4. نظام الميكاترونيك PDF

GROUP 4 MECHATRONICS SYSTEM
1. ALL ACTUATORS SPEED ARE SLOW

※ Boom, Arm, Bucket, Swing and travel speed are slow, but engine speed is good.
※ Spec : P-mode 1850 ± 50 rpm S -mode 1750 ± 50 rpm E-mode 1650 ± 50 rpm
※ Before carrying out below procedure, check all the related connectors are properly inserted and
fault code on the cluster.
1) INSPECTION PROCEDURE
Cause Remedy
YES
Defective
YES Check pressure hydraulic system
at EPPR valve
NO Check electric Defective Replace
current at EPPR SPEC : 2~25 kgf/cm2
NO
EPPR valve
valve See TEST 3
SPEC : 100~700 mA
See TEST 2
Defective MCU Replace
Check if HCESPN NO
140 active fault
display on the LCD YES
Short circuit or Check & repair
poor connection wire harness or
between CN-52 between CN-52
Check resistance
YES at EPPR valve -CN-75 -CN-75
SPEC : 15~25Ω(20˚C) Defective EPPR Replace

See TEST 1 NO
valve
Wiring diagram
MCU
FUSE
8
NO.12
9
10 PUMP EPPR VALVE
9 1
18
10 2
CN-52 CN-1 CN-75
140L6MS01
6-40
2) TEST PROCEDURE SPEC : 15~25Ω(20˚C)
(1) Test 1 : Check resistance at connector
CN-75 EPPR valve
CN-75.
① Starting switch OFF.
② Disconnect connector CN-75 from EPPR
valve at main hydraulic pump.
Multimeter
③ Check resistance between 2 lines as
figure. Valve casing
Main pump
130ZF6MS33
(2) Test 2 : Check electric current at EPPR Spec : 100~700 mA

valve.
① Disconnect connector CN-75 from EPPR Adapter(P/no.:21Q6-50410)
valve.
EPPR valve
② Insert the adapter to CN-75 and install
Multimeter
CN-75
multimeter as figure.
③ Start engine.
④ Set S-mode and cancel auto decel
mode. Valve casing
⑤ Position the multimodal dial at 10.
⑥ If tachometer show approx 1750±50 rpm
disconnect one wire harness from EPPR
valve. Main pump
⑦ Check electric current at bucket circuit
relief position. 145ZF5MS21
(3) Test 3 : Check pressure at EPPR valve. Spec : 2~25 kgf/cm2 (30~350 psi)
① Remove plug and connect pressure Pressure adjusting Pilot pressure
screw locknut supply line
gauge as figure.
EPPR valve
·Gauge capacity : 0 to 50 kgf/cm2
CN-75
(0 to 725 psi)
② Start engine. Valve casing
③ Set S-mode and cancel auto decel
mode.
④ Position the multimodal dial at 10.
⑤ If tachometer show approx 1750±50 rpm
check pressure at relief position of bucket
circuit by operating bucket control lever. Main pump
⑥ If pressure is not correct, adjust it.
⑦ After adjust, test the machine. 145ZF5MS22
6-41
2. ENGINE STALL
※ Before carrying out below procedure, check all the related connectors are properly inserted.
Cause Remedy
YES
Not enough Check engine
engine power fault
YES Check pressure Contact cummins
at EPPR valve
SPEC:2~25 kgf/cm2 Defective EPPR Replace

See TEST 5 NO
Check electric valve
current at EPPR
valve
YES
Short circuit or Check and repair
SPEC : 100~700 mA poor connection wire harness
See TEST 4
Check resistance between
between CN-52 - CN-75
NO at EPPR valve
SPEC : 15~25Ω(20 )
See TEST 1
NO
Defective EPPR Replace
valve
Wiring diagram
MCU
FUSE
8
NO.12
9
10 PUMP EPPR VALVE
9 1
18
10 2
CN-52 CN-1 CN-75
140L6MS01
6-42
2) TEST PROCEDURE Spec : 100~700 mA
(1) Test 4 : Check electric current at EPPR Adapter(P/no.:21Q6-50410)
valve.
EPPR valve
① Disconnect connector CN-75 from EPPR
Multimeter
CN-75
valve.
② Insert the adapter to CN-75 and install
multimeter as figure.
③ Start engine. Valve casing
④ Set S-mode and cancel auto decel
mode.
⑤ Position the multimodal dial at 10.
⑥ If rpm show approx 1750±50 rpm Main pump
disconnect one wire harness from EPPR
valve.
⑦ Check electric current at bucket circuit 145ZF5MS21
relief position.
(2) Test 5 : Check pressure at EPPR valve. SPEC : 2~25 kgf/cm2 (30~350 psi)
① Remove plug and connect pressure Pressure adjusting Pilot pressure
screw locknut supply line
gauge as figure.
EPPR valve
·Gauge capacity : 0 to 50 kgf/cm2
CN-75
(0 to 725 psi)
② Start engine. Valve casing
③ Set S-mode and cancel auto decel
mode.
④ Position the multimodal dial at 10.
⑤ If rpm show approx 1750±50 rpm check
pressure at relief position of bucket
circuit by operating bucket control lever. Main pump
⑥ If pressure is not correct, adjust it.
⑦ After adjust, test the machine. 145ZF5MS22
6-43
3. MALFUNCTION OF CLUSTER OR MODE SELECTION SYSTEM
Y R G
Cause Remedy
YES
No power supply to Check fuse No.8
See if all lamps Y R G the MCU
YES off in the MCU
case YES
Y R G MCU failure Replace
Y R G Y R G
See if HCESPN
Y R G
840 active fault NO
display on the LCD
Y R G
NO Y R G
ⓐ
NO
OK Y R G
Check connection Cluster failure Replace
between CN-51
ⓐ (22) - CN-56A(6)
or CN-51(32) -
CN-56A(7) No connection Check and repair
NO
Starting switch : OFF
Wiring diagram
CLUSTER
BATT.24V
IG 24V MCU
GND
CAN1 HI
CAN1 LO
CAN2 HI 6 6 22
CAN2 LO 7 5 32
RS-232 RX
RS-232 TX CN-56A CN-5 1
AUX LEFT
CN-51
AUX RIGHT
AUX GND FUSE
NO.8
130ZF6MS02
6-44
4. AUTO DECEL SYSTEM DOES NOT WORK
· Fault code : HCESPN 105, FMI 0~4 (work pressure sensor)
HCESPN 108, FMI 0~4 (travel oil pressure sensor)
Cause Remedy
YES
YES
Defective travel Replace
Check voltage
NO pressure switch
between CD-6(A)
and (C)
Short circuit or poor Replace or repair
NO
Check voltage SPEC : connection
between CN-52 Starting switch ON : 24±2V between CN-51(3)-
(38)-GND and CD-6(A) and / or
CN-52(37)-GND CN-51(13)-CD-6
(C) (fault code 108
SPEC :
Actuator operating : 1~5V
displayed)
See TEST 7, 8 YES
Defective work Replace
Check voltage
pressure sensor
between CD-7(A)
NO and (C)
Short circuit or poor Replace or repair
NO
SPEC : connection
Starting switch ON : 24±2V between CN-51(3)-
CD-7(A) and / or
CN-51(13)-CD-7
(C) (fault code 105
displayed)
Wiring diagram
CN-51
CD-6
3 A SUPPLY
B SIG
13 C RETURN
TRAVEL PRESSURE SENSOR
MCU
38 CD-7
A SUPPLY
37 B SIG
C RETURN
CN-52 WORK PRESSURE SENSOR
300L6MS03
6-45
2) TEST PROCEDURE SPEC : Actuator operating : 1~5 V
(1) Test 7 : Check voltage at CN-52 (38) and
ground.
① Prepare 1 piece of thin sharp pin, steel or MCU
copper.
PIN
② Insert prepared pin to rear side of CN-51 CN-52
connectors : One pin to (38) of CN-52.

③ Starting switch ON.
④ Check voltage as figure.
ground.
① Prepare 1 piece of thin sharp pin, steel or 10 9 8 7 6 5 4 3 2 1
copper CN-52
20 11 Female
② Insert prepared pin to rear side of 30
38
21
connectors : One pin to (37) of CN-52. 40 39 38 37 36 34 33 32 31
③ Starting switch ON. GROUND

Multimeter
10 9 8 7 6 5 4 3 2 1
CN-52
20 11 Female
30 21
37
40 39 38 37 36 35 34 33 32 31
GROUND
Multimeter
300L6MS04
6-46
5. MALFUNCTION OF PUMP 1 PRESSURE SENSOR
· Fault code : HCESPN 120, FMI 0~4
Cause Remedy
YES
YES
Short circuit or Replace or repair
poor connection
YES Check voltage between CN-52-
between
CN-1(5)-GND (29)-CN-1(5)
Check voltage SPEC : Detective P1 Replace or repair
between CN-52 Actuator operating: 1~5V NO
Check voltage pressure sensor
(29) - GND YES between Short circuit or Replace or repair
SPEC : CD-42(A)-(C) poor connection
Actuator operating: 1~5V between CN-1(5)-
See TEST 9 SPEC :
Starting switch ON : CD-42(B)
24±2V
Check voltage Short circuit or Replace or repair
NO
between poor connection
NO CN-1(4)-(6) between
CD-42(A)-CN-1(4)
SPEC :
Starting switch ON :
or CD-42(C)-CN-1
24±2V (6)

NO poor connection
between CN-1(4)-
CN-51(3) or CN-1
(6) - CN-51(13)
Wiring diagram
CN-51
CD-42
3 4 A SUPPLY
5 B SIG
13 6 C RETURN
PUMP 1 PRESSURE SENSOR
MCU CN-1
29
CN-52
300L6MS05
6-47
ground.
① Prepare 1 piece of thin sharp pin, steel or
copper.
MCU
② Insert prepared pin to rear side of
connectors : One pin to (29) of CN-52. PIN
CN-51 CN-52
10 9 8 7 6 5 4 3 2 1
CN-52
20
29
11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS06
6-48
Cause Remedy
YES
YES
poor connection
between
CN-1(3)-GND (12)-CN-1(3)
See TEST 10 SPEC :
24±2V
NO
CD-43(A)-CN-1(4)
SPEC :
or CD-43(C)-CN-1
24±2V (6)

NO poor connection
between CN-1(4)-
CN-51(3) or CN-1
(6) - CN-51(13)
Wiring diagram
CN-51
CD-43
3 4 A SUPPLY
3 B SIG
13 6 C RETURN
MCU CN-1
12
CN-52
300L6MS07
6-49
(1) Test 10 : C heck voltage at CN-52 (12)
and ground.
copper.
② Insert prepared pin to rear side of MCU
③ Starting switch ON. CN-51 CN-52
10 9 8 7 6 5 4 3 2 1
CN-52
20
12
11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS08
6-50
Cause Remedy
YES
YES
poor connection
between
CN-1(7)-GND (32)-CN-1(7)
See TEST 11 SPEC :
24±2V
NO
CD-44(A)-CN-1(4)
SPEC :
or CD-44(C)-CN-1
24±2V (6)

NO poor connection
between CN-1(4)-
CN-51(3) or CN-1
(6) - CN-51(13)
Wiring diagram
CN-51
CD-44
3 4 A SUPPLY
7 B SIG
13 6 C RETURN
MCU CN-1
32
CN-52
300L6MS09
6-51
and ground.
copper.
MCU
PIN
connectors : One pin to (32) of CN-52.
CN-51 CN-52
10 9 8 7 6 5 4 3 2 1
CN-52
20 11 Female
30 21
32
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS10
6-52
8. MALFUNCTION OF NEGATIVE 1 PRESSURE SENSOR
Cause Remedy
YES
YES
poor connection
between
CN-1(1)-GND (33)-CN-1(1)
Check voltage SPEC : Detective N1 Replace or repair
See TEST 12 SPEC :
24±2V
NO
CD-70(A)-CN-1(4)
SPEC :
or CD-70(C)-CN-1
24±2V (6)

NO poor connection
between CN-1(4)-
CN-51(3) or CN-1
(6) - CN-51(13)
Wiring diagram
CN-51
CD-70
3 4 A SUPPLY
1 B SIG
13 6 C RETURN
NEGATIVE 1 PRESSURE SENSOR
MCU CN-1
33
CN-52
300L6MS11
6-53
and ground.
copper.
10 9 8 7 6 5 4 3 2 1
CN-52
20 11 Female
30 21
33
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS12
6-54
9. MALFUNCTION OF NEGATIVE 2 PRESSURE SENSOR
Cause Remedy
YES
YES
poor connection
between
CN-1(2)-GND (17)-CN-1(2)
Check voltage SPEC : Detective N2 Replace or repair
See TEST 13 SPEC :
24±2V
NO
CD-71(A)-CN-1(4)
SPEC :
or CD-71(C)-
24±2V CN-1(6)

NO poor connection
between CN-1(4)-
CN-51(3) or CN-1
(6) - CN-51(13)
Wiring diagram
CN-51
CD-71
3 4 A SUPPLY
2 B SIG
13 6 C RETURN
NEGATIVE 2 PRESSURE SENSOR
MCU CN-1
17
CN-52
300L6MS13
6-55
and ground.
copper.
MCU
CN-51 CN-52
10 9 8 7 6 5 4 3 2 1
CN-52
20
17
11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS14
6-56
10. MALFUNCTION OF SWING PRESSURE SENSOR
Cause Remedy
YES
Check voltage YES

between CN-52 Detective swing Replace or repair
(36) - GND pressure sensor
SPEC : Short circuit or Replace or repair
Actuator operating: 1~5V Check voltage poor connection
See TEST 14 between CD-24 between CN-52
NO (A)-(C) (36)-CD-24 (B)
SPEC :
24±2V Short circuit or Replace or repair
NO
poor connection
between CD-24
(A)-CN-51(3) or
CD-24(C)- CN-51
(13)
Wiring diagram
CN-51
CD-24
3 A SUPPLY
B SIG
13 C RETURN
SWING PRESSURE SENSOR
MCU
36
CN-52
300L6MS15
6-57
and ground.
copper.
10 9 8 7 6 5 4 3 2 1
CN-52
20 11 Female
30 21
36
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS16
6-58
11. MALFUNCTION OF ARM IN/OUT & BUCKET IN PRESSURE SENSOR
Cause Remedy
YES
Check voltage YES

between CN-52 Detective arm in/ Replace or repair
(14) - GND out & bucket in
SPEC : pressure sensor
Actuator operating: 1~5V Check voltage Short circuit or Replace or repair
See TEST 15 between CD-35 poor connection
NO (A)-(C) between CN-52
(14)-CD-35 (B)
SPEC :
NO
poor connection
between CD-35
(A)-CN-51(3) or
CD-35(C)- CN-51
(13)
Wiring diagram
CN-51
CD-35
3 A SUPPLY
B SIG
13 C RETURN
ARM IN/OUT & BUCKET IN
PRESSURE SENSOR
MCU
14
CN-52
300L6MS17
6-59
and ground.
copper.
MCU
CN-51 CN-52
10 9 8 7 6 5 4 3 2 1
CN-52
14
20 11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS18
6-60
12. MALFUNCTION OF BOOM UP PRESSURE SENSOR
Cause Remedy
YES
Check voltage YES

between CN-52 Detective boom up Replace or repair
NO (A)-(B) (19)-CD-32 (B)
SPEC :
NO
poor connection
between CD-32
(A)-CN-51(3) or
CD-32(C)- CN-51
(13)
Wiring diagram
CN-51
CD-32
3 A SUPPLY
B SIG
13 C RETURN
BOOM UP PRESSURE SENSOR
MCU
19
CN-52
300L6MS19
6-61
and ground.
copper.
10 9 8 7 6 5 4 3 2 1
CN-52
20
19
11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS20
6-62
13. MALFUNCTION OF BOOM DOWN PRESSURE SENSOR
Cause Remedy
YES
Check voltage YES

between CN-53 Detective boom up Replace or repair
NO (A)-(B) (23)-CD-85 (B)
SPEC :
NO
poor connection
between CD-85
(A)-CN-53(3) or
CD-85(C)- CN-53
(13)
Wiring diagram
CN-53 CD-85
3 A SUPPLY
B SIG
13 C RETURN
BOOM DOWN PRESSURE SENSOR
23
MCU
300L6MS25
6-63
and ground.
copper.
③ Starting switch ON. CN-53
10 9 8 7 6 5 4 3 2 1
CN-53
20
23
11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS26
6-64
14. MALFUNCTION OF POWER MAX
· Fault code : HCESPN 166, FMI 4 or 6
Cause Remedy
YES
Short circuit or poor Repair or replace
connection between
YES Check resistance CN-88(1)-CN-52 (2)
between CN-88
(1)-(2)
Defective power Repair or replace
NO
YES Check resistance SPEC: 15-35Ω max. solenoid valve
between CN-51 See TEST 19 Check hydraulic
(18)-GND
system
Is voltage between Short circuit or poor Repair or replace

NO
CN-88(2)-GND connection between
SPEC : Power max button pressed ON : 0Ω
normal? Power max button released OFF : ∞ Ω CN-51(18)-CS-29
SPEC
24±1V Short circuit or poor Repair or replace
Starting switch OFF : NO
connection between
0V
See TEST 18 CN-88(2)-
Fuse No. 24
Wiring diagram
MCU
POWER MAX SOLENOID
2 1
2
CN-52 CN-88
18 6
FUSE
5
NO.24
CN-51 CN-4
POWER MAX SWITCH
1
2
CS-29
130ZF6MS03
6-65
2) TEST PROCEDURE SPEC : Starting switch ON : 24±1V
Starting switch OFF : 0V
(1) Test 18: Check voltage between connector
CN-88 (2) - GND.
① Disconnect connector CN-88 from power
max solenoid valve.
Power max switch
② Start switch ON.
③ Check voltage as figure.
LH RCV lever
CN-88
Power max
solenoid valve
2 1
1 2
GROUND
Multimeter 130ZF6MS14
(2) Test 19: Check resistance of the solenoid SPEC : 15~35Ω

valve between CN-88 (1)-(2).
① Starting switch OFF.
② Disconnect connector CN-88 from power Power max switch
max solenoid valve.
③ Check resistance as figure.
LH RCV lever
CN-88
Power max 2 1
solenoid valve
1 2
Multimeter 130ZF6MS15
6-66
15. MALFUNCTION OF BOOM PRIORITY EPPR VALVE
Cause Remedy
YES
Short circuit or poor Repair or replace
connection between
CN-52(35)-CN-133
Check resistance (1) or CN-52(34)-
between CN-133(2)
CN-133(1)-(2)
SPEC : 20~30V
Starting switch : ON
Defective EPPR Repair or replace
NO
valve
Wiring diagram
MCU
35
CN-133
34 2
BOOM PRIORITY
EPPR VALVE
CN-52
300L6MS23
6-67
16. MALFUNCTION OF ARM REGENERATION SOLENOID
Cause Remedy
YES
YES Check voltage

YES
between CN-52 Short circuit or Replace or repair
(1)-GND
poor connection
Check resistance between CN-52
SPEC :
Starting switch ON : between arm
Check voltage NO (1)-CN-135 (1)
24±2V regen solenoid
between CN-135(2) See TEST 20
- GND SPEC : 15~35Ω Defective Replace
NO
SPEC : solenoid valve
20~30V
Open circuit Replace or repair
NO
between CN-135
(2)-Fuse No. 24
Wiring diagram
MCU
CN-135
1 1
ARM REGENERATION SOLENOID
FUSE
NO.24
CN-52
145LCR6MS04
6-68
2) TEST PROCEDURE SPEC : Starting switch ON : 24±2 V
ground.
copper.
10 9 8 7 6 5 4 3 2 1
1 CN-52
20 11 Female
30 21
40 39 38 37 36 34 33 32 31
GROUND
Multimeter
300L6MS22
6-69

4. نظام الميكاترونيك PDF

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

4. نظام الميكاترونيك PDF

Caricato da

Copyright:

Formati disponibili

GROUP 4 MECHATRONICS SYSTEM

1. ALL ACTUATORS SPEED ARE SLOW

SPEC : 15~25Ω(20˚C) Defective EPPR Replace

10 PUMP EPPR VALVE

CN-52 CN-1 CN-75

(2) Test 2 : Check electric current at EPPR Spec : 100~700 mA

SPEC:2~25 kgf/cm2 Defective EPPR Replace

10 PUMP EPPR VALVE

CN-52 CN-1 CN-75

connectors : One pin to (38) of CN-52.

connectors : One pin to (37) of CN-52. 40 39 38 37 36 34 33 32 31

③ Starting switch ON. GROUND

Short circuit or Replace or repair

Short circuit or Replace or repair

③ Starting switch ON. CN-51 CN-52

④ Check voltage as figure.

Short circuit or Replace or repair

Short circuit or Replace or repair

③ Starting switch ON. CN-51 CN-52

④ Check voltage as figure.

Short circuit or Replace or repair

Check voltage YES

③ Starting switch ON. CN-51 CN-52

④ Check voltage as figure.

Check voltage YES

Check voltage YES

③ Starting switch ON. CN-51 CN-52

④ Check voltage as figure.

Check voltage YES

③ Starting switch ON. CN-53

④ Check voltage as figure.

Is voltage between Short circuit or poor Repair or replace

(2) Test 19: Check resistance of the solenoid SPEC : 15~35Ω

YES Check voltage

ARM REGENERATION SOLENOID

④ Check voltage as figure.

Potrebbero piacerti anche

(2) Test 2 : Check electric current at EPPR Spec : 100~700 mA