4
CB29 7
⁄16 49
⁄64 5
⁄16 5
⁄8 43⁄4
CB31 15
⁄32 49
⁄64 5
⁄16 5
⁄8 51⁄8 COUNTERBORES FOR JIFFY-TITE CONNECTORS
CB33 1
⁄2 49
⁄64 5
⁄16 5
⁄8 51⁄8 ITEM FOR USE C-BORE PILOT SHANK OVERALL
CB35 9
⁄16 53
⁄64 5
⁄16 5
⁄8 53⁄8 NUMBER WITH BODY DIA. DIA. DIA. LENGTH
CB37 5
⁄8 57
⁄64 5
⁄16 5
⁄8 55⁄8 CB80 JP251 11
⁄16 .337 ⁄2
1
41⁄8
CB39 11
⁄16 61
⁄64 5
⁄16 5
⁄8 5 ⁄8
7
CB81 JP252(SV) 27
⁄32 .435 ⁄8
5
43⁄4
CB41 3
⁄4 1 ⁄64
1 5
⁄16 5
⁄8 6 ⁄4
1
JP253(SV)
CB82 1.000 .575 ⁄8
5
55⁄8
CB45 7
⁄8 19⁄64 5
⁄16 3
⁄4 61⁄4 JP353(SV)
CB47 1" 117⁄64 5
⁄16 3
⁄4 61⁄4 CB83 JP354(SV) 13⁄16 .715 3
⁄4 61⁄4
Machine Reamers
■ Straight Shank
DME Machine Reamers are made of top quality High Speed Steel and are especially effective for use in materials which
are ordinarily difficult to ream. The right-hand spiral and right-hand cut design gives them a free cutting action resulting in
smooth, accurate holes.
MACHINE REAMERS FOR EJECTOR PIN HOLES Machine Reamer Item Number corresponds to Ejector
ITEM NOMINAL DIAMETER SHANK FLUTE OVERALL Pin Item Number.
NUMBER* DIAMETER Decimal Size DIAMETER LENGTH LENGTH
R5 1
⁄16 .0625 .0585 1
⁄2 21⁄2
For example: For an EX17 Ejector Pin, order an R17
R6 5
⁄64 .078125 .0720 3
⁄4 3 Machine Reamer.
R7 3
⁄32 .09375 .0880 3
⁄4 3 (*) “OS” in the Item Number indicates
R8 7
⁄64 .109375 .1030 7
⁄8 31⁄2
the reamer is .005" oversize nearest
R9 1
⁄8 .125 .1190 7
⁄8 31⁄2
R9 OS 1
⁄8 .130 .1190 7
⁄8 31⁄2 fractional diameter.
R10 9
⁄64 .140625 .1350 1 4 The “OS” reamers are also available in carbide.
Cutting Tools
R11 5
⁄32 .15625 .1510 1 4 See price list.
R11 OS 5
⁄32 .16125 .1510 1 4
R12 11
⁄64 .171875 .1645 11⁄8 41⁄2
R13 3
⁄16 .1875 .1805 11⁄8 41⁄2
R13 OS 3
⁄16 .1925 .1805 11⁄8 41⁄2
R14 13
⁄64 .203125 .1945 11⁄4 5
R15 7
⁄32 .21875 .2075 11⁄4 5
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R15 OS 7
⁄32 .22375 .2075 11⁄4 5
Machine Reamers
R16 15
⁄64 .234375 .2265 11⁄2 6
R17 1
⁄4 .250 .2465 11⁄2 6
R17 OS 1
⁄4 .255 .2465 11⁄2 6
R18 17
⁄64 .265625 .2485 11⁄2 6 MACHINE REAMERS FOR CARTRIDGE HEATER HOLES
R19 9
⁄32 .28125 .2485 11⁄2 6 ITEM NOMINAL DIAMETER SHANK FLUTE OVERALL
R19 OS 9
⁄32 .28625 .2485 11⁄2 6 NUMBER DIAMETER Decimal Size DIAMETER LENGTH LENGTH
R20 19
⁄64 .296875 .2792 11⁄2 6 LRS4 3
⁄8 .375 .3105 13⁄4 20
R21 5
⁄16 .3125 .2792 11⁄2 6 LRS7 1
⁄2 .500 .4355 2 20
R21 OS 5
⁄16 .3175 .2792 11⁄2 6 LRS15 5
⁄8 .625 .5620 21⁄4 24
R22 21
⁄64 .328125 .2792 11⁄2 6
LRS25 3
⁄4 .750 .6245 21⁄2 24
R23 11
⁄32 .34375 .2792 11⁄2 6
R23 OS 11
⁄32 .34875 .2792 11⁄2 6
R24 23
⁄64 .359375 .3105 13⁄4 7
R25 3
⁄8 .375 .3105 13⁄4 7
R25 OS 3
⁄8 .380 .3105 13⁄4 7
R27 13
⁄32 .40625 .3105 13⁄4 7
R27 OS 13
⁄32 .41125 .3105 13⁄4 7
R29 7
⁄16 .4375 .3730 13⁄4 7
R29 OS 7
⁄16 .4425 .3730 13⁄4 7
R31 15
⁄32 .46875 .3730 13⁄4 7
R31 OS 15
⁄32 .47375 .3730 13⁄4 7
R33 1
⁄2 .500 .4355 2 8
R33 OS 1
⁄2 .505 .4355 2 8
R35 9
⁄16 .5625 .4355 2 8
R37 5
⁄8 .625 .5620 21⁄4 9
R39 11
⁄16 .6875 .5620 21⁄4 9
R41 3
⁄4 .750 .6245 21⁄2 91⁄2
R45 7
⁄8 .875 .7495 25⁄8 10
R47 1" 1.000 .8745 23⁄4 101⁄2
Flexolap® Sets
BARREL AND BLIND HOLE
Flexolap Set BL6, or BH6
DESCRIPTION
ITEM Includes six complete laps, one of
NUMBER
each size 3⁄16, 1⁄4, 5⁄16, 3⁄8, 7⁄16, 1⁄2 and one
Barrel Lap Set BL6 additional Brass Lapping Cylinder of
Blind Hole Lap Set BH6 each size.
Midget Laps
FOR ACCURATELY LAPPING SMALL HOLES
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DME Midget Laps are ideal for accuracy in lapping small holes from .032" to approximately .250". This complete range is
Cutting Tools
covered by seventeen different sizes and each lap expands to the next larger size. The Midget Lap has an elongated slit like
the eye of a needle. With the Lap Expander any desired degree of expansion is quickly and easily obtained. This enables you
to have complete flexibility without the danger of seizing.
NOTE: Lap Expander is included with all packages and sets.
ITEM ITEM
DIA. DIA.
NUMBER NUMBER
.032 L0 .104 L8
.036 L1 .120 L9
.040 L2 .135 L10
.046 L3 .155 L11
.054 L4 .170 L12
.062 L5 .187 ML13
.070 L6 .218 ML15
.079 L6A .250 ML17
.090 L7
17 Piece
L0 thru ML17 sold in Set MLS1
QUANTITY DISCOUNTS: packages of 10 only. (.032-.250)
Discounts apply to current Net Prices. Discount
applies to quantities of same size Midget Lap.
10 packs or more . . . . . . . . . . . . . . . . . . Less 20%
Flexolaps®
DME Flexolaps are instantly and accurately adjustable for fast cutting and COMPLETE ASSEMBLIES
polishing. DME branches carry all the sizes listed below in stock for immediate BARREL LAPS BLIND HOLE LAPS
delivery in either the barrel or blind-hole style. The longer cylindrical lapping DIA. ITEM NUMBER DIA. ITEM NUMBER
surface and easy adjustment insure greater precision and Ionger life. The
3
⁄16 L13 3
⁄16 L13BH
7
⁄32 L15 7
⁄32 L15BH
Flexolap brass cylinder, in either the barrel or blind-hole type, is made with a 1
⁄4 L17 1
⁄4 L17BH
series of longitudinal slots milled “off-center” to permit sensitive expansion up 9
⁄32 L19 9
⁄32 L19BH
to 15% by simply turning the adjusting screw. This construction will enable you 5
⁄16 L21 5
⁄16 L21BH
to lap rounder, straighter holes plus save valuable time. 11
⁄32 L23 11
⁄32 L23BH
3
⁄8 L25 3
⁄8 L25BH
BARREL LAP
13
⁄32 L27 13
⁄32 L27BH
7
⁄16 L29 7
⁄16 L29BH
15
⁄32 L31 15
⁄32 L31BH
1
⁄2 L33 1
⁄2 L33BH
9
⁄16 L35 9
⁄16 L35BH
5
⁄8 L37 5
⁄8 L37BH
BLIND HOLE LAP 11
⁄16 L39 11
⁄16 L39BH
3
⁄4 L41 3
⁄4 L41BH
7
⁄8 L45 7
⁄8 L45BH
15
⁄16 L46 15
⁄16 L46BH
Cutting Tools
1 L47 1 L47BH
BACK TAPER TO INSURE DIAMETRAL
11⁄8 L49 11⁄8 L49BH
CONTACT AT FRONT END OF LAP
11⁄4 L51 11⁄4 L51BH
11⁄2 L55
PIN PRESSURE
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RESISTANCE
REPLACEMENT PARTS
Flexolaps®
Flexolap’s patented design provides FOR USE LAPPING CYLINDERS ADJUSTING SCREWS
off-center pressure with the slight SHANKS
SIZE WITH LAP BARREL BLIND HOLE BARREL BLIND HOLE
“give” that eliminates galling and
seizing under even the fastest (DIA.)
ITEM ITEM ITEM ITEM ITEM ITEM
cutting action. NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER
⁄16
3
L13 (BH) LB13 LB13BH LAS316B LAS316BH 2027E
⁄32
7
L15 (BH) LB15 LB15BH LAS732B LAS732BH 2028E
LAPPING CYLINDERS* 1
⁄4 L17 (BH) LB17 LB17BH LAS14B LAS14BH 2029E
9
⁄32 L19 (BH) LB19 LB19BH LAS932B LAS932BH 2030E
5
⁄16 L21 (BH) LB21 LB21BH LAS516B LAS516BH 2031E
11
⁄32 L23 (BH) LB23 LB23BH LAS1132B LAS1132BH 2032E
BARREL 3
⁄8 L25 (BH) LB25 LB25BH LAS38B LAS38BH 2033E
13
⁄32 L27 (BH) LB27 LB27BH LAS1332B LAS1332BH 2034E
7
⁄16 L29 (BH) LB29 LB29BH LAS1532B LAS716BH 2035E
15
⁄32 L31 (BH) LB31 LB31BH LAS1532B LAS1532BH 2036E
1
⁄2 L33 (BH) LB33 LB33BH LAS12B LAS12BH
BLIND HOLE 2037E
9
⁄16 L35 (BH) LB35 LB35BH LAS916B LAS916BH
5
⁄8 L37 (BH) LB37 LB37BH LAS58BH
11
⁄16 L39 (BH) LB39 LB39BH LAS1116BH
*Package Quantities 3
⁄4 L41 (BH) LB41 LB41BH
LAS58B
LAS34BH
LB13 to 37 (BH) = 10
7
⁄8 L45 (BH) LB45 LB45BH LAS78BH 2039E
15
⁄16 L46 (BH) LB46 LB46BH LAS1516BH
LB39 to 47 (BH) = 5
1 L47 (BH) LB47 LB47BH LAS1BH
LB49 to 55 (BH) = 3 11⁄8 L49 (BH) LB49 LB49BH
LAS118B LAS3118BH
NOTE: Lapping Cylinders sold only 11⁄4 L51 (BH) LB51 LB51BH 2045E
in package quantities listed. 11⁄2 L55 LB55 — LAS112B — 2047E
ITEM FLUTE LENGTH For those molds that require deeper holes for hot runner
DIAMETER
NUMBER LENGTH OVERALL
and mold components, DME Straight Shank Long Drills are
Straight Shank Long Drills; Sprue Bushing Reamers
LDS2 5
⁄16 16" 20"
available in overall lengths of 20 and 24 inches, with respective
LDS4 ⁄64
23
16" 20"
LDS5 7
⁄16 16" 20"
flute lengths of 16 and 24 inches. The product’s parabolic flute
LDS7 ⁄64
31
16" 20" geometry produces lower chip-evacuation forces than standard
LDS10 9
⁄16 20" 24" flute geometry and a 30 percent increase in depth.
LDS15 ⁄64
39
20" 24"
LDS20 11
⁄16 20" 24"
LDS25 ⁄64
47
20" 24"
LDS30 15
⁄16 20" 24"
For optimum results, first step drill hole slightly under reamer size. Then use machine reamer followed by hand reamer.
ITEM FLUTE LENGTH For those molds that require deeper holes for hot runner
DIAMETER
NUMBER LENGTH OVERALL
and mold components, DME Straight Shank Long Drills are
Straight Shank Long Drills; Sprue Bushing Reamers
LDS2 5
⁄16 16" 20"
available in overall lengths of 20 and 24 inches, with respective
LDS4 23
⁄64 16" 20"
LDS5 7
⁄16 16" 20"
flute lengths of 16 and 24 inches. The product’s parabolic flute
LDS7 31
⁄64 16" 20" geometry produces lower chip-evacuation forces than standard
LDS10 9
⁄16 20" 24" flute geometry and a 30 percent increase in depth.
LDS15 39
⁄64 20" 24"
LDS20 11
⁄16 20" 24"
LDS25 47
⁄64 20" 24"
LDS30 15
⁄16 20" 24"
For optimum results, first step drill hole slightly under reamer size. Then use machine reamer followed by hand reamer.
Rout-A-Burr
are available for use on metals and plastics…edges, 3 or more . . . . . . . . . . . . . . . . . Less 10%
RBB
Cutting Tools
* HSS basic blade for steel and aluminum. Ideal for straight
RBB10
edges or holes.
|
simultaneously.
below.
Rout-A-Burr
Carbide tipped scriber. Can be resharpened many times. RBB50
Carbide tipped “V” blade for sheet metal up to 1⁄8" thick. Also ideal
RBB70
for breaking sharp edges after milling or grinding operations.
RBE
HSS heavy-duty; longer version of RBB10. RBE100
■ Consistent machining
allowance throughout the
surface of the cavity block
provides even finishing without
areas of heavy stock
Contour Roughing Services
Finishing/Polishing Equipment
HUNDREDS OF EXACTING
FINISHING AND POLISHING
INSTRUMENTS AND SUPPLIES TO
ACHIEVE FLAWLESS FINISHES
Finishing/Polishing Equipment
20
Ultraform®
■ Added power increases tool cutting strength by 50% Automatic Frequency Shift – Accommodates a broad
range of tool sizes.
■ Improved circuitry provides constant power, regardless of
the amount of pressure applied to the handpiece Tool Condition – The UF5600 calculates resonant
frequencies and enables the operator to make customized
■ New transformer improves reliability tools. Reset switch activates if tool is too long or short.
■ Cool, vibration-free handpiece can be used with small Reversing Switch – Reverses rotation of handpiece for
and large tooling exact polishing of edges, corners, radii, etc.
■ Clamp tool mode reduces power by 50%, preventing State-of-the-art Circuitry – Improves torque at any
broken stones and burnt wood laps RPM setting.
■ Power packs feature new updated cabinet styling and LED-lndicator Lights – Monitor power conditions and
control panel layout indicate operational modes.
User-Friendly Key Pad – Puts all functions within easy
■ UF5600 model has 30% more torque when using
reach of operator.
rotary handpieces
ULTRAFORM UF2600
■ Universal handpiece is included with each system
Single Function Ultrasonic Polisher – Permits rapid
HANDPIECE UF9700 deburring, filing, stoning, polishing and lapping with
Universal handpiece can be used with either system for minimal operator effort.
large and small tooling. The UF9700 has a tool holder thread Self-tuning Frequency Adjustment – Simplifies operation.
of 6mm, rather than the 8mm thread offered on previous
LED-lndicator Lights – Monitor power conditions and
handpieces. The handpiece and a 6-to-4mm adapter are
indicate operational modes.
included with both systems. All 8mm tooling will be replaced
with 6mm to accommodate the new handpiece. User-Friendly Key Pad – Puts all functions within easy
reach of operator.
Portable – Lightweight case with built-in carrying handle
makes the unit easy to carry.
Ultraform®
Finishing/Polishing Equipment
NOTE: If ordering other than standard 120 voltage,
ITEM please specify.
DESCRIPTION
NUMBER
Ultrasonic Handpiece UF9700 is included with
UF2600 and UF5600 Ultraform Systems.
UF2600 Power Module UF2600 and all standard tools and accessories
UF5600 Power Module UF5600 and all standard tools and accessories
|
Amplitude (stroke) 4 to 40 microns (.00016 to .0016") Large dia. 1.12"
Ultraform®
Length 5.12"
Frequency adjustment Automatic feedback system
Weight 4.55 ounces
Power output ultrasonic 45 watts max.
Minitor power output (UF5600 only) DC 0 – 30 volts
ADDITIONAL TOOLING:
Output adjustment (power and stroke) Continuously variable
Additional tooling for the Ultraform
Power requirement Single phase 100 to 250 v 50/60 Hz
Ultrasonic Finishing and Polishing
UF2600 UF5600 System is available.
Power consumption 100 VA 200 VA
Refer to DME’s ULTRAFORM ULTRA-
Fuse 1.5 amperes 115 v 2 amperes 115 v
1 amperes 220 v 1.5 amperes 220 v
SONIC TOOLING items for details.
Outside dimension 7.1 × 8.4 × 6.2 inches 6.5 × 11.2 × 8.4 in.
Net weight 5.3 lbs. 8.2 lbs.
Ultraform Tooling
Tooling Accessories in this item are for use with Ultraform Models UF2600, and UF5600.
USAGE OF TOOLS – All Ultraform tools are made to match the resonant frequency of Argofile UL501B and Ultraform
models 2100/3000/5000/2600/5600.
The manufacturer does not accept any liability for other manufacturers’ tools.
– For maximum power, ensure all tools are securely fastened to the ultrasonic handpiece. Any
noise coming from the joint between the tool and handpiece indicates an insecure fitting and/or
bent tools, which result in reduced cutting power.
– Abrasive Stones/Ceramic Stones –
Ultraform models 2100/3000/5000: When using SX, LX champ horns ensure power output does
not exceed 3 on power indicator scale. Above this power level excessive heat will cause the
bonding of the abrasive stone to break down.
Ultraform models 2600/5600: Operate only with clamp horn mode switch.
Ultraform Tooling
– Wooden Laps –
Ultraform models 2100/3000/5000: When using wooden laps with SX, LX clamp horns ensure
power output does not exceed 3 on power indicator scale. Above this power level excessive heat
build-up will cause the wood to burn.
To obtain maximum driving power, retighten cap-screw on clamp horn during use.
Ultraform models 2600/5600: Operate only with clamp horn mode switch.
|
Finishing/Polishing Equipment
COLOR CODING – All Ultraform diamond tools are color coded to identify the mesh/grit/micron (/UM) according to
the chart below.
RED 200 68
BLACK 320 40
BLUE 500 35
WHITE 600 28
GREEN 1000 15
QUANTITY DISCOUNTS:
Discounts apply to current Net Prices. Applies to
tooling on pages 23 thru 28 only. Tools of different
styles and sizes may be combined on one order for
quantity discounts.
1 to 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less 10%
6 or more . . . . . . . . . . . . . . . . . . . . . . . . . . . Less 15%
■ Diamond particles are electro-deposited on steel shank Precision graded particle size (68-28 micron).
■ Used for intermediate finishing Excellent for finishing slot sidewalls and flat or
curved surfaces.
■ Fast cutting
M4 0.8 ITEM
MESH/GRIT
NUMBER
4 USE5845 200
15 0.5 USE5745 320
44 USE5545 600
Finishing/Polishing Equipment
M4
ITEM
MESH/GRIT
NUMBER
4
SE4841 200
15 SE4741 320
1.0
28 SE4541 600
37
|
Ultraform Diamond Files
M4 ITEM
MESH/GRIT
NUMBER
5 SE8851U 200
SE8751U 320
1.0 SE8551U 600
M4 45°
ITEM
MESH/GRIT
NUMBER
15
SE7841 200
25
SE7741 320
34
SE7541 600
1.0
M4
ITEM
MESH/GRIT
NUMBER
SE3803 200
15 SE3703 320
3
25 SE3503 600
34
Ultraform Diamond Files
M4
ITEM
MESH/GRIT
NUMBER
SE6803 200
15 SE6703 320
25 3F
SE6503 600
34
|
Finishing/Polishing Equipment
2
M4
ITEM
MESH/GRIT
NUMBER
3
SE5832 200
15 SE5732 320
SE5532 600
25
34
ITEM
M4 MESH/GRIT DØ
NUMBER
M6
ITEM
MESH/GRIT
NUMBER
8
Finishing/Polishing Equipment
UME9881 200
20 1.0
UME9781 320
73
93 UME9581 600
M6 ITEM
MESH/GRIT
NUMBER
5
|
UME9851 200
20 1.0
ITEM
MESH/GRIT
NUMBER
W UMD4872 200
UMD4772 320
22 3 UMD4672 500
UMD4372 1000
• Can be used on the ED surface UMD4812 200
• 6W stones with tool clamp UMX4030
• 10 stones with tool clamp UMX4130 UMD4712 320
UMD4612 500
UMD4312 1000
■ Solid stone of diamond particles in a metal bond ■ Precision graded particle size (68 ~ 15 micron)
■ Used for intermediate and fine finishing ■ Can be shaped with a diamond file to finish intricate surfaces
NOTE: All measurements in millimeters (mm). ITEM
COLOR CODING: Red... #200, Black...#320, Blue...#500, Green...#1000 NUMBER
MESH/GRIT W
SD4831 200 3.0
M4
SD4731 320 3.0
SD4631 500 3.0
W SD4331 1000 3.0
SD4851 200 5.0
1.0
SD4751 320 5.0
15 SD4651 500 5.0
24 SD4351 1000 5.0
ITEM
M4
NUMBER
MESH/GRIT W
SD2802 200 2.0
SD2702 320 2.0
2.0
SD2602 500 2.0
SD2302 1000 2.0
Ultraform Diamond Stones
M4 ITEM
MESH/GRIT
NUMBER
6 SD4862 200
SD4762 320
25 SD4662 500
1.5 SD4362 1000
34
|
8
Finishing/Polishing Equipment
5 ITEM
MESH/GRIT
NUMBER
3 3 USD7885 200
61
USD7785 320
2 USD7685 500
USD7385 1000
M4
M4
ITEM
MESH/GRIT
NUMBER
6 USD5861 200
18 USD5761 320
1.0
74
USD5661 500
79 USD5361 1000
M4
ITEM
MESH/GRIT
NUMBER
R)
(18
SD7855 200
SD7755 320
42 1.5 SD7655 500
5 5
SD7355 1000
M4
ITEM
MESH/GRIT
NUMBER
1.0
SD4861 200
5 5
SD4761 320
29 SD4661 500
38
SD4361 1000
M4
ITEM
MESH/GRIT
1.0 NUMBER
SD8851 200
5 5
SD8751 320
125 SD8651 500
134 SD8351 1000
ITEM
NUMBER
MESH/GRIT W
SD5821 200 2.0
M4
SD5721 320 2.0
SD5621 500 2.0
W SD5321 1000 2.0
SD5831 200 3.0
10 SD5731 320 3.0
1.0
41 SD5631 500 3.0
SD5331 1000 3.0
Finishing/Polishing Equipment
ITEM
NUMBER
MESH/GRIT W
M4 SD5841 200 4.0
SD5741 320 4.0
W SD5641 500 4.0
SD5341 1000 4.0
10 SD5851 200 5.0
1.0 SD5751 320 5.0
41
SD5651 500 5.0
SD5351 1000 5.0
ITEM MESH
NUMBER /GRIT L1 L2 D
M4 SD1802 200 37 7.0 2.0
|
SD1702 320 37 7.0 2.0
M6 ITEM
MESH/GRIT
NUMBER
6 UMD8862 200
15 1.5 UMD8762 320
71
UMD8662 500
80 UMD8362 1000
1.5 ITEM
M6 MESH/GRIT
NUMBER
6 UMD9865 200
15 0.5 UMD9765 320
71 UMD9665 500
80 UMD9365 1000
TAPER = 1.5 0.5t
R5 ITEM
M6 R3 MESH/GRIT
NUMBER
UMD1825 200
6 90°
10
UMD1725 320
30
UMD1625 500
42 UMD1325 1000
M4
ITEM
NUMBER D
SR1402 2.0
15
DF SR1403 3.0
24
Ultraform Ruby Stones
M4
ITEM
T NUMBER T
SR2402 2.0
15
|
SR2403 3.0
T
Finishing/Polishing Equipment
24
45°
M4
ITEM
NUMBER T
T
SR7402 2.0
SR7403 3.0
15
T
24
M4
ITEM
5 NUMBER T
SR4451 1.0
15 SR4452 2.0
24 T
COLOR MESH/GRIT
■ Completely new line of abrasive stones made from a
plastic matrix reinforced with high performance cutting BROWN 600
ceramic fibers BLUE 800
WHITE 1000
■ When used with ultrasonic vibration (ULTRAFORM) an RED 1200
exceptional polishing/cutting action is obtained
■ Non-brittle stone ideal for polishing aluminum, stainless
steel and tool steel
NOTE: All measurements in millimeters (mm).
■ Very durable with a long life and, when shaped, hold
their profile without having to be reshaped
ITEM COLOR*
NUMBER CODE W
USC4548 BROWN 4
Finishing/Polishing Equipment
USC4448 BLUE 4
W
USC4348 WHITE 4
40 USC4248 RED 4
USC4568 BROWN 6
0.8
USC4468 BLUE 6
USC4368 WHITE 6
USC4268 RED 6
ITEM COLOR*
NUMBER CODE W
USC4541 BROWN 4
USC4441 BLUE 4
W
USC4341 WHITE 4
|
USC4241 RED 4
40
ITEM COLOR*
NUMBER CODE W
ULC4562 BROWN 6
W ULC4462 BLUE 6
ULC4362 WHITE 6
ULC4262 RED 6
40 ULC4512 BROWN 12
ULC4412 BLUE 12
2.0
ULC4312 WHITE 12
ULC4212 RED 12
ITEM COLOR*
NUMBER CODE
USC1530 BROWN
30
USC1430 BLUE
3F USC1330 WHITE
USC1230 RED
ITEM
MESH/GRIT
NUMBER
LG4813 150
LG4713 220
Ultraform Abrasive Stones; Lapping Tools
3
LG4613 280
22 12 LG4513 320
LG4413 400
LG4313 600
Lapping Tools
■ For fine and ultra-fine polishing with diamond paste ■ Can be shaped with a diamond file or stone to polish
intricate surfaces
NOTE: All measurements in millimeters (mm).
|
Finishing/Polishing Equipment
ITEM
3F
NUMBER W T
30
1 SO1103 — —
2 SO4163 6 3.2
3 LO4013 15 3.2
2~4 W
4 LO2005 5 5
5 LO4015 15 5
30 T
1~2
ITEM
20 NUMBER D W
60 DF 1 SS1102 2 —
4 2 SS1103 3 —
W
4 LS4082 — 8
20
Can be cut and shortened at / marked.
60 2
M6
ITEM
NUMBER D
DF 10
UMX1020 2.0
Finishing/Polishing Equipment
ITEM
M6 NUMBER T
UMX4008 0.8
T 10
UMX4010 1.0
UMX4020 2.0
4
7 UMX4030 3.0
20
UMX4033 3.3
|
Ultraform Tool Clamps
M6 ITEM
NUMBER D
DF 11F 13 UMX1140 4.0
UMX1150 5.0
4.5 UMX1160 6.0
20
ITEM
NUMBER T
M6
UMX4110 1.0
Ultraform Adapters
Ultraform Adapters
NOTE: All measurements in millimeters (mm).
M6
M4
ITEM
8F 10 NUMBER
UMS0064
7
16
Ultraform Adapters
M8
M6
ITEM
10F 14 NUMBER
UMS0086
8
13.5
|
Finishing/Polishing Equipment
M8
M4 ITEM
NUMBER
SL1000
8F
18
M4 M4
ITEM
NUMBER L
SL1080 80
8F
M5 SL1160 160
L
Ultraform Accessories
Ultraform Accessories
Finishing/Polishing Equipment
CLAMP HORN KEY PROTECTION SLEEVE
UF7005 M4 1) UF7024
2) UF7026
3) UF7025
SPECIAL
ORDER ONLY
Minitor D Series
Power Pack | Accessories
Power Pack
■ Dual Operating Capabilities – Two operators can use all
functions simultaneously
■ High Torque at low rpm
■ Reversing Switch prevents rollover on edges by reversing
tool rotation
The Minitor “D” Series variable speed Power Pack NMS0001
powers all DME Minitor Handpieces. The power pack offers
dual controls for use by two operators at one time. The power
unit may be controlled by hand or by variable foot controls.
This “D” Series System offers the latest in polishing
Minitor D Series Power Pack; Accessories
SPECIFICATIONS
NMS0001
Rated Voltage ..................................... 117VAC ± 10%
Frequency ...................................................... 50/60 Hz
Output Voltage .............................. DC-30V (Continuous) ITEM NUMBER
Output Amperage .................................. 0.3 A (Variable) NMS0001
Output Socket ....................................... 2 (Dual Control)
NOTE: “D” Series Power Pack will accept previous Minitor Handpieces; Previous Power Pack will accept “D” Series Handpieces.
Accessories
MINITOR EXTENSION CORD (not shown) Flexible 6-foot coiled cord connects between any Minitor handpiece and Power Pack
or Ultraform UF3000/5000I. ITEM NUMBER: UFPPEC30
|
Finishing/Polishing Equipment
Belt Sander
MODEL UFHBS33
■ Direct Motor Drive provides maximum power
■ Spring Loaded Tensioning Device on belt arm
enables quick change of sanding belts
■ Lubrication not required
ABRASIVE BELTS
ITEM
WIDTH GRIT
NUMBER*
Finishing/Polishing Equipment
80 ABB08080
1
⁄4 120 ABB08120
(6mm) 180 ABB08180
240 ABB08240
SPECIFICATIONS
80 ABB10080 UFHBS33
5
⁄16 120 ABB10120 ITEM
Input Voltage .......................................... 0-30 D.C.V.
(8mm) 180 ABB10180 NUMBER Rated Amperage ......................................0.3 D.C.A.
Belt Speed .........................................3 to 12 m/sec.
240 ABB10240 UFHBS33 Weight.............................................................. 450g
*Pack of 10
Profiler “R”
|
Minitor D Series Belt Sander; Profiler R
MODELS NMS0005 AND NMS0006
■ Pistol Grip provides comfort and easy handling
■ Curl Cord enables freedom of movement for
greater accuracy
■ Variable speed control and stroke adjustment
provides maximum flexibility
■ Accepts tool shanks up to 3⁄16" max
SPECIFICATIONS
NMS0005 NMS0006
Rated Input Voltage ............................... 0-30 D.C.V. Rated Input Voltage ............................... 0-30 D.C.V.
Reciprocating Stroke .....................................0-6mm Reciprocating Stroke .....................................0-2mm
Frequency .................................0-4,200 strokes/min Frequency .................................0-7,000 strokes/min
Rotation Speed.......................................15,000 rpm ITEM Rotation Speed.......................................15,000 rpm ITEM
Pulley Reduction Rate ...................................... 1:3.4 NUMBER Pulley Reduction Rate ......................................... 1:2 NUMBER
Size .................. 145mm (L) × 40mm(W) × 130mm(H) Size ................... 145mm(L) × 40mm(W) × 130mm(H)
NMS0005 NMS0006
Weight.............................................................. 675g Weight.............................................................. 675g
Minitor D Series
Rotary Handpieces | Profiler S
Rotary Handpieces
MODELS NMS0002, NMS0003, and NMS0004
The new slim line rotary handpieces are perfectly balanced for ease of handling in even the most difficult jobs. The NMS0002
provides high torque for heavy duty applications, while the NMS0004 with its speed of 55,000 RPM is ideal for carbide burrs,
CBN and diamond tools.
■ Quick release 1⁄8" and 3⁄32" collets for rapid tool changing
■ Curl cord plug-in for quick replacement (No screws or soldering required)
SPECIFICATIONS
Minitor D Series Rotary Handpieces; Profiler S
ITEM
NUMBER
NMS0003
NMS0002
(Uses NMS0013 Motor)
NMS0003
|
NMS0004
Finishing/Polishing Equipment
Profiler “S”
MODEL NMS0007
SPECIFICATIONS
NMS0007
■ Compact and lightweight for precise operation Rated Input Voltage ............................... 0-30 D.C.V.
ITEM Rotation Speed......................................0-8,000 rpm
NUMBER
■ Reduced vibration for greater accuracy Chuck Capacity .................0.60-.156 (1.5 mm-4 mm)
NMS0007 Swing Stroke ................................0-.062 (0-1.6 mm)
■ Variable stroke and speed control Stroke Frequency....................... 0-8,000 stroke/min
(Uses NMS0016 Motor)
Size ............................................................. 32 × 190
Weight.............................................................. 290g
Motor Torque.......................................... 0.073 N.m.
ITEM
RPM
NUMBER
NMS0012 15,000
NMS0013 30,000
NMS0016 8,000
NOTE: Due to improved design, “D” series motors and heads are not interchangeable with previous models.
Accessory Heads
STANDARD HEAD 90° HEAD SLENDER HEAD
MODEL NMS0009 MODEL NMS0010 MODEL NMS0018
■ 1⁄8" Std. Collet ■ 1⁄8" Std. Collet
Finishing/Polishing Equipment
■ 3⁄32" and 3mm optional ■ 3⁄32" and 3mm optional
|
use with abrasive and polishing disks,
NMS0009
felt bobs and more. This versatile
head features a quick-release collet
mechanism for rapid tool changes,
120° HEAD and is supplied with a 1⁄8" collet.
MODEL NMS0011
■ 1⁄8" Std. Collet ITEM NUMBER
HEAVY-DUTY HEAD
MODEL NMS0017
Steel Files
SWISS PATTERN
ITEM NUMBER CUT
Precision-cut and made of high-quality steel. QUANTITY DISCOUNTS:
STL00SET 00 Discounts apply to current Net Prices.
All are available in either “00” or “01” cut and Shapes and cuts may be mixed.
have 1⁄8 shanks. STL01SET 01 5 or more . . . . . . . . . . . . . . . . Less 10%
STEEL FILES (STL101 – 4" LONG, ALL OTHERS 31⁄2" LONG) SHAPE DESCRIPTION ITEM NUMBER
*When ordering files above, add “00” or “01” to end of item number to indicate cut desired (e.g. STL100).
|
Finishing/Polishing Equipment
supplied with 1⁄8 shanks. Heavy black lines on end cross sections indicate cutting edges. 5 or more . . . . . . . . . . . . . . . . Less 10%
Half Rifflers
FOR USE WITH MINITOR PROFILER ‘R’
The half rifflers illustrated below are precision-cut swiss pattern riffle files made
QUANTITY DISCOUNTS:
of high-quality steel. DME half rifflers are available in a variety of shapes. All are Discounts apply to current Net Prices.
available in either “0” or “2” cut, have 1⁄8 shanks and are 31⁄2" long. Half rifflers shapes and cuts may be mixed.
5 or more . . . . . . . . . . . . . . . . Less 10%
ITEM ITEM
NUMBER NUMBER
PREFIX* PREFIX*
HR556 HR562
HR557 HR563
Finishing/Polishing Equipment
HR558 HR564
HR559 HR565
HR560 HR566
HR561 HR567
*When ordering half rifflers above, add “0” or “2” to end of item number to indicate cut desired (e.g. HR5560).
|
Half Rifflers; Felt Bobs
Felt Bobs
FOR USE WITH MINITOR PROFILER ‘R’
HSH400
|
SH220
Finishing/Polishing Equipment
SH210
SH310 SH320
Abrasive Stones
Abrasive Stones
The stones are sized for use with DME Stone Holders. They are
available in three types of stones: VITRIFIED for general purpose
finishing, RESIN for finishing EDM surfaces and ALUMINUM OXIDE
for polishing. DME abrasive stones can be used on pre-hardened,
hardened and soft mold and die steels.
GENERAL FINE
EDM
PURPOSE FINISH
LENGTH
(ALL STONES = 4") SILICON-CARBIDE SILICON-CARBIDE ALUMINUM
VITRIFIED BONDED RESIN BONDED OXIDE
TYPE V TYPE R TYPE X
GRIT GRIT GRIT
THICKNESS WIDTH
150 240 400 600 120 220 320 600 900 QUANTITY DISCOUNTS:
Discounts apply to current Net Prices.
1
⁄8 ⁄8
3
• • • • • • • • • Types, sizes and grits may be mixed.
Finishing/Polishing Equipment
3
⁄16 ⁄8
3
• • • • • • • – – 10 or more . . . . . . . . . . . . . . . Less 15%
1
⁄4 ⁄8
3
• • • • • • • – –
1
⁄8 ⁄2
1
• • • • • • • – – WHEN ORDERING, PLEASE SPECIFY:
1. Quantity
3
⁄16 ⁄2
1
• • • • • • • – – 2. Thickness, width, length, grit and type
1
⁄4 ⁄2
1
• • • • • • • • • Example: 316124220R
3
⁄8 ⁄2
1
• • • • • • • • •
For other shapes and sizes of abrasive stones, see page 50.
|
Abrasive Stones
ITEM NO. 6411 – Super-Flex Hand Grinder consists of 115V, AC or DC motor with base, flexible shaft, handpiece, 2 collets
(1⁄8 and 1⁄4) and 2 wrenches.
SPECIFICATIONS
ITEM NUMBER Type Motor .......................................... Universal
Rated hp .......................................................... 1⁄4
6411
No-Load Speed................................ .22,000 rpm
Type Bearings ............................................... Ball
RECOMMENDED FOR HEAVY-DUTY CAVITY WORK AND PRODUCTION BENCH WORK WHERE FINGERTIP CONTROL IS A MUST.
NOTE: Electric Hand Grinders 10311 & 10321 available by special order. Please call Customer Service for price and availability.
Supplied with a 6-foot No. 18 ⁄ 3 cord. Unit operates on 125 VAC, 6 amps, 60 Hertz.
Finishing/Polishing Equipment
ITEM NUMBER
2248
Finishing/Polishing Equipment
The recommended filter lubricator for air filtration and automatic lubrication is available separately.
AGK61 FL60
AGK61M*
|
Air Grinder and Filter Lubricator; Tungsten Carbide Rotary Cutters
Tungsten Carbide Rotary Cutters
1
⁄8, 1⁄4 AND 3⁄8 DIAMETERS
⁄4 CARBIDE
1 CARBIDE CUTTER SETS (10 Cutters)
1
⁄8 SOLID ⁄8 CARBIDE HEADS
3
HEADS ON ITEM NUMBER CUTTER HEAD DIA.
DESCRIPTION CARBIDE ON 1⁄4 STEEL SHANKS
1
⁄8 STEEL SHANKS
18CARBIDESET 1
⁄8
ITEM NUMBER ITEM NUMBER ITEM NUMBER
CYLINDRICAL CYL1 CYL2 CYL3 14CARBIDESET 1
⁄4
Mounted Points
Mounted Points
ALUMINUM OXIDE ABRASIVE VITRIFIED BOND
B45 3
⁄16 5
⁄16 90 B74 7
⁄32 3
⁄32 60 B122 ⁄8
3
⁄8
3
60
B46 1
⁄8 5
⁄16 90 B81 3
⁄4 3
⁄16 90 B123 ⁄16
3
⁄16
3
90
B47 1
⁄8 5
⁄32 60 B82 1
⁄2 1
⁄4 90 B124 ⁄8
1
⁄8
1
90
B51 ⁄16
7 3
⁄4 60 B91 1
⁄2 5
⁄8 90 B131 ⁄2
1
⁄2
1
60
B52 3
⁄8 3
⁄4 60 B95 1
⁄8 3
⁄16 90 B132 ⁄8
3
⁄2
1
60
B53 1
⁄4 5
⁄8 90 B96 1
⁄8 1
⁄4 90 B133 ⁄8
3
⁄8
3
60
|
B55 1
⁄8 1
⁄4 90 B97 1
⁄8 3
⁄8 90 B134 ⁄16
5
⁄8
3
60
Finishing/Polishing Equipment
B61 3
⁄4 5
⁄16 60 B98 3
⁄32 1
⁄4 90 B135 ⁄4
1
⁄2
1
60
B64 1
⁄4 1
⁄16 60 B101 5
⁄8 11
⁄16 60 B136 ⁄4
1
⁄16
5
90
B65 1
⁄8 1
⁄8 60 B103 5
⁄8 3
⁄16 90 – – – –
B71 ⁄8
5 1
⁄8 90 B104 5
⁄16 3
⁄8 90 – – – –
QUANTITY DISCOUNTS:
Discounts apply to current Net Prices.
Shapes and sizes may be mixed.
5 to 9 packs . . . . . . . . . . . . . . . Less 10%
10 to 25 packs . . . . . . . . . . . . . .Less 20%
26 or more packs . . . . . . . . . . Less 30%
Mounted Points
5 3
5 32 4
8 1
8
3 5 5
8 16 16
5 7 3 1 7
8 32 16 8 16
3
4
3 1
4 4
5 1
8 8
1
4
5
1 16
3 1 8 1 1
8 4 16 8
3
1 4
8 5 1 1 1 1
8 2 1 2 8 7 2
8 32
Finishing/Polishing Equipment
1
4
3
16
3
32
3 5
16 16
5 5
8 8
11
16
3
1 8 1
4 4
1
2 1
8 1 1 3
8 8 32
|
16 1
4 3
16 1
Mounted Points
8
3 1
8 4
3 1
1 8 4
2
3 5
8 16 1
4
1 1 1
2 2 2
3 3 5
8 8 16
These Swiss Quality Heavy-Duty Moldmakers’ Rifflers are made of chrome alloy steel for longer cutting life. They are ideal for
“roughing-out” cavities in molds or die cast dies. Because of their length (12 inches), they provide ample surface to grasp and
“bear-down” on the work.
ITEM NUMBER PREFIX*
ZA410
ZA411
Heavy-Duty Moldmakers’ Rifflers
ZA412
ZA430
ZA440
ZA450
|
Finishing/Polishing Equipment
ZA460
ZA461
ZA470
ZA480
AVAILABLE IN “0” AND “2” CUT ALL RIFFLERS ARE 7" LONG *When ordering, add “0” or “2” to end of item number to indicate cut
“0” cut – 64 teeth/inch desired (e.g. ZA4110)
“2” cut – 97 teeth/inch
WHEN ORDERING, PLEASE SPECIFY: QUANTITY DISCOUNTS:
1. Item Number Heavy-Duty Rifflers. Discounts apply to
2. Quantity current Net Prices. Shapes may be mixed.
3. Method of shipment 5 or more . . . . . . . . . . . . . . . . . . . Less 10%
Silversmiths’ Rifflers
These Swiss Quality Precision Silversmiths’ Rifflers are made of chrome alloy steel for longer cutting life. They are
unsurpassed as to precision of shape, accuracy of size, hardness and durability.
ITEM NUMBER PREFIX*
ZA711
ZA713
Finishing/Polishing Equipment
ZA731
ZA732
ZA741
ZA761
|
ZA762
ZA764
ZA771
ZA781
AVAILABLE IN “0” AND “2” CUT ALL RIFFLERS ARE 7" LONG *When ordering, add “0” or “2” to end of item number to indicate cut
“0” cut – 64 teeth/inch desired (e.g. ZA7110)
“2” cut – 97 teeth/inch WHEN ORDERING, PLEASE SPECIFY: QUANTITY DISCOUNTS:
1. Item Number Silversmiths’ Rifflers. Discounts apply to
2. Quantity current Net Prices. Shapes may be mixed.
3. Method of shipment 5 or more . . . . . . . . . . . . . . . . . . . Less 10%
Exceptional Quality Swiss Die Sinkers’ Rifflers are made of chrome alloy steel in the tradition of superior craftsmanship for
longer cutting life. They are unsurpassed as to precision of shape, accuracy of size, hardness and durability.
ITEM NUMBER PREFIX* ITEM NUMBER PREFIX*
ZA905
ZA964
ZA911
ZA912 ZA965
ZA913
ZA970
ZA918 ZA974
Die Sinkers’ Rifflers
ZA930 ZA975
ZA931 ZA981
ZA982
ZA941
|
Finishing/Polishing Equipment
ZA983
ZA942
ZA984
ZA951
ZA985
ZA953
ZA986
ZA956
ZA987
ZA957
ZA988
ZA963
ZA996
AVAILABLE IN “0” AND “2” CUT ALL RIFFLERS ARE 6" LONG * When ordering, add “0” or “2” to end of item number prefix to indicate
“0” cut – 64 teeth/inch cut desired (e.g. ZA9050)
“2” cut – 97 teeth/inch
QUANTITY DISCOUNTS:
WHEN ORDERING, PLEASE SPECIFY: Die Sinkers’ Rifflers. Discounts apply to
1. Item Number current Net Prices. Shapes may be mixed.
2. Quantity
5 to 20 . . . . . . . . . . . . . . . . . . . . . . . Less 10%
3. Method of shipment 21 or more . . . . . . . . . . . . . . . . . . Less 15%
Habilis Files
CHROME ALLOY STEEL, INTEGRAL HANDLE
DME Habilis Files are made from chrome alloy steel. They are just right for those
in-between jobs when a full-size file is too large. The file and integral handle are
balanced to give the mold or die maker full control for efficient cutting.
A complete set, stored in a sturdy vinyl pouch, includes one each of these five
popular file shapes: rectangular, half-round, triangular, square and round. These
handy Habilis Files are available in coarse (00) and medium (1) cut. Files of the
same shape and same cut may be purchased in boxes of ten.
Set of 5 Files
Finishing/Polishing Equipment
00 HFS00
1 HFS1
|
Habilis Files; Diamond Needle Files
Diamond Needle Files
FOR FILING HARDENED STEELS, CARBIDES AND CERAMICS
DME Diamond Needle Files are specially made for moldmakers.
They feature efficient cutting action with only the slightest
pressure and provide long tool life. The Diamond Needle Files
are 51⁄2" long with approximately 23⁄4" diamond surface. The
round shanks are knurled to prevent slippage.
A complete set, stored in a sturdy vinyl pouch, includes one
each of these five popular file shapes: rectangular, half-round,
triangular, square and round. Diamond Needle Files may also
be purchased individually.
GRIT = 75 microns
(180 MESH)
FILE SHAPE ITEM NUMBER
Rectangular DNFP Set of five files in a vinyl pouch.
Half-Round DNFF Set of 5 Files Overall length of files is 51⁄2".
Triangular DNFT ITEM
Square DNFL NUMBER
QUANTITY DISCOUNTS:
Round DNFR DNFS5
Diamond needle files. Discounts apply to
current Net Prices. Shapes may be mixed.
5 or more . . . . . . . . . . . . . . . . . . . Less 10%
Abrasive Stones
TYPE F (DME FLEX): Aluminum oxide crystals in a hard resin bond provide some flexibility to reduce
breakage. Ideal for polishing deep ribs and fine details.
1
⁄16 1
⁄2 4" • • • 1
⁄4 SQ 4" • • • 1
⁄4 TRI 4" • • •
1
⁄8 1
⁄2 4" • • • 3
⁄8 SQ 4" • • • 1
⁄2 TRI 4" • • •
3
⁄16 1
⁄2 4" • • • 1
⁄2 SQ 6" • • •
GENERAL PURPOSE (TYPE A OR B)
1
⁄4 3
⁄4 4" • • • 3
⁄4 SQ 6" • • •
1
⁄2 3
⁄4 4" • • • ROUND GRIT
1
⁄2 1" 4" • • • SIZE 150
LGTH. 400 600
& SHAPE & 240
1
⁄4 RD 4" • • •
WHEN ORDERING, PLEASE SPECIFY:
QUANTITY DISCOUNTS: 3
⁄8 RD 4" • • •
1. Quantity Discounts apply to current Net Prices.
2. Size, Shape, Grit and Type
1
⁄2 RD 4" • • •
Types, sizes and grits may be mixed.
Rectangular Example: 116124150A
10 or more . . . . . . . . . . . . . . . Less 15%
Square Example: 14SQ4400A
SPECIAL PURPOSE (TYPES E, M OR F) For other stones (sized for use with profilers), see Page 41.
THICK. WIDTH LENGTH 150 240 320 400 600 150 240 320 400 600 150 240 320 400 600
1
⁄l6 1
⁄4 4" • • • • • • • • • • • • • • •
1
⁄8 1
⁄4 4" • • • • • • • • • • • • • • •
1
⁄8 1
⁄2 4" • • • • • • • • • • • • • • •
1
⁄4 1
⁄2 4" • • • • • • • • • • • • • • •
SQUARE GRIT GRIT GRIT
SIZE AND SHAPE LENGTH 150 240 320 400 600 150 240 320 400 600 150 240 320 400 600
⁄8 SQ
1
4" • • • • • • • • • • • • • • •
1
⁄4 SQ 4" • • • • • • • • • • • • • • •
Finishing/Polishing Equipment
ABRASIVE STONE KIT ITEM NUMBER: ASK450
|
Abrasive Stone Kit
SQUARE 1 EACH OF GRIT 1 EACH OF GRIT 1 EACH OF GRIT
150, 240, 320, 150, 240, 320, 150, 240, 320,
1
⁄4" x 1⁄4" 4"
400, 600 400, 600 400, 600
Abrasive Sheets
ALUMINUM OXIDE CLOTH AND SILICON CARBIDE WATERPROOF PAPER
■ 9" × 11" Sheets
■ 50 Sheets per Carton
ALUMINUM OXIDE ABRASIVE CLOTH SHEETS
ITEM NUMBER
GRIT
(CARTON OF 50 SHEETS) SILICON CARBIDE WATERPROOF PAPER
ABC80 80 ITEM NUMBER
GRIT
ABC100 100 (CARTON OF 50 SHEETS)
Abrasive Sheets; Cloth Bench Rolls; Discs and Holders
Finishing/Polishing Equipment
(1 ea. ) 1⁄4, 1⁄2, 3⁄4 Holder
ITEM NUMBER
1NH14 1 1
⁄4 ⁄16
5
1FW 1 ⁄16
11
FPK326 1”
112NH 11⁄2 1
⁄4 ⁄16
5
112FW 11⁄2 ⁄16
11
A
*Sold in packs of 5 only **Sold in packs of 10 only L
|
Felt Polishing Kit; Polishing Brushes; Mold Polishing and Lapping Compound
Polishing Brushes WHEEL
LARGE CUP
AVAILABLE IN BRISTLE OR BRASS SMALL CUP
END BRUSH
ALL BRUSHES HAVE 1⁄8 DIAMETER SHANKS
BRISTLE BRASS
BRUSH
STYLE
ITEM DIAMETER ITEM
NUMBER* NUMBER*
PB7 ⁄16
3
END BRUSH PBR7
PB12 1
⁄2 SMALL CUP —
QUANTITY DISCOUNTS:
PB11 5
⁄8 LARGE CUP PBR11 Discounts apply to current Net Prices.
PB1 3
⁄4 WHEEL PBR1 Pack types and styles may be mixed.
*PACK OF 10 5 packs or more . . . . . . . . . . Less 10%
Diamond Compound
FOR HIGH-QUALITY MOLD AND DIE POLISHING
Quality of mold or die finish is frequently an important factor in how a mold
or die operates. DME Diamond Compound is proven to produce the finest
quality finish with considerable savings in time and labor.
DME Diamond Compound contains no adulterants, nor non-graded, 18 gram
non-working diamond “fines”. The precision-graded diamond particles
are uniformly and permanently dispersed and blended in a high-quality,
universally soluble, synthetic vehicle; giving the best composition possible.
It will not “cake” or dry out and is completely stable at temperatures from
–50°F to +150° F, permitting high-speed mechanical polishing operations. 5 gram
Diamond Compound; Thinner Lubricator
Intermediate polishing of plastics mold cavities DC9M Green 9 6-12 9-Medium 1,300
and final polishing of die cast die cavities. DC15U Blue 15 8-22 15-Universal 1,300 to 900
DC15M Blue 15 8-22 15-Medium 1,300 to 900
DC30U Red 30 20-40 30-Universal 800 to 550
Preliminary polishing of all plastics mold DC30M Red 30 20-40 30-Medium 800 to 550
and die cast die cavities. DC45U Brown 45 30-60 45-Universal 500
DC45M Brown 45 30-60 45-Medium 500
Heavy stock removal. Enlarging holes in hardened steel. DC170H Grey-Black 170 170M-Heavy 120 to 80
†
The smaller the micron size, the finer the finish.
Thinner Lubricator
FOR DIAMOND COMPOUND
When polishing with Diamond Compound, stock removal may cause ITEM NUMBER
the compound to thicken. Thinner Lubricator is recommended to TL4
prevent this thickening and assure proper lubrication of the diamond
particles. It is supplied in a convenient 4-ounce squeeze bottle.
Finishing/Polishing Equipment
handling. Finish numbers are stamped on the back of each
sample for quick reference. A molded plaque in the kit’s lid
shows the part finishes that result from each mold finish.
ITEM NUMBER
MFK1200
ROUGHNESS
FINISH
DESCRIPTION AVERAGING (RA) COMMENTS
TYPE
micro-inches range
A1 grade # 3 diamond buff 0-1 • for mirror or optical finishes
• most time consuming and costly finishes to achieve
A2 grade # 6 diamond buff 1-2
• steel grade important to results (DME No. 3 or No. 5 steel
|
A3 grade # 15 diamond buff 2-3 recommended)
Finishing Applications
RoHS/WEEE COMPLIANT
ProWeld™
MICRO-WELDING SYSTEM
FOR PRECISION MOLD REPAIR
ProWeld™
58
ProWeld™ Benefits
Advantages of ProWeld Precision Mold Repairs and Alterations Made Easy with ProWeld
■ Perform high-quality repairs Figure 1
of very small mold areas
■ Increase the life of a mold
after repair
■ Reduce repair costs up to
85% with special metal alloys U RE
developed for all conventional E SS
PR 2
types of steel 1 = Magnet
■ Modern control electronics 3 2 = Electrode
ensure a homogenous welding 3 = Holder
4
pattern even under the most 4 = Metal Powder
difficult working conditions 1 Material being welded
■ Process emits almost no heat
■ Weld material is not excessive
The Micro-Welding Method
– hand and machine finishing
ProWeld™ Benefits
is easy With only gentle pressure ProWeld uses electrical pulses to fuse metal powder,
metal sheets, strips or wire etc., to the contour of the mold under repair (Fig. 1).
■ Only gentle pressure is
required on welding electrodes
to prevent the formation of Figure 2 Figure 3
cavities or pin holes
■ Magnetic electrodes pick up
|
Standard Equipment
Complete ProWeld system includes:
(Dimensions in millimeters)
ProWeld™
ITEM NUMBER DESCRIPTION
UMW0001 Power pack with welding cord, grounding cord and plate,
power cord, foot switch and all accessories listed below
|
UMW0002 N51–Standard SKH-51 steel powder (50 grams)
SCM440,
ProWeld™
Molding Supplies
THOUSANDS OF AUXILIARY ITEMS
THAT HELP KEEP YOUR
PROCESSING INITIATIVES AT
PEAK PERFORMANCE
Molding Supplies
62
ITEM
DESCRIPTION ITEM NUMBER
NUMBER
Package of (6)
SAV0003 SAV0002
trigger pumps
Molding Supplies
provide superior performance for provide dependable performance a special formulation that will not
most plastics molding applications. with outstanding economy. The interfere with cosmetic operations
The high silicone content and long-lasting, low build-up silicone such as painting, plating, hot
standard concentration of concentration is ideal for most stamping, etc. The low concentration
propellants are FDA approved for plastics molding applications. does not promote build-up, and is
food industry applications under ideal for styrenes and most other
section 175.300 of the Food and plastic materials. For superior
|
Drugs Code of Federal Regulations. results, pre-cleaning of molded
■ Safer and stronger than conventional eyebolts 180° PIVOT 360° SWIVEL
■ Pivots and swivels to compensate for pitch, roll and sway
when lifting heavy or unbalanced loads See what happens when heavy The same load applied to a
side loads are applied to a DME Hoist Ring is translated
■ Prevents accidents caused by eyebolt breakage or
Hoist Rings – INCH
Molding Supplies
use extra length bolts with minimum effective thread
engagement of 2 times thread diameter. The use of C
|
loads. Hoist ring must be free to swivel
Mold Clamps
L 91/2
W
25/8
ADJUSTING SCREW
ADJUSTING SCREW CLAMP BOLT
CLAMP BOLT STORE HERE
STORE HERE WHEN CLAMPING CLAMP WASHER
Mold Clamps
15/8 23/32
7/8
13/8 13/8
|
1/2 21/8
Molding Supplies
3/4
MOLD CLAMP
ADJUSTING SCREW
MOLD CLAMP
ADJUSTING SCREW
†
NOTE:
QUANTITY DISCOUNTS: Mold Clamp Screws supplied with assembly are of high-
Discounts apply to current Net Prices. tensile strength alloy steel. Lengths shown will accommodate
Standard sizes may be combined on clamping ledges up to a maximum of 1.375. For clamping
one order for quantity discounts. ledges in excess of 1.375, use longer screws accordingly.
60 to 99 . . . . . . . . . . . . . . . . . . . Less 5%
100 or more . . . . . . . . . . . . . . Less 10%
Molding Supplies
Jiffy-Tite® Seal Removal Tool Kit – JSTK
The Jiffy-Tite Seal Removal Tool Kit can be used for removal
of connector seals from Jiffy-Matic Sockets (including SV
Series). Can also be used with Jiffy-Tite Sockets to provide
easier seal removal.
|
Jiffy-Tite® Connector Seals; Seal Removal Tool Kit & Wrenches; Heater Puller
ITEM NUMBER NOTE: This tool kit is not required for “the original”
or current line of Jiffy-Matic Sockets with
Includes handle, interchangeable tools for all socket sizes, JSTK235 removable hose stems.
seal pick and vinyl storage pouch.
9/ 3/ JP(B)252(SV) 5/ 3/ JPF0252
16 8 SJP252 8 8 SJP252F
JP(B)351, 352(SV) JPF0351, 0352
11 / 3/ JP(B)253(SV) 3/ 3/ JPF0253
16 8 SJP253 4 8 SJP253F
JP(B)353(SV) JPF0353
7/ 3/ SJP354 JP354(SV) JPF0354
8 8 15 / 1/
16 2 SJP554F
7/ 1/
JPF0553, 0554
8 2 SJP554 JP553, 554
11 /8 1/
2 SJP556F JPF0556
11 /8 1/
2 SJP556 JP556
Auxiliary Equipment
LOADERS, TILTERS
AND DUMPERS
Loaders – designed to
feed pellets, granules, and
free flowing powders into
DRYING HOPPERS an overhead hopper or
storage vessel. Built with
Fully insulated, modular, stainless a variety of auger sizes
steel construction DRI-AIR’s and types and can deliver
Modular Hoppers assure uniform from 10 to 500 cu. ft. of
material flow with: NO channeling, material/hour.
NO feedout problems, NO mixing ■ Direct gear drive for lower maintenance
problems, NO thru-put problems
■ 20 cu. ft hopper capacity
■ Standard capacity hoppers range ■ Quick disconnect auger for easy cleaning
from 5 to 600 lbs
■ 45º or 60º auger slope
■ Dries less than a full hopper
Molding Supplies
■ Laser-cut access doors provide a smooth, ■ Double convoluted industrial air bag – set up so bag cannot
sight glass and Bunting™ no-spill slide gate ■ Flow control to adjust operating speed
|
safety retainer bar! Push button controls permit stopping the unit
Auxiliary Equipment
at any point in the cycle for added control and safety.
■ 52" wide bucket available!
STORAGE BINS
■ Custom width bodies – for large or awkward containers,
Ideal for storage and transfer
increased lift capacity
of material from grinders, surge
■ Custom discharge chutes
bins, bags, drums or gaylords
■ Mobile
■ Self-emptying
■ Durable one-piece reinforced lid ...AND MUCH MORE
suitable for mounting equipment
Thousands of auxiliary items
■ Lightweight
available beyond these
■ Stackable
popular featured products.
■ Stainless steel slidegate DME Molding Supplies
■ Vacuum wand access tube offers a wide variety of
■ Heavy-duty welded steel frame other high-quality, low-cost
■ Forklift channel
auxiliary products, including
conveyors, water and oil
■ Locking casters
filters, hydraulic pumps,
chillers, cooling towers,
end-of-arm tooling, and
much, much more.
Plumbing Products
FLOW REGULATORS
Provide a unique, leak-free, singlepoint
manual flow control. Incorporates the
Plumbing Products
Molding Supplies
DIN CONTROLLERS
Single channel controllers include a universal sensor input with
THERMOCOUPLES up to three outputs that can be programmed for heat or cool
temperature control, or to operate as process or deviation alarms.
Variable immersion depth of 11⁄4" to 1 3⁄4" with
■ Infrared communications
a tip length of 21⁄2". These will accommodate
most requirements ■ Up to three outputs
|
in either a straight ■ Ramp to set point
■ Non-scratch – ideal for removing sprues and parts without ■ Tips are removable and interchangeable
damaging mold surfaces ■ Will not mar metal or plated finish
■ Non-spark – for work around ■ Tips available in medium or hard vinyl,
fuels, solvents, and other tough nylon, brass and steel
flammable chemicals
■ Non-sparking
■ Non-magnetic – for work
■ Non-magnetic
around MRIs and magnets
■ Corrosion Resistant – for work
outdoors, marine use and
|
corrosive environs
Molding Supplies
Molding Supplies
■ Lubricates.
Ultra-high surface attraction assures the lubricating ingredients will be
widely dispersed and tenaciously held to all moving parts.
|
CFC-free and free of chlorinated solvents. Econo-
Machine Parts
■ Externally heated
during injection
■ Reduces flashing
■ Precise pressure control
during cure
MACHINE MOUNTS ■ Positive shut-off prevents drooling
UNISORB Quantum IM Mounts provide optimum leveling and
alignment in minutes, without anchoring either the machine or
mounts to the floor. Designed especially for injection molding and
die casting machines, UNISORB Quantum IM Mounts dampen both
vertical and horizontal impacts found in reciprocating machines.
...AND MUCH MORE
UNISORB Quantum IM Mounts meet applicable OSHA requirements.
■ Increased equipment life Thousands of machine parts
available beyond these
■ Simplified machine installation popular featured products.
■ Fast, accurate alignment DME Molding Supplies offers
■ Reduced shock and vibration a wide variety of other high-
■
quality, low-cost machine
Elimination of anchor bolts
parts, including mixing nozzles,
■ Uneven floors accommodated locating rings, sprue bushings,
■ Machine “walking” prevented socket head cap screws, hoist
rings, and much, much more.
|
DME: Your Complete Mold Technologies Provider
to the DME Hot Runner Systems from today’s generation of
Catalog for essential hot runner hot runner, valve gate, and
solutions. From best-in-class process controls, and DME
components to complete, delivers with a broad line of
fully-functioning hot half controllers sure to fit the
systems, DME has the broadest most demanding application.
range of hot runner products
and services.
World Headquarters DME Company DME Europe C.V.B.A. DME Mold Technology
DME Company 6210 Northwest Drive Industriepark Noord (Shenzhen) Co., Ltd.
29111 Stephenson Highway Mississauga, Ontario B-2800 Mechelen Belgium C-108 Huahan Building
Madison Heights, MI 48071 Canada L4V 1J6 32-15-215011 tel No. 16 Langshan Rd.
www.dme.net 800-626-6653 toll-free tel 800-387-6600 toll-free tel 32-15-218235 fax Northern Hi-Tech Industrial Zone
248-398-6000 tel 905-677-6370 tel sales@dmeeu.com e-mail Nanshan District,
888-808-4363 toll-free fax 800-461-9965 toll-free fax Shenzhen 518057, China
sales@dme.net e-mail dme_canada@dme.net e-mail (86-755) 8601 9031 tel
(86-755) 8601 6583 fax
cs@dmechina.net e-mail