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PRAJ INDUSTRIES PVT.

LTD

REPORT ON INDUSTRIAL VISIT

Submitted by
Ashwarya
Roll No. – 04
Course – PGDM-MKT
Div – C
Date of visit – 20/01/10

COLLEGE

INDIRA SCHOOL OF BUSINESS STUDIES, PUNE


INDEX

1. Company details

2. Plant visited

3. Brief description of visit

4. Specific learning from visit

Signature
COMPANY DETAILS

Comprehensive biofuel & brewery technology solutions


Praj is a global Indian company that offers innovative solutions to significantly add value
in bio-ethanol, bio-diesel, brewery plants and process equipment & systems for
customers, worldwide. Praj is a knowledge based company with expertise and experience
in Bioprocesses and engineering. It has one of the largest resource bases in the industry
with over 450 references across all five continents. Led by an accomplished and caring
leadership, Praj is a socially responsible corporate citizen. Praj, which is the founding
member of Global Growth Companies (part of World Economic Forum), is listed on the
Bombay and National Stock Exchanges of India.

Customized Engineering & Manufacturing

Leveraging its strengths in engineering for turnkey plants and its resources in
manufacturing equipment of high quality, Praj offers customized engineering and
manufacturing solutions for a range of applications across industries.

The ability to design and manufacture equipments as per various global standards such
ASME, TEMA, DIN, AdMarkblatter, BS gives us a competitive edge.

Capabilities Unit Processes Unit


Operations
Stainless Steel / Copper Fabrication ( U Fermentation Heat Transfer
& H Stamp ) - Heat Exchangers /
Pressure Equipment / Vessels / Tanks
Hygienic Engg and Equipment Distillation / Extraction Mass Transfer
manufacturing
Manufacturing of Skid Mounted Units Evaporation Centrifugation
Instrumentation and Process Control Pressure Swing Filtration
Adsorption
General Engg - Waste Water Hydrolysis / Liquifaction
Treatment / Water Recovery

Praj has created Manufacturing facilities at 3 locations:

• Sanaswadi, Near Pune


• Alandi, Near Pune - Export Oriented Unit
• Kandla, Near Port in Gujarat - Export Oriented Unit.
Praj can Design and Manufacture various Equipment such as:

• Distillation Columns
• Pressure Vessels
• Fermentors
• Reactors, Tanks
• Heat Exchangers
• Evaporators
• Condensers
• Reboilers
• Skid Mounted Equipment
• Customized Fabrication / Fabricated Equipment

CNC Plasma Cutting Machine CNC Drilling Machine

CNC Plasma Arc Welding Machine Polishing Machine


Type of Materials handled:

Praj has the capability and equipment to fabricate equipment in following material
type:
• Austenitic Steels (SS 304, 304L, 316, 316L, 316Ti, 321)
• DOW Copper / Brass
• Carbon Steel (SA 515 / 516 Gr. 60 - 70)
• Titanium
• Nickel
• Hastelloy (B2 / B3)
• Monel 400
• Incoloy

In addition to In-house Inspection, Praj has supplied equipment duly certified by


following Renowned Third Party Inspection agencies time-to-time:

Our emphasis on Quality Management Systems ( ISO 9000: 2008 ) have enabled us to
become a Reliable and Trusted Global Sourcing Partners from India for number of our
clients.
What makes Praj preferred partner:

• Mechanical Engineering and Manufacturing capability built over last 25 years.


• Competitive manufacturing cost.
• Locations: Proximity to Port — All Plants well connected by Highways.
• ASME "U" & "H" certified, "CE" marking certified.

• "ISO 9000:2001" Quality Management System.

• Well Established Contemporary HSE Policy.


• Proven Track record in terms of Cost, Quality and Delivery.

Praj code of conduct :

• The Code of Conduct is applicable to Directors and Employees of Praj Group of


Companies.
• This Code envisages that the Directors and Employees must act within the bounds
of the authority conferred upon them and with a duty to comply with the
requirements of applicable law and within the Code of Conduct given below.
• The purpose of this Code is to enhance ethical standards and transparency in
managing the affairs of the Praj Group, to sustain the trust and confidence reposed by
the shareholders of the Praj Group.
• This Code shall come into force with effect from the 1st day of April 2008.
• All the Directors and Employees shall be required to affirm compliance with this
Code on an annual basis, within 30 days of close of every financial year to the
Company Secretary.

Quality Assurance:

Enlisted with inspection agencies like UHDE India, SGS and TUV, Praj relies on a robust
Quality Assurance Plan, drafted right at the conception of any undertaking and stringently
adhered to, right till the end. This monitors and controls all aspects of quality right from
audit of engineering drawings, vendors, suppliers, site/shop fabricated items and all
agencies involved in the process. Raw materials and equipment undergo stringent
chemical and mechanical tests including DP testing and NDT methods such as
radiography, ultrasonography, magnetic particle testing, penetrate testing and leak testing.

Safety:
Praj recognizes that safety and environment are important aspects of its offering. Not only
for the customers and employees, but also for the long term survival of the ecosystem. To
take care of health, safety and environmental aspects of its business, Praj has a well-
established HSE Policy. Praj is committed to continually improving its performance in
relation to health, safety and the environment.

Systems and procedures have been established for implementation of all stages. Praj HSE
Team has a systematic approach in managing HSE at manufacturing units, Research and
Development Centre, Engineering Center and at all project sites and offices.

Stringent norms are being followed in accordance in various operations and processes.

PLANT VISITED

SANASWADI UNIT PUNE

Gat No.748,Opp.Metacolour, Sanaswadi, Tal. Shirur, Dist. Pune 412 207. (Unit 1, 2
& 3)

Making The Most Of Brewery Engineering

Beer. A drink soaked in tradition of malted barley, hops and water. A tradition, which has
been integrated with science to deliver varied flavors and drinking pleasure. And,
providing seam-less integration is what the Brewery Technology Solutions (BTS) has set
as its mission. Whether it is a first time customer or an existing brewery, BTS provides
total brewery engineering/technology services. The key lies in integration for optimum
performance. Praj supplies Brewery Plants having world class manufacturing capability
to achieve excellent and consistent product quality at lower cost with environment
friendly technology.

PRAJ offerings range from :

• Biological Treatments - both anaerobic and aerobic Systems


• Energy efficient evaporation Plants
• Solvent Recovery Plants using high efficiency processes including column
internals
• Membrane based solutions - Ultra Filtration & Reverse Osmosis
• Chemical Treatments UV treatment, Ozonation.

Some highlights of Praj offerings:


• Solutions under one roof
• Process and system integration using Thermal and Biological Treatment Process
Knowledge
• Equipment manufactured at its own well-equipped manufacturing capabilities
• State-of-the-art R & D facilities
• Experienced pool of Process , Mechanical , Instrumentation and Electrical
Engineering
• Proven project execution expertise & record
• Cost-effective Conventional & Advanced Technology Solutions
• Zero Discharge solutions.

Offerings

• Plant Audits for energy and water foot printing


• Water treatment plants for industrial and potable purpose
• Biological treatment of industrial waste water
• Membrane based water recovery and recycle systems
• Process solutions for various industries
• Concentration of effluent streams using multiple effect evaporators
• Solvent Recovery Plants using azeotropic , extractive distillation

Dedicated to the field of renewable transport fuels and providing state-of-the-art


Bioethanol and Biodiesel production technologies, Praj is the only company to offer a
comprehensive package of services to Biofuel producers. These include all the services
required to produce and deliver the necessary feedstock to a biofuels complex.
Brief description of visit
Through this industrial visit we got to see that how a manufacturing unit management
functions. This visit made a clear understanding of how the management concepts are
applied in practical. Thus I can say the visit was full of knowledge.

Specific learning from visit

Learning from visit are as follows :

1. How human resource are managed in manufacturing unit.


2. Work distribution is important for the the company.
3. Inventory management is important in order to avoid the wastage of material.
4. How to utilities the resources to best possible extent to avoid any wastage.
5. Came to know the working culture of a manufacturing unit.
6. How this company manage to get through the Recession .
7. R&D is important for any company in order to keep on finding the new product
in development.

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