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Cover Page

Project : AL TAIF-AL BAHA WATER TRANSMISSION SYSTEM

Tank Number: QP10-Q-2100 (38.0 m Dia X 9.25m Ht)

Tank Title: FCR WATER TANK.

Type of Tank VERTICAL FIXED CONE ROOF

Location AL MANDAQ

Design Codes: API - 650, 11th Edition Addendum 2009


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -1
Ht FCR WATER TANK REV-1

INDEX
S.NO Description Page.No
1 Cover Sheet 0
2 Index 1
3 Design Data 2
4 Allowable Stress calculation 3
5 Shell Calculation 4-8
6 Bottom plate Calculation .9-10
7 Roof 11
8 Wind girder .12-14
9 Weight Calculations 15
10 C.G Calculations 16
11 Wind Analysis 17-20
12 Seismic analysis 21-24
13 Hoop stress 25-28
14 Vent Calculations 29-30
15 Anchor Bolt Design 31-33
16 Foundation Load data 34-35
16 Roof support Structure Design Followed
22
38

1076.667

23686.67
PAGE -2
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

DESIGN CODE & SPECIFICATIONS


DESIGN CODE API 650 11th EDITION JUNE 2007
ADDENDUM 2,NOVEMBER 2009
APPLICABLE APPENDIX APPENDIX E
GENERAL
DOC. NUMBER QP10-Q-1700/2100
ITEM NUMBER QP10-Q-1700/2100
ROOF TYPE FIXED CONICAL & SUPPORTED
ROOF SLOPE 1:16 OR 3.5763⁰
CONTAINED FLUID WATER
GEOMETRIC DATA
INSIDE DIAMETER OF TANK Di 38 m
NOMINAL DIAMETER( BASED ON BOTTOM SHELL COURSE) D 38.012 m
TANK SHELL HEIGHT UPTO TOP LEVEL Ht 9.25 m
DESIGN LIQUID LEVEL HL 8.9 m
SPECIFIC GRAVITY OF OPERATING LIQUID (ACTUAL) 0.9982
SPECIFIC GRAVITY OF OPERATING LIQUID (DESIGN) G 1
MAXIMUM CAPACITY OF TANK 10485.2 m³
NOMINAL CAPCITY 10000.0 m³
RADIOGRAPHY -SHELL AS PER API 650 CLAUSE 8.1.2
PRESSURE & TEMPERATURE
DESIGN PRESSURE (INTERNAL) Pi atm
DESIGN PRESSURE (EXTERNAL) AS PE Pe 25 mm WC
OPERATING PRESSURE (INTERNAL & EXTERNAL) atm
DESIGN TEMPERATURE MINIMUM 20 °C
MAXIMUM 45 °C
MDMT 16 °C
INSULATION THICKNESS Ti 0 mm
WIND & SEISMIC
BASIC WIND SPEED BS-CP3 23 m/s 85 Km/hr
LOCATION AL MANDAQ
SEISMIC ZONE UBC I
SEISMIC ZONE FACTOR Z 0.1
IMPORTANCE FACTOR I 1.25
MATERIAL & CORROSION ALLOWANCE
CORROSION
COMPONENT MATERIAL ALLOWANCE
PLATE A 36 0
SHELL PLATE A 36 0
ANNULAR PLATE A 36 0
BOTTOM PLATE A 36 0
ROOF PLATE A 36 0
CURB ANGLE & STRUCTURAL SHAPES A 36 0
PIPE COLUMNS A53 GR B(ERW) 0
PIPE NOZZLES / FLANGES & COUPLING A106 GR B /A 105 0
FITTINGS / NAME PLATE A234 GR WPB / SS 0
QP10-Q-2100. STATIC CALCULATION OF PAGE -3
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

MATERIAL SPECIFICATION AND ALLOWABLE STRESSES

Material Specification A36


Design Temperature 45 °C

Allowable Stress - Shell design Condition


Design Temperature < 93 °C
Appendix M NO
By considering linear interpolation value as per table M-1
Yield stress reduction factor Cf 1
Minimun tensile stress Uts 400 Mpa
Minimun yield stress Ys 250 Mpa

Maximum allowable sress shall be smaller of following a ,b & c as per Cl 5.6.2.1

a.Sd=2/3 X Cf X Ys 166.67 Mpa

b.Sd=2/5 X Uts 160.00 Mpa

c.As per table 5-2 the product design stress Sd 160.00 Mpa

Maximum allowable design stress Sd 160.00 Mpa

Allowable Stress - Shell Hydrostatic Test

Hydrotest Temperatue Ambient °C


Appendix M No
Minimum Yield Stress Ys 250 Mpa
Ultimate tensile Stress Uts 400 Mpa

Maximum allowable sress shall be smaller of following a ,b & c as per Cl 5.6.2.2

a.St=3/4 X Ys 187.50 Mpa

b.St=3/7 X Uts 171.43 Mpa

c.As per table 5-2 the Hydrostatic test stress St 171.00 Mpa

Maximum allowable Hydrostatic Stress St 171.00 Mpa


QP10-Q-2100. STATIC CALCULATION OF PAGE -4
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

Thickness calculations of cylindrical shell API -650 Cl.5.6

Material A 36
Nominal Diameter D 38.012 m
Height of the tank H 9.25 m
Design Liquid Level Ho 8.90 m
Hydrotest Liquid Level Ht 9.25 m
Design Pressure Dp 0.00 mm
Test Pressure Dp 0.00 mm
Design Specific Gravity G 1.0
Corrosion Allowance of shell CA 0 mm
Required Thickness with corrosion allowance as per CL.5.6.1.1 8 mm

Method for shell thickness calculation ONE FOOT METHOD


Pressure equivalent liquid column Hd 0.00 mm
Hydrotest pressure equivalent liquid column Hh 0.00 mm

Design liquid column H=Ho+Hd


Hydrotest liquid column Ht=Ht+Hh

Design temperature 45 °C
Hydrotest Temperature Ambient °C
Allowable Stress (Design) Sd 160.00 Mpa
Allowable Stress (Hydrotest) St 171.00 Mpa
Min required thickness shall be greater of (td) or (tt)
Design CL.5.6.3.2
Thickness Td = (4.9 x D x (H – 0.3) x G / Sd)+CA
Hydrotest CL.5.6.3.2
Thickness Tt = (4.9 x D x (Ht – 0.3) / St)

Min. Thickness of shell as per API 650 CL.5.6.1.1 With out CA 8 mm


Course Design Hydrotest Thk reqd Thk
Course No Height Ho H td Ht H Tt < of Tt/Td Provided
mm m m mm mm mm mm mm mm
1 2480 8.90 8.90 10.0 9.25 9.25 9.75 10.01 12 OK
2 2480 6.42 6.42 7.1 6.4 6.4 6.67 7.12 10 OK
3 2480 3.94 3.94 4.24 3.94 3.94 3.96 4.24 8 OK
4 1810 1.46 1.46 1.35 1.46 1.46 1.26 1.35 8 OK
Total 9250
Thickness provided for all shell course is satisfactory.
Total corroded wt. 83314 kg Total wt. 83314 kg
QP10-Q-2100. STATIC CALCULATION OF PAGE -5
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

Thickness calculations of cylindrical shell API -650 5.6.4

Material A 36
Nominal Diameter D 38.012 m
Height of the tank H 9.25 m
Design Liquid Level Ho 8.90 m
Hydrotest Liquid Level Ht 9.25 m
Design Pressure Dp 0.00 mm
Test Pressure Dp 0.00 mm
Design Specific Gravity G 1.0
Corrosion Allowance of shell CA 0 mm
Required Thickness with corrosion allowance as per CL.5.6.1.1 8 mm

Method for shell thickness calculation VARIABLE DESIGN POINT METHOD

Inside dia meter of tank D 38.0 m


Bottom shell course thickness t 12.0 mm
Design liquid level H 8.90 m
L = (500Dt)0.5 L 477.49 mm
L/H 53.65
As per clause 5.6.4.1 L/H < 1000/6, so variable design point method can be used

As per clause 5.6.4.3 bottom-course thickness, preliminary values t pd and tpt for the design
and hydrostatic test conditions are calculated in sheet 4.

Design thickness tpd 10.01 mm


Hydrostatic thickness tpt 9.75 mm

Bottom-course thickness calculation as per clause 5.6.4.4

Design condition thickness


t1d = ((1.06-((0.0696/H)√(HG/Sd)))X(4.9HDG/Sd))+CA t1d 10.96 mm
t1d need not be more than tpd, so t1d is min of tpd or t1d t1d 10.01 mm

Hydrostatic condition thickness


t1t = ((1.06-((0.0696/H)√(H/St)))X(4.9HD/St)) t1t 10.26 mm
t1t need not be more than tpd, so t 1t is min of tpt or t1t t1t 9.75 mm

Thickness provided for bottom-course 12mm is satisfactory


tuse 12 mm
QP10-Q-2100. STATIC CALCULATION OF REV-
38.0 m Dia X 9.25m Ht FCR WATER TANK 1

Upper-course thickness calculation as per clause 5.6.4.5, 5.6.4.6, 5.6.4.7, 5.6.4.8


First Trail
H 1.46 m X1 365.09 tdx-1 1.47 mm
tu = 4.9xD(H-0.3)G/Sd tu 1.35 mm X2 835.52 ttx 1.38 mm
tL 4.18 mm X3 195.45
K 3.1 X 195.45
C 0.57

Second Trail
H 1.46 m X1 352.55 tdx-2 1.46 mm
tu 1.47 mm X2 782.86 ttx 1.37 mm
tL 4.18 mm X3 204.07
K 2.8 X 204.07
C 0.54

Third Trail
H 1.46 m X1 353.57 tdx-3 1.46 mm
tu 1.46 mm X2 787.15 ttx 1.37 mm
tL 4.18 mm X3 203.37
K 2.9 X 203.37
C 0.54
t4a is minimum of tdx-1,tdx-2,tdx-3 t4a 1.46 mm

Minimun thickness required for upper shell course t4


less CA t4 = t4a 1.46 mm
Thickness used for upper shell course is 8mm, which is satisfactory.
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK

Thickness calculations of cylindrical shell

Material A 36
Nominal Diameter D 38.012
Height of the tank H 9.25
Design Liquid Level Ho 8.90
Hydrotest Liquid Level Ht 9.25
Design Pressure Dp 0.00
Test Pressure Dp 0.00
Design Specific Gravity G 1.0
Corrosion Allowance of shell CA 0
Min. Required Thickness with corrosion allowance as per CL.5.6.1.1

Summary of Variable Design Point Method .

Design Thickness Hydrostatic Thickness


Shell Shell course
Course Height
Trail-1 Trail-2 Trail-3 Trail-1 Trail-2 Trail-3

1 2480 10.96 10.26


2 2480 6.95 6.96 6.96 6.5 6.5 6.51
3 2480 4.18 4.19 4.19 3.91 3.92 3.92
4 1810 1.47 1.46 1.46 1.38 1.37 1.37

Thickness provided for all shell courses are safe


PAGE -4
NK REV-1

m 18
m
m
m
mm
mm

mm
8 mm

Min
Thickness Thickness
Required Provided

10.96 12 OK
6.96 10 OK
4.19 8 OK
1.47 8 OK

ID 38000

corroded wt total wt
27898.01 27898.01
23247.12 23247.12
18596.71 18596.71
#REF! #REF!
#REF! #REF!
QP10-Q-2100. 38.0 STATIC CALCULATION OF PAGE -9
m Dia X 9.25m Ht FCR WATER TANK REV-1

Design of Bottom Plate


Clause API 650 CL.5.4.1
Material A 36
Min Thickness Required as per API 650 Cl.5.4.1 tmin 6 mm
Corrosion Allowance C.A 0 mm
Required Thickness tmin+C.A 6 mm
provided 6 mm
Provided thickness is satisfactory
Annular Plate:
The product of H x G ie., 8.9 ≤ 23 is with in limits as per clause 5.5.3
Min.thickness as per table 5-1 for 1st shell course stress 213.33 Mpa
tmin 7 mm
tmin+CA 7 mm
Provided annular plate thickness is tba 12 mm
Radial width : cl.5.5.2
Min. Annular plate width inside of the shell 600 mm
Projection outside the shell 65 mm
Design specific gravity G 1
Mean Diameter D 38.012 m
Thickness of annular plate tb 12 mm
Max. design liquid level H 8.9 m
Lap of bottom annular plate 50 mm
min required radial width 730 mm
Required annular bottom plate width 215tb/(HG)0.5 864.82 mm
provided width of the annular plate 860.00 mm
Provided annular width is greater than required
Annular Plate requirements as per E.6.2.1.1.2
Thickness of annular plate ta 12 mm
Thickness of Bottom Shell course less CA ts 12 mm
ta<ts, Hence Safe
The min projection of the annular plate inside the tank shell as per cl .E.6.2.1.1.2
L=0.01723*ta*(Fy/H*Ge)^.5 ≤ 0.035*D L 1.117 m
L 1117 mm
0.035D 1330.4 mm
L is less than 0.035D, Hence safe

Minimum Projection of annular plate inside the tank wall as per cl. 5.11.2 shall be the greater of
450mm or Lb ,How ever need not be more than 0.035D
Thickness of bottom plate under the shell less CA tb 12.0
Design Liquid height H 8.9 m

Minimum specified yield stress of the bottom plate under the shell Fby 250.0
Lb = 0.0291tb sqrt (Fby/H) 1.851 m
0.035D 1.330 m
Provided width is 860 mm and projection inside the tank wall is 783 mm minimum

Uplift force due to vacuum pressure 25 Kg/m²


Resisting downward force due to bottom plate weight corroded 51.5 Kg/m²
Bottom plate is OK against vacuum as we have provided anchor bolts

Provided thickness of bottom plate 6 mm is OK.


PAGE -9
REV-1

OK

OK
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -10
Ht FCR WATER TANK REV-1

Design of Cone Roof


Roof Plate Conical
Type Fixed & Supported
Clause CL.5.10.2.2
Roof Slope /Angle Ө 3.5763 As per data sheet
Corrosion Allowance CA 0.00 mm
Min Thickness as per CL. 5.10.2.2 5.00 mm
Min thickness required 5.00 mm
Provided roof plate thickness 5.00 mm OK
Rafters and girders are provided for supporting the roof.
Curb Angle
Clause CL.5.1.5.9
Minimum curb angle size required 75x75x10
Curb Angle Used 100x100x10
Material A 36
Length of Angle 119.42 m
Weight of curb angle 1313.6 kgs
QP10-Q-2100. STATIC CALCULATION OF PAGE -11
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Wind Girder API -650 cl.5.9.6 & M.6
Tank Nominal Diameter D 38.012
Corrosion allowance of shell CA 0
Top shell course thickness corroded t 8
Height of tank including free board H2 9.25
Basic Wind Speed 23 m/s Vb 85 Km/hr
Importance factor I 1
Design Wind Velocity Basic wind speed x 1.2 V 102 Km/hr
Wind Pressure Pw = 0.6 x V² Pw 317.4 N/m²
Design vacuum pressure Pe 245.25 N/m²
Total External Pressure P=Pw+Pe P 562.65 N/m²
Design Temperature T 45 °C
Youngs Modulus at design temperature Table M-2 Ed 199000 Mpa
Youngs Modulus at ambient temperature Ea 199000 Mpa
Design vacuum pressure Dv 0.245 Kpa

Vacuum already considered as per cl. 5.9.7.1.a 0.24 Kpa


Vacuum correction factor = 1.72/(1.72+(0.245-0.24)) Hv 0.997
PAGE -12
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Intermediate Wind Griders Calculation API -650 cl.5.9.7

Top shell course thickness corroded t 8 mm


Nominal Diameter of the tank D 38.012 m
Design wind speed V 102.0 Km/hr
Youngs Modulus at design temperature Table M-2 Ed 199000 Mpa
Youngs Modulus at ambient temperature Ea 199000 Mpa
Design vacuum pressure Dv 0.245 Kpa

Vacuum already considered as per cl. 5.9.7.1.a 0.24 Kpa


Vacuum correction factor = 1.72/(1.72+(0.245-0.24)) Hv 0.997
The required minimum section modulus of the stiffening ring shall be as follows

Maximum Height of the unstiffened shell Cl. 5.9.7.1


H1 = (9.47 t)x sqrt(t/D)³x(190/V)² x Ed/Ea x Hv H1 25.31 m

Transposed width of each shell course cl.5.9.7.2

Wtr = W x sqrt(tuniform/tactual)5

Actual width of shell course W 6.61 m


Corroded thickness of top shell tuniform 8 mm

As ordered thicknesss of each shell course for consideration tactual

Course tactual
Shell Course Wtr
width mm
1 2.48 12 0.9000
2 2.48 10 1.4196
3 2.48 8 2.4800
4 1.81 8 1.8100

Height of the transformed shell = Sum of the transformed width of the courses
Ht = 6.6 m

Since H1 > Ht, No intermediate wind girders are required as per cl. 5.9.7.3

Still L Angle 100x100x8 stiffener is provided for additional strength to shell at


distance 2000 mm from the top of curb angle
043-Tk-0002

18.0 STATIC CALCULATION OF PAGE -9


x 20.0 C.R. FCR WATER TANK REV-1
SIZE OF INTERMEDIATE WIND GIRDERS T - 100 x 100 x 8

The required minimum section modulus of an intermediate wind girder


shall be determined as follows

Z = (D².H1/17)x (v/190)2 Zmin 619.9 cm3


Shell participating for a distance above and below the wind girder Cl.5.9.7.6.2
13.4(Dt)0.5 233.7 mm

b1 467.35 t1 5.0 mm
b2 100 t2 8.0 mm
b3 100 t3 8.0 mm

Ixx
A Y AY h A.h² I=bd³/12 =bd³/12+A.h²
1 2336.7 2.5 5841.85 32.31 ### 10922.67 2450480.93
2 800 55 44000.00 -20.19 326076.28 666666.67 992742.95
3 800 109 87200.00 -74.19 ### 4266.67 4407471.77
Total 3936.7 137041.85 ### 681856.00 7850695.65

Neutral axis of combined section 34.81 mm


Moment of inertia of section , Ix-x 7850695.65 mm4
Section Modulus available Za 225523.3576 mm³
Za 225.5 cm³
Za>Zmin,the provided intermediate wind girder is satisfactory.
For equal stability Wind girder should be located at half of
transformed Height Ht/2 3305 mm
Location of wind girder from top of the tank in 4039 mm
Doc. 168108-043-V-MST-3-125
Provided location and required location are same .Hence, safe
QP10-Q-2100. STATIC CALCULATION OF PAGE -13
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

SHELL GIRTH AND STIFFENER LOCATION DETAILS


QP10-Q-2100. STATIC CALCULATION OF PAGE -14
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Weight Calculations

1 shell (corr) 83314 Kgs 816481 N


2 shell (uncorr) 83314 Kgs 816481 N
3 Bottom plate with annular plate 58837 Kgs 576598 N
4 Roof 81844 Kgs 802890 N
5 Top platform,piping 10000 Kgs 98000 N
6 Nozzles & accessories on shell 22000 Kgs 215600 N
7 Insulation 0 Kgs 0N
8 Weight of content 10466372 Kgs 102570441 N
9 Weight of water for hydrotest 10485245 Kgs 102755401 N

Empty Weight (corroded condition) 255995 Kgs 2511311 N


Empty Weight ( Errection condition) sum of (2:7) 255995 Kgs 2511311 N
Operating Weight sum of (2:8) 10722367 Kgs 105186416 N
Hydrotest Weight sum of (2:7+9) 10741240 Kgs 105371565 N
Corroded weight of shell, stairway and shell attachment 255995 Kgs 2511311 N
sum 0f (1+3:7)
un Corroded weight of shell, stairway and shell attachment 255995 Kgs 2511311 N
sum 0f (2+3:7)
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -15
Ht FCR WATER TANK REV-1

Calculation of CG for shell and attachments

Uncorroded wt
Mean Ht Corroded wt
Course Thk
Component Hi Wci Wi
Shell Course 1 1240 12 27898.01 27898.01
Shell Course 2 3720 10 23247.12 23247.12
Shell Course 3 6200 8 18596.71 18596.71
Shell Course 4 8345 8 13572.60 13572.60

Nozzle & accessories on shell 500 7000 7000


Top platform,piping 8000 15000 15000

Total Wt 105314.44 105314.44

Height of C.G of tank in corroded condition ∑WciHi/∑Wci 4492.60 mm


Height of C.G of tank in uncorroded condition ∑WiHi/∑Wi 4492.60 mm
QP10-Q-2100. 38.0 m Dia X STATIC CALCULATION OF PAGE -16
9.25m Ht FCR WATER TANK REV-1

Wind Analysis API 650 cl.5 .11, 5.2.1.j


Height Of tank H 9.25
Height of roof Hc = TanѲ x Do/2 Hc 1.185
Tank Nom. Diameter D 38.01
Thickness of botom course of shell t 12.00
Outer Diameter Do 38.02
Insulation Thickness It 0.00
Effective diameter against wind Dw 38.02
Basic Wind speed Vb 23.00
Terrain Category 3
Structure class A
Design Wind Velocity V 102.00
Wind Correction Factor (V/190)² Vc 0.288
Wind Pressure on shell CL.5.2.1.j Ps 860.00
Wind Pressure on conical roof CL.5.11.1 Pc 1440.00
Basic Wind pressure for shell Ps x Vc Pws 247.85
Basic Wind Pressure on conical roof Pc x Vc Pwc 415.01
Wind Force on Shell Pws x Dw x H Fs 87174.83
Wind force on cone roof Pwc x Dw/2 x Hc Fwc 9351.69
Height at which this force acts Zc 9.25
Location of Fwc on roof 0.1D e 3.80
Resultant wind force on shell Fs+Fwc Fws 96526.52
Shell force will act at a distance H/2 Zs 4.63
Resulting wind moment Fws x Zs + Fwc x Zc M 532938.25
Effective wind load on tank 1.1 x Fws Fw 106179.17
Effective wind moment on tank 1.1 x M Mw 586232.08

Check for Over Turning Due to Wind


Over turning Wind moment at point A (Fig 1) Mw 586232.1
Over turning Wind moment at point B (Fig 1) Fs x H/2+Fwc x e MwB 438742.5
Design Internal Pressure Pi 0.00
Moment due to Design Internal Pressure (0.785xD²xpi)x('D'/2) Mpi 0.00
Weight of Shell + Wt of roof Corroded Mass x gravity W1 1620205.03
Moment due to wt of shell,roof/attachment W1 x D/2 Mdl 30793616.77
Density of Liquid p 1000.00
Weight of Liquid 0.785xD²xHxdensity WL 102820309.40
Moment due to Wt of Liquid, roof / attachment ((W1x¶xD)/1000) x (D/2) MF 233397678.81

Unanchored tanks Shall satisfy Both of the following criteria - 5.11.2


0.6Mw + Mpi < MDL / 1.5
0.6Mw 351739.25
0.6Mw+Mpi 351739.25
MDL / 1.5 20529077.85
Anchorage Not Required

Mw+0.4Mpi < (Mdl+MF)/2


0.4Mpi 0.00
(Mdl+MF)/2 132095647.79
Mw+0.4Mpi 586232.08
Anchorage Not Required
16
REV-1

m
m
m
mm
m
mm
m
m/s

Km/hr

N/m²
N/m²
N/m²
N/m²
N
N
m
m
N
m
N-m
N
N-m

N-m
N-m
N/m²
N-m
N
N-m
Kg/m³
N
N-m
PAGE -17
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

Fig-1

Wind Loading on foundation point A Point B


Wind Shear 96527 96527 N
Wind Moment 586232 438742 N-m

Counter Balancing Weight required 3143.2 Kgs


As per Table.5-21(a) As per addendum-2
PWR = Wind uplift pressure on horizontal projected areas of conical surfaces Kpa
W2 = dead load of shell minus any corrosion allowance and any dead load including roof plate acting
on the shell minus any corrosion allowance (kN)

Wind Uplift Load PWR × D2 × 785 + [4 × Mw/D] – W2 1692508.28 N


043-Tk-0002
STATIC CALCULATION OF PAGE -15
18.0 x 20.0 C.R. FCR WATER TANK REV-1

Seismic Analysis API 650 appendix E & UBC CHAPTER15


Design Specific Gravity G 1
Effective specific gravity Ge = G(1-0.4Av) Ge 0.970
Max. vertical seismic acceleration parameter Av=2/3Ai Av 0.0759
Min Yield stress of bottom shell Fty 250 Mpa
Thickness of botttom shell course corroded t 19 mm
Min yield stress of bottom plate Fy 250 Mpa
Thickness of bottom plate under the shell corroded ta 9 mm
Seismic Zone factor Zone-II as per Datasheet Z 0.075 Rev-2
Importance factor I 1.25
Soil Type Soft soil
Height of product level H 8.9 m
Nominal diameter of tank D 38.012 m
Ratio D/H 4.27
Ratio H/D 0.23
Weight of the tank content Wp 102570441 N
Impulsive Natural period as per API 650-AD07 Cl. E.4.5.1
Ti = (1/(20001/2)) x (CiH/(tu/D)1/2) x (ρ1/2 / E1/2) Ti 0.18
tu = 9.5 ρ = 1000
Ci = 6.25 From Fig E1 for H/D
E = 199000
Average response acceleration coefficient as per Fig-2 IS: 1893 Sa/g 3.65 at 5%
Response reduction factor R 2.00
Impulsive spectral acceleration parameter as per IS: 1893
Ai = (ZI/1.5R) x (Sa/g) Ai 0.11

Convective (Sloshing) period as per API 650 E.4.5.2


Tc = 1.8 Ks D0.5 E.4.5.2-a Tc 7.74 sec

Ks = 0.578/(tanh (3.6H/D))0.5 E.4.5.2-c Ks 0.70

Regional Longer transition period E.4.6.1 TL 4.00 sec

Convective spectral acceleration parameter as per IS: 1893 Ac


Average response acceleration coefficient as per Fig-2,IS 1893 Sa/g 0.42 at 5% 1.67/Tc
Average response acceleration coefficient for 0.5%g Sa/g 1.15

Response reduction factor R 2

Ac = (ZI/1.5R) x (Sa/g) Ac 0.036


Ac<Ai, Hence OK
QP10-Q-2100. 38.0 STATIC CALCULATION OF FCR PAGE -18REV-1
m Dia X 9.25m Ht WATER TANK

SEISMIC FORCE CALCULATION

GEOMETRIC DATA
SEISMIC PEAK GROUND ACCELERATION Sp 0.100 g
IMPORTANCE FACTOR I (UBC) 1.250
SITE CLASS D
SEISMIC USE GROUP SUG (UBC) I

NOMINAL DIAMETER D 38012 mm


TOTAL HEIGHT OF THE TANK Ht 9250 mm
HEIGHT FROM BOTTOM SHELL TO COG Xs 4493 mm
OF SHELL
MAXIMUM DESIGN LIQUID LEVEL H 8900 mm
HEIGHT FROM BOTTOM SHELL TO COG Xr 9251
OF ROOF mm
DESIGN SPECIFIC GRAVITY G 1.0

TOTAL WEIGHT OF TANK SHELL Ws 816481.50 N


TOTAL WEIGHT OF TANK ROOF Wr 802890.39 N
TOTAL WEIGHT OF TANK CONTENTS Wp 102570441.28 N
TOTAL WEIGHT OF TANK BOTTOM Wf 576597.87 N
D/H 4.11

DESIGN SPECTRAL RESPONSE ACCELERATION


SCALING FACTOR Q 1.00

COEFFICIENT TO ADJUST THE SPECTRAL K 0.692


DAMPING FROM 5%-0.5% from figure E-4
SUBSTITUTION FOR SIESMIC PEAK So 0.1
GROUND ACCELERATION
FORCE REDUCTION COEFFICIENT FOR Rwi 3.500
IMPULSIVE MODE AS PER TABLE E-4

FORCE REDUCTION COEFFICIENT FOR Rwc 2.000


CONNVECTIVE MODE AS PER TABLE E-4
QP10-Q-2100. 38.0 STATIC CALCULATION OF FCR PAGE -18REV-1
m Dia X 9.25m Ht WATER TANK

REGIONAL DEPENDENT TRANSITION TL


PERIOD FOR LONGER PERIOD GROUND 4.0 S
MOTION
FIRST MODE SLOSHING WAVE FOR Tc=1.8Ks√D 7.68 S
CONNVECTIVE MODE
Ts=Fv.S1/(Fa.Ss) 0.77
IMPULSIVE SPECTRAL ACCELERATION Ai=2.5QFaSo(I/Rwi) 0.14
PARAMETER
WHEN Tc ≤ TL
CONVECTIVE SPECTRAL ACCELERATION Ac = 2.5 K Q Fa So (Ts/Tc)(I/Rwc)
PARAMETER, Ac
WHEN Tc > TL
CONVECTIVE SPECTRAL ACCELERATION Ac = 2.5 K Q Fa So (Ts.TL/Tc2)(I/Rwc)
PARAMETER, Ac 0.009
Effective specific gravity Ge = G(1-0.4Av) 0.96
CONVECTIVE (SLOSHING) METHOD
THE FIRST MODE SLOSHING WAVE Tc=1.8Ks√D 7.683
PERIOD
WHERE
SLOSHING PERIOD COEFFEICIENT Ks = 0.578/√(TANH(3.68H/D)) 0.692
Ts=Fv.S1/(Fa.Ss) 0.77
WHERE
ACCELERATION BASED SITE Fa 1.6
COEFFICIENT(AT 0.2 SEC PERIODS)
VELOCITY BASED SITE COEFFICIENT (AT 1 Fv 2.45
SEC PERIOD) AS PER TABLE E-2
FOR REGIONS OUTSIDE USA

MAXIMUM CONSIDERED EARTH QUAKE S1 = 1.25Sp 0.125


5% DAMPED, SPECTRAL RESPONSE
ACCELERATION PARAMETER AT THE
PERIOD OF I SEC,%g

MAXIMUM CONSIDERED EARTH QUAKE Ss = 2.5Sp 0.25


5% DAMPED, SPECTRAL RESPONSE
ACCELERATION PARAMETER AT SHORTS
PERIOD OF 0.2 SEC,%g

Max. vertical seismic acceleration Av 0.10


parameter Av=2/3Ai
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -20
Ht FCR WATER TANK REV-1
Effective impulsive weight of liquid as per E.6.1.1
Wi = [1.0-0.218 D/H] Wp for D/H < 1.3333 E.6.1-2 Wi
Wi = (tanh(0.866D/H)/(0.866D/H))xWp for D/H > 1.3333 Wi 28775382 N
Centre of action for ringwall foundation as per E.6.1.2.1
Xi = [0.5-0.094 D/H]H for D/H < 1.333 E.6.1.2.1-2 Xi
Xi = 0.375H for D/H > 1.333 Xi 3.34 m
Weight of the tank shell and appurtenances (corroded) Ws 1032081 N
Height from the bottom of shell to the shell C.G Xs 4.49 m
Total weight of roof,framing +10% snow load (corroded) Wr 802890 N
Height from bottom of shell to roof C.G Xr 9.84 m
Weight of tank Bottom Wf 576598 N
Effective convective weight of liquid as per E.6.1.1
Wc = [0.23 D/H] tanh(3.67 H/D) Wp Wc 70116400.4 N
Centre of action for ringwall foundation as per E.6.1.2.1
Xc = [1-(cosh((3.67H/D)-1/(3.67H/D sinh(3.67H/D)]H Xc 4.70 m
The seismic overtturning moment at the base of the tank for ring wall condition
Mrw = √{[(Ai(Wi.Xi+Ws.Xs+Wr.Xr)]²+[Ac(Wc.Xc)]²} E.6.1.5-1 Mrw 15791376 N-m

Shear force due to seismic as per E.6.1


V = √((Ai(Ws+Wr+Wf+Wi)²+(Ac.Wc)²) V 4499550 N
Anchorage ratio as per E 6.2.1.1.1
Roof load acting on shell including 10% snow load(Wr/∏D) Wrs 6723.35 N/m
Wt = [Ws/∏D+Wrs] E.6.2.1.1.1-2 Wt 15365.93 N/m
Wa = lesser of 99 ta sqrt(Fy H Ge) or 201.1 HDGe
99 ta sqrt(Fy H Ge) Wa 42028.39 N/m
201.1 HDGe Wa 65966.66 N/m
Anchorage ratio as per E.6.2.1.1.1 as per addendum 1 (2008)
J = Mrw/{D2(wt(1–0.4Av)+ wa)} J 0.192
As per table E-6 , Anchorage ratio criteria J ≤ 0.785
Anchorage is not required.Hence ,Tank is self anchored
Still tank is mechanically anchored by providing 48 nos of M36 anchor bolts.
As per table E-6
Maximum shell compression as per E.6.2.2.2
Thickness of bottom shell course less corrosion allowance ts 12 mm
σc = (wt(1+0.4Av) +1.273Mrw/D²)x1/1000ts σc 2.49 Mpa
Allowable shell compression as per E.6.2.2.3
When G H D2 / t2 is ≥44 89.3
FC = 83 ts ⁄ D Fc 26.2 Mpa
When G H D2 / t2 is <44
FC = 83ts ⁄(2.5D)+7.5 sqrt(GH)<0.5Fty
Min Yield stress of bottom shell Fty 250 Mpa
0.5Fty 125 Mpa
Maximum shell compression < Allowable shell compression, Hence safe
043-Tk-0002
18.0 x STATIC CALCULATION OF PAGE -21
20.0 C.R. FCR WATER TANK REV-1
Design Uplift load as per E.6.2.1.2
WAB =( (1.273 Mrw/D2)-wt(1-0.4Av)) E.6.2.1.2-1 WAB -868.00 N/m
This tank is anchored as per 5.11,Hence sliding friction is considered
0.4 times uplift load due to internal pressure as per cl. 5.11.4 of shell circumference
Roof plate thickness th 5.0 mm
From Table 5-21 a (As per API 650 11th edition June 2007)
0.4 x {[(P – 0.08th) × D2 x 0.785] + [4 Mrw/D] – W1}/∏D Wint 140.3 N/m
Design pressure P 0 Mpa
Total Design uplift due to seismic Wse = W AB+Wint Wse -727.66 N/m

This tank is self anchored ,Hence no sliding friction is considered


Load per anchor due to seismic as per E.6.2.1.2-2
Number of anchors provided 48 nos
PAB = WAB(∏D/na) PAB -2159.49 N
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -22
Ht FCR WATER TANK REV-1

Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3

Shell course-01
Distance from Liquid surface to analyse point Y 8.9 m

For D/H ≥ 1.333, per

Impulsive hoop membrane force in tank shell


Ni = 8.48AiGDH[ Y/H-0.5(Y/H)²]tanh(0.866D/H) Ni 204.67 N/mm E.6.1.4 - 1a

Convective hoop membrane force in tank shell


Nc = 1.85AcGD2 cosh(3.68(H-Y)/D)/cosh(3.68H/D) Nc 17.21 N/mm

Product hydrostatic membrane force


Nh = 4.9DYG Nh 1657.70 N/mm

Shell Thickness t 12 mm

Total combined hoop stress in the shell,


σT = (Nh+√(Ni²+Nc²))/t σT 155.26

Allowable stress Sa per E.6.2.4


Lesser of
1.333SE 212.8 Mpa
0.9FyE 225 Mpa

Therefore, Allowable stress is 212.8 Mpa

Minimum required thickness (σTxt)/Sa tmin 8.76 mm


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -23
Ht FCR WATER TANK REV-1

Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3

Shell course-02
Distance from Liquid surface to analyse point Y 6.42 m

For D/H ≥ 1.333, per

Impulsive hoop membrane force in tank shell


Ni = 8.48AiGDH[ Y/H-0.5(Y/H)²]tanh(0.866D/H) Ni 188.77 N/mm E.6.1.4 - 1a

Convective hoop membrane force in tank shell


Nc = 1.85AcGD2 cosh(3.68(H-Y)/D)/cosh(3.68H/D) Nc 17.71 N/mm

Product hydrostatic membrane force


Nh = 4.9DYG Nh 1195.78 N/mm

Shell Thickness t 10 mm

Total combined hoop stress in the shell,


σT = (Nh+√(Ni²+Nc²))/t σT 138.54

Allowable stress Sa per E.6.2.4


Lesser of
1.333SE 212.8 Mpa
0.9FyE 225 Mpa

Therefore, Allowable stress is 212.8 Mpa

Minimum required thickness (σTxt)/Sa tmin 6.51 mm


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -24
Ht FCR WATER TANK REV-1

Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3

Shell course-03
Distance from Liquid surface to analyse point Y 3.94 m

For D/H ≥ 1.333, per

Impulsive hoop membrane force in tank shell


Ni = 8.48AiGDH[ Y/H-0.5(Y/H)²]tanh(0.866D/H) Ni 141.10 N/mm E.6.1.4 - 1a

Convective hoop membrane force in tank shell


Nc = 1.85AcGD2 cosh(3.68(H-Y)/D)/cosh(3.68H/D) Nc 19.23 N/mm

Product hydrostatic membrane force


Nh = 4.9DYG Nh 733.86 N/mm

Shell Thickness t 8 mm

Total combined hoop stress in the shell,


σT = (Nh+√(Ni²+Nc²))/t σT 109.53

Allowable stress Sa per E.6.2.4


Lesser of
1.333SE 212.8 Mpa
0.9FyE 225 Mpa

Therefore, Allowable stress is 212.8 Mpa

Minimum required thickness (σTxt)/Sa tmin 4.12 mm


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -25
Ht FCR WATER TANK REV-1

Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3

Shell course-04
Distance from Liquid surface to analyse point Y 2.13 m

For D/H ≥ 1.333, per

Impulsive hoop membrane force in tank shell


Ni = 8.48AiGDH[ Y/H-0.5(Y/H)²]tanh(0.866D/H) Ni 86.24 N/mm E.6.1.4 - 1a

Convective hoop membrane force in tank shell


Nc = 1.85AcGD2 cosh(3.68(H-Y)/D)/cosh(3.68H/D) Nc 21.04 N/mm

Product hydrostatic membrane force


Nh = 4.9DYG Nh 396.73 N/mm

Shell Thickness t 8 mm

Total combined hoop stress in the shell,


σT = (Nh+√(Ni²+Nc²))/t σT 60.69

Allowable stress Sa per E.6.2.4


Lesser of
1.333SE 212.8 Mpa
0.9FyE 225 Mpa

Therefore, Allowable stress is 212.8 Mpa

Minimum required thickness (σTxt)/Sa tmin 2.28 mm


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -26
Ht FCR WATER TANK REV-1
Anchor Bolt Design

Bolt material A36


Number of anchor bolts N 48
Yield stress of anchor bolt Fy 250 Mpa
Nominal diameter of the tank D 38.012 m
Thickness of roof plate th 5.00 mm
Design Internal Pressure P 0 Kpa
Test Pressure Pt 0 Kpa
Failure Pressure Pf 0 Kpa
Wind moment Mw 586232 N-m
Seismic Moment MS 15791376 N-m
Dead load of shell+dead load other than roof (corroded) W1 1706679 N
Dead load of shell+dead load including roof (corroded) W2 2509570 N
Dead load of shell+dead load other than roof W3 2509570 N
As per API 650 11th edition June 2007 Table 5-21(a) Uplift loads

Load Case Uplift Formula


Design pressure [(P-0.08th)xD2 x 0.785]-W1
Test Pressure [(P-0.08th)xD2 x 0.785]-W2
Failure Pressure [(1.5xPf-0.08th)xD2 x 0.785]-W3
Wind Load [4 x Mw/D]-W2
Seismic Load [4xMs/D]-W2
Design Pressure + Wind [(P-0.08th)xD2 x 0.785]+[4Mw/D]-W1
Design Pressure + Seismic [(P-0.08th)xD2 x 0.785]+[4Ms/D]-W1

Uplift Allw.Bolt Load per Required


Load Stress Anchor Bolt Area
Uplift Load case N Mpa N mm²
Design pressure -1707133 105 -35565.272 -338.72
Test Pressure -2510023 140 -52292.155 -373.52
Failure Pressure -2510023 250 -52292.155 -209.17
Wind Load -2447881 200 -50997.512 -254.99
Seismic Load -847844 200 -17663.425 -88.32
Design Pressure + Wind -1645444 140 -34280.082 -244.86
Design Pressure + Seismic -848298 200 -17672.877 -88.36
Seismic conditions per E.6.2.1.2 200 -2159.49 -10.80
Required anchor bolt area Max of above -10.80 mm²
Provided anchor bolt M36 Area 1017.36 mm²
Provided anchor bolt area is more than the required anchor bolt area. Hence, safe
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -27
Ht FCR WATER TANK REV-1

Design of Annular/Bottom plate projection for bearing (as per AISI T-194, Vol.II, Part-VII)
Materail for Bottom shell /Annular Plate/Bottom A36
Yield Strength of above plate Fby 250 Mpa
Allowable bending stress (2/3 Fby) Sb 166.7 Mpa
Material for Gusset /Chair Plate A36
Yield Strength of above plate 250 Mpa
Allowable bending stress (2/3 Fby) 166.7 Mpa

Design of Annular plate/ Bottom Plate


Operating Weight Wo 105186416 N
Annular/Bottom Plate OD Dbo 38.19 mm
Bearing pressure op. condition 4 Wo/∏ Dbo² fbe 0.092 Mpa
Bottom Plate projection Np 75 mm
Required Annular/Bottom Plate tHickness tbr 1.8 mm
tbr = Np x sqrt(fbe/Sb)
Provided annular/Bottom Plate thickness tb 12/6 mm
Provided thickness > required Thickness, Hence Ok

Design of Vertical Gusset

Height of Gusset L 274 mm


Effective width of gusset nc 150 mm
Thickness of Gusset Corroded tv 9 mm
Effective c/s of gusset (tv(nc-0.25)) a 1347.75 mm
Radius of gyration of gusset (0.289tv) r 2.331 mm
Allowable Bolt stress Sc 200 Mpa
Bolt Load on Gusset ApxSc P 203472 N
Bolt Load on Gusset P 45726.2 lb
P/2a 430.88 psi
17000-0.485(L/r)2 10298.7 psi
As per AISC Column formula P/2a < 17000-0.485(L/r)²
Hence, Gusset Thickness is ok

Design Of Anchor Bolt Chair Plate

Bolt load on gusset P 203472 N


Projection of Chair plate Nb 150 mm
Spacing between gussets c 100 mm
Bolt Hole diameter f 42 mm
Required thickness of chair plate
(Pxc/(4 Sb(Nb-f)))0.5 tcr 16.8 mm

The required anchor chair plate thickness is 18mm


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -28
Ht FCR WATER TANK REV-1
Reaction of Chairs
Bolt Spacing ∏D/N Bs 2.49 m
m = 2 x Bs m 5.0 m
Bolt circle diameter BCD 38.174 m
OD of the tank OD 38.024 m
Distance between Tank OD to BCD A 0.15 m
Max induced load/bolt p' 17663 N
Mean radius of bottom shell course D/2 19.012 m
Height of the gusset L 274 mm
Required shell thickness
Corrosion Allowance CA 0 mm
1.76(p'A/(mLfb)) Rm +CA
2/3 1/3
0.6 mm
Provided Bottom Shell Course Thickness 12 mm
Provided Thickness > Required thickness, Hence OK
PAGE -26
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Foundation Loads

Nominal Tank diameter D 38.012 m


Total tank Height Ht 9.25 m
Max. design liquid height Ht 8.9 m

Tank Load
Empty weight We 2511311 N
Operating weight Wo 105186416 N
Hydrotest Weight Wh 105371565 N

Wind load
Shear at base Fw 106179.17 N
Moment at base Mw 586232.08 N-m

Seismic load
Shear at base Fs 4499549.6 N
Moment at base Ms 15791376.19 N-m

As per table E-6 , Anchorage ratio criteria J < 0.785 Tank is self anchored

Anchorage ratio J 0.19 ( from page No.15)


Anchor Bolt required No (As per table E-6 J < 0.785)
Anchor Bolts Provided 48 nos
Anchor Bolt Size provided M36

Required anchor Top plate thickness 18 mm


Anchor gusset plate thickness 14 mm
CLIENT:IOT ANWESHA
STATIC CALCULATIONS
FOR STORAGE TANKS
TANK: 048-TK-0001

3 OF 6

OVERTURNING STABILITYAGAINST SEISMIC LOADING


EFFECTIVE MASS OF TANK CONTENTS

EFFECTIVE IMPULSIVE PORTION OF THE


LIQUID WEIGHT Wi

D/H 4.11

FOR D/H ≥ 1.333

Wi = (TANH(0.866 D/H)/(0.866 D/H))*Wp 28775381.67

FOR D/H < 1.333

Wi =(1.0-0.218 D/H).Wp

SINCE D/H > 1.333,


EFFECTIVE IMPULSIVE PORTION OF THE 28775381.67
LIQUID WEIGHT Wi
EFFECTIVE CONVECTIVE WEIGHT
Wc = 0.230(D/H)TANH(3.67H/D)Wp Wc 69113477.84

CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES

THE HEIGHT FROM BOTTOM OF THE


TANK SHELL TO THE CENTER OF ACTION
OF THE LATERAL SEISMIC FORCES
RELATED TO THE IMPULSIVE LIQUID
FORCE FOR RINGWALL MOMENT.

FOR D/H≥1.333

Xi = 0.375H Xi 3337.5

FOR D/H<1.333

Xi =( 0.5-0.094 (D/H))H Xi

SINCE FOR D/H>1.333 Xi 3337.5


CLIENT:IOT ANWESHA
STATIC CALCULATIONS
FOR STORAGE TANKS
TANK: 048-TK-0001

THE HEIGHT FROM BOTTOM OF THE


TANK SHELL TO THE CENTER OF ACTION
OF THE LATERAL SEISMIC FORCES
RELATED TO THE CONVECTIVE LIQUID
FORCE

H/D 0.23
Xc = (1.0- ((COSH(3.67H/D)-1)/(3.67H/D S Xc 4705.0

4 OF 6

OVERTURNING MOMENT

THE SEISMIC OVERTURNING MOMENT


AT THE BASE OF THE TANK SHELL SHALL Mrw
BE THE SRSS SUMMATION OF THE
IMPULSIVE AND COVECTIVE
COMPONENTS MULTIPLIED BY THE
RESPECTIVE MOMENT ARMS TO THE
CENTER OF ACTION OF THE FORCES.

Mrw = √[(Ai(Wi.Xi+Ws.Xs+Wr.Xr)]²+[Ac(Wc.Xc)]² #REF!


#REF!
SHEAR FORCE #REF!

THE SEISMIC BASE SHEAR SHALL BE


DEFINED AS THE SRSS COMBINATION OF
THE IMPULSIVE AND CONNECTIVE
COMPONENTS
V = √((Ai(Ws+Wr+Wf+Wi)²+(Ac.Wc)²) #REF!

#REF!
N

14054700.9 N

mm

1012.07144 mm
mm
Ai 0.14
Ac #REF!

N-mm
N-m

N
CLIENT:IOT ANWESHA
STATIC CALCULATIONS
FOR STORAGE TANKS
TANK: 048-TK-0001
RESISTANCE TO OVERTURNING 5 OF 6
BOTTOM /ANNULAR PLATE THICKNESS ta 12
THICKNESS OF SHELL ts 12
BOTTOM PLATE RADIAL WIDTH Ls 860

MIN. SPECIFIED YIELD STRENGTH OF


BOTTOM PLATE Fy 250
MIN. SPECIFIED YIELD STRENGTH OF
SHELL PLATE Fty 250

TANK AND ROOF WEIGHT ACTING AT


BASE OF SHELL Wt=(Ws+Wrs)/∏D 13.56 N/mm
Wt= (Ws+wrs/(¶D)) 13558.8 N/m
VERTICAL EARTHQUAKE ACCELERATION
COEFFICIENT Av 0.7

EFFECTIVE SPECIFIC GRAVITY INCLUDING


VERTICAL SEISMIC EFFECT Ge=G(1-0.4Av) 0.72
RESISTING FORCE OF THE ANNULUS wa = 99ta√(Fy.H.Ge). 1532934.36 N/m
196.H.D.Ge 4.7742E+10
Wa < 196.H.D.Ge

ANCHORAGE RATIO , J

J = Mrw/(D²(Wt(1-0.4Av)+Wa) #REF!

SINCE THE ANCHORAGE RATIO, J > 1.54, THE TANK IS NOT STABLE AND CANNOT BE SELF
ANCHORED FOR THE DESIGN LAOD. THE TANK SHALL BE MECHANICALLY ANCHORED

SHELL COMPRESSION

MECHANICALLY ANCHORED TANKS


MAXIMUM LONGITUDINAL SHELL COMPRESSION
σc = [ wt(1+0.4Av)+(1.273Mrw/D²)](1/1000ts) #REF! N/mm²
Mrw #REF! N-mm

MAXIMUM ALLOWABLE SHELL COMPRESSION

A = GHD²/Ts² 92.8 m³/mm²

FOR GHD²/ts² < 44 m³/mm²

Fc = (83ts/2.5D)+7.5{G.H}1/2 32.86 N/mm²

FOR GHD²/ts² > 44 m³/mm²


---
Fc = (83ts/D) 26.20

0.5Fty 125 N/mm²


THEREFORE, Fa (<0.5Fty) 32.86 N/mm²

SINCE σc < Fc, THEREFORE THE TANK IS STRUCTURALLY STABLE


CLIENT:IOT ANWESHA STATIC CALCULATIONS
FOR STORAGE
TANKS
TANK: 048-TK-0001

TANK ANCHORAGE 6 OF 6
GEOMETRIC DATA
NUMBER OF BOLTS N 44
DIA OF ANCHOR BOLT d 38 mm
DIA OF ANCHOR BOLT, CORR(LESS CA) d.corr 30 mm
BOLTS CIRCLE DIA Da 38124 mm
ROOT AREA OF EACH HOLD DOWN BOLT Ab 1134 mm²
SPACING BETWEEN ANCHOR BOLTS Sp 2722 mm

MATERIAL AND MECHANICAL PROPERTIES

MATERIAL USED
SPECIFIC MIMIMUM YIELD STRESS Sy 502.2 N/mm²
ALLOWABLE TENSILE STRESS, St.all
(0.80Sy) TABLE 5-21a) St.all 401.76 N/mm²

UPLIFT FORCE DUE TO SIESMIC LOADING


Table -5.21 (a)
Wab = (4xMrw/D)-Wt Wab #REF! N

Mrw #REF! N-m


Wt 1619372 N

TENSILE STRESS
σb = Wab/(N.Ab) #REF! N/mm²

SINCE σb < St.all, THEREFORE THE ANCHOR BOLT SIZE IS SATISFACTORY


QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -26
Ht FCR WATER TANK REV-1

DESIGN OF FREE VENT FOR FCR WATER TANK DESIGN CODE : API2000

Max.m pumping in rate Pi 334 m3/hr


Max.m pumping out rate Po 334 m3/hr

Inbreathing:
From table 1B for Liquid Movement Out: Li 0.94Po Nm3/hr
From table 2B for thermal: Ti 1210 Nm3/hr

Total required Inbreathing Li+Ti 1523.96 Nm3/hr

Outbreathing:
From table 1B for Liquid Movement in: Lo 2.02Po Nm3/hr
From table 2B for thermal: To 1210 Nm3/hr

Total required outbreathing Lo+To 1884.68 Nm3/hr

Consider vent size 12" NB Sch.40


3 nos of Vent provision are provided as per datasheet.
No. of effective Vent 3.0
I. D of vent pipe 30.32 cm
Venting area 721.92 cm2
0.072 m2
Total in -breathing requirement 1523.96 m3/hr

Total out -breathing requirement 1884.68 m3/hr

Now , Q = AV . Hence
Velocity of air through pipe during out breathing Vo
26106.4 m/hr
7.25 m/sec
Velocity of air through pipe during in breathing Vi
21109.7 m/hr
5.86 m/sec
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -27
Ht FCR WATER TANK REV-1

Expressing velocity in terms of pressure as V (( 2g x p ) / (Cr x m))0.5


Where
g = Acceleration due to gravity 9.81 m/sec2
p = Pressure / vacuum required to produce a flow velocity
Cr = Total resistance co-efficient 1.5
m = Density of vapour 1.25 kg/m3
Therefore
p = V2 x Cr x m / 2g 0.10 V2
Pressure developed in the tank during Out-breathing 5.03 kg/m2
Self weight of roof plate per unit area corroded condition 39.40 kg/m2
Weight of bottom plate per unit area corroded condition 56.15 kg/m2
Since the pressure developed is less than the self weight of
roof per unit area and also less than the weight of the bottom plate , this pressure is acceptable

Also Vacuum developed in the tank during in-breathing 3.29 kg/m2

Since the vacuum developed is much less than the design, therefore vent considered is safe.
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -28
Ht FCR WATER TANK REV-1

DESIGN OF FREE VENT FOR FCR WATER TANK DESIGN CODE : API2000

Max.m pumping in rate Pi 2291.76 m3/hr


Max.m pumping out rate Po 2291.76 m3/hr

Inbreathing:
From table 1B for Liquid Movement Out: Li 0.94Po Nm3/hr
From table 2B for thermal: Ti 1210 Nm3/hr

Total required Inbreathing Li+Ti 3364.2544 Nm3/hr

Outbreathing:
From table 1B for Liquid Movement in: Lo 2.02Po Nm3/hr
From table 2B for thermal: To 1210 Nm3/hr

Total required outbreathing Lo+To 5839.3552 Nm3/hr

Consider vent size 16" NB Sch.40


3 nos of Vent provision are provided
No. of effective Vent 3.0
I. D of vent pipe 38.10 cm
Venting area 1140.09 cm2
0.114 m2
Total in -breathing requirement 3364.25 m3/hr

Total out -breathing requirement 5839.36 m3/hr

Now , Q = AV . Hence
Velocity of air through pipe during out breathing Vo
51218.3 m/hr
14.23 m/sec
Velocity of air through pipe during in breathing Vi
29508.6 m/hr
8.20 m/sec
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -29
Ht FCR WATER TANK REV-1

Expressing velocity in terms of pressure as V (( 2g x p ) / (Cr x m))0.5


Where
g = Acceleration due to gravity 9.81 m/sec2
p = Pressure / vacuum required to produce a flow velocity
Cr = Total resistance co-efficient 1.5
m = Density of vapour 1.25 kg/m3
Therefore
p = V2 x Cr x m / 2g 0.10 V2
Pressure developed in the tank during Out-breathing 19.34 kg/m2
Self weight of roof plate per unit area corroded condition 39.25 kg/m2
Weight of bottom plate per unit area corroded condition 56.15 kg/m2
Since the pressure developed is much less than the self weight of
roof per unit area and also less than the weight of the bottom plate , this pressure is acceptable

Also Vacuum developed in the tank during in-breathing 6.42 kg/m2

Since the vacuum developed is much less than the design, therefore vent considered is safe.
QP10-Q-2100. STATIC CALCULATION OF PAGE -16
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1

Wind Analysis API 650 cl.5 .11, 5.2.1.j


Height Of tank H 9.25 m
Height of roof Hc = TanѲ x Do/2 Hc 1.185 m
Tank Nom. Diameter D 38.01 m
Thickness of botom course of shell t 12.00 mm
Outer Diameter Do 38.02 m
Insulation Thickness It 0.00 mm
Effective diameter against wind Dw 38.02 m
Basic Wind speed As per rpoject specification Vb 23.00 m/s
Terrain Category 3
Structure class A
Design Wind Velocity Basic wind speed x 1.2 V 102.00 Km/hr
Wind Correction Factor CL.5.2.1.k (V/190)² Vc 0.288
Wind Pressure on shell CL.5.2.1.j Ps 860.00 N/m²
Wind Pressure on conical roof CL.5.11.1 Pc 1440.00 N/m²
Basic Wind pressure for shell Ps x Vc Pws 247.85 N/m²
Basic Wind Pressure on conical roof Pc x Vc Pwc 415.01 N/m²
Wind Force on Shell Pws x Dw x H Fs 87174.83 N
Wind force on cone roof Pwc x Dw/2 x Hc Fwc 9351.69 N
Height at which this force acts Zc 9.25 m
Resultant wind force on shell Fs+Fwc Fws 96526.52 N
Shell force will act at a distance H/2 Zs 4.63 m
Resulting wind moment CL.5.2.1.f Fws x Zs + Fwc x Zc M 532938.25 N-m
Effective wind load on tank GEP 1.1 x Fws Fw 106179.17 N
Effective wind moment on tank GEP 1.1 x M Mw 586232.08 N-m

Check for Over Turning Due to Wind (As per CL.5.11.2)


Over turning Wind moment at point A (Fig 1) Mw 586232.1 N-m
Design Internal Pressure Pi 0.00 N/m²
Moment due to Design Internal Pressure (0.785xD²xpi)x('D'/2) Mpi 0.00 N-m
Weight of Shell + Wt of roof Corroded Mass x gravity W1 1620205.03 N
Moment due to wt of shell,roof/attachment W1 x D/2 Mdl 30793616.77 N-m
Density of Liquid p 1000.00 Kg/m³
Weight of Liquid 0.785xD²xHxdensity WL 102820309.40 N
Moment due to Wt of Liquid, roof / attachment ((W1x¶xD)/1000) x (D/2) MF 233397678.81 N-m

Unanchored tanks Shall satisfy Both of the following criteria -As per Clause 5.11.2
0.6Mw + Mpi < MDL / 1.5
0.6Mw 351739.25
0.6Mw+Mpi 351739.25
MDL / 1.5 20529077.85
Anchorage Not Required

Mw+0.4Mpi < (Mdl+MF)/2


0.4Mpi 0.00
(Mdl+MF)/2 132095647.79
Mw+0.4Mpi 586232.08
Anchorage Not Required
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK

Fig-1

Wind Loading on foundation point A Point B


Wind Shear 96527 96527 N
Wind Moment 586232 438742 N-m

Counter Balancing Weight required 3143.2 Kgs


As per Table.5-21(a) As per addendum-2
PWR = Wind uplift pressure on horizontal projected areas of conical surfaces Kpa
W2 = dead load of shell minus any corrosion allowance and any dead load including roof plate acting
on the shell minus any corrosion allowance (kN)
Wind Uplift Load PWR × D2 × 785 + [4 × Mw/D] – W2 1692508.28 N
PAGE -17

REV-1

581001 456160
160643
285484
181514

103970 103970
1373107 4198005

of plate acting

59179.589
PAGE -30
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Foundation Loads

Dead Load = 13560.51 N/m


Dead Load + Live Load = 25002.91 N/m
Dead Load + Snow Load = 25002.91 N/m
Wind Load + Dead Load = 14449.65 N/m

Seismic Load + Dead Load ( ringwall foundation) 51239 N/m

Product Load+Bottom 90262.4 N/m²


Hydrotest water+Botttom 90262.4 N/m²
Bottom sketch plate 47.1 N/m²

Total weight of tank 2511311 N


Total Operating weight 105186416.26 N
Total Testing Weight 105186416.26 N

Load Underneath of Roof support columns

Centre column 88956 N


Inner ring Columns Qty 04nos 113347 N
Outer ring Columns Qty 08nos 126033 N

Siesmic Load acting on shell 37678.92 N/m


Wind Load acting on shell 889.14 N/m
Weight of the shell and its accessories 8546.45 N/m
Roof load acting on shell 6723.35 N/m

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