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PAGINA ___1___DIN __3__

FAILURE MODE AND EFFECTS ANALYSIS (FMEA PROCESS)


Part name: Compartment: EQUIP: DATE(original) Date /revision Date surveillance
TIEROD ANTISLIDE PRODUCTION METHODS Badescu I. programming
Niculaescu P. 12.01.2016 12.01.2017
Voicu C.
Sheet AMDEC no.62 Part number: Realised: Approved:
Radoi Dinu
6020015822 Badescu Iuliana Technical Manager
Ing. Vasile Gabriel

ACTION PLAN
ACTION RESULT

Occurrence
CURRENT DESIGN CURRENT

Detection
POTENTIAL

Severity

R.P.N.
POTENTIAL CONTROLS DESIGN

Class

Occurrence
Responsibility &

Detection
POTENTIAL EFFECT(S) OF Recommended

Severity

R.P.N.
PROCESS CAUSE(S)/ PREVENTION CONTROLS target
FAILURE FAILURE Action(s) Action Taken
REQUIREMEN MECHANISM DETECTION completion date
MODE
TS OF FAILURE

OP. 10 -Scratched -Deviations of 6 -Mode of 2 Reception control -According to 2 24


Reception sheet; form and transport and plan no. 357 AQL reception
-Rusty sheet; position NC; 1 improper plan no. 357
-Deformed -Chemical manipulation; (control report);
sheet; composition NC; -Improper -Mechanical
-Dimensional -Mechanical condition of tests reports
deviations; tests; storage; (laboratory);
- Product not in -Deviation of
conformity technical
point of view process;
of composition
chemical and
mechanical;
OP. 20 - Scratched Improperly 4 Improper 2 Storage conditions Visual 2 16
Storage sheet; aspect of the storage establishment
-Rusty sheet; quality surface conditions
-Deformed
sheet;

OP. T1 Deformed and Deviations of 3 Transport 3 -Verification of Visual 3 27


Transport to the scratched sheet shape and the means transport means;
production deterioration inadequate -Training plan
department surface material and untrained handlers
operator
PAGINA ___2___DIN __3___
OP. 30 Share <175 -The 6 -Active parts 2 Sheet of individual A frequency 2 24
Cutting impossibility of worn; control control
using -Inadequate
intermediate equipment
product; -Incorrect
Share >185 -Nonconforming 4 adjustment 2 2 16
parts; -Operator
untrained

OP. 40 Parts not in The parts can not 8 -Active parts 2 - Construction A frequency 3 48
Cutting- conformity be used nonconforming drawing of control
perforation with -Active parts stamping die
documentation worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
- Worn -Training operators
equipment -Maintenance plan
- Operator tools, devices
untrained
OP. 50 The parts with Hurt operator 8 Insufficient 2 Sheet of individual A frequency 2 32
Deburring burrs time deburring control control

OP. 60 Parts not in The parts can not 8 -Active parts 2 - Construction A frequency 3 48
Bending - conformity be used nonconforming drawing of control
Marking with -Active parts stamping die
documentation worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
- Worn -Training operators
equipment -Maintenance plan
- Operator tools, devices
untrained
OP. 70 Parts not in The parts can not 8 -Active parts 2 - Construction A frequency 3 48
Bending conformity be used nonconforming drawing of control
with -Active parts stamping die
documentation worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
-Worn -Training operators
equipment -Maintenance plan
-Operator tools, devices
untrained
PAGINA ___3___DIN __3__
OP. 80 Parts not in The parts can 8 -Active parts 2 - Construction A frequency 3 48
Perforation conformity with not be used nonconforming drawing of control
documentation -Active parts stamping die
worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
- Worn -Training operators
equipment -Maintenance plan
- Operator tools, devices
untrained
OP. 01 Parts not in Nonconforming 8 Defects 2 - Verification 2 32
Final control conformity with quota accidental according
documentation control range
OP. 90 - Parts not in The parts can 8 Cataphoresis 3 Reception control - Bulletin layer 2 48
Reception conformity with not be used process range cataphoresis measurements
cataphoresis documentation; technology the - Report salt
- Damaged from supplier mist
parts;
OP. 100 Nonconforming Nonconforming 4 Work-instruction 3 Work Instruction Operator 2 24
Packing parts parts to client is not respected 406 training in
accordance
with packing
work
instruction 406

G-gravity; F- frequency; D-detection; IPR - index of priority risk;


ECA P.C-7.3.3.2. – 01 F-281 vers1/15.01.2013