UNLOADER DAILY CHECK LIST Year: Month:

Main part Description Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Check the wheel work & the accelerator for the operational noise and their fastening situation

Check the hydraulic & lubrication lines for leakage

General Principals
Fasten/replace loose or missed screw

Record some of the structure issues

Check the Oil condition of the hinge points, steel pully,steel guiding rollers and moulding mouth of the steel rope

Check the fastening & connection of the steel ropes replace worn or damage steel ropes if needed

check the worn components of the hinge pin and axle-shaft replace if it necessary
Grab bucket
Check grab working pulley wires are correct position.

Check grab hanging shackle condition.

Check grab wire guide small pulley (which locate top of the grab)properly touch & guide the wire

Elevating ,open & close mechanism Check the broken wire rope and repaired it Count broken wire rope & replace it if need

Disc break check the break lining and working conditions of the break disc, replace the break liner if necessary

Wire rope guiding pulley Check & count steel wires with broken wire rope. Replace if necessary.

Check the breaking condition

Check emergency push button working condition

Assistant maintenance crane on wrinch
room
check wire rope & its fixing

Check the stop position of the crane because it can touch the wire ropes

check the drive part (rail) of the crane. If there is a barrier clear it.
Crane drive mechanism Motor & check the crane driving motor gear box oil level .If low fill it.
gear box
Check the rail clamp hydraulic unit oil leval.If low top up

check the rubber mounting of the feeder if broken repair or replace

Check the feeder hanging bolt tightening condition if loosen tight it.
Vibrator feeder & hopper
check the feeder & hopper gap if it is not sufficient adjust it.

check hopper & feeder vibrator motors mounting & working condition if there abnormal repair it

Check the oil level of the tank

Hydraulic station Check the hopper gate,spilage gate & window gate hydraulic cylinder leakage

check the spillage gate clean condition. If there is some coal clean it.

Check the water tank water leval.If low level fill it.

Check the water leakage from lines & pump

water sprinkle system
Check the water motor condition (teperature,noice,etc) when it working.

Check the sprinkles condition .If there is blockage repaired it.

Check the wire bobbin break condition (abnormal sound,temperature,etc.)

Check the wire bobbin motor condition (abnormal sound,temperature,etc.)

Check the motor cooling fan working condition (abnormal sound,vibration,etc.)

Winch room
Check the gear box (3 numbers) oil level & gear wheel (through inspection door)

Check weather wire rope guiding pulley is correct position

Check wires are correctly wound to the bobin.If there is mismatch prepare it

Operator EPF Number