HSQI-G0501

Operating & Service Manual

Steam Sterilizer (HTA-50V)

Hansung Medical Co.

B1 Byeoksan-sangga, 107 Bakdal-dong, Manan-gu, Anyang, Gyeonggi-Do,Korea
TEL : 82-1588-9406, FAX : 82-31-466-4078
www.hsmedi114.com E-mail : hansung@hsmedi114.com
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- Contents -

1. Purpose

2. Shape & Structure

2.1 Overview
2.2 Exterior & Structure
2.2.1 Shape
2.3 Size & Weight
2.4 Product Configuration & features
2.4.1 Product Configuration
2.4.2 Operating Principles
2.4.3 Safety Function
2.4.4 Electric Shock Protection Type & Degree

3. Performance & Purpose of Use

3.1 Performance
3.2 Purpose of Use

4. Use Method & Manipulate

4.1 Preparation
4.2 Use Method & Manipulate to order
4.3 Storage & Maintenance
4.4 Precautions
4.5 Error Case & Solution

5. Circuit Diagram

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1. Purpose
This product is a medical equipment which is steam sterilizer with high pressure.

2. Shape & Structure

2.1 Overview
This medical product is a high-pressure steam sterilizer that sterilize the medical
equipments and surgical instruments in hospital and in the clinic with high pressure.

2.2 Shape & Structure

2.2.1 Shape
1) Exterior photos

Front

Side Back

2) Exterior Description

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No. Name Description Remark

1 Control Panel Device to manipulate & control the sterilization process.
2 Pressure Gauge Indicate the status of internal pressure in the chamber.
3 Door Cover External cover to protect the external door.
External cover to protect the outside of the control PCB & external
4 Control Cover
cover of the printer.
5 Door Handle Handle for open & close the door
6 NFB Protecting the circuitry of the device when overcurrent might occur.
7 Power Inlet Connecting the power cord to the body of the device.
8 Power Code Connecting an external power console to the body of the device.

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3) Control Nameplate Description

No. Name Description Remark

1 LCD Display During the operation, it will display the status of the process & action.
2 Door Lock Display Lamp Lamp light will be on when the door is closed.
3 Heater Display Lamp Lamp light will be on when the heater is heating process.
4 Sterilization Display Lamp When sterilizing process start, sterilization display lamp light will be on.
5 Dry Display Lamp Dry Lamp light will on when drying process is started.
6 End Display Lamp When the process is finished, End Lamp light will be on.
7 Packs Button Packed items can use Packs button for sterilizing.
8 Instruments Button Metal instruments can use Instruments button for sterilizing.
9 Groves Button Rubber items can use Groves button for sterilizing.
10 Liquids Button Liquid items can use Liquids button for sterilizing.
This button controls the sterilizing temperature, the degree of vacuum, time of
11 Menu Button
sterilizing and so on.
12 Re-dry Button When sterilizing process is completed, this button allows re-dry process.
13 Pass Button During each process, user can choose to pass any one process by press the Pass button.
14 Up Button When adjusting the program level to upward, press Up button.
When setting is completed, press Start button and when the process is finished,
15 Start/Stop Button
please press Stop button.
16 BT Button When it required, user can use BT button for the performance test.
17 Print Button If user want to print entire process, please press Print button.
18 Enter Button When the program to adjust, press Enter button when each setting is completed.
19 Down Button When adjusting the program level to downward, press Down button.
20 Power Button Press Power button when user want to begin & finish the device.

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2.3 Size & Weight

2.3.1 Body : (W)670mm x (H)500mm x (L)720mm ± 5%, Weight : 91 Kg

500

670 720
2.4 Product Configuration & features

2.4.1 Product configuration

1) Body Parts contain Chamber, Door, Vacuum Pump, Control Panel, Case,
Water Tank, Tray, Rails for Tray, Pipeline part, Heater, NFB(No Fuse Breaker) etc.
2) Accessary includes Power Code.

2.4.2 Operating Principles

1) If power is on, it will start to operate by micro processor.
2) Prepare the water for the chamber first and close the door. Then, press the
button of your selection and also press Start button. It starts vacuum condition
immediately.
3) When preliminary vacuum condition is completed, certain amount of water supply
to the chamber and then Solenoid Valve is closed.
4) After supplying water, sterilization process is continued. When sterilization process
is completed, Solenoid Valve is opened. It allows 0 kg/㎠ pressure.
5) Pressure of chamber will go down to 0 kg/㎠ and then vacuum pump will start to
operate. Also, exterior heater start to operate for drying process.
6) When drying process is finished, alarm will be announced 3 to 5 seconds for
completion of sterilization.

2.4.3 Safety Function

1) Overcurrent Protection : Installing NFB in the power input area for power blocking
when overcurrent might occur.
2) Avoid Overheating Device
① Inside overheating sensor : It maintains steady inside temperature during the
process. Also, when internal heater is overheated due to electric error, it blocks
the power in case it reaches 180℃ ± 5%.
② Outside overheating sensor : If heater have a problem to overheating during
drying process, this sensor blocks the power in case it reaches 160℃ ± 10%.
③ Protecting overheating in the chamber : This sensor maintains steady

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temperature in the chamber. If temperature is over then setting temperature

(121℃+4℃, 132℃+5℃), it blocks the power automatically.
3) Safety Valve : If overpressure (2.5kg/㎠ ± 10%) occurs, it automatically exhaust
the steam.
4) Door Lock : If the door is not closed completely, this sensor do not allow the
process even if the power is on.

2.4.4 Protection Type & Degree for Electronic Shock: A level device, B type device.

3. Performance & Purpose of Use

3.1 Performance
1) Rated Voltage and Frequency : AC 220V, 50/60Hz
2) Power Consumption : 2.9Kw
3) Capacity of the Chamber : 50L
4) Sterilizing Pressure : 1.0 kg/㎠ and 2.0 kg/㎠ (+20%)
5) Sterilizing Temperature : 121℃ +4℃ and 132℃ +5℃
6) Protection Type & Degree for Electronic Shock: A level device, B type device

3.2 Purpose of Use

High pressure steam sterilizer for medical use.

4. Use Method & Manipulate

4.1 Preparation
1) Prepare the items for sterilizing for each method of packing & setting.
2) Check the water level in the water Tank.
3) During the sterilization, both items for sterilizing and biological indicator or chemical
indicator should be in the chamber for ensuring well process of sterilization.

4.2 Use Method & Manipulate to order

1) Press the Power button in the control panel and then ensuring LCD display for
the preparation.
2) Close the door after putting the items for sterilizing. Lock the vertical shaft to the
downward.
3) In the control panel, select the sterilization cycle using sterilizing selection button and
press Start button to the precess.
4) As followed, user can select the sterilization cycle depends on the items by using
sterilizing selection button.

General Cycle Program

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Program Mode Set

Items for sterilizing
Temperature(℃) Time(Minute) Drying Cycle
Fiber Pack 132 20 25
Metal Instrument 132 15 25
Rubber 121 20 20
Liquid 121 30 -
Bowei-Dick 134 4 4
Leakage - 15 -

5) During the process, user want to stop the process or power off the device, should
press the <Start/Stop> button.
6) Once user press the <Start/Stop> button, vacuum condition is starting. Vacuum
condition of 400-560mmhg is set, water will be supplied to the chamber thru pipeline
of water Tank. Each process state will display on LCD display. Thru control device
by a certain amount of water enters to the chamber. Water valve will be closed and
water supply process is finished.
7) After completing water supply, heating process is started. LCD display, the
sterilization temperature, pressure, and the sterilization time is displayed, display the
current temperature is also displayed and the additional flashes.
8) When the setting temperature is reached, heating process is completed and the
sterilization process is continued. LCD display flashes the sterilization time and the
display unit is seconds.
9) After the sterilization process, the exhausting process will start. LCD display flashes
in the exhaust process, the current temperature and the pressure will be displayed.
Solenoid exhaust valve opens, the steam and residue of water in the chamber will go
to water storage. When LCD display shows 0.0kg/㎠, the exhaust process is
completed.
10) After the exhausting process, drying process is started. Once LCD display shows
0.1kg/㎠, the vacuum pump starts to operate which will dry the moisture of the
items.
11) When the process is completed, the inflow of external air allows the vacuum
condition is turned off and alarm will be announced 3 to 5 seconds for the
completion. Then, the door can be opened.
12) All process is completed, END will display in the LED display. LCD display will show
the applied program.
13) Program Mode Set

Start +Menu = 3sec

Ready Display →
① PACKS SET

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Enter →
Temp Up & Down = Enter → Pres Up & Down = Enter →

Ster Up & Down = Enter → Dry Up & Down Enter → Menu

Menu → END

② INSTRUMENT SET

Up & Down Enter → Temp Up & Down = Enter → Pres Up & Down = Enter →

Ster Up & Down = Enter → Dry Up & Down Enter → Menu

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③ GLOVE SET

Up & Down Enter → Temp Up & Down = Enter → Pres Up & Down = Enter →

Ster Up & Down = Enter → Dry Up & Down Enter → Menu

④ LIQUIDS SET

Up & Down Enter → Temp Up & Down = Enter → Pres Up & Down = Enter →

Ster Up & Down = Enter → Dry No Setup → Menu

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⑤ BOWEI-DICK SET

Up & Down Enter → Temp Up & Down = Enter → Pres Up & Down = Enter →

Ster Up & Down = Enter → Dry Up & Down Enter → Menu

⑥ RE-DRY SET

Up & Down Enter → Temp Up & Down = Enter → Pres Up & Down = Enter →

Dry Up & Down Enter → Menu

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⑦ WATER SUPPLY SET

Up & Down Enter → Packs Key Up & Down Enter → Inst Key Up & Down = Enter →

Glove Key Up & Down Enter → Liquids Key Up & Down Enter → Bowei-D Key Up & Down = Enter →

⑧ PRINTER INTERVALS

Up & Down Enter → Up & Down = Enter → Up & Down = Enter →

⑨ BUZZER VALUME

Up & Down Enter → Up & Down = Enter → Up & Down = Enter →

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⑩ LANGUAGE SELECT

Up & Down Enter → Up & Down = Enter →

14) System Mode Set

Start +Pass = 3sec

Ready Display →

① SYSTEM SETUP

Up & Down Enter → Enter → Enter →

② CHECK COUNT

Up & Down Enter → Enter →

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③ VACUUM SETUP

Up & Down Enter → First Vacuum High limeted Vacuum

Up & Down Enter → Up & Down Enter →

Low limeted Vacuum Dry Start Limeted

Up & Down Enter → Up & Down Enter →

④ CLOCK SETUP

Up & Down Enter → Up & Down Enter →

⑤ LEAKAGE TEST

Menu Key → Start → 15min → -10% (550~495mmHg)

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4.3 Storage & Maintenance

1) When user clean the door or the chamber, do not use brush, steel wool, abrasives,
or chloride contained products.
2) Devices in order to maintain the best use of the state listed in the manual process
should be managed by.
3) Open the door and taking out the items. (When user open the door, please make
sure pressure gauge indicates “0kg/㎠”
4) After taking out the items from the chamber, if there is any flotage in the chamber,
please remove the flotage with dry cloth. (Clean after using the chamber always to
maintain a clean state in the chamber).
5) After using the device should open the door about 10 ㎜.
6) The power switch to off after use.
7) Storage Conditions : Relative humidity range (30 ~ 75%), the ambient temperature
range (10 ~ 40 ℃), pressure range (70 ~ 106 ㎪)

4.4 Precautions
※ This product maintains the very high temperatures, so that users always try to
secure and must use the procedures listed in the manual.
1) This product uses the AC 220V power cord only.
2) The instructions when you open and close the door pressure gauge (0kg / ㎠) to
check the status.
3) When user load the items in the chamber, items must be dry enough to be loaded
and items have moisture or waterdrop should not be loaded.
4) When user load the items in the chamber, user should load the items from side to
side rather than below the top.
5) When power off state, the door do not allow to open so that user should put power
on when user want to open the door.
6) Users should wear protective gloves due to high temperature during the process and
also after the process for protecting from burns.
7) Sterilizer's inspection, adjustment and maintenance should be conducted safely by
the manufacturer or its representative (or company) for ensuring the their educational
qualifications and experience.
8) Do not disassemble or modify the device.
9) In case of device failure occurs and there is no qualified technician, the device
should be attached Error Display and send to the manufacturer for the service.
10) For the maintenance, except the power cord in advance, then user should wait to be
cooled to ambient temperature.
11) Only someone who have responsible of this device or trained person can use this
sterilizer.
12) When user sterilize pack items, outside of pack item should avoid contact with the
walls of chamber.
13) Should not sterilize explosive, volatile, flammable or toxic substances.

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① Around the sterilizer, the explosive, volatile, flammable or toxic substances should
not be loaded.
14) When user use the liquids for sterilization, user should keep following points.
① Use ventilated cover. Screw cap, rubber stopper will not be used.
② Use only Borosilicate glass bottle. Do not use normal glass bottle or container
which are not made for the sterilization.
③ When the process is completed, do not open the door suddenly.
Open the door a little over 10 minutes to wait.
④ Do not shake or move the heated bottle. (Bottle could be exploded.)
15) Do not cook the food (such as chestnut, sweet potato, meat and so on) with
sterilizer.
16) After using external and internal sterilizer should always clean.
17) This device should not be installed in outdoor temperature changes are severe. (Error
occurs will be the cause of).
18) Avoid direct sunlight and do not install with the devices cause high heat.
19) This device installed in the ventilated interior, and should be installed away from the
patients and passengers.
20) Sterilizer must be grounded, and the power switch off when not in use should be.
21) Operating environment conditions: relative humidity range (30 ~ 75%), the ambient
temperature range (10 ~ 40 ℃), pressure range (70 ~ 106 ㎪)
22) When using sterilizer, user should use distilled water.
(General water, groundwater usage may cause the corrosion and scale.)

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4.5 Error Case & Solution

Error Action
Error Case # 1 (Water level)
Supply water in the water Tank.
Water Supply
Error Case # 2
Door open during the process →
Contact A/S Center of Manufacturer.
Check the door lock &
check the switch.
Error Case # 3
Overheating →
Contact A/S Center of Manufacturer.
over 138℃
Check the temperature sensor.
Error Case # 4
Lack of water supply →
Contact A/S Center of Manufacturer.
provide water over 5mins.
Check the filter.
Error Case # 5
Heating timeout →
Contact A/S Center of Manufacturer.
over 60 mins,
check the heater
Error Case # 6
Pressure sensor error →
Contact A/S Center of Manufacturer.
Check the pressure sensor.
Check the heater.
Error Case # 7
Temperature sensor error →
Contact A/S Center of Manufacturer.
overheating detection
Check the temperature sensor
Error Case # 8
Overpressure →
over 2.8Kg/㎠ Contact A/S Center of Manufacturer.
Check the temperature,
pressure sensor
Error Case # 9
Sterilization temperature range →
Setting temperature+/-4℃ Contact A/S Center of Manufacturer.
Check the heating temperature
sensor.
Error Case #10
Setting temperature, time is over.
Contact A/S Center of Manufacturer.
Check the heater.
Check the water level for 1time.

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5. Circuit Diagram

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