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Whole Set Belt Conveyor
Spare Parts for Belt Conveyor
Trough Idler/ Roller
Others
Idler is designed to support the belt and materials on the belt, so as to ensure the belt moving steadily.
1. Trough idler: used to bear branch loading (upper branch), consists of 350, 450, and 350 in common use.
2. Trough front inclination idler: 35°trough front inclination idler, of which side roller is 1.50 front inclined toward moving direction, so
that centralizes the belt and prevents the belt from deviation.
3. Transition idler: It is located between the head or tail pulley and the first trough idler group, changes gradually the belt from flat
shape to groove shape, or from groove to flat, so as to decrease the local tension of local tension of belt while the belt changes its
shape suddenly, to lower the loss of materials. Transition idler consists of three types with angles as 100,200,300.
4. Flat carrying idler is used to transport mass materials.
5. Impact idler and impact bed is erected under the skirt plate of feeding section, aims at adsorbing the impact energy of materials
while falling down, extending the lifetime of belt. It contains of two kinds of trough rubber ring impact idler and impact bed, 350 and
450.
6. Centering idlers have four types: vertical type, frictional type, conical type and selfaligning type. Centering idlers are used for
avoid belt deviation.
7. Return idler is divided into flat shape, Vshape inclined type, Vshape with rubber rings, spiral type and reverse Vshape etc. V
shape and Vshape front inclined return idlers are used in wide belt conveyors, to centralize unloading belt. Assemble Vshape and
reverse Vshape idlers together to be more efficiencyshape rubber rings and spiral idler can clean up the adhesive materials to
keep the belt clean and avoid deviation.
8. Idler spacing
The spacing of idlers for carrying branch is between 1000 mm and 1200 mm. The spacing for unload branch is between 2400 mm
and 3000 mm. The spacing between convex curve section and the concave one is determined through calculation, and it is usually
500 mm to 600 mm. The spacing for impact idler should be determined on the basis of the density, fragment size and the height
could be set to 1/2~1/3 the spacing between trough idlers.
9. Rollers
The idler uses the punching bearing pedestal which is connected, by welding, to a super fined pipe with a cut. The inner structure is
organized with big play bearing, polished shaft and the double labyrinth seal structure, with advantages as high precision, good
sealing performance, light, long useful life, etc.
10. Detail parameters
1) Lift time: 50000hours
2) Production capacity: as usual 600000/year.
3) Idler Diameter: 76219mm(nonStandard supported).
4) Idler Length: 190mm to 3500mm.
5) Idler tube: Q235 carbon steel, highprecision ERW, welded with DIN2394 Standard.
6) Bearing: Deep groove ball bearing 2RZ and 2Z with C3 clearance
7) Bearing brand: SKF, LYC, ZWZ etc.
8) Color: according to clients’ requirement.
9) Finish: Ordinary painting/hot galvanized painting/rubber/steel screw/galvanized
10) Welding: Mixed gas shielded arc welding /Automatic CO2 gas shielding welding
11) Standard: ISO/BS/JIS/DIN//CEMA/Australia
12) Package: standard export cases or iron cage with protective bubble film.
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