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Continuous-Flow

Grain Dryer
— Standard Controls —
Assembly / Installation Manual

Effective Date: Oct 16, 2013 Publication Number:


7713393
Rev:
B
***** HAVE QUESTIONS or NEED HELP ?? *****

Before you call ..........


For effective communication to either your local dealer, local service tech, or NECO concerning
any equipment will require the customer to provide the following basic information. The front cover
of this manual shows the Publication
Before # and
you Revision Level.
call ..........
Please take the
For effective time to record
communication the following
to either your local information for future
dealer, local service tech,reference ---
or NECO concerning
any equipment will require the customer to provide the following basic information. The front cover
of this manual shows the Publication # and Revision Level.
Local Dealer’s Name: _____________________ Phone #: _________________
Please take the time to record the following information for future reference ---
Local Service Tech’s Name: ________________ Phone #: _________________
Local Dealer’s Name: _____________________ Phone #: _________________
Purchase Date: __________________ Installation Date: _________________
Local Service Tech’s Name: ________________ Phone #: _________________
Model #: ____________________
Purchase Date: __________________ Serial #: _____________________________
Installation Date: _________________

Motor
Model#1#:is: _______________________________
____________________ Serial #: _____________________________

MotorVolts
#1 is:_______
_______________________________
Phase _____ Frequency ________ Amps _______
Volts _______ Phase _____ Frequency ________ Amps _______
Motor #2 is: _______________________________
Motor #2 is: _______________________________
Volts _______ Phase _____ Frequency ________ Amps _______
Volts _______ Phase _____ Frequency ________ Amps _______

Fuel Type _______________ # of Blowers ____________


Fuel Type _______________ # of Blowers ____________

Drawing
Drawing##is
is ___________________
___________________ RevRev
LevelLevel _____________
_____________

NOTE: The Dryer Rating Label NOTE: NOTE:


The dryerThe dryer Schemetic
Electrical Electrical Schemetic
is located at the outside bottom- drawingdrawing
is located
ison the inside
located on of
thetheinside of the
left corner of the control panel ControlControl
Panel door.
door. Panel door.

REVISION
DRAWING # REVISION
# DRAWING #
#

Electrical Schematic Drawing


Dryer Rating Label Location - Domestic (Title Block View)
2 Electrical Schematic Drawing
(Title Block View)
2
Welcome to the growing number of satisfied NECO customers

Since 1959, NECO equipment has been proudly designed, manufactured, and supported for
customers here in the USA and around the world. Occupational safety is one of NECO’s primary
concerns. With proper operation and maintenance, the equipment will provide years of safe and
dependable service. NECO is continually testing and improving our products in order to provide
you with the safest, most efficient, and most economical grain handling & grain conditioning
equipment available. We welcome your questions or comments and look forward to a continued
relationship, ultimately saving you valuable time and reducing your workload.

About this manual ---

• This manual is provided to help ensure the safety of the equipment


operator, as well as others who come into contact with the equipment.
• Failure to read, understand, and follow the instructions within
this manual constitute a misuse of the equipment and can affect
personnel safety and the product warranty.
• Keep a copy of this manual in a safe place for future reference.
Additional copies can be accessed & printed from the NECO
website www.necousa.com or contact your local dealer for
READ
assistance.
• See the “HAVE QUESTIONS or NEED HELP” section and fill out and
the required information for correct identification of the equipment UNDERSTAND
and efficient communication when needed.
• Language translations of this manual are made as accurately as
possible.If there is a conflict or difference between the English version
and other translations of this manual, the English text will prevail.

ATTENTION -- Become Alert !!


• This symbol is used to call your attention to
instructions concerning personal safety.

• It is your responsibility as an owner, opera-


tor, or supervisor to know what hazards
exist and to make this information known to
all persons working with the equipment or It means ATTENTION - Become Alert !!
who are in the area.

Be alert to the possibility of serious injury or death.

Product Changes & Improvements ---

• NECO reserves the right to make changes or improvements to its products


without incurring any obligation with respect to previously manufactured products.

3
TABLE OF CONTENTS

***** HAVE QUESTIONS or NEED HELP ?? *****..............2


***** LIMITED WARRANTY *****..................................................6

1. SAFETY.......................................................................7
Emergency Shut Down Procedure..............................................9

2. WARNING LABELS...................................................10

3. EQUIPMENT OVERVIEW..........................................14
General Design Criteria.............................................................14
Figure 3A - Front of Dryer (From Fuel Train Side).....................15
Figure 3B - Front of Dryer (From Blower Belt Shield Side).......16
Figure 3C - Rear of Dryer (From Below)...................................17
Figure 3D - Topside Filling Options...........................................18

4. SITE PREP.................................................................19
Concrete Work - Overview.........................................................19
Towing A Dryer...........................................................................20
Identify Groups of Parts.............................................................21
Set Up Fuel Supply.....................................................................22
Set Up Electrical Supply............................................................24

5. ASSEMBLY - TOPSIDE FILL SYSTEM.....................25


Open Top (Garner) with Level Auger........................................25
Roof with Level Auger................................................................34
Roof with Gravity Fill..................................................................40
Assemble The Catwalk..............................................................41
Safety Cage Assembly...............................................................47

4
6. INSTALLATION..........................................................49
Position Lower Dryer Section at Location...............................49
Anchor Lower Section To Pad / Foundation...........................49
Install NECO Leg Kit (OPTIONAL).............................................50
Stack & Secure Sections...........................................................53
Remove Lifting Lug Top Plates..................................................54
Install Plenum End Panel Spacers............................................54
Install Transition / Plenum Fill Strips.........................................55
Install Platform Support Columns..............................................55
Raise the next section & Lower into Position............................56
Secure Platform Support Columns............................................57
Install Body Section Braces.......................................................57
Install Divider Floor (Model #24108 ONLY)...............................58
Install Plenum Cross Braces.....................................................59
Optional Removal of Platform Braces / Lifting Lugs..................60
Attach Ladder Sections.............................................................60
Install Topside Filling Section....................................................63

7. FINAL SYSTEM HOOKUP.........................................64


Adjust Control Panel Height......................................................64
Final Electrical Hookup..............................................................64
Modulating Motor Cable(s)........................................................65
Blower Motor Wire(s).................................................................66
Thermocouple Wire(s)...............................................................67
Burner Box Cables(s)................................................................67
Fill Switch & Low Switch Location.............................................68
Connect Fill & Low Switch Cables.............................................73
Wet Bin Empty & Dry Bin Full Sensor.......................................74
Wet & Dry Transport Motor........................................................75
Discharge Plugged Sensor........................................................76
Final Fuel Supply Hookup.........................................................77
Liquid Propane (LP)..................................................................77
Natural Gas (NG)......................................................................82

8. APPENDIX.................................................................83
Standard Model Specifications.................................................83
Dryer Layout Configurations.....................................................84

5
***** LIMITED WARRANTY *****

For a period of one(1) year after shipment of goods by the Buyer to the Buyer’s
customer, NECO will supply, free of charge, FOB per NECO’s factory located
in Omaha, Nebraska, replacement parts for any parts that NECO identifies to be
defective due to workmanship or material.

• This limited warranty does not extend to parts that wear due to normal operation and need to be
replaced periodically.

• Goods not manufactured by NECO carry only their manufacturer’s warranty.

• This undertaking is in lieu of all other warranties, expressed or implied, including merchantability
and fitness for a particular purpose.

• You must obtain a “Return Authority” form from NECO prior to returning any defective goods.
Those defective goods must be returned, freight-prepaid, to the NECO factory in Omaha,
Nebraska. See the back cover of this manual for complete address information.

• NECO reserves the right to make changes or improvements to products and goods without
incurring any obligation with respect to previously manufactured products.

• Failure to follow the instructions contained in this manual, as well as the existence of any of the
conditions listed below, will cause this Limited Warranty to be null and void:

1. Improper assembly.
2. Improper installation, including power and wiring.
3. Unauthorized alteration of the product or components therein.
4. Operation of the unit when repairs are needed.
5. Use of unauthorized parts.
6. Operation by children or uninstructed personnel.
7. Processing of materials that are abrasive, that do not flow freely,
or that are otherwise unsuited for processing in farm equipment.
8. Misuse of the equipment or any of its components.
9. Damage due to negligence, abuse, or accidents.

LIMITATION OF LIABILITY

• Buyer agrees that in no event shall NECO have liability for direct damages in excess of the
contract price of the goods for which the claim is made.

• Buyer further agrees that in no event shall NECO have liability for loss of use, loss of profits, or
for any indirect, incidental, or consequential damages on any claim of any kind.

6
1. SAFETY OPERATOR QUALIFICATIONS

• Anyone who has not read or does not


completely understand all operating and
safety instructions contained within this
manual is not qualified to operate the
READ equipment.
and
• Only competent and experienced persons
UNDERSTAND should operate farm equipment. Anyone
operating or working around power equip-
WORK AREA SAFETY ment must understand and meet all legal
and contractual requirements.
• Work Area is defined as the area surround- `
ing grain handling equipment. • The owner / operator must know the regula-
• Make sure that no children or unauthorized tions in your own area. For example, some
persons enter the work area. regulations specify that no one under the
• If anyone not involved in the actual opera- age of 16 may operate power machinery
tion DOES enter the work area, the operator including farmstead equipment.
on duty should immediately shut down the
equipment until all unauthorized persons are • Current OSHA regulations state in part, “At
safely out of the work area. the time of initial assignment and at least
• Do not have loose clothing, long hair, etc. annually thereafter, the employer shall in-
that can be grabbed by rotating equipment. struct every employee in the safe operation
• Prior to start-up and during operation, make and servicing of all equipment with which
sure that the work area is clean and free of the employee is, or will be involved. **
any tools and debris. KEEP AREA CLEAN
• Know and use proper LOCK OUT / TAG
OUT procedures and know the emergency
WEAR PERSONAL shut-off locations of any and all utilities
connected to the equipment.
PROTECTIVE EQUIPMENT (PPE)

• Wear protective clothing.


• Wear hand protection - leather, etc. OPERATING PROCEDURES
• Wear safety glasses / ear plugs / etc.
• Use fall protection when climbing.
• Safely follow all operating procedures out-
lined within this manual.

ANSI and NFPA STANDARDS • Prior to startup, make sure that all safety
shields and warning decals are in place.
• Install all equipment in compliance
with ANSI and NFPA Standards. • NEVER leave equipment running without a
qualified operator present.

• Inspect the equipment periodically and be


** Federal Occupational Safety & Health Standards for alert for unusual noises or vibrations.
Agriculture Subpart D, Section 1928.57 (a)(6).

7

EQUIPMENT INSPECTION BIN SAFETY

• SHUT OFF, LOCK OUT, & TAG OUT all • Never enter a bin without being monitored
power sources to the equipment prior by another person.
to any inspection, adjustment, service, or
maintenance. • Do not enter the grain bin unless all pow-
er to equipment has been SHUT OFF,
• Inspect the equipment after assembly, LOCKED OUT & TAGGED OUT.
before each use, and at the end of the
season. • Use a safety harness and life line when
inside the bin.

• Avoid walking on grain near the grain out-


lets. Flowing grain can trap and suffocate.

• Do not enter the bin if the grain has not


flowed out of the bin normally. Moisture in
DRIVES AND LOCKOUTS
the bin can cause grain to form steep, un-
stable inclines or bridges as shown in the
• Make sure the power disconnect switch can
diagrams below:
be locked in the OFF position. This discon-
nect switch must be locked whenever work
is being performed on the equipment.

• Inspect all power drives before adding pow-


er. Chains, belts, etc. should have proper
tension or be adjusted prior to running.

• Electric motors and controls must be in-


stalled by a qualified electrician. They must
meet the standards set by the NFPA Std 70
Crusted Grain Forming Steep Inclines
of the National Electrical Code and all local
and state codes.

• Disconnect power before resetting motor


overloads.

Crusted Grain Forming a Bridge

Failure to heed these safety


instructions can result in
Serious Injury or Death !!!
8
Emergency Shut Down Procedure
If an emergency requiring dryer shut down occurs:

1. Turn OFF the electrical power at the main electrical disconnect.

ATTENTION : Pushing the E-STOP button will turn OFF all outputs
from the PLC. It does NOT shut off power into either Control Panel.
The Power ON lamp will remain lit on the main Control Panel.

2. Turn OFF the fuel supply - first, at the main ball valve in the bottom dryer section and then
at the main fuel source.

3. If the emergency requires the dryer to be emptied quickly follow the instructions below:

NOTE: Emergency doors are located along BOTH outer sides of the frame - located in the approxi-
mate middle of EACH section and secured with two bolts requiring 3/4” hex tooling to remove.

If the problem is localized in one section, the operator can remove those emergency doors closest to
the problem.

Upon the removal of the emergency door(s) grain will gravity flow.

USE 3/4” HEX TOOLING


TO REMOVE TWO BOLTS
9
2. WARNING LABELS
Warning Label Overview

• Occupational safety is one of NECO’s primary concerns. Warning labels that conform to indus-
try standards are provided to identify potential safety hazards that could cause harm and to
INCREASE YOUR AWARENESS OF THE HAZARD.
• It is the Owners & Operators responsibility to ensure that all instructions identified by warning
labels are followed - including any suggested use of personal protective equipment (PPE).
• This following warning label information identifies:
1. Potential hazards that are identified by a warning label.
2. Warning label header or identification.
3. The NECO part number for that warning label.
4. The location of that warning label.
5. What that warning label looks like - note that label pictorials are not shown full size.
• If the warning labels are missing or become unreadable in any way, use the following
information to determine the required part number and contact NECO Customer Service at
402-453-6912 or toll free at 800-367-6208 for replacements.
• Replacement Warning Labels will be sent to you FREE OF CHARGE.
• Surfaces must be free of oils, dirt and moisture before applying replacement warning labels.

Warning Label Identification

TABLE 2A - WARNING LABEL IDENTIFICATION


NECO
LABEL
WARNING LABEL HEADER PART QTY LOCATION
ID
#
A CAUTION - GENERAL WARNINGS 1002301 1 FUEL SIDE OF TRANSITION
B IMPORTANT - INFORMATION 036781 1 FUEL SIDE OF TRANSITION
1 CROSS AUGER HOUSING
C DANGER - ROTATING AUGER 1001985
1 ROOF LEVEL AUGER (IF PRESENT)
D WARNING - INSPECTION DOOR 036222 1 FUEL SIDE OF TRANSITION (GLASS)
1 ABOVE BLOWER GUARD
E DANGER - ROTATING PARTS 036726 2 CROSS AUGER - DRIVE END
2 CROSS AUGER - IDLER END
1 DISCHARGE MOTOR BRACKET
F DANGER - ROTATING PULLEY 035690 1 OUTSIDE OF BLOWER BELT GUARD
1 INSIDE OF BLOWER BELT GUARD
1 BURNER CONTROL BOX OVER LOCK
G WARNING - HIGH VOLTAGE 035691
1 CONTROL PANEL OVER LOCK
1 INSIDE BURNER CONTROL BOX
H DANGER - HIGH VOLTAGE 036725
1 INSIDE CONTROL PANEL
J WARNING - DO NOT TOUCH 036737 1 REAR PLENUM DOOR

DANGER - POWER LINES 1 TOWED DRYERS - AT REAR ON PASS SIDE


K 040220
(ONLY FOR TOWED DRYERS) 1 TOWED DRYERS - AT FRONT ON DRVR SIDE

10
NOTE: Warning Label Graphics are representations only - NOT shown actual size.

#1002301 - CAUTION_General Warnings

# 036781 - Important Information

11
NOTE: Warning Label Graphics are representations only - NOT shown actual size.

#1001985 - DANGER_Rotating Auger #036222 - WARNING_Inspection Door

036726 - DANGER_Rotating Parts

12
NOTE: Warning Label Graphics are representations only - NOT shown actual size.

#035690 - DANGER_Rotating Pulley

#043695 - WARNING_High Voltage


#036725 - DANGER_High Voltage

#036737 - WARNING_Do Not Touch

NOTE: This TOWING warning label is only


used on certain models that can be safely
towed.

#040220 - DANGER_Power Lines

13
3. EQUIPMENT OVERVIEW
General Design Criteria
NOTE :
Dryer design is based on load factors - if you DRYER PART # :
wish to add more sections to your dryer in the Example -- 24 20 3 0 3 0 P - 498
future, please let NECO know when you place First two digits = 12’, 16’, 24’ or 32’(Length)
your order so it will be designed to fit to your Second two digits = # of Tiers
expanding needs. Fifth digit = Elec 2 = 230V Single Phase
3 = 230V Three Phase
TIER INFORMATION : 4 = 460V Three Phase
• A tier is a set of parts that make up ONE 6 = 380V 50 Hz
layer of the dryer (also called body section). Sixth digit = Fuel 0 = LP
• The top four tiers on all dryers are made up 1 = Natural Gas
of 18 gauge material. Seventh digit = Fill System
• The tiers below the 18 gauge tiers will be 2 = Open Top with Level Auger
made of heavier materials - based on the 3 = Gravity Fill
required strength of that dryer configuration. 4 = Roof with Level Auger
Eighth digit = Cooling 0 = Cooling, 1 = AH
BODY SECTION INFORMATION : Ninth digit = Control P = PLC
• A dryer section may be made up of 3, 4, 5 or Remaining digits = Serial # (# of unit built)
6 tiers, a blower, and a burner assembled
together. DRYER RATING LABEL :
• The lowest body section is attached to the
dryer frame and includes the entrance door.

STANDARD LENGTHS :
• 12’ (144”), 16’ (192”), 24’ (288”), 32’ (384”)

TOTAL TIER LEVELS PER LENGTH :


• 12’ -- min 4 tiers / max 6 tiers
• 16’ -- min 5 tiers / max 6 tiers
• 24’ -- min 6 tiers / max 24 tiers
• 32’ -- mins 12 tiers / max 24 tiers

DRYER MODEL # : Example: D 12 40


• The two digits after “D” are the dryer length.
This example would be a 12 foot long dryer.
• The remaining digits “times 10” would be the
approximate bushel capacity for corn. This
example would be (10 x 40) or 400 bushels.
• A model #D32500 would be a dryer that is
32 feet long and have approximately 5,000
bushel capacity.

NOTE: See APPENDIX - Standard Model


Specifications for detailed bushel capacity
values.
14
See Reference Figures 3A, 3B, 3C, and 3D --

• Understanding the terms used to identify the various components of a dryer system will make
the instructions in this manual clearer and easier to follow.

• Example shown in Figures 3A, 3B, & 3C is a #D24150 (24’ x 8 Tier with roof gravity fill style

CATWALK

SAFETY DRYER
CAGE SECTION
(EACH HAS
LADDER A BLOWER
SYSTEM SYSTEM)

BLOWER
HOUSING

PLATFORM

LEVEL OF
PLENUM
DIVIDER
FLOOR

FUEL TRAIN

WATLOW
DRYER
TEMPERATURE
TIER
CONTROL BOX

STANDARD
CONTROL OPTIONAL
COOLING
DRYER TIERS
RATING
LABEL BURNER
CONTROL
COMPUTERIZED MOISTURE BOX
CONTROLLER (CMC)
DISCHARGE MOTOR

Figure 3A - Front of Dryer (From Fuel Train Side)

15
BURNER
DISCHARGE TRANSITION HOUSING
DRIVE HOUSING COOLING FLAP HANDLE
& LOCK (OPTIONAL) BLOWER
HOUSING

METERING
ROLL
METERING DC MOTOR
ROLLS
METERING ROLL
DRIVE CHAINS BELT
SHIELD

DISCHARGE DRIVE GUARD


(SHOWN IN OPEN POSTION)

Figure 3B - Front of Dryer (From Blower Belt Shield Side)

16
NOTE: The Plenum Door is at the rear of dryer and allows access into the center plenum
area. Each dryer section ABOVE THE PLENUM DOOR is separated by a Divider Floor with
one Divider Door for plenum access. Divider Doors should always be closed during operation.
Optional Cooling Floor(s) & Cooling Doors are of similar design, but are located to provide grain
cooling. Dryers can be supplied with either one or two optional cooling floors.
SLIDING
DIVIDER
DOOR
(ONE PER
COOLING DIVIDER
FLOOR(S) FLOOR)
(OPTIONAL)

PLENUM

GEAR BOX FOR DOOR


REAR CROSS
AUGER

DO
DRIVE
NOT
CHAIN
OPEN
GUARD
WHEN
IN USE
OR
PLUGGED
UNTIL
DISCHARGE
COOL !!
SWITCH

LH DISCHARGE
(SHOWN WITH
OPTIONAL ADAPTER)

REAR
CLEAN-OUT DOORS CROSS AUGER
(SHOWN OPEN)

DISCHARGE
AUGERS

Figure 3C - Rear of Dryer (From Below)

17
OPEN TOP (GARNER)
WITH
LEVEL AUGER

ATTENTION
Grain intake should be opposite
motor end and a MINIMUM of 2’
from the idler end of auger.

ROOF
WITH
GRAVITY FILL

ATTENTION
Grain intake should be opposite
motor end.

NOTE
Catwalk systems are only
available for fill systems that
incorporate a roof.

ROOF
WITH
LEVEL AUGER

Figure 3D - Topside Filling Options

18
4. SITE PREP

Concrete Work - Overview

WARNING WARNING

NECO recommends always hiring The actual foundation specifications


an expert for proper advise, accurate and concrete pad specifications must be
paperwork, and safe procedures to determined from local data. Anchors that
complete this task in conformance with are sufficient for local wind loading must
local codes. be installed. Consult a Civil Engineer.

ATTENTION

The weight of grain in a full NECO dryer will


range from 16 tons to over 200 tons.

• It is necessary to support the frame of the


dryer with properly designed and sized
footings.

• NECO recommends having a concrete pad


under the dryer to allow for easy clean-up.

• The dryer must be anchored and also se-


cured against wind loading. Consult a civil
engineer who’s experienced with soil AND
wind conditions in your area.

• Work with your millwright or installer &


consult NECO if needed.

19
Towing A Dryer
SIDES &
ENDS
FLIPPED
The following dryer models can be towed:
SHIPPING DOWN
TOWABLE DRYER SPECIFICATIONS BRACKETS

DRYER TOWED TONGUE TOWED


TOW
MODEL WITH WEIGHT WEIGHT
HEIGHT
# ROOF (LBS) (LBS)
D1240 YES 13’ 5” 700 8,960
D1250 NO 10’ 4” 725 9,680
D1260 NO 12’ 4” 750 10,400
D1670 NO 10’ 4” 1,000 10,580
D1680 NO 12’ 4” 1,000 13,130
D24108 NO 14’ 4” 2,500 20,800

OVERVIEW:
• Open Top (Garner) style fill systems would
tow with the hinged sides & ends in the
downward position and secured with
shipping brackets.
• Level auger system or gravity fill system are
Figure 4A - DANGER - Electrocution Hazard
assembled on site.
• The roof base section is 37” tall
• Overall width to outside of tires is 10’ 2”.
• The temporary axles do NOT have brakes.
• NECO places Warning Label #040220
on both sides of the dryer concerning the
Danger of Power Lines.
USE OVER
USE REAR USE RED
SIZE LOAD
LIGHTS FLAGS
BANNER
NOTE:
Requirements for towing vary from state to
state. Contact the DOT for each state the trip
includes for specific requirements - NECO does
not provide, but suggests using the following:
• Use an OVER SIZE LOAD banner at rear.
• Use four red flags - 2 at front & 2 at rear.
• Use tail lights at the rear of dryer.
• Axles do NOT have brakes - ensure the tow
vehicle size & barakes are adequate.
• Use a safety chain setup.
• Tires are standard 15” X 8” - 6 hole rims
with 31 x 10.5 R15 LT tires. NECO does not
supply a spare tire.

Figure 4B - Over Size Load Banner / Flags / Tail Lights


20
Identify Groups of Parts

NOTE: All dryers require some assembly - the following information is included to help organize
that overall task:

• The level of assembly required depends on many factors concerning the dryer model and
optional equipment.

• Gather, identify, and separate all parts and hardware (See hardware chart below).

• Study this manual and look closely at the equipment overview section to become familiar with
the various parts.

• Ultimately, for smooth assembly the parts should be organized into groups.

Assembly Hardware Key

ASSEMBLY HARDWARE KEY

KEY ITEM DESCRIPTION

HB HEX BOLT
CB CARRIAGE BOLT
FW FLAT WASHER
LW LOCK WASHER
HN HEX NUT
WL FLANGED WIZ-LOCK NUT
WN WING NUT
NOTE: Unless otherwise specified, standard
assembly hardware should be zinc plated and
Grade 5. Tighten all connections firmly.

21
Set Up Fuel Supply
WARNING

NECO suggests hiring a professional to


plan, setup, and connect the chosen fuel
supply - Liquid Propane or Natural Gas.
Either type MUST include an
emergency shut-off valve.
Propane (LP) Fuel Source
Contact your gas supplier regarding the
location of fuel tanks and the safe storage,
transport and handling of fuel. The LP storage If using a converted Anhydrous
tank must be located at least 25 ft [8 meters] Ammonia Tank --
from any structures. Local codes may require
more distance. Fuel train components can be damaged
by anhydrous ammonia. If a tank that has
When propane is the fuel source the tank contained anhydrous ammonia is going to be
should be equipped with both a vapor tap and used for LP gas fuel make sure that the tank is
a liquid tap. The liquid tap should have a rapid completely purged of the anhydrous ammonia.
flow shutoff valve. This valve will stop the flow Ask your LP gas supplier how to purge your
of propane if a fuel line breaks. tank.

Help prevent oil sediment from entering the fuel NOTE: Fuel train components damaged by
system by propping one end of the propane anhydrous ammonia are not covered under
tank higher than the other end, as shown in warranty.
Figure 4B.
Oil entering the dryer fuel system will VOID the warranty on
fuel train components - see Figure 4B.

Vapor Valve Liquid Valve

Tee
Tank

Liquid

Oil To Dryer

Figure 4B - LP Fuel System Setup


22
Sizing the LP Supply Line

NOTE: Size the line for maximum capacity of your dryer system, while taking into consideration
any future plans to upgrade.
• The supply regulator set should be located near the dryer to reduce the supply line length.
• Refer to Table 4C1 to determine the MAXIMUM burner output per dryer model.
• Then refer to Table 4C2 to choose a slightly greater flow rate for the current (or future) flow
requirements. Based on that flow requirement, which includes the 1 psi pressure drop, see
which choice of line material & length best suit the system requirements.

TABLE 4C1 Table 4C2 - LP FUEL INLET LINE SIZE


MAX BURNER FLOW LINE LINE LENGTH IN FEET (PROVIDES 1 PSI PRESSURE DROP)
MODEL MAX OUTPUT FLOW COPPER TUBING
# (BTU/HR) RATE SCHEDULE 80 PIPE
TYPE K
D1240 6,000 BTU / 3
/8” 1
/2” 5
/8”
HR OD OD OD 1/4” 3/8” 1/2” 3/4” 1” 1¼”
D1250 6,000
D1260 6,000 5,490 9’’ 36’’ 157’’ 20’ 92’ 331’
D1670 6,000 7,320 20’ 83’ 11’ 51’ 187’ 735’
D1680 6,000 9,150 13’ 56’ 7’ 33’ 119’ 470’
D1690 6,000 12,810 29’ 15’ 61’ 240’ 813’
D16106 12,000 16,470 17’ 37’ 145’ 491’
D16120 12,000 18,300 14’ 30’ 118’ 399’
D16140 12,000 25,620 15’ 60’ 205’
D16160 18,000 27,450 13’ 52’ 180’ 785’
D24108 12,000 31,110 40’ 150’ 700’
D24150 12,000 34,770 30’ 125’ 600’
D24180 15,000 38,430 25’ 95’ 500’
D24210 18,000 42,090 20’ 80’ 400
D24240 21,000 45,750 15’ 70’ 300’
D24260 24,000

D24330 30,000
EXAMPLE: Dryer model #D24210 requires 18,000 BTU/HR in
Table 4C1. Proper choice for flow per Table 4C2 would be the
D24380 36,000
18,300 flow value and this would give four possible choices of
D32260 22,500
material / length combinations - one choice for copper tubing &
D32340 30,000
three choices for SCHD 80 pipe.
D32440 37,500
D32500 45,000

Natural Gas (NG) Fuel Source


• Refer to APPENDIX - NECO Grain Dryer Specifications for maximum heat capacity ouptut
and ensure that the pressure supplied to the fuel train inlet is 15 to 20 psi.
• The natural gas inlet line fitting for all NECO Dryers is 2”.
• The supply regulator set should be located near the dryer to reduce the supply line length.

Final Check of Fuel System

Verify that all joints are tight and that ALL shutoff valves work correctly.

23
Set Up Electrical Supply
WARNING

NECO recommends hiring an expert for


proper advise, accurate paperwork, and
NOTE safe procedures to complete electrical
work in conformance with local codes.
• The Dryer Rating Label
on the control panel lists
the full-load amps required
for the dryer and the input Table 4D - Electrical Service Amperage Requirements
voltage. Electric Service (Amps)
** See Note below
• Refer to Table 4D for Dryer 1
3
service amp information Model PHASE
PHASE POWER
on various size dryers - # POWER
be sure to add amperage 230 208 230 380 460 575
requirements for any VAC VAC VAC VAC VAC VAC
additional auxillary D1240 120 85 75 50 40 35
equipment. D1250 120 85 75 50 40 35
D1260 120 85 75 50 40 35
• The customer is
responsible for providing D1670 150 105 95 60 50 40
materials and labor to D1680 150 105 95 60 50 40
connect the control to the D1690 N/A 125 115 75 60 45
power source, including a D16106 215 145 135 85 70 55
properly sized and placed D16120 260 175 160 100 80 65
fused disconnect box.
D16140 260 175 160 100 80 65
• The elelctrical power D16160 330 220 200 130 100 85
supply will have to meet D16180 N/A 270 245 160 125 100
service amp requirements. D24108 215 145 135 85 70 55
D24150 260 175 160 100 80 65
• Copper wire of the D24180 N/A 220 200 130 100 80
appropriate size, based
D24210 360 240 220 140 110 90
on the required amps
and distance, must be D24240 N/A 285 260 165 130 105
run between the main D24260 460 310 280 180 140 115
disconnect switch and the D24330 560 375 340 215 170 140
distribution block located in D24380 650 435 395 250 200 165
the dryer control panel. D32260 N/A 350 320 205 160 130
D32340 N/A 435 400 255 200 160
D32440 N/A 565 510 330 255 205
D32500 N/A 650 590 380 295 240

** Electric Service amps shown DO NOT include any wet or dry


transport motor amperage loads. Auxillary equipment requirements
must be added to have accurate total requirement value.
24
5. ASSEMBLY - TOPSIDE FILL SYSTEM
LEVEL AUGER OVERVIEW
• Position the grain intake a minimum of 2’ from either end of the dryer for OPEN TOP system.
• Factory configuration, per motor cable length and catwalk access, has the level auger motor
located at the front end of the dryer closest to the control box.
• The Fill Dryer Switch and the Low Dryer Switch must be located at the OPPOSITE end of
intake grain entry for correct operation.
• Standard auger motor rotation brings the intake grain FORWARD from a grain entry position
located at the rear end of the dryer. Reversed auger rotation results in the opposite.

Open Top (Garner) with Level Auger


Refer to Figure 5A:
• Remove the shipping support brackets from the four corners.

Figure 5A - Side & end panels shown in shipping position with bracket

Refer to Figure 5B:


NOTE: The side panel splice channel is factory installed - leave sides hinged downward for better
access to install the plenum ridge supports.
• Using 3/8 x 1-1/4 CB, LW, & HN, bolt the plenum ridge supports to the top tier sections.
3/8" x 1" Bolt
Plenum Ridge
Supports

2X 3/8"
Flatwasher

3/8" Lock
Washer 3/8" Nut

Side Panel
Splice Channel

Figure 5B - Attach plenum ridge supports


25
Refer to Figure 5C:
• Fold up side panels and end panels.
• Using 1/4 x 1 CB, FW, LW, & HN, bolt the side panels to the end panels at the four corners.

Figure 5C - Bolt together side / end panels at the corners

Refer to Figure 5D with inset Table:


• Using 1/4 x 3/4 HB, FW, & WL, bolt the inside panels to the plenum ridge & end panel supports.
• Using 1/4 x 1 CB, FW, LW, & HN, bolt the garner side cross ties to the garner side panels.
• Identify the proper auger support channel and using 1/2 x 1 HB, FW, & WL, bolt it to #040384
level auger support angles with the support channel flanges facing outward as shown.
• Using 1/2 x 1 HB, FW, & WL, bolt the support angles with channel to the garner end panels.

Auger Support Channel


Dryer Auger Size
Size 6" & 8" 10"
12' & 16' 040385 NA
24' 040385 044870
32' NA 044870

Inside
Panels

044227
Garner Side Cross Tie
040384 Auger
Support Angle

Figure 5D - Auger support assembly


26
Refer to Figure 5E with Tables A, B, C, D, & E:

NOTE: Also refer to FINAL ELECTRICAL HOOKUP - Level Auger section for planning proper
positioning of motor end / grain intake position / sensor end / auger direction / etc.

Garner End Level Auger


Insert Bearing
&
Flangette
Garner End Level Extension Auger

Garner End Level Auger

Auger Support Channel

Drive Shaft
Idler Shaft

Insert Bearing Connecting Shaft(s)


&
Flangette

Figure 5E - Garner level auger assembly

Table A—Idler Shaft


Table D—Drive Shaft
Auger Size
Dryer Size Auger Size
6” & 8” 10” Dryer Size
6” & 8” 10”
12’ & 16’ 040420 N/A
12’ & 16’ 040419 N/A
24’ 040420 045004
24’ 040419 045005
32’ N/A 045004
32’ N/A 045005

Table B—Garner End Level Auger Table E—Connecting Shaft(s)

Auger Size Auger Size


Dryer Size Dryer Size
6” 8” 10” 6” & 8” 10”
12’ & 16’ 044431 N/A N/A 12’ & 16’ N/A N/A
16’ 040418 045204 045002 24’ 044171 044912
24’ 7714587 045204 045002 32’ N/A 044912
32’ N/A N/A 045002

Table C—Extension Auger

Auger Size
Dryer Size
6” 8” 10”
12’ & 16’ N/A N/A N/A
24’ 7714588 045206 045003
32’ N/A N/A 7714711

27
Refer to Figure 5E with Tables A, B, C, D, & E:
• Using 1/2” hardware, bolt the connecting shaft(s), drive shaft, and idler shaft to the level au-
gers and extension auger(s) as needed.

Level Auger
Drive Shaft Connection Shaft

1/2" Nut

1/2" x 2" Bolt (6" & 8")


1/2" x 2 1/2" Bolt (10" & 12")
TYP - ALL CONNECTIONS

Figure 5E - Shaft & auger connection

Refer to Figure 5F with Table F:

NOTE: Ensure the “drive” end of shafting (with keyway) is on the same end as the motor.

• Move the auger assembly into place.


• Position the #044756 insert bearings and #035116 flangettes on the drive and idler shafts.
• Using 3/8” hardware, bolt the flange bearings with auger assembly to the auger support
channels at both ends - DO NOT tighten locking collars on the insert bearings yet.

3/8" Lock
3/8" Nut
Washer

Table F—Auger Support Channel

Auger Size
Dryer Size
6” & 8” 10”
044756
12’ & 16’ 040385 N/A 1 1/4" Insert Bearing
24’ 040385 044870 with Locking Collars
32’ N/A 044870

035116
1 1/4" Flangette

3/8" x 1 1/4"
Carraige Bolt

Figure 5F - Mount auger with flangettes & insert bearings

28
Refer to Figure 5G with Tables G, H, J, & K:

NOTE: Also refer to FINAL ELECTRICAL HOOKUP - Level Auger section for planning proper
positioning of motor end / grain intake position / sensor end / auger direction / etc.

Level Auger
Idler Shaft Shield

Level Auger Side Skirt

Level Auger
Side Skirt Extension

Level Auger
Belt Shield Bracket

Level Auger Side Skirt

Figure 5G - Bolt Side Skirts / Hanger Bearing Holders / Splice Plates

Table G Table J
Level Auger Side Skirt Hanger Bearing Support / Side Skirt Splice

Auger Size Auger Size


Dryer Size Dryer Size
6” & 8” 10” 6” & 8” 10”
12’ & 16’ 044432 N/A 12’ & 16’ 044417 N/A
24’ 040416 044877 24’ 044417 044871
32’ N/A 7714699 32’ N/A 044871

Table H Table K
Side Skirt Extension Level Auger Belt Shield Bracket

Auger Size Auger Size


Dryer Size Dryer Size
6” 8” 10” 6” & 8” 10”
12’ & 16’ N/A N/A N/A 12’ & 16’ 044210 N/A
24’ 044578 044578 044878 24’ 040210 044873
32’ N/A N/A 7714698 32’ N/A 044873

29
Refer to Figure 5H with Tables G, H, & J:
• Using 3/8” hardware, bolt the side skirts to the hanger bearing support / side skirt splices.

3/8" Nut
3/8" Lock Washer
3/8" Flatwasher

3/8" x 1" Bolt

3/8" Flatwasher

Figure 5H - Side Skirt Splice & Hanger Bearing Support

Refer to Figure 5I with Table K:


• Using 1/2” hardware, bolt the assembled side skirts with hanger bracket supports to the belt
shield bracket on motor end and to the auger support channel.
• Using 1/2” hardware, bolt the assembled side skirts with hanger bracket supports to the auger
support channel on idler shaft end - DO NOT include the idler shaft shield until later on.

BELT 1/2" Nut


1/2" Lock Washer
SHIELD
1/2" Flatwasher
BRACKET

1/2" x 1 1/4" Bolt

1/2" Flatwasher

Figure 5I - Bolt Side Skirts to belt shield brtacket & channel


30
Refer to Figure 5J with inset Table:
• Using 1/2” hardware, bolt the hanger bearing holder halves to the hanger bearing bracket.
• Determine correct wood bearing size and place it in the hanger bearing holder halves.

1/2" x 1 1/2" Bolt


1/2" Flatwasher
Hanger Bearing
Hanger Holder Bracket/Side
Bearing Skirt Splice
Holder Half

1/2" Lock 1/2" Lock


Washer Washer
1/2" x 1" Bolt
1/2" Nut
1/2" Nut

Wood Bearing
Bearing Sizes
1-1/4" 1-1/2" 2"
035297 035298 035299
Figure 5J - Bolt on hanger bearing holder halves - insert wood bearings

Refer to Figure 5K with inset Table:


• Using 1/2 x 1 HB, FW, & WL, bolt the #040430 bin switch angles to the motor end level auger
channel and the required bin switch bracket to the bin switch angles.

NOTE: Final adjustmet of the switch bracket assembly is done during the initial startup and fill.

Figure 5L - Bin Switch Bracket

31
Refer to Figure 5M with Tables L, M, N, & P:
• Center the auger connecting shafts in the wood bearings.
• Tighten down the locking collars on the insert bearings.
• Using 1/2 x 1 HB, FW, & WL, bolt the required idler shaft shield to the auger support channel
opposite the motor end.
• Using 1/4 x 3/4 HB, FW, & WL, bolt the required level auger covers to the side skirts.

Level Auger Cover (Long)

Level Auger Idler Shaft Shield

Level Auger Cover (Short)

Level Auger
Drive Motor Assembly

Level Auger Cover Extension

Figure 5M - Complete Assembly

Table L Table N—Level Auger Cover (Short)


Level Auger Idler Shaft Shield
Auger Size
Auger Size
Dryer Size Dryer Size 6” 8” 10”
6” & 8” 10”
12’ 044435 N/A N/A
12’ & 16’ 044344 N/A
16’ 040423 040423 044893
24’ 044344 044874
24’ 040423 040423 044893
32’ N/A 044874
32’ N/A N/A 7714700

Table M Table P
Level Auger Cover (Long) Level Auger Cover (Extension)

Auger Size Auger Size


Dryer Size 6” 8” 10” Dryer Size 6” 8” 10”
12’ 044434 N/A N/A 12’ & 16’ N/A N/A N/A
16’ 040422 040422 044893 24’ 044579 044579 044896
24’ 040422 040422 044893 32’ N/A N/A 7714701
32’ N/A N/A 7714703

32
Refer to Figure 5N with Table AA:
• Using four 3/4” x 6” threaded rod and hardware, assemble the level auger cover plate and
motor mount base to the side skirts.

Motor Mount
Channel
Motor Mount Hardware

3/4" Nut
Motor 3/4" Threaded
Mount Rod
Base
Cover Hardware
Level Auger Cover Plate
Table AA 1/4"
1/4" Whizlock Nut Flatwasher
1/4" x 3/4" Bolt

Figure 5N - Motor Mount Base & Cover Plate Assembly Table AA. Level Auger Cover Plate
6” & 8” 10” 12”
040421 044872 7601552

Refer to Figure 5O:


• Using 5/16 x 1 HB, FW, LW, & HN, bolt the motor onto the motor mount pivot plate.
• Using 5/16 x 2-1/2 CB & WN, attach the motor mount pivot plate to the motor mount base.
• Using 1/4 x 1/4 x 2” key, attach driver pulley to the motor shaft.
• Using 3/8” hardware, bolt the belt shield mounting plate to the level auger belt shield bracket.
• Using 1/2” hardware, attach the level auger belt shield bracket to the end plate.
• Using 5/16” hardware, bolt the belt shield back plate to the belt shield mounting plate.
• Assemble the pulleys and keys onto the shafts and tighten the set screws on the pulleys.
• Pivot the motor mount to install the belt and adjust 3/4” rods as needed for a proper belt fit.
• Attach the belt shield with 5/16” wingnuts.

Figure 5O - Drive System Assembly


33
Roof with Level Auger
Refer to Figure 5P with Tables Q, R, S & T:

NOTE: Also refer to FINAL ELECTRICAL HOOKUP - Level Auger section for planning proper
positioning of motor end / grain intake position / sensor end / auger direction / etc.

Figure 5P - Level Auger Assembly Details

Table Q—Level Auger Idler Shaft Table S—Level Auger Drive Shaft
Auger Size Auger Size
Dryer Size Dryer Size
6” 8” 10” 12” 6” 8” 10” & 12”
12’ & 16’ 040420 N/A N/A N/A 12’ & 16’ 040419 N/A N/A
24’ N/A 040419 045004 023204 24’ N/A 040420 045005
32’ N/A N/A 045004 023204 32’ N/A N/A 045005

Table R—Roof Level Auger Dryer Table T—Roof End Plates


Dryer Auger Size Size 6” 8” 10” 12”
Size 6” 8” 10” 12”
12’ 7714202 N/A N/A N/A
12’ 7714932 N/A N/A N/A
16’ 7714202 7714720 N/A N/A
16’ 7714207 7715174 N/A N/A
N/A N/A 7714719 045462 24’ N/A 7714720 N/A N/A
24’
N/A N/A N/A 7601513
32’ N/A N/A 7714708 7601514
N/A N/A 045002 045462
32’
N/A N/A 7714709 7601513

34
Refer to Figure 5Q:
• Using 1/2” hardware, bolt the connecting shaft(s), drive shaft, and idler shaft to the level
augers and extension auger(s) as needed.

Level Auger
Drive Shaft Connection Shaft

1/2" Nut

1/2" x 2" Bolt (6" & 8")


1/2" x 2 1/2" Bolt (10" & 12")
TYP - ALL CONNECTIONS

Figure 5Q - Shaft and Auger Connection


Refer to Figure 5R:

NOTE: Ensure the “drive” end of shafting (with keyway) is on the same end as the motor.

• Move the auger assembly into place.


• Position the #044756 insert bearings and #035116 flangettes on the drive and idler shafts.
• Bolt the auger assembly to end plates (See Table T) at both ends.
• Do not tighten locking collars on the bearings until assembly is complete - just prior to covers.

3/8" Lock
3/8" Nut
Washer

SEE 044756
TABLE 1 1/4" Insert Bearing
T with Locking Collars

035116
1 1/4" Flangette

3/8" x 1 1/4"
Carraige Bolt
Figure 5R - Mount Auger with Flangettes & Insert Bearings

• Using a 1/4 x 3/4 HB, FW, & WL, bolt the end plates with auger assembly to the roof.

35
Refer to Figure 5S, 5S1, & 5S2 with Tables U, W, & X::
• Using 1/4 x 3/4 HB, FW, & WL, bolt the required side skirts to the roof.
• Using 3/8 x 1 HB, FW, LW, & HN, bolt the hanger bearing supports to the side skirts.
NOTE: 12” side skirts have an extra splice placed under the bearing support to seal the gap from
grain flow, etc. See additional details in Figures 5S2 and attach splice plate to OUTSIDE of the
side skirts using 1/4 x 1” bolts with whizlock nuts.
• Using 1/2” hardware, bolt the hanger bearing holder halves to the hanger bearing bracket.
• Determine correct wood bearing size and place it in the hanger bearing holder halves.

Side Skirt Idler Shaft


Shield
Hanger Bearing
Support/Splice

6" & 8" Side Skirts

Hanger Bearing
Holder Half
10" Side Skirts

12" Side Skirts

Differences in Side Skirts

Figure 5S -.Assemble Side Skirts / Idler Shaft Shield / Hanger Bearing Support Splice

EXTRA SPLICE PLATE FOR


12” AUGER SIZE ONLY

1/2" x 1 1/2" Bolt


1/2" Flatwasher
Hanger Bearing
Hanger Holder Bracket/Side
Bearing Skirt Splice
Holder Half

1/2" Lock 1/2" Lock


Washer Washer
1/2" x 1" Bolt
1/2" Nut
1/2" Nut

Wood Bearing
Bearing Sizes
1-1/4" 1-1/2" 2" Figure 5S2 - Splice Plate Details
035297 035298 035299

Figure 5S1 - Hanger Plate / Wood Bearing Details

36
Table U—Side Skirt Table W—Support / Splice
Auger Size Hanger Bearing
Dryer Size
6” & 8” 10” 12” Dryer Auger Size
Size 6” & 8” 10” 12”
12’ 7714933 N/A N/A
16’ 7714201 N/A N/A 16’ & 24’ 040417 044871 045462
24’ 7714716 N/A N/A 32’ N/A 044871 045462
7714698 7601511
32’ N/A
7714699 7601512

Table V—Idler Shaft Shield Table X—Hanger Bearing


Auger Size Holder Half
Dryer
Size 6” 8” & 10” & 12” Dryer Auger Size
Size 6” 8” 10” & 12”
12’ & 16’ 044344 N/A
24’ N/A 7714243 16’ & 24’ 023200 045007 045007
32’ N/A 7714243 32’ — — 045006

Refer to Figure 5T with Table V:


• Center the augers onto the wood bearings.
• Tighten down the locking collars on the insert bearings - both ends
• Using 1/2 x 1 HB, FW, & WL, bolt the required idler shaft shield to the auger support channel
opposite the motor end.

Figure 5T - Position Auger Assembly / Tighten Lock Collars

37
Refer to Figure 5U and Tables Z & AA:
• Using four 3/4” x 6” threaded rod and hardware, assemble the level auger cover plate and
motor mount base to the side skirts.

Figure 5U - Motor Mount and Auger Cover Assembly

Table Z. Level Auger Cover

Dryer Auger Size


Size 6” & 8” 8” 10” 12”
12’ 7714934 N/A N/A N/A Table AA. Level Auger Cover Plate
16’ 7714206 7714718 N/A N/A 6” & 8” 10” 12”
7714717 N/A 7601516 040421 044872 7601552
24’ N/A 7714718 N/A 7601517
N/A 7601522
7714701 7601516
32’ N/A N/A 7714700 7601517
7714703 7601522

38
Refer to Figure 5V:
• Using 5/16 x 1 HB, FW, LW, & HN, bolt the motor onto the motor mount pivot plate.
• Using 5/16 x 2-1/2 CB & WN, attach the motor mount pivot plate to the motor mount base.
• Using 1/4 x 1/4 x 2” key, attach driver pulley to the motor shaft.
• Using 3/8” hardware, bolt the belt shield mounting plate to the level auger belt shield bracket.
• Using 1/2” hardware, attach the level auger belt shield bracket to the end plate.
• Using 5/16” hardware, bolt the belt shield back plate to the belt shield mounting plate.
• Assemble the pulleys and keys onto the shafts and tighten the set screws on the pulleys.
• Pivot the motor mount to install the belt and adjust the 3/4” rods as needed for a proper belt fit.
• Attach the belt shield with 5/16” wingnuts.

Figure 5V - Belt Shield Assembly

Refer to Figure 5W:


• Check the completed assembly and make sure all bolts are tight & belt shield and auger
shields are secure.

Figure 5W - Completed Assembly

39
Roof with Gravity Fill
Refer to Figure 5X:
• In all instances, use 1/4 x 3/4 HB, FW, & WL hardware. Note that middle panel assemblies
already have the inner splice plates assembled.

• 16’ dryer -- This top section is already pre-assembled. For a 16’ dryer this would be all that is
used. Add assembly to the upper-most tier / roof base section.

• 24’ dryer -- Bolt one middle panel assembly & two corner assemblies together and add the top
most pre-assembled 16’ section. Add assembly to the upper-most tier / roof base section.

• 32’ dryer -- Bolt two middle panel assemblies & two corner assemblies together. Atop that,
add an assembled 24’ dryer assembly Refer to Figure 5X: and finish with the top most pre-
assembled 16’ section. Add assembly to the upper-most tier / roof base section.

16'
Gravity
Fill

24'
Gravity
Fill

32'
Gravity
Fill

Figure 5X - Roof with Gravity Fill - 16’, 24’, or 32’

40
Assemble The Catwalk
NOTE: A catwalk system is only used on models with “closed roofs” - if the system is NOT either a
Roof With Gravity Fill system or a Roof With Level Auger system skip this section and proceed to
the Safety Cage assembly section. DO THIS ASSEMBLY AT GROUND LEVEL !!

Refer to Table CW1:


• The main catwalk parts required per dryer length are outlined in the following table.
• For ease of assembly, note how the various dryer lengths have “sections” of catwalk making
up the required length along the topside of the dryer. See Figure CW4 for reference.

TABLE CW1 - CATWALK PARTS (QTY PER DRYER LENGTH)


PART PART 12’ & 16’ 24’ 32’
# DESCRIPTION DRYER DRYER DRYER
7612502 INNER (SHORT) UPRIGHT 2 4 6
7612507 OUTER (TALL) UPRIGHT 2 4 6
7712538 TOEBOARD - FRONT RIGHT 106” 1 1 1
7712536 TOEBOARD - FRONT LEFT 106” 1 1 1
7712355 TOEBOARD - MIDDLE 96” N/A 2 4
7612973 TOEBOARD - END WITH HINGES 1 1 1
7612566 FLOOR PANEL - 103” N/A 1 1
7612378 FLOOR PANEL - 96” N/A N/A 1
7612986 FLOOR PANEL - 87.96” 1 N/A N/A
7612974 FLOOR PANEL - 80.72” N/A 1 1
7712569 FLOOR SPLICE / SUPPORTS 1 2 3
7712573 FLOOR SUPPORTS 3 5 7
7612976 ACCESS CROSS BRACE 1 1 1
035369 HINGE - 3” X 3” 2 2 2
7612975 PLATFORM ACCESS DOOR 1 1 1
F118072 HANDLE 1 1 1
7712895 LADDER SUPPORT BEAM 1 1 1
7712893 LADDER SUPPORT UPRIGHTS 2 2 2
7712894 LADDER SUPPORT BRACE 2 2 2
7712568 HANDRAIL LOWER FRONT 106” 2 2 2
7712567 HANDRAIL UPPER FRONT 106” 2 2 2
7712533 HANDRAIL LOWER MIDDLE 96” N/A 2 4
7712394 HANDRAIL UPPER MIDDLE 96” N/A 2 4
7712576 HANDRAIL CROSS BRACE 2 2 2
080085 LADDER EXTENSION RAINL WALKTHRU 2 2 2
7712583 HANDRAIL DIAG BRACE - END 2 2 2
7612510 HANDRAIL SPLICE N/A 2 4
7712584 HANDRAIL DIAG BRACE - SIDE MID N/A 4 4
080083 LADDER CONNECTION PLATES 2 2 2

41
Refer to Figure CW2:
NOTE: Upright supports are factory mounted to the roof side panel.
• Using 1/4” hardware, assemble #7612502 inner catwalk uprights to the upper supports.
• Using 1/4” hardware, assemble #7612507 outer catwalk uprights to the lower supports.

UPPER CATWALK
UPRIGHT SUPPORT
7612502
INNER (SHORT)
CATWALK UPRIGHT

7612507
OUTER (TALL)
LOWER CATWALK CATWALK
UPRIGHT SUPPORT UPRIGHT

1/4" x 3/4" BOLT

1/4" FLAT WASHER

1/4" WHIZLOCK NUT


Figure CW2 - Assembly Uprights to Upright Supports

Refer to Figures CW3 :


NOTE: Position notched ends of these toeboards TOWARD the end of dryer where ladder is.
• Using 3/8” hardware, assemble #7712536 front left 106” toeboard and #7712538 front right
106” toeboards to the uprights.
3/8" x 1" BOLT

7712538
CATWALK
TOEBOARD
FRONT RIGHT
106" LG

7712536
CATWALK
TOEBOARD
FRONT LEFT
106" LG

NOTCHED
END

3/8" NUT 3/8" LOCK WASHER

Figure CW3 - Assemble Front toeboards to Uprights (Ladder ends)


42
Refer to Figure CW4:
• Use 3/8” hardware to complete toeboard installation, as per Figure CW3.
• For 12’ or 16’ dryers, install the #7712973 End Toeboard.
• For 24’ & 32’ dryers, complete assembly of the remaining side toeboards as shown, then install
the #7712973 End Toeboard.

NOTE
For flooring and floor supports,
use 1/4 x 3/4 HB & WL.

Figure CW4 - Toeboard and Floorboard Layout

Refer to Figures CW4 & CW5:


• Using 1/4” hardware, assemble any remaining floor panels required.
• Assemble #7712569 splice supports at edge where hinged door shuts & each floor panel joint.
• Assemble #7712573 supports - one at the ladder end of front floor panel & two at mid span.
7612973
END 7712573
TOEBOARD FLOOR SUPPORTS

NOTE
For flooring and floor supports,
use 1/4 x 3/4 HB & WL.

7712569
FLOOR
SPLICE & SUPPORT

Figure CW5 - Assemble Floor Supports and Splice / Supports


43
Refer to Figure CW6:
• Bolt the #7612976 catwalk access cross brace between the center of the #7612973 end
toeboard and the center of the #7712569 floor splice support.
• Bolt the #F118072 handle and #035369 hinges to the #7612975 platform access door.
• Bolt the platform access door hinges to the #7612973 end toeboard.
7612975
PLATFORM
ACCESS DOOR
NOTE
USE 1/4 x 3/4” LG BOLTS, FLAT
WASHERS, AND WHIZLOCK NUTS.

035369
HINGE 3" x 3"
F118072
7712569
HANDLE
CATWALK FLOOR
SUPPORT / SPLICE

7612973 7612976
CATWALK CATWALK ACCESS
END TOEBOARD CROSS BRACE

Figure CW6 - Assemble Floor Panel Access Door System

Refer to Figure CW7:


• Use 1/4” x 3/4 HB, FW, and WL hardware.
• Bolt the #7712895 ladder support beam to the toeboards and the front floor section.
• Add the #7712893 ladder support legs to the support beam. Be sure to use the lower hole posi-
tion to bolt BOTH the support legs AND the #7712894 support braces.
• Located directly beneath the ladder support legs, remove the two bolts from the lip of the top
tier / roof edge. Position the support legs so that the base hole lines up with where the two
bolts were removed and re-install the two bolts through the base holes of the two braces.
7712895
SUPPORT
BEAM

TOP HOLE IS
USE BOTTOM NOT USED
HOLE FOR
BEAM & BRACE

7712893
SUPPORT
UPRIGHT

7712894
SUPPORT
BRACE

Figure CW7 - Assemble Ladder Support System


44
Refer to Figure CS4 & Figure CW8:
• Use 3/8” x 1” bolts, flat washers, and flange nuts
• Bolt the upper handrails to the Inner & Outer Upright Supports per Table CW1 & Figure CW4.
• Bolt the lower handrails to the Inner & Outer Upright Supports per Table CW1 & Figure CW4.
• Bolt the #080085 ladder extension uprights to the toeboards and handrails.
SEE TABLE CW1 & FIGURE CW4 FOR
DETAILS ON LENGTH & SECTION LOCATION.

7712567
HANDRAIL
UPPER FRONT 106"

7712568
HANDRAIL
LOWER FRONT 106"

080085
LADDER
EXTENSION

Figure CW8 - Assemble Handrails & Ladder Extensions

Refer to Figure CW9:


• Using 3/8” hardware, bolt
the #7712576 handrail
7712896
cross braces and the LATERAL
7712576 HANDRAIL CROSS BRACE

#7712583 diagonal end BRACE 7712583


(SEE SPECIAL NOTE) DIAG END BRACE
braces to the end inner &
outer uprights.
• Using 1/4” hardware, bolt
the #7612510 handrail
splice on the underside of
top railings - where any
two top handrails butt up. 7612510
HANDRAIL
• NOTE: FOR GRAVITY SPLICE
FILL ROOF STYLES
ONLY -- Using 1/4” x
3/4 HB & WL, install
#7712896 lateral braces
between the inner top
handrail and re-use
existing bolts in the
Figure CW9 - Assemble End Rails
gravity fill overlapped lips.

45
Refer to Figure CW10:
NOTE: The diagonal side braces go ONLY on the 96” long sections. On 24’ dryers, they are at the
end 96” section opposite the ladder end. On 32’ dryers they are at the middle 96” section.
• Using 3/8” hardware, bolt the #7712584 diagonal side braces to the inner & outer uprights.

7712584
BRACE - DIAG SIDE MID

Figure CW10 - Assemble Diagonal Side Braces (Example shown is a 24’ dryer)

Refer to Figure CW11:


• Using 3/8” hardware, bolt the #080083 ladder extensions to the bottom of #080085 ladder
connection plates.
• These connection plates will attach to the top of the ladder system is installed using #088028
ladder clips with 3/8” hardware AFTER THE TOPSIDE IS INSTALLED.
080085
LADDER
EXTENSION

080083
LADDER
EXTENSION
CONNECTION

Figure CW11 - Assemble Ladder Extension Connection Plates

46
Safety Cage Assembly

Dryers with Roof & Catwalk System

Refer to Figure CW12:


• Use #7714610 cage kit.
• Use #7714611 box of hardware.

#7714609

#7714606

#7714608

#7714607

Figure CW12 - #7714610 Cage for Roofs with Catwalk


47
Dryers with Open Top (Garner)

Refer to Figure CW13:


• Use #7714645 cage kit.
• Use #7714611 box of hardware.

#080085
#080083

#7714606

#7714608

#7714607

NOTE: UPPER-MOST #080022 LADDER BRACKET SHOULD BE


POSITIONED AGAINST THE TOP LIP OF VERTICAL GARNER END
PANEL FOR EXTRA RIGIDITY.

Figure CW13 - Cage Assembly to Side Ladder System


48
6. INSTALLATION
Position Lower Dryer Section at Location

Position the lower dryer section at the final location.

• BE SURE to support the lower section using a crane or setting it on temporary blocks, etc..

Anchor Lower Section To Pad / Foundation


• Most dryer system utilize a NECO support leg option. Some dryer systems utilize both
concrete piers and either the NECO legs or customer supplied legs.
• No matter the method, double-check and verify proper assembly - make sure system is secure.

Check & Verify ALL anchor attachment systems before installing optional
leg kit or the addition of any upper dryer sections.

DETERMINE NEXT STEP --


• If the dryer is configured for a NECO support leg system, proceed to the following section.
• If other means are being used, after the lower section achor system is completed and verified
continue with Stack and Secure Sections.
49
Install NECO Leg Kit (OPTIONAL)
NOTE: Skip this section if the dryer system
does not utilize the optional NECO lifting legs.
WARNING

OVERVIEW Be sure to support the dryer’s lower section


The optional lifting leg system is based on assembly by hanging from a crane or sitting
requirements that vary with the size and on blocks prior to installing ANY lifting legs.
capacity of the dryer. Leg kits are available
in 24”, 48”, or 60”lengths. Most dryer systems
with legs are set atop a concrete slab. Some do
not have a slab, but have individual foundation WARNING
piers for support and anchoring. The dryer
should also be secured in a secondary manner Torque all attachment hardware to the proper
(guy wires, for example). This is especially true values --
for taller dryers, which have greater surface
area exposed to the wind. 1/2” grade 5 bolts -- to 65 ft-lbs torque value

Refer to Figure 6B and the descriptions on 5/8” grade 5 bolts -- to 135 ft-lbs torque value
the following page to identify the leg styles
and locations:

“A” LEGS “C” LEGS


OUTER & INNER “B” LEG(S) COLUMN
CENTER

Figure 6B - Working dryer setup - with optional NECO leg kit.


50
Leg styles and location: Table 6T1 - “A” Side Leg (Outter & Inner)
ATTENTION - Use 5/8 x 1 1/2” bolts, flat washer, and flange nut

“A” Side legs are located around the outside & Part Elevation Length
inside perimeter of the dryer. Number inches mm inches mm
045592 24 610 41-3/8 1051
“B” Center leg(s) are located in the area where 045354 48 1220 65-3/8 1661
the tongue meets the dryer frame and can be a 7714575 60 1524 77-3/8 1965
single or double leg setup - based on the dryer
height and load requirements.

“C” Column legs (if needed) are located to


provide column support for the platforms. 5/8" X 1 1/2" BOLT

Note: Single blower dryers DO NOT require 5/8" WHIZLOCK NUT

these supports because there are no upper


platforms.
5/8" FLATWASHER

WARNING Figure 6C - Frame to Side Leg Hardware Arrangement

Be sure to torque all legs properly as they are


being installed - then, double-check torque The extra
values upon completion. hole is used
for extra
high capac-
Use shims, if needed -- ity frames.

“A” Outer Legs & Inner Legs

Refer to Figures 6C & 6D, with Table 6T1:


Figure 2. Side
Figure 6D Leg Attachment
- “A” attachment hole locations
NOTE: Extra-high capacity dryers(EHC) use
the 2nd set of holes for added strength.

• While the dryer lower section is hanging


from a crane or setting on blocks: bolt the “B” Center Leg(s) - Single or Double
“A” outer side legs only around the outside
perimeter of the dryer frame. Dryers with seven tiers or less will use the “B”
• Once the “A” side legs are mounted around Single Leg style as shown in Figure 6E, with
the outside, go ahead and mount the inner part numbers for available heights shown in
“A” side legs to the inside frame positions. Table 6T2.
51
“C” Column Support Legs

NOTE:
Dryers with only one section (one blower) do
not use column support legs.

B Part numbers for “C” Column Support Legs are


shown in Table 6T4. Bolt the required column
support leg to the I-beam on top of the dryer
tongue using ½” x 1½” bolts and hardware as
shown in Figure 6G..

Figure 6E - Center Single Leg Attachment


Table 6T2. “B” Center Single Leg
ATTENTION - Use 1/2 x 1 1/2” bolts, flat & lock washer, and nut

Elevation Length
Part
Number inches mm inches mm
044803 24 610 41-3/8 1051
7712724 48 1220 65-3/8 1661

Dryers with more then seven tiers will use the


“B” Double Leg style, as shown in Figure 6F,
with part numbers for available heights shown
in Table 6T3.

Figure 6G - Column (Platform) Support Attachment


Figure 6F - Center Double Leg Attachment

Table 6T3. “B” Center Double Leg Table 6T4. “C” Platform Support Legs
ATTENTION - Use 1/2 x 1 1/2” bolts, flat & lock washer, and nut ATTENTION - Use 1/2 x 1 1/2” bolts, flat & lock washer, and nut

Part Elevation Length Elevation Length


Part
Number inches mm inches mm Number inches mm inches mm
040353 24 610 41-3/8 1051 7712903 24 610 41-3/8 1051
045555 48 1220 65-3/8 1661 7712905 48 1220 65-3/8 1661
7714576 60 1524 77-3/8 1965 7712918 60 1524 77-3/8 1965

52
Stack & Secure Sections
WARNING

Do NOT stack any additional sections on top of the


bottom section unless it is secured to the foundation.

ATTENTION -- The following stacking information is applicable for:


• Upper dryer sections - made up of 3 - 6 tier levels
• Top-most filling dryer section - made up of 1 - 2 tier levels and the topside filling system.

NOTE: All styles of fill systems, including catwalk and / or safety cage, should be completely
assembled on the ground and then lifted into position and secured.

OVERVIEW

• Refer to APPENDIX - Dryer Layout Configuratioins for specifics on sections and section
stacking order.
• Depending on the dryer model configuration, certain parts are installed at the factory and
certain parts require installation as the sections are stacked.
• STACKING ORDER - If your dryer has multiple sections, make sure you stack the sections in
the proper order. The dryer section with the cord set labeled “1” is the longest cord and would
be the upper-most section located the furthest away from the control panel. Position the rest
likewise - #2 cord set would be the next dryer section toward the bottom and so on.
• LP FUELED DRYERS: Be carefull of the LP vaporizer coils when stacking sections - they stick
up slightly and can be damaged !!!
• PLATFORM SUPPORT COLUMNS: These are shipped wired to the platforms and should be
mounted at the bottom to the Platform Support Angles prior to adding the next dryer section.
• LADDER SECTIONS: If ladder section lengths are level with the top tier of a dryer section,
they are factory mounted. If they are not level with the shipped top tier, the
ladder section for that section is wired to the platform floor - see Ladder NEXT
Installation section for details. SECTION

PLATFORM BOTTOM
SUPPORT SECTION
COLUMNS

53
Remove Lifting Lug Top Plates

Refer to Figure 6H:


• Prior to stacking any dryer sections, REMOVE all #7714349 Lifting Lug Top Plates from
corners - if these are left in place, the next sections flange lips will NOT position correctly.
• ALL of the factory mounted Corner Support Gussets MUST STAY ATTACHED.
NOTE: Lifting lugs can be left in place or removed. If removed, replace the hardware.
7714349
Lifting Lug
Top Plate

Corner
Support
044545, 044545L Gussets
Lifting Lugs
Figure 6H - Remove Lifting Lug Top Plates

Install Plenum End Panel Spacers

Refer to Figure 6J:


• Position #040143 Plenum End Panel Spacer for installation where ANY two Air Plenum End
Panels meet together. This piece will be secured when the outside lip 1/4” hardware is put in.

End Plenum Spacer Plenum End


Panel

1/4" x 3/4" Bolt

1/4" Flatwasher

End Plenum Spacer

1/4" Whizlock Nut

Figure 6J - Position Air Plenum Spacer


54
Install Transition / Plenum Fill Strips

Refer to Figure 6K:


• When the transition lip is level with the dryer sections top tier AND the next section to stack
has a plenum end panel, use a #7714828 transition / plenum fill strip to secure the top of the
transition to the underside lip of that next stacks plenum end panel.
• Use 1/4” x 3/4 HB, FW, & WL to secure the fill strip at both edges.

Transition/Plenum
Fill Strip

Top of Transition

Figure 6K - Install Transition/Plenum Fill Strip

Install Platform Support Columns

Refer to Figure 6L with Table 6T5:


• SKIP to next step if the dryer does NOT have multiple platforms.
• The Support Column Angles are factory mounted and the correct support columns are wired to
the platform for shipment.
• Use 1/2” x 5 1/2” bolts and hardware to attach the Support Columns to the Support Angles.
• ATTENTION - The Support Columns must be in position PRIOR to install of the next section.

TABLE 6T5
SUPPORT COLUMN SIZE REQUIREMENTS

USE
# OF TIERS IN COLUMN LENGTH
COLUMN
DRYER SECTION (REFERENCE)
PART #
FOR 3 TIERS 7715019 68 - 3/16”
FOR 4 TIERS 044546 92 - 3/16”
FOR 5 TIERS 040117 116 - 3/16”
FOR 6 TIERS 7714832 140 - 3/16”

COLUMN
SUPPORT
ANGLE

Figure 6L - Attach Column with Support Angles


55
Raise the next section & Lower into Position

• Either MINIMIZE strap angles or use a spreader system to raise the sections.

USE
SPREADER
SYSTEM

GUIDE
LINES

• Use the support columns as guides and lower the section into initial position.
• Ensure that the lowering flange lips overlap properly all around.

Refer to Figure 6M:


NOTE: Do Not remove crane from supporting the load until all assembly / installation for that
section is complete.
• Line up flange lips and secure the four corners first to ensure position is held - proceed with 6N
through 6S, then make sure all bolts are present and tight.

1/4" x 3/4" Bolt

1/4" Flatwasher

ALIGNMENT PUNCH
HELPS CENTER HOLES

1/4" Whizlock Nut

Figure 6M - Basic Outer / Inner Lip Connection


56
Secure Platform Support Columns

Refer to Figures 6N:


• Using ½” x 5½” bolts and hardware, secure the Support Columns to the # 044304 support
tabs fastened to the cross support tube.

CROSS
SUPPORT
TUBE

Figure 6N - Secure top of Platform Support Legs

Install Body Section Braces


Refer to Figures 6O:
• Position and bolt a #7711498 body section brace under the overlapped outside and inside
flange lips, centered directly under ALL tier splices. INSTALL EXTERIOR BRACES FIRST
• NOTE: On model #D24108 shipped in sections (NOT assembled and towed) a divider floor will
be installed in the plenum - the divider floor provides the needed support, so exterior braces
should be installed, but interior braces are not needed.

1/4" x 3/4" Bolt


1/4" Flatwasher

7711498
Body Section Brace

1/4" Whizlock Nut


Figure 6O - Body Section Brace Connection

57
Install Divider Floor (Model #24108 ONLY)

NOTE: Skip this section if the dryer is NOT a model #D24108 AND the two sections were NOT
assembled at the factory and towed to location as one unit. All other models #’s have the divider
floor(s) installed at the factory - see APPENDIX - Dryer Layout Configurations

Refer to Figure 6P:


• Lay the divider floor sections in position - oriented so that divider door is closest to the rear
access plenum door.
• Note the locations for the floor braces - these are at all floor panel joints and at mid-span for
the longer floor panels. The mid-span floor braces can be installed prior to laying out panels.

044705 045562 044705 044709


Floor Sheet 77" Floor Sheets 68" Floor Sheet 77" Slide Door Right Seal

7711456
Divider Door

045561 044710
Floor Sheet 39" Slide Door Left Seal

Figure 6P . Position floor panels - Locate brace poitions

Refer to Figure 6Q:


• Secure the floor panels to the overlapped interior tier lips using 1/4” hardware.
• Rivet #7612630 floor braces to the floor panels with the rivets facing down.

Figure 6Q - Bolt on floor plates & rivet braces


58
Refer to Figure 6R:
• At the end of the divider floor, bolt in the #044709 right & #044710 left door seals.
• Position the #040146 right & #040145 left gussets at approximate mid-length of the door seals
and using them as a template, drill holes & secure with 3/16” rivets.
• Using 1/4” hardware, bolt on the #7711445 door slides & slide the #7711456 divider door into
place.

7711456
Divider
Slide Door Seal Door 044709
Seal - Right
1/4" x 3/4" Bolt 044710
Seal - Left
1/4" Flatwasher

3/16" Rivet 1/4" x 3/4" Bolt


1/4" Flatwasher

1/4" Whizlock Nut

040145
7711445 Gusset - Left
3/16" Drill Door 040146
Slide Gusset - Right

Figure 6R - Install divider door system

Install Plenum Cross Braces

Refer to Figure 6S1:


NOTE: Cross brace installation is NOT done if THAT tier level has a divider floor or cooling floor.
Either of these floor structures provide the necessary cross stability - skip to next step.
• Using 1/4” x 3/4 HB, FW, & WL bolt #044074 cross braces at or near every interior side panel
splice plate location.

CROSS BRACE

INSIDE
SPLICE PLATES

Figure 6S1 - Attach body section cross braces


59
Optional Removal of Platform Braces / Lifting Lugs

Refer to Figure 6S:


NOTE: The following items can be removed AFTER the dryer section has been stacked and
secured.
• The Platform Shipping Braces can either be left in place or removed.
• The Lifting Lugs can either be left in place or removed.
• Replace all hardware
Lifting Lugs

Platform Braces

Figure 6S- Platform Braces & Lifting Lugs can be removed or left in place

Attach Ladder Sections

OVERVIEW
• Ladder location depends on model type - single blower units have the ladder system mounted
at the rear of dryer, to the LEFT of the plenum door. Dryers with multiple platforms have the
ladder system mounted at the front of dryer, going up through the platform floors, on the
opposite side of transition fuel train.
• If the ladder section matches the dryer section (4 tier section would match an 8’ ladder section)
the installation is completed at the factory. See APPENDIX - Dryer Layouts for specifics.
• The 10’ (#040370) & 8’ (#040369) ladder sections include two ladder brackets with each
section supplied. The 4’ (#044117) section includes one ladder bracket and is used only as the
top-most section in the ladder system when required. It will always have to be installed.
• The top-most section of ladder (10’, 8’, or 4’) attaches to the #088083 Ladder Connection
Plates of the Safety Cage system using the #088028 ladder clips and 3/8” hardware.
• If the ladder section for a dryer section would be above the upper-most tier level for shipping,
that ladder section is NOT factory mounted - it is shipped wired to that dryer section’s platform.
• On most domestic systems, the brackets have been factory mounted when possible.
• It is suggested to either add each ladder section as the dryer sections are installed upward or
to wait until all dryer sections and topside filling section have been installed.

60
Refer to Figure 6T:
• NOTE: For dryers with a roof and catwalk system, the 6” dimension from the edge of tier to
the #080022 ladder bracket edge should be held closely or the #080083 ladder attachment
brackets will not match up correctly.
• Note how the ladder bracket is positioned against the “lip” of a tier sdection - this provides
alignment and additional stability.

Drill 3/8"
(10mm) Holes

6" (152mm)

Figure 6T - Transfer drill holes to mount Ladder Brackets

61
Refer to Figure 6U:

• Fasten the ladder sections to each bracket using two #088028 ladder clips per bracket.
3/8" FLATWASHER
3/8" LOCK WASHER
3/8" NUT

6" (152mm)
FROM OUTSIDE OF
TIER TO LADDER

#080022
LADDER BRACKET

3/8" FLATWASHER 3/8" x 1" BOLT (3X)


3/8" LOCK WASHER 3/8" FLATWASHER
3/8" NUT

3/8" x 1 1/2" CARRIAGE BOLT

#088028 LADDER CLIP


(2 PER LADDER BRACKET)

Figure 6U - Bolt on Ladder

Refer to Figure 6V:

• Between ladder sections, place a #088029 Ladder Splice into each ladder leg as shown so
that both sections are aligned and securely bolted together.

#088029 LADDER SPLICE

3/8" x 1" BOLT


3/8" FLATWASHER (2X)
3/8" LOCK WASHER
3/8" NUT

LADDER SECTION

Figure 6V - Bolt ladder sections together with ladder splice

62
Install Topside Filling Section

WARNING
Be sure to utilize spreader bars or similalr
means to properly lift the unit. Main lift
component should be vertical - do not use
sharp angles on strapping !!

Refer to Figure 6W:


NOTE: Assembly of the topside filling section,
attached to the topmost tier section, should
have been done at ground level.
• Ensure the topside system is completed to
this level before proceeding further.
• Make sure the #7714349 lifting lug top
plates were removed for the section being Figure 6W - Lift assembled topside filling section
stacked upon.
• Lift the completed topside filling section
as one completed unit - use guide lines to
assist in positioning.

Refer to Figure 6X:


NOTE: Be sure the safety cage #080083 ladder
attachment brackets or final lader section line
up correctly with the lower existing ladder
sections upon final positining.
• Install into final position and secure
• Reference Figures 6J thru 6V and complete
all that are necessary to secure the section.

NOTE:
• In most cases, the top-most ladder section Figure 6X - Install into final position and secure
is a 4’ section and already attached to
the safety cage attachment brackets -
use ladder clips to secure the two ladder
sections together.
• For some models, the final ladder section
may be 8’ or 10’ and need to be installed to
the safety cage ladder attachment brackets.
#088028 ATTACHMENT BRACKET

Refer to Figure 6Y:


• Using 3/8” hardware, finish connection of
ladder system to the cage ladder connection
brackets.
#088028 LADDER CLIP

Figure 6Y - Finish ladder connection


63
7. FINAL SYSTEM HOOKUP
Adjust Control Panel Height
Refer to Figure 7A:
NOTE: Support the weight of the Control Box with a forklift as you adjust its height.
• Loosen the fasteners that hold the Control Box in place.
• The vertical guide rails can also be adjusted upward or downward.
• Position Control Box at a comfortable operator height and secure in position.

Figure 7A - Adjust the height of the control panel

Final Electrical Hookup

WARNING

NECO recommends hiring an expert for


proper advise, accurate paperwork, and
safe procedures to complete electrical
work in conformance with local codes.

• All electrical wiring will terminate at the control panel for standard control system dryers.
• The customer is responsible for providing materials & labor to the dryer system.
• A properly sized fused disconnect box must be in place PRIOR to finall connections are made
to the dryer control box and all personell should know the location and how to operate it.
64
Refer to Figure 7B:
• The dryer has a series of cables / wires that are wound up on the right side of the Control Box.
• They are identified with a location - such as Burner-1, Burner-2, Mod-1, Mod-2, etc. with #1 be-
ing the TOPMOST section, #2 being the next section down, etc.
• Route the cords - utilize the platform column supports for multiple sections and wire ties, etc.

Figure 7B - Identify and group cords .

Modulating Motor Cable(s)

Refer to Figure 7C:


• Connect knurled nut of each GREY Modulating Motor Cord to the proper Modulating Motor(s).

Figure 7C - Connect Modulating Motors

65
Blower Motor Wire(s)

Refer to Figure 7D, 7D1, & 7D2:


• Attach the cords through the holes in the left side of the control panel, using proper conduit
connectors / clamps.
• Blower #1 starts at the top - See APPENDIX - DRYER CONFIGURATIONS for additional
information and identification of section (blower) numbers
• Connect each blower system to the same numbered starter package within the main control
following either the single phase (1P) or three phase (3P) examples shown below :

Single Phase (1P) Wiring: Three Phase (3P) Wiring:


• Connect wires T1 & T2 into the bottom of • Connect wires T1, T2, & T3 into the bottom
the respective starter(s). Note that T3 loops of the respective starter(s).
from the lower-middle postion back up to • Connect the green ground wire to the
the upper-right position to provide internal ground terminal in the Control Box.
feedback within the control system.
• Connect the green ground wire to the
ground terminal in the Control Box.

L1 L2 L1 L2 L3
L3

SINGLE PHASE (1P) THREE PHASE (3P)

MOTOR STARTER MOTOR STARTER

T3
T1 T1 T2 T3
T2

BLOWER # BLOWER #
MOTOR MOTOR
STARTER STARTER

66
Thermocouple Wire(s)

NOTE: Keep thermocouple wires away from the vaporizer coils on LP fueled systems.

Refer to Figure 7E:


• The thermocouple wire(s) are wound up next to the thermocouple in the bottom section.
• Wire #1TC going to the top dryer section, wire #2TC the next section down, and so on.
• Remove a bolt from the inner lip connection to route the wire and place the clip with wire next
to the factory mounted High Temp Bulb for that section.

REMOVE A INNER LIP


BOLT TO ROUTE THE
WIRES THROUGH

Figure 7E - Position Thermocouple Wire(s)


Burner Box Cables(s)

Refer to Figure 7F:


• Unwind the yellow connect the YELLOW cable(s) labeled ‘Burner Box 1’, ‘Burner Box 2’, etc,
into the bottom of the burner boxes.

Figure 7F - Burner Box Connection


67
Fill Switch & Low Switch Location

• The installation location of the Fill & Low switches depends upon the style of fill and
configuration of the intake grain supply.

• The various installation positions come from the factory covered with a #059166 cover plate.

• Determine the correct switch position for the equipment configuration, install the switches, and
connect the wiring as shown.

ROOF WITH GRAVITY FILL SYSTEM

Gravity fill systems intake grain at the center - the intake auger system must match to this
location.

THE FOLLOWING POSITIONS SHOULD STAY COVERED --

1. THE ROUND POSITIONS IN THE ANGLED END ROOF PANELS.


2. tHE ROUND AND SQUARE POSITIONS IN THE TOP TIER END PANELS.
3. TOTAL POSITIONS TO REMAIN COVERED ARE 4X ROUND & 2X SQUARE.

FILL AUGER EXIT CHUTE


NEEDS TO MATCH UP TO
THIS FLANGE

FILL DRYER SWITCH


FLANGE IS 30 DEG.
LOW DRYER SWITCH
FLANGE IS 45 DEG.

#059167R

ROTARY SWITCH HOLE NOTE: FOR GRAVITY


COVER PLATE FEED SYSTEMS, THE FILL & LOW DRYER
#059166 SWITCH ARE IDENTICAL, EXCEPT FOR
THE ANGLE OF THE MOUNTING FLANGE.
68
Fill Dryer Switch - Gravity Fill System

FILL DRYER SWITCH


#059167-16-30

Low Dryer Switch - Gravity Fill System

LOW DRYER SWITCH


#059167-16-45

69
LEVEL AUGER FILL SYSTEM OVERVIEW

• Grain intake position must be a minimum of 2’ from either end of the dryer.
• Factory configuration, per motor cable length and catwalk access, has the level auger motor
located at the front end of the dryer closest to the control box.
• The Fill Dryer Switch and the Low Dryer Switch must be located at the OPPOSITE end of
intake grain entry for correct operation.
• Standard auger motor rotation brings the intake grain FORWARD from a grain entry position
located at the rear end of the dryer. Reversed auger rotation results in the opposite.

INTAKE
GRAIN
AT REAR
(2 FT FROM END)
STANDARD AUGER MOTOR
ROTATION PUSHES GRAIN
TOWARD FRONT OF DRYER

REAR
OF
DRYER

FILL & LOW SWITCHES AT


OPPOSITE END OF FILLING

INTAKE
GRAIN
AT FRONT
(2 FT FROM END)
FRONT
OF
DRYER

REVERSE THE AUGER MOTOR


ROTATION TO PUSH GRAIN
TOWARD REAR OF DRYER

70
ROOF WITH LEVEL AUGER SYSTEM

Fill Dryer Switch

FILL DRYER
SWITCH
#059167-07-45

COVER PLATE
#059166

FRONT
OF
DRYER

Low Dryer Switch

LOW DRYER SWITCH


#059167-16-45

71
GARNER (OPEN TOP) WITH LEVEL AUGER SYSTEM

NOTE: Be sure to install the Fill Dryer Switch & Low Dryer Switch at the end of dryer OPPOSITE
the grain intake into the level auger system.

The example below shows the Fill & Low switches mounted at the front of dryer for intake grain
entry at the rear of dryer. Be sure to use #059166 cover plates for these positions at other end.

Fill Dryer Switch & Low Dryer Switch

The Fill Dryer Switch mounts in the angled bracket / mount plate assembly - see circled detail
area. The Low Dryer Switch mounts in the top tier end panel - install a #059166 cover plate to
close off the empty Low switch postion at opposite end..

FILL DRYER SWITCH LOCATION


(SWITCH NOT SHOWN)
#059167

LOW DRYER SWITCH


#059167
FRONT (SEE MOUNTING NOTE)
OF
DRYER

SWITCH
BRACKET
DETAIL NOTE: BE SURE TO MOUNT SO THAT SWITCH IS IN
DOWNWARD POSITION TO HELP REDUCE ANY MOISTURE
PROBLEMS.

SPECIAL BRACKET POSTION


THE ANGLE BRACKETS AND MOUNT PLATE WITH
ATTACHED FILL DRYER SWITCH NEEDS TO BE
POSITIONED SO THAT THE ROTARY VANES ARE FACING
THE INCOMING FLOW OF GRAIN.

A GOOD STARTING POINT IS TO SET THE UNIT AT A


SLIGHT ANGLE BELOW HORIZONTAL.

FINAL POSITIONING IS DONE DURING EQUIPMENT


STARTUP.
72
Connect Fill & Low Switch Cables

Refer to Figure 7G:

• The actual wiring for these two switches is included within the bundled YELLOW cables going
from the Main Control (Standard Control) through the Burner Box.

• The upper-most dryer section burner box will have the remaining cable coiled and marked for
Fill Dryer and Low Dryer.

Figure 7G - Fill & Low Switch Cable

• These standard lengths are sufficient for all styles of fill where the two switches are located at
the front of the dryer.

• It may be necessary to use the extension cables provided when the two switches are located
at the rear of the dryer.

73
Wet Bin Empty & Dry Bin Full Sensor

NOTE: The wet bin empty sensor and dry bin full sensor are provided by the customer. If these
sensors are not used, skip to the Discharge Plugged sensor section.

Refer to Figure 7H:


• The dry bin full sensor should be placed near the top of the dry holding bin.
• The wet bin empty sensor should be placed near the bottom of the wet holding bin.
• Once the sensors have been positioned, route the wires to the terminal strip.
NOTE: Remove the orange wire jumpers one at a time when wiring each switch.
• Connect the Dry Bin Full sensor to terminals 7 and 8.
• Connect the Wet Bin Empty sensor to terminals 7 and 9W.

ORANGE
JUMPER
WIRES

Figure 7H - Control Panel Terminal Block Example

74
Wet & Dry Transport Motor

NOTE: Motor starters are provided on 1 or 2 burner dryer systems only - 3 burner systems and
larger use customer supplied starters.

Refer to the electrical schematic inside the control panel door and Figure 7J:
• The control is furnished with two dry contacts for wiring the wet & dry grain conveying motors.
• Connect the Dry Transport Motor with the appropriate wires to the DRY1 & DRY2 terminal
blocks and to a customer supplied motor starter coil.
• Connect a NC auxillary overload contact from the Dry Transport Starter to terminals 36 & 37.
Remove the existing orange jumper wire.
• Connect the Wet Transport Motor with the appropriate wires to the WET1 & WET2 terminal
blocks and to a customer supplied motor starter coil.
• Connect a NC auxillary overload contact from the Dry Transport Starter to terminals 36 & 37.
Remove the existing orange jumper wire.
• These contacts are rated 5A@250 VAC or 2A@24 VDC.

Figure 7J - Wet & Dry Auger Connections

ATTENTION
After installation is complete check the
motor wires for the correct motor rotation &
auger rotation direction.

75
Discharge Plugged Sensor

NECO recommends that the discharge plugged sensor be installed between the dryer discharge
and the take-away.

Refer to Figure 10K:


• Shown is an optional square discharge with the Plugged Discharge Sensor installed - contact
your local dealer for this NECO built optional switch housing.

Optional NECO Square Discharge:

Standard 6" Auger - 7612764


High Capacity 8" Auger - 7612768
Extra High Capacity 10" Auger - 7612772

2" Extension Weldment - 7612778

Table 10K - Installed Discharge Plugged Sensor in optional NECO housing

Refer to Figure 10L:


• Shown is a custom discharge with the Plugged Discharge Sensor installed.

Table 10L - Installed Discharge Plugged Sensor in custom housing


76
Final Fuel Supply Hookup
WARNING

NECO suggests hiring a professional to


plan, setup, and connect your chosen fuel
supply - Liquid Propane or Natural Gas.
Either type MUST include an
emergency shut-off valve.
Liquid Propane (LP)

Plumbing assemblies for the liquid propane plumbing are preassembled in sections seperby pipe
unions. The preassembled sections are as follows;

Regulator Leg which includes:


• Regulator and Pressure Gauge
• 3/4” Vapor Line which includes: 3/4” Schedule 80 elbow and pipes
• Vaporizer
• 1/2” Liquid Line which includes: 1/2” Schedule 80 elbow and pipes
• Inlet Section which includes: Two 1/2” Solenoid Valves, Two Relief Valves, and “Y” Strainer

#040121 Support Bracket

#040120 Support Bar

Vaporizer

3/4" Schedule 80 Pipe


(Vapor Line)

Regulator Pressure
Leg Gauge

Regulator

1/2" Sch 80 Pipe


(Liquid Line)
Relief
Valves

Inlet Section

Solenoid Valves

Y-Strainer Center sections have thru connection with union as shown.


The top-most section will be an elbow.

Table 10K - Installed Discharge Plugged Sensor in optional NECO housing

77
Refer to Figure 10M:
• The control loop, which includes the modulating valve / the primary & secondary solenoid
valves / and the pilot solenoid valve, are already assembled on to the transition.

Control
Loop

Figure 10M - Installed control loop on the transition

Refer to Figure 10N:


• Attach the regulator at the union. The piping should be positioned between the transition and
the platform.
Regulator
Leg

Figure 10N - Attached Regulator Leg


78
Refer to Figure 10O:
• From inside the dryer run the 3/4” vapor line through the top pipe entry hole and connect the
union to the regulator leg outside of the dryer.

Top Pipe
Entry Hole
3/4" Vapor Line

Regulator Leg

Connect
3/4" at union
Vapor
Line
OUTSIDE VIEW

INSIDE VIEW

Figures 10O - Run 3/4” vapor leg through the top hole and connect at the union

Refer to Figure 10Q:


• Position the #040121 vaporizer tube support bracket so that the union lines up with the 3/4”
vapor line. Using the bracket as a template, drill 5/16” [8mm] holes into the dryer section.
• Using 1/4” x 3/4” HB, FW, & WL, bolt the support bracket to the dryer section interior panel.
• Clamp the vaporizer to the bracket using the #040120 support bar with 1/4” hardware.
• After the vaporizer is mounted, connect the 3/4 vapor line to the vaporizer with the union.

Vaporizer

040121 3/4" Vapor Line

040120

Figure 10Q - Mount vaporizer with bracket and connect 3/4 vapor line

79
Refer to Figure 10R:
• Push the 1/2” liquid line through the bottom hole and attach the vaporizer with the union.
• The liquid line should run through one of the platform supports.

Bottom
Pipe
Entry
Hole

Vaporizer

LIQUID LINE GOES THROUGH PLATFORM SUPPORT

1/2" Liquid
Line

VIEW - INSIDE DRYER

Figure 10R - Connect 1/2” liquid line to vaporizer

Refer to Figure 10S:


• Attach the Inlet Section to the 1/2” Liquid Line with the pipe union.
• Make sure the elbow or tee lines up with the pipe connection for the lower and upper pipe
connections on the other dryer sections.

1/2" Liquid Line

Inlet Section

Figure 10S - Connect 1/2” liquid vapor line at union


80
Refer to Figure 10T:
• Connect between dryer sections using the 1/2” Schedule 80 pipe provided with the dryer
section(s).

NOTE: MIDDLE DRYER SECTIONS WOULD HAVE


A “T” UPPER CONNECTION. THE TOP-MOST
DRYER SECTION WOULD HAVE AN ELBOW.

1/2" Sch.
80 Pipe

Figure 10T - LP connection between dryer sections

Refer to Figure 10U:


• Connect the LP fuel source the the inlet
elbow of the lowest dryer section.

CONNECT
LP
FUEL
SOURCE

Figure 10U - Connect LP Fuel Source


81
Natural Gas (NG)

Refer to Figures 10V:


• Connect between dryer sections using the 2” Sch 40 pipe provided with the dryer section.
• Connect the NG fuel source to the inlet elbow of the lowest dryer section.

• s

2" Sch.
40 Pipe

NOTE: MIDDLE DRYER SECTIONS WOULD HAVE


A “T” UPPER CONNECTION. THE TOP-MOST
DRYER SECTION WOULD HAVE AN ELBOW.
CONNECT
Figures 10V - NG connection between dryer sections & fuel source connection NG
Natural FUEL
Gas Inlet SOURCE

WARNING

After the plumbing is connected, check all connections and pipes for leaks.
Because pipe connections can loosen up due to vibrations encountered during
shipping, it may be necessary to reseal the pipes.

82
8. APPENDIX
Standard Model Specifications
Refer to following table for specifications on standard NECO Dryers. If the model number of your
particular dryer is not shown below, contact your NECO representative.

NECO Grain Dryer Specifications


TOTAL TOTAL
Holding # of
# Blower Output Burner Output
Model Capacity Burners
of (Max) (Max)
# &
Tiers Bushels Metric Cubic Cubic MM
Blowers kW
(See Notes) Tonnes Feet / Min Meters / Min BTU / HR
D1240 4 433 11 1 15,000 424 6 1758
D1250 5 505 12 1 17,500 495 6 1758
D1260 6 578 14 1 20,600 582 6 1758
D1670 5 674 17 1 23,500 665 6 1758
D1680 6 770 19 1 27,500 778 6 1758
D1690 7 866 22 1 32,000 905 6 1758
D16106 8 962 24 2 36,600 1035 12 3516
D16120 10 1155 29 2 47,000 1330 12 3516
D16140 12 1347 34 2 55,000 1556 12 3516
D16160 14 1539 39 3 65,300 1847 18 5274
D16180 16 1731 44 3 78,500 2221 18 5274
D24108 6 1155 29 2 41,200 1165 12 3516
D24150 8 1443 36 2 55,000 1556 12 3516
D24180 10 1732 44 2 62,000 1754 15 4395
D24210 12 2020 51 3 82,500 2334 18 5274
D24240 14 2309 58 3 89,500 2532 21 6153
D24260 16 2597 66 4 110,000 3113 24 7032
D24330 20 3174 80 5 137,500 3891 30 8790
D24380 24 3750 95 6 165,000 4669 33 9669
D32260 12 2693 68 3 108,000 3056 23 6739
D32340 16 3463 88 4 144,000 4075 30 8790
D32440 20 4232 107 5 182.000 5150 38 11134
D32500 24 5001 127 6 216,000 6112 45 13185

NOTES:
1. Calculations in this table represents data from the U.S. Grain Council website (www.grains.org).
2. Holding Capacity values represent corn @ 15.5 % moisture content (56 pound bushel).

83
Dryer Layout Configurations

Each of the following graphic figures represent a standard dryer model:

• Each dryer model shows the sections as they are shipped - see towing section for additional
information.
• Be sure to pay attention to the cord lengths of blower, etc. so that the longest cord will go to
the secton FURTHEST from the control panel, and so on.
• For example only, a roof with level auger fill system (Safety Cage not shown) is shown above
the top tier. See the OVERVIEW & ASSEMBLY section for details on the different fill systems.
• Dryer systems with only one blower use an angled transition and the ladder system is mounted
at the rear of the dryer to the LEFT of plenum door.
• Dryer systems that have a roof (Level Auger or Gravity fill type) have a catwalk system.
• All ladder systems have a safety cage at the top.

NOTE:
This dryer model utilizes a rear
mounted ladder system. Catwalk
supports are shown for reference
only & are located on the far side
to line up with ladder system to the
left of plenum door.

TOP TIER
Section
10'
18 GA.
1
18 GA.

18 GA.

Dryer Model #D1240

84
NOTE:
This dryer model utilizes a rear
mounted ladder system. Catwalk
supports are shown for reference
only & are located on the far side
to line up with ladder system to the
left of plenum door.

4' TOP TIER

18 GA.
Section
18 GA.
1
8' 18 GA.

14 GA.

Dryer Model #D1250

NOTE:
This dryer model utilizes a rear
mounted ladder system. Catwalk
supports are shown for reference
only & are located on the far side
4' TOP TIER
to line up with ladder system to the
left of plenum door.

18 GA.

18 GA.
Section
10' 18 GA.
1
14 GA.

14 GA.

Dryer Model #D1260

85
NOTE:
This dryer model utilizes a rear
mounted ladder system. Catwalk
supports are shown for reference
only & are located on the far side
to line up with ladder system to the
left of plenum door.

4' TOP TIER

18 GA. Section
18 GA. 1
8' 18 GA.

14 GA.

Dryer Model #D1670

86
NOTE:
This dryer model utilizes a rear
mounted ladder system. Catwalk
supports are shown for reference
only & are located on the far side
to line up with ladder system to the
left of plenum door.

4' TOP TIER

18 GA.

18 GA.
Section
1
18 GA.
10'
14 GA.

14 GA.

Dryer Model #D1680

87
NOTE:
This dryer model utilizes a rear
mounted ladder system. Catwalk
supports are shown for reference
only & are located on the far side
to line up with ladder system to the
left of plenum door.

TOP TIER

8' 18 GA.

18 GA.

18 GA.
Section
1
14 GA.

8' 14 GA.

14 GA. WITH STIFFENERS

Dryer Model #D1690

88
TOP TIER

8'
18 GA.
Section
18 GA. 1
18 GA.
Divider
Floor 14 GA.

10'
14 GA.

14 GA. WITH STIFFENERS


Section
14 GA. WITH STIFFENERS
2

Dryer Model #D16106

89
TOP TIER 4'
18 GA.

10'
18 GA.

18 GA. Section
14 GA. 1
Divider
Floor 14 GA.

14 GA. WITH STIFFENERS


8'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2

Dryer Model #D16120

90
TOP TIER

18 GA. 8'

18 GA.

18 GA.

14 GA. Section
14 GA. 1
Divider
Floor 14 GA. WITH STIFFENERS
10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS


8'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


2

Dryer Model #D16140

91
TOP TIER

10'
18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA.

14 GA.
10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS


10'
14 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 3

Dryer Model #D16160

92
TOP TIER

18 GA. 8'

18 GA.

18 GA.

14 GA. Section
14 GA. 1
Divider
Floor 14 GA. WITH STIFFENERS
8'

14 GA. WITH STIFFENERS


10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS


8'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 3

Dryer Model #D16180

93
4'
TOP TIER

18 GA. Section
18 GA. 1

Divider 10'
Floor 18 GA.

14 GA.

14 GA. Section
2

Dryer Model #D24108

94
TOP TIER

8'
18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA.

10'
14 GA.

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2

Dryer Model #D24150

95
TOP TIER 4'
18 GA.

10'
18 GA.

18 GA. Section
14 GA. 1
Divider
Floor 14 GA.

14 GA. WITH STIFFENERS


8'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2

Dryer Model #D24180

96
TOP TIER

8'
18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA.

8'
14 GA.

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS

10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 3

Dryer Model #D24210

97
TOP TIER (18 GA)

10'
18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA.

14 GA.
10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS


10'
14 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 3

Dryer Model #D24240

98
4'
TOP TIER

18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA. 10'

14 GA.

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS

10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 3
Divider
Floor 12 GA. WITH STIFFENERS

10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 4

Dryer Model #D24260

99
4'
TOP TIER

18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA. WITH STIFFENERS
8'

14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS
10'

14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 3
Divider
Floor 12 GA. WITH STIFFENERS

10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 4
Divider
Floor 12 GA. WITH STIFFENERS

10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 5

Dryer Model #D24330

100
Top Section 10'
TOP TIER - 18 GA.

18 GA.

18 GA.
Section
1 Divider
18 GA.

Floor 14 GA. WITH STIFFENERS


10'
14 GA. WITH STIFFENERS

Section 14 GA. WITH STIFFENERS

2 14 GA. WITH STIFFENERS


Divider
Floor 14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS

Section 14 GA. WITH STIFFENERS 10'


3 14 GA. WITH STIFFENERS
Divider
Floor 12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS


Section
4 Divider
12 GA. WITH STIFFENERS

Floor 12 GA. WITH STIFFENERS


10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS


Section
12 GA. WITH STIFFENERS
5 Divider
Floor 12 GA. WITH STIFFENERS
10'
12 GA. WITH STIFFENERS

Section 12 GA. WITH STIFFENERS

6 12 GA. WITH STIFFENERS

Dryer Model #D24380

101
TOP TIER

8'
18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA.

8'
14 GA.

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS

10'
14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 3

Dryer Model #D32260

102
TOP TIER 4'

18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA.
10'

14 GA.

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS
10'

14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 3
Divider
Floor 12 GA. WITH STIFFENERS

10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 4

Dryer Model #D32340

103
TOP TIER 4'

18 GA.

18 GA. Section
18 GA. 1
Divider
Floor 14 GA. WITH STIFFENERS
8'

14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 2
Divider
Floor 14 GA. WITH STIFFENERS
10'

14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS Section


14 GA. WITH STIFFENERS 3
Divider
Floor 12 GA. WITH STIFFENERS

10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 4
Divider
Floor 12 GA. WITH STIFFENERS

10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS Section


12 GA. WITH STIFFENERS 5

Dryer Model #D32440

104
Top Section 10'
TOP TIER - 18 GA.

18 GA.

18 GA.
Section
1 Divider
18 GA.

Floor 14 GA. WITH STIFFENERS


10'
14 GA. WITH STIFFENERS

Section 14 GA. WITH STIFFENERS

2 14 GA. WITH STIFFENERS


Divider
Floor 14 GA. WITH STIFFENERS

14 GA. WITH STIFFENERS

Section 14 GA. WITH STIFFENERS 10'


3 14 GA. WITH STIFFENERS
Divider
Floor 12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS

Section
12 GA. WITH STIFFENERS

4 Divider
12 GA. WITH STIFFENERS

Floor 12 GA. WITH STIFFENERS


10'
12 GA. WITH STIFFENERS

12 GA. WITH STIFFENERS


Section
12 GA. WITH STIFFENERS
5 Divider
Floor 12 GA. WITH STIFFENERS
10'
12 GA. WITH STIFFENERS

Section 12 GA. WITH STIFFENERS

6 12 GA. WITH STIFFENERS

Dryer Model #D32500

105
MANUFACTURED BY

NECO
A Division of GLOBAL Industries, Inc.

9364 North 45th Street


Omaha, Nebraska 68152
TEL: 402-453-6912 FAX: 402-453-0471
Toll-free (within Nebraska): 1-800-367-6210
Toll-free (outside Nebraska): 1-800-367-6208
www.necousa.com

106

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