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STEERING SYSTEMS
Basic rack-and-
pinion steering
STEERING GEAR
• Two basic types
of gear
mechanisms are
found in steering
gearboxes:
– worm gears
– rack-and-pinion
gears
Steering
Gears
Rack-and-pinion
gear
Worm steering
gear
Recirculating-Ball on a Gearbox
• Normally used
in a linkage
steering
system
• Small steel
balls circulate
between the
gear members
to reduce
friction
Gearbox Components
• Worm shaft
– the input gear connected to the steering shaft
• Sector shaft
– the output gear from the steering gearbox
• Ball guides
– route extra balls in and out from between the
worm and ball nut
• Adjusting nut
– used to set worm shaft bearing preload
• Adjusting screw
– used to set the sector shaft clearance
• Ball nut
– rides on the ball bearings and the worm gear
Gearbox Ratio
• Comparison between steering
wheel rotation and sector shaft
rotation
• Ratios range from 15:1 to 24:1
STEERING LINKAGEs
• Series of arms, rods, and ball sockets that connect
the steering gearbox to the steering knuckles
• Commonly called a parallelogram steering linkage
Components
• Pitman arm
– transfers gearbox motion to the steering linkage
• Idler arm
– supports the end of the center link on the
passenger side
• Tie-rod assemblies
– fasten the center link to the steering knuckles
– ball sockets are used on both ends
– a toe adjustment sleeve allows length change
for alignment
• Center link (relay rod)
– a steel bar that connects the right and left sides
of the steering linkage
Ball Sockets
• Provide for motion
in all directions
between two
connected parts
• they have a
grease fitting,
allowing
lubrication
• Used in between
pitman arms, idler
arms, and tie rods
Rack-and-Pinion Steering system
•Consists of a pinion shaft, rack, thrust
spring, bearings, seals, and a gear housing
•Bolts to the frame or unibody structure
Rubber bushing mounts help absorb road
shock
Operation
• When the pinion shaft turns, the
pinion gear acts on the rack gear
• The rack slides sideways, moving
the tie-rods and the front wheels
Power Steering Systems
• Most systems use an engine-driven
pump and a hydraulic system to
assist steering action
• An electric motor in the rack may
be used to provide assist
Types of Power Steering
system