ALTRONIC DISN 800 "C" SERIES APPLICATION LIST MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 ‘The following items are required for each installation: A) DISN UNIT - 12-24 Vdc Powered, High Energy Output: 791 808-1000 OPTION 1 UNIT, 4-8 cylinder applications (replaces 400 series units with 4-8 outputs) 791 812-100C OPTION 1 UNIT, 10-12 cylinder applications (replaces 400 series units with 10-12 outputs) 781 816-1006 OPTION 2 UNIT, 4-16 cylinder applications, standard model 781 816-101C OPTION 2 UNIT, 4-16 cylinder applications, European model NOTE: Theletterin parenthesis (X) following the DISN unit part numbers inthe listing is the Application Switch setting for that engine - see drawing on page 2. B) WIRING HARNESS, UNSHIELDED (see listing): 793008 — Ref. 1 - 808 unt, 6 outputs, 180" length 793008-8 Ref. 2 - 808 unit, B outputs, 180" length 793012-6 Ref. - 816 units, 6 outputs, 180" length 793012-8A Ref. 4 - 816 units, 4 or 8 outputs, 180" length 793012-12 Ref. § - 812/816 units, 12 outputs, 180" length 793012-16 — Ref.6 - 816 units, 16 outputs, 180" length ©) MAGNET DISC - Two sizes are avalable (see listing): 790 104-1 441 magnets, 7.45" diameter 7901141 441 magnets, 5.00" diameter 790 105-1 §+1 magnets, 7.45" diameter 790115-1 51 magnets, 5.00" diameter 790 106-1 61 magnets, 7.45" diameter 7901161 6+ magnets, 5.00" diameter 790 108-1 8+ 1 magnets, 7.45° diameter 790118-1 —8+1 magnets, 5.00" diameter 790 120-1 10+1 magnets, 7.45" diameter 790 190-1 10+1 magnets, 5.00" diameter 790 122-1 1241 magnets, 7.45" diameter 790 132-1 12-1 magnets, 5.00" diameter D) HALL-EFFECT PICKUP SENSOR: 791050-2 _5/8'-18 thread X 2.50" threaded bushing length 791050-4 _5/8"-18 thread X 4.50" threaded bushing length E) CABLE, HALL-EFFECT PICKUP. 7930072 60° length 793007-4 80" length 7930075 120" length F) IGNITION COIL - Unshielded, 1 per spark plug 501 061 Standard 591 010 Long duration G) CABLE, TIMING CONTROL (800 series only): 7930201 120"length H) MAGNET DISC MOUNTING ADAPTOR - CATERPILLAR G379, G398, G399 ENGINES: 790 005 Kit - drive, pickup mounting and mounting adaptor NOTE: Adapts the DISN magnet disc and pickup to the existing service meter drive on Caterpilar G379, 399, G399 engines. Requires installation of Caterpillar P/N 2N7425 housing ifthe engine has a right, angle service meter drive.ALTRONIC DISN 800 “C" SERIES APPLICATION LIST MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 DISN SYSTEM DIAGRAM The reference letters in the diagram refer to items listed on page 1. \— spank PLUG (TYPICAL ALL CYLINDERS) DISN 800 "C" SERIES ‘The DISN 800 units feature multiple applications from a common unit, manual timing switch, and an analog timing input which can operate from 4-20 mA or a 0-1000 ohm potentiometer. See listing for the application switch setting ‘ANALOG TIMING CONTROL TIMING [— APPLICATION ‘SWITCH SWITCH ~2-ALTRONIC DISN 800 "C" SERIES APPLICATION LIST MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 Te-=== OPTION 1 UNIT------- -------OPTION2UNIT------- Qty, HemA — itemB lemC —itemA = —itemBttemC Ign, ENGINE / MODEL NO. DISNUnit__Harnes_Disc__DISN Unit__Harness_Disc Colle CATERPILLAR 370 791 812-1006 (a) | Ret.5 | 12+1 | 701 816-1006 (©) | rots | 1241] 8 6398 791 812-1006 (A) | Ref.5 | 12+1 | 791 816-1006 (©) | Ret.5 | 12+1| 12 6399 = = | = | rer s16-1006 0) | Ret.¢ | 8+1| 16 Gs304 791 808-1006 (A) | Ret. | 4+1 | 791 816-1000 (6) | Ret.4 | ert | 4 63306 791 808-1006 (C) | Ret.1 | 6+1 | 701 816-1000 (a) | Rots | 641] 6 63406 71 608-1006 (0) | Ret. | 6+1 | 791 816-1006 (A) | Ret.s | 6+1| 6 Gs408 791 608-1006 (0) | Ret.2 | 8+1 | 7918161006 (6) | Ret.4 | 8+1| 8 Goat2 791 812-1006 (0) | Ret.s | 12+1 | 701 816-1006 (F) | Ret.5 | 12+1| 12 63508 71 808-1006 (0) | Ret.2 | 8+1 | 701 816-100C(6) | Ref.4 | 6+1| 8 63512 791 812-1006 (a) | Refs | 12+1 | 701 816-1006 (©) | Ret. | 1241] 12 63516 = = | = | 791 816-100 (0) | Ret.¢ | o+1] 16 CLARK HMA,HMAB, TMB - 4 | 791 808-100C (A) | Ref.1 | 4+1 | 791816-100C(®)| Ret4 | 8+1] 4 - 6| 791 808-1006 (¢) | Ref.1 | 6+1 | 7o1et6-1000@) | Refs | 6+1 | 6 8 = = | = [rer ere-1006 @) | rete | +1 | 6 ~10 | 791 812-1006 (A) | Ret.s | 10+1 | 701 816-1000) | Ret.5 | 10+1 | 10 RAHRAHRAT —- 4| 791 608-100C(A) | Ret.1 | 4+1 | 701816-1000(@) | Ros | s+1| 8 - 5| 791 908-100 (8) | Refs | 541 | 791 816-1000 €) | Ret.5 | 1041 | 10 - 6| 791 08-1000 (C) | Ret.1 | 6+1 | 791 816-1000 (A) | Refs | 6+1 | 12 -8| 791 608-1006 ©) | Ret.2 | 8+1 | 791 816-1000 (6)| Reta | +1 | 16 COOPER BESSEMER Horizontal (TTDA) - Type 19 | 791 808-1000 (0) | Ret.2 | +1 | 701 616-1006 (6) | Ret. | 8+1 | 16 -Type 22 | 791 808-1000 (0) | Ret.2 | a+t | 7918161000 (@) | Ret. | 8+1| 16 - Type 26 | 791 808-1000 (0) | Ref.2 | +1 | 701 816-1000 8) | Reta | +1 | 16 CUMMINS (6495 Series 791 808-1006 (A) | Ret.1 | 4+1 | 701 816-1000 @) | Rot. | a+1 | 4 6743 Series 791 808-1006 (C) | Ret.1 | 6+1 | 701 816-1006 (A) | Ret.s | 641] 6 G55 Series 791 808-1006 (C) | Ref.1 | 6+1 | 7018161006) | Ret.s | 6+1| 6 61150 Series 791 808-1006 (C) | Ref.1 | 6+1 | 701 816-1006 (A) | Refs | 641 | 6 G1710 Series [791 812-1000 0) | fet.s | 6+1 7 SESE DORMAN 6SETOWS. 791 808-1006 (C) | Ret.1_|_6+1 = - | - Te BSETCWG. 791 808-1006 (0) | Ret. 2 | 8+1 7 - [= ss 12SETOWG 791 812-1006 (A) | Ref.5 | 12+1 | 7o1 916-1016 (0) | Rel. | 1241 | 12 16SETCWG = = =| 791.816-101C (0) | Ref.6 | _8+1 | 16ALTRONIC DISN 800 "C" SERIES APPLICATION LIST MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 - - OPTION 1 UNIT ~ OPTION 2 UNIT -- -- QTY. Item A ItemB ItemC Item A Item B item IGN. ENGINE / MODEL NO. DISN Unit___Harness__ Disc DISN Unit Harness Disc Coils INGERSOLL RAND VG = 4] 791 812-100C (A) _| Ref.5 | 12+1 | 791816-100C (C)_Ref.5 | 12+1 4 = 6.791 812-100C (A) _| Ref.5 | 12+1 | 791 816-100C (C) | Ref.5 | 12+1 6 -8 = = | = Jsrere100¢@ [rete | +1 | 8 KG -48 = = | = [rerere-100c @ | Rete | 21] 0 - 82 = a = 791 816-100C (B) | Ref. 6 B+1 8 “63 = = |= ret ets-1000 @) | Rete | +1] 2 PVG, XVG = 4].791 812-100C (A) | Ref.5 | 12+1 | 791816-100C (C) | Ref.5 | 12+1 4 ~ 6| 791 812-100C (A) | Ref.5 | 12+1 | 791 816-100C (C) | Ref.5 | 12+1 6 = 8] 791812-100C (A) | Ref.5 | 12+1 | 791 816-100C (C) Ref. 5 | 12+1 8 svG - 6791 812-100C (A) | Ref.5 | 12+1 | 791 816-100C (C)_ Ref.5 | 12+1 6 -8 = = = 791 816-100C (D) | Ref.6 | 8+1 8 - 12] 791 812-100C (A) | Ref.5 | 12+1 | 791 816-100C (C) | Ref.5 | 12+1 12 JENBACHER (see note 2) 1206. 71 08-1000) | ret. | 641] 791 816-1016 (A) | Ret.3 | 6+1| 6 208 791 808-1006 (0) | Ret.2 | s+1| 70116-1016 (@) | Ret.s | a+1| 8 212.5812 = = | = [ror sr6t016 @) | Ret. s | 1241 | 12 1216,3316. = = = __| 791 816-1016 (H) | Ref.6 | _8+1 | 16 512 = = | = [rer ate1010 ©) | ret.5 | 241 | 12 516 = =| = [rer st6-1016 0) | ret. | a1 | 16 sw120 791 808-1006 (6) | Ref.1 | 6+1| 701 816-1010 (A) | Ret.9 | 6+1| 6 JW160 791 808-100C (0) | Ref.2 | _8+1 | 7918161010 (B) | Ref.4 | 8+1| 6 sw240 = = =| rerei6-1016 @) | Ret. | 2+1 | 12 sw320 = = [= [rer ste-sorc ty | Ret. | a+1 | 16 MAN E2542E 791 12-1006 @) | net.5 |_6+1 | 701 816-1016 (F) | Ret.s | 6+1 | 12 E2566E 791 808-1000 (C) | Ret.1 | 6+1| 701 816-1010 (A) | Reta | 6+1| 6 E2842E 791 812-1000 (6) | Ret. | 6+1| 701 816-1010 (F) | Ret. | 6+1 | 12 E2866E 791 808-1000 (c) | Ret.1 | 6+1| 701 816-1010 (A) | Reta | 6+1 | 6 MEP. MEP. ~ 6 | 791 008-1000 (6) | Ret.1 | 6+1| 7918161000 () | Rof.a | 6+1| 12 - 8| 791 a08-1000 (0) | Ret. 2 | 81 | 7918161006 (8) | Ref.4 | a+1 | 16 -10 = = | — | 701 816-1006 ©) | Ret.s | 10+1 | 20 -12| 791 812-1006 (A) | Refs | 12+1 | 791 816-1006 (C) | Ret.5 | 12+1 | 24ALTRONIC DISN 800 "C" SERIES APPLICATION LIST MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN8OOC AL 1-96 OPTION 1 UNIT = OPTION 2UNIT------- QTY. tem A ttemB It tem A ltemB item IGN. ENGINE / MODEL NO. DISNUnit__Harness Disc __DISNUnit_Harness_Disc _ Coils MWM-DEUTZ G2s2 ve | 791 812-1006 (A) | Refs | 12+1 | 791 816-1016 (0) | Refs | 1241 | 6 ve | 791 812-1006 (A) | Ret.5 | 12+1 | 791 816-1016 (6) | Ref.5 | 12+1 | 8 via 791 812-1006 (A) | Ref.5 | 1241 | 791 816-1016 (6) | Refs | 1241 | 12 G604 (seenote3) 6 = = = | ereis-t010(@) | Res | o+1| 6 v8 791 816-1016 (8) | Refi4 | 6+1| 6 vie = = = [rer ere-t01c Fy | net's | ort | 12 vie = = — | vor 216-1016 @) [Ret.s | +1 | 16 PERKINS 2006: 791 808-100 (C) | Ref.1 | 6+1 = = - |e 2008) 791 608-100 (0) | Ref.2 | +1 = = = | 8 3012, 791 812-1006 (A) | Ref.5 | 12+1 | 791 816-1016 (©) | Ref.5 | 1241 | 12 4006 791 808-1006 (C) | Ref.1 | 6+1 = S — |e 4008 791 808-100C (0) | Ref.2 | +1 = = = | 8 4012 791 812-1006 (A) | Ret.5 | 12+1 | 791 816-1016 (C) | Pet's | 12+1 | 12 4016 = = =| 791 816-1016 (0) | Ret.6 |_a+1 | 16 SUPERIOR 6825 791 808-1006 (C) | Ret.1 | 6+1 | 791 816-1006 (A) | Refs | +1] 6 eGTa25 791 608-1006 (C) | Ret.1 | 641 | 791 816-100(A) | Ret.3 | 6+1 | 6 eaTL 791 808-1006 (c) | Ret.1 | 6+1 | 791 816-100C(A) | Ret. 3 | 6+1| 6 96825 791 808-100C (0) | Ret.2 | 8+1 | 791 816-1006 (8) | Rots | +1 | 2 aGTe25 791 808-1006 (0) | Ret.2 | 841 | 791 816-1006 (@) | Reta | a+1 | 8 8GTL 791 808-1006 (0) | Ref.2 | _8+1 | 791 816-1000(8) | Reta | a+1| 8 126825, = = 791 816-1006 (G) | Ref.5 | 6+1 | 12 1267825 = = =| 791 816-1006 (@) | Ret.s_|_6+1 | 12 42GTL = = =| 791 816-1006 (G) | Ret.s | 6+1 | 12 166825, = = =| 791 816-1006 (H) | Rete | a+1 | 16 4667825 = = =| 791 816-1006 (H) | Ret.¢ | a+1 | 16 16GTL = = = [791 816-1006 (H) | Refs | a+1 | 16ALTRONIC DISN 800 "C" SERIES APPLICATION LIST MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 ee ‘OPTION 2 UNIT ‘ary. tem A tem B ftem IGN. ENGINE / MODEL NO. DISN Unit__Harness Disc__DISNUnit_Harness_Dise_Coils WARTSILA SACM 6L15086 791 808-1006 (C) | Ref.1 | 6+1 | 791 816-1010 (A) | Ref. | 6x1] 6 12v1508G = = | = | rer st6-1016 © | Rots | 1241 | 12 12v175S6 = = | = [ror sr61016 (¢) | ret 5 | 1241 | 12 16V175S6 = = | = [791 st6-1016 0) | ets | a+1 | 16 up2st6G 791 808-1006 (C) | Ret.1 | 6+1 | 701 816-1016 (A) | Ret. 3 | 6+1| 6 upesvi2G = — | = [rereiet01c © | pets | 1241 | 12 upsov126 = = | = [rer ste-r016 (© | Ret. | 1241 | 12 uosov16G = = | = [91816-1016 0) | Refs | 841 | 16 WAUKESHA F817G 791 208-1006 (C) | Ret.1 |_6+1 | 791 816-100C(A) | Ret.s | 6+1| 6 FH197G 791 08-1006 (0) | Rett | _6+1 | 791816-100C(A) | Ret.3 | 6+1| 6 F19056 791 208-1006 (C) | Ret. |_6+1 | 701 816-100C(A) | Ret.s | 6+1| 6 F2895G series 791 908-100C (C)_| Ref.1_| 6+1 | 791816-100C (A) | Ref.3 | 6+1] 6 F3521G series 791 808-1000 (C) | Ret.1 | 6+1| 701 816-1006 (A) | Ret.3 | 6+1 | 6 H2475G 791 812-1000 (A) | Ref.5 | 12+1 | 791 816-1006 (C) | Refs | 12+1 | 8 24766. 791 812-1006 (A) | Ref.5 | 12+1 | 791 816-1006 (C) | Refs | 1241] 8 137116. 791 812-1006 (A) | Ret.5 | 12+1 | 791 816-1006 (0) | Ret.5 | 12+1 | 12 Ls7126 791 812-1006 (A) | Ret.5 | 1241 | 791 816-1006 (0) | Ret.5 | 12+1 | 12 151086 series 791 812-1006 (A) | Ret.5 | 12+1 | 791 816-1006 (0) | Refs | 12+1 | 12 57006 series 791 812-1006 (A) | Ret.5 | 1241 | 791 816-1006 (0) | Ret.s [1241 | 12 1.70426 series 791 812-1000 (A) | Ret.5 | 12+1 | 791 816-1006 (0) | Ret.5 | 1241 | 12 93906 series = = | = [erster00c © | pets | +1 | 16 NOTES: 1- Application switch positions A, B, C and D are the same on 800 serles units 781 816-100C and 791 816-101C. ‘Applications using these switch positions can use elther unit. 2- OEMapplications on Jenbacher engines using DISN units 791 816-0538 or791 816-0568 should use 791 816-056C ‘as replacement; f using DISN unit 791 816-103A, use 791 616-103C as replacement '3~ OEMapplications on MWM G604B and G604C series using DISN units 791 412-202, 791 416-102 or 791 816-102A should use unit no. 791 816-102C as a replacement.ALTRONIC DISN 800 "C* SERIES APPLICATION OPTIONS MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 SHIELDED SYSTEM ‘A) The following parts are the same for an unshielded or shielded system: DISN UNIT, MAGNET DISC, HALL-EFFECT PICKUP SENSOR B) SHIELDED HARNESS - DISN unitto junction box (see listing): 793 014-6 Ref. 1 - 808 units, 6 outputs, 48" length, 180° connector 793 014-8 Ref. 2 - 808 units, 8 outputs, 48" length, 180° connector 793 015-6 Ref. 3 - 816 units, 6 outputs, 48° length, 180° connector 793015-8A Ref. 4 - 816 units, 4 or 8 outputs, 48" length, 180° connector 793015-12 Ref. 5 - 812/816 units, 12 outputs, 48° length, 180° connector 793015-16 Ref. 6 - 816 units, 16 outputs, 48" length, 180° connector ©) SHIELDED CABLE - DISN unitto junction box: 793 013-1 48" length D) SHIELDED PICKUP CABLE - Pickup sensor to junction box: 59305224 24" length 593 052-36 36" length E) IGNITION COILS - See Application Guide, form AIS AG: 501 061-8 series Shielded coil, standard 691 010-S series Shielded col, long duration 591 007 series Integral coil, 1'-20 male thread 591 011A series Integral coll, 19/16'-20 female thread 591 0118 series Integral coil, 19/16'-20 female thread F) SHIELDED PRIMARY CABLE ASSEMBLIES - coilto junction box: 893.022 series 180° connector 593.027 series _ 90° connector ‘See Application Guide, form AIS AG, for available lengths. G) SHIELDED SPARK PLUG LEAD ASSEMBLIES (FOR 501 061-5, 591 010-S COILS): 693020 series 10’, 19, 16°, 18" - 1° spark plug connector 593030 series 10", 13", 16", 18" - 2° spark plug connector H) SHIELDED CONTROL CABLE - DISN unit to junction box (800 series only): 793 044.24 24" length ® © cot Co & cot #2 HE Ly BNGTON SHIELDED 3) COL _® —(6) PIck.UP «7 r 2) i C oo (+ a) rox) PWC NU MAGNET oseALTRONIC DISN 800 "C" SERIES IDENTIFICATION MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 ALTRONIC DISN UNIT PART NO. DESIGNATION 791 816-100C APPLICATION See charts below _ NO. OUTPUTS. 08, 12, 16 ~ SERIES 400 Series 800 Series DISN UNIT FIRING PATTERNS (CAMSHAFT DEGREES) DISN UNIT 791 808-100C: DISN UNIT 791 812-100C: APPLICATION NO.OF MAGNET FIRING APPLICATION NO.OF MAGNET FIRING SWITCH OUTPUTS. DISC PATTERN SWITCH OUTPUTS. DISC. PATTERN. A 4 ant or A 12 1241 30" B 5 S41 2 B 12 est | 159.45" c 6 6+ 60° c 42 1241 27.5°-32.5" D 8 +t 45° D 12 ot | 207-40" E 10 Set | 27.45" Fo |i 6H 28-42" DISN UNIT 791 816-100C: DISN UNIT 791 816-101C: APPLICATION NO.OF MAGNET FIRING APPLICATION NO.OF — MAGNET SWITCH __ OUTPUTS. DISC PATTERN. SWITCH OUTPUTS. DISC A 6 6+1 60" A 1 6 6+1 B 16. B+ 22.5" 8B | 16. B+1 Cc 12 42+1 c 42 4241 D 16 | a+t D 16. B+1 E 10 1041 E 12 1244 FE 12 1241 Fl. Git G 42 6+t G 42 [ ra+1 H 16 att H 16 | 841ALTRONIC DISN 800 "C" SERIES IDENTIFICATION MEDIUM ENGINES, 4-16 CYLINDERS FORM DISN800C AL 1-96 UNSHIELDED HARNESSES PART NO. ‘CONNECTOR / PINS CYLS./L1* ‘APPLICATION. NOTES 793.007-2 190°/ 6 =| 60" pickup cable b 793 007-4 180°/ 6 = 80" pickup cable b 798.007-5, 190°/ 6 =/120" pickup cable b 793 008-6 180° /10 6/180" harness b 793 008-8 180° /10 8/180" hamess b 793 012-6 180° /19 6/180" harness. b 793.012-8A 180° /19 8/180" harness. b 79301212 180° / 19 42/180" [Thames b 793 012-16 180° /19 16/190" | __hammess b 793, 020-1 180°/ 5. =/120" control cable b SHIELDED HARNESSES PART NO. ‘CONNECTOR / PINS CYLS./L1*/ 12 APPLICATION, NOTES 1593 052-24 180°/ 3 =| 300" / 26" pickup cable b $593.052-96, 180°) 3 = 1300" 36° pickup cable b 793. 019-1 190°/ 6 =| 58" / 48" DISN to J-box b 793. 014.6 180° / 10 6 / 180" / 48° DISN to J-box b 793.014-8 180° / 10. | 8/180" / 48" DISN to J-box b 793 015-8A reorj19 | 8/190" / 48" DISN to u-box b 793 015-12 180/19 | 12/180" / 48" DISN to J-box. b 793 016-18 190° /19 16/ 180" / 48" DISN to J-box b 793 044-24 190°) 5 =/ 180" / 24" DISN to J-box b NOTES: b) All 180 degree connectors are potted type. * Lt = length of 16 ga. conductor L2 = length of conduit on shielded hamesses