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Presentation
Waste to Energy
& Figures
...
subsidiaries +80
in 15 countries
certificates
+1.900 & licenses
mployees
24
+100 operating
years subsidiaries
+3.500
active in
reference projects
of combined in more than 60 countries
competences +11 sectors 2
om
3 state of the art
patented
technologies
public private
partnership with
nership with
2 ministries
universities
partnership with
4 research
om
institutions 3
porate structure
ndustries locations
rojects
dustries
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developing our
Responsibility experience in preventive
maintenance
king ahead
Flexibility
offer:
360° portfolio for international industry and energy producers
hroughout the life cycle of your industrial plant
plant construction and in industrial services
ith bespoke services and products up to and including EPC(M)
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ervices throughout • Advisory
• Concept studies
fe cycle of your • Feasibility studies
• Project development
trial plant • Process development
• Planning Application Support
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Scope of Work
G as Service Provider
Refurbishment Operation & Service &
Maintenance Aftersales
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Advantages of Technology
solutions are based on efficient and environmentally sound technologies and can be flexibly
pted to client’s requirements:
n line with European Emission Standards (WID / IED)
High flexibility with regard to the calorific value and particle size of the fuel (up to untreated waste)
ossibility of sub‐stoichiometric operation (gasification) of the boiler
ong‐term high availability with low maintenance‐time and costs
roven technologies for all main components
ntegrated SNCR and advanced air‐management for good burn‐out and low emissions (NOx, CO)
ailor‐made flue‐gas cleaning system with continuous emission monitoring system (CEMS)
imum price / performance ratio low OPEX and CAPEX
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Main Fuels / Performance Range
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Main Areas of Activity - 1
From Engineering to Commissioning
Design, Supply, Erection, Commissioning, Training, Service & Maintenance
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Main Areas of Activity - 2
mprehensive competence for perfect solutions.
solutions are based on efficient and environmentally sound technologies and can be flexibly adapted to
client’s requirements
e‐of‐the‐art design from both, technically and economically
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Technical Solutions for WtE - 1
he incineration of organic residues and waste is a tried and tested method for economic and environment‐friendly energy
eneration.
Our solutions for converting WASTE into ENERGY:
1. Waste separation before incineration
incineration of pre‐treated fuel
”SMART ENERGY FROM WASTE” Reject to Power
Thermal incineration of pre‐sorted, prepared and volume‐reduced energy fractions such as plastics, packing
material and plastic foils
2. Waste separation after incineration
incineration of un‐treated fuel
mass‐burning ‐ waste incineration with SFA Grate Technology
recycling of ash and slag
Thermal incineration of un‐treated waste fractions such as larger items and furniture with grate technology
and recycling of slag with separation of valuable materials such as copper, aluminum, gold after the
incineration.
State‐of‐the‐art incineration plants generate electricity and also feed heat into district heating
systems.
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Technical Solutions for WtE - 3
nicipal waste incineration plant
m the waste acceptance area via the waste
eration boiler, with a water‐cooled grate to the
o‐generator unit for heat and energy
uction
aste‐acceptance area
Boiler plant Turbo‐generator
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Technical Solutions for WtE - 4
Smart Energy from Waste” is a Reject to Power plant solution designed for recycling and the thermal
eatment of municipal mixed waste to produce electric energy and process heat from the biomass fraction
f municipal waste.
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Technical Solutions for WtE – 5
pical Energy Balance
Grate Technology
air-cooled grate Advanced SFA Gasification
water-cooled grate syngas generation
air/water cooled grate sub‐stochiometric operation
Reject to Power water‐cooled grate
flight-phase incineration
with air-cooled grate
and spinning wheels
Fluidised Bed
with partners, for projects with
special fuel‐requirements
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Combustion Systems - 1
ularised design concept of the boilers and grates enables tailor‐made solutions and assures
igh efficiency and quality of our plants
rade of standardisation and modularisation:
‐ natural circulation
‐ fulfilment of WID‐Directive for the combustion of waste
‐ membrane wall evaporator of 3 path design
‐ economiser / air pre‐heater in steel sheet casing
‐ air‐ or water‐cooled grate
‐ fuel feed with “pusher”
‐ start‐up and auxiliary burners
GRATE TYP TYPE S TYPE M TYPE L
ularised
widths*) 3,0 m 6,0 m 9,0 m
odular concept, expandable to 30cm each, depending on
ype of fuel and steam capacity
ardised
9,3 m 12,3 m*) 12,3 m*)
depth
th burn-out grate
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Combustion Systems - 2
water‐cooled combustion grate SFA air‐cooled combustion grate
ights Highlights
Tailor‐made solutions up to 100 MWth Tailor‐made solutions up to 50 MWth
For all fuels with high CV (7‐24 MJ/kg) For all fuels with low CV (6‐12 MJ/kg)
all types of biomass all types of biomass
household / municipal waste waste‐wood, contaminated
RDF, chemical and industrial waste waste with low calorific value
low OPEX costs due to high durability of grate bars – durability of grate bars – max. 12.000hrs
32.000hrs (replacement <10%) (replacement < 10%)
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Combustion Systems - 3
ct to Power key element is the innovative combustion chamber
Combustion tower
2 sec. Retention Time
> 850°C
Post combustion
Fuel supply by
wheels
Combustion
Burnout zone
Gasification zone
pinning wheel technology is a combination of:
Flight phase incineration
(Similar to fluidized bed technology)
Grate incineration with air‐cooled grate
Fuel feeding with spinning wheels
Individually controlled air supply
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Gasification Systems
fication – in general
Process of converting combustible solids into gases under
sub‐stoichiometric conditions into methane (CH4), carbon
(CO) and hydrogen (H2)
Process takes place at increased temp. (900 ‐ 1.300 degC)
but with limited oxygen supply (Lambda 0,2 – 0,4 ) to
ensure gasification
Gas produced is called SYNGAS and can be further used as
fuel
For plant sizes up to 25 MWth
Requirements on Fuel:
Fuel sizing < 120mm (10% < 180mm)
For all fuels with high CV >14 MJ/kg
all kinds of biomass, waste wood
RDF, SRF, pre‐treated waste
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. Steam Boilers - 1
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. Steam Boilers - 2
recovery boiler downstream combustion chamber
onally required systems
Fuel: treatment, transport and storage
Ash: transport and storage Recovery boiler Flue gas treatment
el Metering
and
nning Wheel
ring Bed
~ 630°C
~
2P Core unit 160°C
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. Gas Cleaning Technologies - 1
fferent legal regulations and various components of the fuels
quire the use of different gas cleaning technologies.
DRY SYSTEM WET SYTEM
Dry flue gas cleaning / scrubbing systems: Requirements More stringent
CR stage for reduction of NOx levels (200mg) according to WID requirements
y flue gas scrubbing system using additives
dditive (lime / sodium bicarbonate) is injected WASTE WOOD
DRY FLUE‐GAS Single‐Stage or
RESIDUES, REJECTS
neutralise SO2, HCl and HF acids. SCRUBBING SYSTEM Two‐Stage Wet
RDF, SRF
so injection of active carbon to reduce heavy metals SNCR Scrubbing System
MUN. + IND.
nd dioxins / furans. SCR
WASTE
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Gas Cleaning Technologies - 2
ntinuous emission monitoring system (CEMS)
MS is required by WID, the following parameters are monitored:
bon monoxide content (CO)
rogen oxides content (NO)
ygen content (O2)
phur dioxide content (SO2)
drochloric acid content (HCl)
drofluoric acid content (HF)
ganic carbon content TOC
oisture in flue gas content
st content
mperature of the flue gas
solute pressure of the flue gas
ume flow of dry flue gas
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. Patents
supply by spinning wheels 3‐D Demonstration of the water flow Patented air‐cooled grate plate with
vative combustion tower inside of the grate plate air outlet opening with integrated
cleaning scrappers
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Main References - 1
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Main References - 2
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Main References - 3
y additional References in various Industries
Engineering
Chemical Industry (14), Disposal Industry (5), Wood Industry (2), Synthetics (1),
Metal Industry (4), Paper Industry (1), Textile Industry (2), Shipbuilding Industry (2)
General Contractor
Chemical industry (10), Garbage/Sewage Sludge Biomass (20), Other Industries (10)
Engineering / General Contractor
Military Enterprises (5)
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Main References - 4 –
Waste to Energy - Plant
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Main References - 5 - Saica Site Picture
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. Contact
Christof Industries
CONTACT DETAILS
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