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17 4:27 PM Page 1
Revision B:
• MXZ-2A20NA - 1 and MXZ-3A30NA - 1
have been added.
Please void OB444 REVISED EDITION-A.
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
OUTDOOR UNIT
HFC No. OB444
SERVICE MANUAL utilized REVISED EDITION-B
R410A
MXZ-2A20NA
MXZ-2A20NA - 1
MXZ-3A30NA
MXZ-3A30NA - 1
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················6
3. INDOOR UNITS COMBINATION ·······················7
4. SPECIFICATION···············································10
5. OUTLINES AND DIMENSIONS ·······················12
6. WIRING DIAGRAM ··········································15
7. REFRIGERANT SYSTEM DIAGRAM ··············19
8. DATA·································································23
9. ACTUATOR CONTROL····································38
10. SERVICE FUNCTIONS·····································38
11. TROUBLESHOOTING ······································40
12. DISASSEMBLY INSTRUCTIONS·····················57
13. PARTS LIST······················································66
MXZ-2A20NA 14. RoHS PARTS LIST···········································74
MXZ-2A20NA - 1
15. OPTIONAL PARTS···········································86
NOTE: The Slim Line.
• This service manual describes technical
data of the outdoor units. From Mitsubishi Electric.
• RoHS compliant products have <G> mark TM
on the spec name plate.
For servicing of RoHS compliant products,
refer to the RoHS Parts List. 9700058 33223
OB444B--1.qxp 07.4.17 4:27 PM Page 2
Revision A:
• RoHS PARTS LIST has been added.
Revision B:
• MXZ-2A20NA - 1 and MXZ-3A30NA - 1 have been added.
1 TECHNICAL CHANGES
MXZ-2A20NA
New model
MXZ-30TN2 ➔ MXZ-3A30NA
1. Combinations of connectable indoor units have been increased.
2. Capacity class of connectable indoor units have been made larger.
3. Compressor has been changed. (THV247FBA ➔ TNB220FMCH)
4. Outdoor fan motor has been changed. (RA6N60-AA ➔ RC0J60-AB)
5. Refrigerant has been changed. (R22 ➔ R410A)
6. Refrigerant system diagram has been changed.
• 1 of 2 high pressure switch has been removed.
• Accumulator has been removed.
• Receiver has been added.
7. Communication system has been changed.
8. Power supply way has been changed(change to supply to outdoor unit).
9. Evaporation temperature thermistor has been added.
10. Ambient temperature thermistor has been added.
MXZ-2A20NA ➔ MXZ-2A20NA - 1
MXZ-3A30NA ➔ MXZ-3A30NA - 1
2
OB444B--1.qxp 07.4.17 4:27 PM Page 3
3
OB444B--1.qxp 07.4.17 4:27 PM Page 4
508
R410A
Saturated liquid pressure
435 R22
363
290
218
145
73
-73
-22 -4 14 32 50 68 86 104 122 140 (-F)
4
OB444B--1.qxp 07.4.17 4:27 PM Page 5
2.Refrigerant piping
1 Specifications
Use the copper or copper-alloy seamless pipes for refrigerant that meet the following specifications.
3.Refrigeration oil
Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4.Air purge
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
• Use the vacuum pump for air purging for the purpose of environmental protection.
5.Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigeration cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
Union
Stop valve
Indoor unit
Liquid pipe
Gas pipe Outdoor unit
Refrigerant gas
cylinder
operating valve Service port
Gauge manifold
valve (for R410A)
Charge hose (for R410A)
Refrigerant (liquid)
Electronic scale for refrigerant charging
5
OB444B--1.qxp 07.4.17 4:27 PM Page 6
MXZ-2A20NA MXZ-2A20NA - 1
Air inlet
(Back and side)
Air outlet
Drain outlet
Air outlet
Drain outlet
MXZ-3A30NA - 1
Air inlet
(Back and side)
Air outlet
Drain outlet
6
OB444B--1.qxp 07.4.17 4:27 PM Page 7
MXZ-2A20NA MXZ-2A20NA - 1
7
OB444B--1.qxp 07.4.17 4:27 PM Page 8
MXZ-3A30NA MXZ-3A30NA - 1
8
OB444B--1.qxp 07.4.17 4:27 PM Page 9
9
OB444B--1.qxp 07.4.17 4:27 PM Page 10
4 SPECIFICATION
Unit: ˚F
Indoor air condition Outdoor air condition
Mode Test
Dry bulb Wet bulb Dry bulb Wet bulb
Cooling ❈1: "A" Cooling Steady State at rated compressor Speed 80 67 95 (75)
❈3: "B-2" Cooling Steady State at rated compressor Speed 80 67 82 (65)
"B-1" Cooling Steady State at minimum compressor Speed 80 67 82 (65)
Low ambient Cooling Steady State at minimum compressor Speed 80 67 67 (53.5)
Intermediate Cooling Steady State At Intermediate compressor Speedw 80 67 87 (69)
Heating ❈1: Standard Rating-Heating at rated compressor Speed 70 60 47 43
❈2: Low temperature Heating at rated compressor Speed 70 60 17 15
Max. temperature Heating at minimum compressor Speed 70 60 62 56.5
High temperature Heating at minimum compressor Speed 70 60 47 43
Frost Accumulation at rated compressor Speed 70 60 35 33
Frost Accumulation at Intermediate compressor Speedw 70 60 35 33
wAt Intermediate compressor Speed
=("Cooling rated compressor speed" - "minimum compressor speed") / 3 + "minimum compressor speed".
10
OB444B--1.qxp 07.4.17 4:27 PM Page 11
Unit: ˚F
Indoor air condition Outdoor air condition
Mode Test
Dry bulb Wet bulb Dry bulb Wet bulb
Cooling ❈1: "A" Cooling Steady State at rated compressor Speed 80 67 95 (75)
❈3: "B-2" Cooling Steady State at rated compressor Speed 80 67 82 (65)
"B-1" Cooling Steady State at minimum compressor Speed 80 67 82 (65)
Low ambient Cooling Steady State at minimum compressor Speed 80 67 67 (53.5)
Intermediate Cooling Steady State At Intermediate compressor Speedw 80 67 87 (69)
Heating ❈1: Standard Rating-Heating at rated compressor Speed 70 60 47 43
❈2: Low temperature Heating at rated compressor Speed 70 60 17 15
Max. temperature Heating at minimum compressor Speed 70 60 62 56.5
High temperature Heating at minimum compressor Speed 70 60 47 43
Frost Accumulation at rated compressor Speed 70 60 35 33
Frost Accumulation at Intermediate compressor Speedw 70 60 35 33
wAt Intermediate compressor Speed
=("Cooling rated compressor speed" - "minimum compressor speed") / 3 + "minimum compressor speed".
11
OB444B--1.qxp 07.4.17 4:27 PM Page 12
Unit: inch
MXZ-2A20NA MXZ-2A20NA - 1
REQUIRED SPACE
Open as a rule
More than 19.69 in.
6-9/16" 19-11/16" 6-21/32" if the front and both sides are
open
9-3/16" 11-11/32"
2-1/2" 11/16"
1-7/32"
1-1/2"
Air in
1-7/32"
Air out
11/16"
Open as a rule
More than 19.69 in. More than 13.78 in.
Drain hole 3-[1-5/16" 4-13/32"✕13/16" Oval hole if the back, both sides
(Base bolt M10) and top are open
15/16"
1-3/16"
1-3/16"
Gas pipe
[3/8"flared (both A&B unit)
1-25/32"
27-15/16"
14-3/16"
12-3/4"
B unit connection
8-5/8"
A unit connection
1"
5-5/16"
Grounding terminal
Conduit
cover
12
OB444B--1.qxp 07.4.17 4:27 PM Page 13
REQUIRED SPACE
Open as a rule
More than 19.69 in.
if the front and both sides are
open
Air in
15-1/4"
Air in
More than 13.78 in.
2-29/32"
Open as a rule
More than 19.69 in.
if the back, both sides
1-9/16"
Air out
1-3/16" 12-19/32" 13/32"
Indoor and outdoor
connect wiring
Drain hole 3-[1-5/16" 2-15/32"✕1-13/32" Oval hole 2-11/16"
4-[7/8" hole
(Base bolt M10)
3-25/32"
1-1/4"
35-7/16"
Gas pipe
[3/8" flared (B,C unit)
[1/2" flared (A unit)
9-27/32"
1-31/32"
35-7/16"
B unit connection
15"
A unit connection
[1/4" flared
Lock nut
Conduit cover
Connector
13
OB444B--1.qxp
2-29/32"
MXZ-3A30NA -
1-3/8"
1
clearance fully.
clearance fully.
Air in
18-1/8"
1.Installation space
1-3/8"
Handle
Handle
9-27/32"
07.4.17 4:27 PM
Air in
Air out
3-[7/8"Punched hole
35-7/16"
19-11/16"
29/32"
7-7/8"
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5/8"
14
5-3/16" 8-27/32" 14"
(Base bolt M10)
1-3/16"
(Bolt pitch)
15-1/4"
More than13-25/32"
19-1/8" 4-3/4"
(Base bolt M10)
35-7/16"
2-[7/8"Knockout
(Connect wiring hole)
2-U Shaped notched hole
[1/4 flared
Liquid pipe
1-3/16"
Conduit cover
More than 3-15/16"
13/32"
3-15/32"
Connector
Gas pipe
6 WIRING DIAGRAM
MXZ-2A20NA
15
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MXZ-2A20NA - 1
16
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MXZ-3A30NA
17
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MXZ-3A30NA - 1
18
OB444B--1.qxp 07.4.17 4:28 PM Page 19
Service
port
Compressor
R.V. coil Service Discharge
OFF Refrigerant flow in cooling temperature
port
thermistor RT62
ON Refrigerant flow in heating Oil separator
Capillary tube
Unit B gas pipe
temperature thermistor W Ball valve with O.D.0.98✕I.D.0.02✕39.37
Indoor unit
service port
B 4-way valve
HEX-OUT
Ambient
temperature
thermistor
RT65
Defrost
Capillary tube
thermistor
O.D.0.16✕I.D.0.11✕ 3.93 RT61
Indoor unit
A Capillary tube
Strainer LEV A O.D.0.14✕I.D.0.09✕19.68
#100 Ball valve
Strainer Strainer
#100 LEV E #100 Distributor
Power
receiver
Capillary tube
O.D.0.16✕I.D.0.11✕ 3.93
Indoor unit
B LEV B
Strainer
#100
W Except MXZ-2A20NA - 1 .
19
OB444B--1.qxp 07.4.17 4:28 PM Page 20
Outdoor
unit 49ft.
49ft.
33ft.
b
● Refrigerant pipe diameter is different according to indoor unit to be connected. When using extension pipes,refer to the
tables below.
● When diameter of refrigerant pipe is different from that of outdoor unit union, use optional Different-diameter pipe.
For further information on Different-diameter pipe, see 15-1. Unit : inch
Indoor unit Outdoor unit union diameter
Extension pipe diameter
class Pipe diameter For
Liquid 1/4 Liquid 1/4 Liquid 1/4
09 Indoor unit A
Gas 3/8 Gas 3/8 Gas 3/8
Liquid 1/4 Liquid 1/4 Liquid 1/4
12 Indoor unit B
Gas 3/8 Gas 3/8 Gas 3/8
Liquid 1/4 Liquid 1/4
15
Gas 3/8 Gas 3/8
20
OB444B--1.qxp 07.4.17 4:28 PM Page 21
MXZ-3A30NA Unit:mm
Service
port
Service Compressor
R.V. coil High-pressure
port
Discharge
OFF Refrigerant flow in cooling switch temperature
ON Refrigerant flow in heating thermistor RT62
Oil separator
Capillary tube
Unit C gas pipe
Ball valve with O.D.0.10✕I.D.0.02✕39.37
temperature thermistor
Indoor unit service port
4-way valve
C Unit B gas pipe
temperature thermistor
Indoor unit
B Muffler
Unit A gas pipe
temperature thermistor
Indoor unit
A
Outdoor Ambient
heat temperature
exchanger thermistor
Outdoor heat RT65
exchanger
temperature
thermistor
RT68
Capillary tube
O.D.0.16✕I.D.0.11✕ 3.54 Defrost
thermistor
RT61
Indoor unit
A Capillary tube
Strainer LEV A O.D.0.16✕I.D.0.09✕15.75
Ball valve Strainer Strainer
#100
#100 LEV E #100 Distributor
Indoor unit
Power
B receiver
Strainer LEV B
#100
Indoor unit Distributor
C Strainer LEV C
#100
MXZ-3A30NA - 1 Unit:mm
Service port
Compressor
Service
R.V. coil port Discharge
temperature
OFF Refrigerant flow in cooling High-pressure
switch thermistor RT62
ON Refrigerant flow in heating Oil separator
Capillary tube
O.D.0.10✕I.D.0.02✕39.37
Stop valve
Indoor unit (with service port) 4-way valve
C
Indoor unit
Muffler
B
Indoor unit
A
Outdoor Ambient
heat temperature
exchanger thermistor
Outdoor heat RT65
exchanger
temperature
thermistor
RT68
Capillary tube
O.D.0.16✕I.D.0.11✕3.94 Defrost
Indoor unit thermistor
RT61
A
Strainer LEV A
#100 Capillary tube
Indoor unit Stop valve Strainer Strainer O.D.0.12✕I.D.0.08✕11.8
B #100 LEV F #100 Distributor
Strainer LEV B
#100 Power
receiver
Indoor unit
C Strainer LEV C
#100
21
OB444B--1.qxp 07.4.17 4:28 PM Page 22
Outdoor 33ft.
unit (MXZ-3A30NA)
b 49ft.
(MXZ-3A30NA - 1 ) 33ft.
(MXZ-3A30NA)
49ft.
(MXZ-3A30NA - 1 )
33ft.
c
● Refrigerant pipe diameter is different according to indoor unit to be connected. When using extension pipes,refer to the
tables below.
● When diameter of refrigerant pipe is different from that of outdoor unit union, use optional Different-diameter pipe.
For further information on Different-diameter pipe, see 15-1. Unit : inch
Indoor unit Outdoor unit union diameter
Extension pipe diameter
class Pipe diameter For
Liquid 1/4 Liquid 1/4 Liquid 1/4
09 Indoor unit A
Gas 3/8 Gas 3/8 Gas 1/2
Liquid 1/4 Liquid 1/4 Liquid 1/4
12 Indoor unit B
Gas 3/8 Gas 3/8 Gas 3/8
Liquid 1/4 Liquid 1/4 Liquid 1/4
15 Indoor unit C
Gas 3/8 Gas 3/8 Gas 3/8
Liquid 1/4 Liquid 1/4
17
Gas 1/2 Gas 1/2
Liquid 1/4 Liquid 1/4
24
Gas 5/8 Gas 5/8
22
OB444B--1.qxp 07.4.17 4:28 PM Page 23
8 DATA
Total SHF — – –
DB ˚F 95 47
Intake air temperature
Outdoor WB ˚F — 43
unit Fan speed rpm 650 700
23
OB444B--1.qxp 07.4.17 4:28 PM Page 24
Total SHF — – –
DB ˚F 95 47
Intake air temperature
Outdoor WB ˚F — 43
unit Fan speed rpm 520 600
24
OB444B--1.qxp 07.4.17 4:28 PM Page 25
MXZ-2A20NA
MXZ-2A20NA - 1 Min. 198V 208V 230V Max. 253V
Outdoor unit 208/230V 60Hz 1[
MXZ-3A30NA
MXZ-3A30NA - 1
(2) OPERATION
MXZ-2A20NA MXZ-2A20NA - 1
25
OB444B--1.qxp 07.4.17 4:28 PM Page 26
MXZ-3A30NA MXZ-3A30NA - 1
Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet-and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet-and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet-and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
6. Compressor starts running at 33Hz (COOL) or 45Hz (HEAT). The frequency at each operation mode is fixed.
7. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
8. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT OUTDOOR UNIT
Wet-and dry-bulb
Wet-and dry-bulb thermometers
thermometers
26
OB444B--1.qxp 07.4.17 4:28 PM Page 27
09 class
12 class
15 class
(50Hz)
(77Hz)
frequency)
68
22.2 24.1 29.5 -F) 79 (-F)
e(
difference (degree)
79
ur ture
20.3 22.1 27.0 rat m pera 68
pe u lb te
tem ry-b 59
18.5 20.0 24.6 ulb air D
r y-b r in take
ir D Indoo
16.6 18.0 22.1 ea
in tak
14.8 16.0 19.7 o or
Ind
12.9 14.0 17.2
11.1 12.0 14.7
Indoor unit class
(Inverter output
09 class
12 class
15 class
14 23 32 41 50 59 14 23 32 41 50 59
(45Hz)
(56Hz)
(75Hz)
frequency)
Outdoor intake air Wet-bulb temperature (-F) Outdoor intake air Wet-bulb temperature (-F)
NOTE:The above broken lines are for the heating operation without any frost and defrost operation.
MXZ-3A30NA MXZ-3A30NA - 1
09 class
12 class
15 class
17 class
24 class
(27Hz)
(36Hz)
(40Hz)
(56Hz)
frequency)
68
22.2 24.1 29.5 32.9 25.5 -F )
F)
re (-
e( 79
difference (degree)
79
ur ratu
20.3 22.1 27.0 rat mpe 68
30.2 23.4 pe te
tem y -bulb 59
18.5 20.0 24.6 27.4 21.2 ulb a ir Dr
y-b take
Dr or in
ir Indo
16.6 18.0 22.1 24.7 19.1 ea
ak
int
14.8 16.0 19.7 21.9 17.0 o or
Ind
12.9 14.0 17.2 19.2 14.9
11.1 12.0 14.7 16.5 12.7
Indoor unit class
(Inverter output
09 class
12 class
15 class
17 class
24 class
14 23 32 41 50 59 14 23 32 41 50 59
(34Hz)
(42Hz)
(56Hz)
(60Hz)
(72Hz)
frequency)
Outdoor intake air Wet-bulb temperature (-F) Outdoor intake air Wet-bulb temperature (-F)
NOTE:The above broken lines are for the heating operation without any frost and defrost operation.
27
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OB444B--1.qxp 07.4.17 4:28 PM Page 29
29
OB444B--1.qxp 07.4.17 4:28 PM Page 30
re(°F)
DB temperatu 86 5.0
160 Indoor
Outdoor unit current (A) (°F)
Outdoor low pressure
86
era ture 80
4.0
Bt emp 75
150 80 or D 70
Indo
3.0 33Hz
140 75
2.0
130 70 1.0
33Hz
120 0.0
65 70 75 80 85 90 95 100 105 110 115(°F) 65 70 75 80 85 90 95 100 105 110 115(°F)
6.0
5.0
e(°F
)
peratur
B tem 75
or D
4.0 Indo 70
65
3.0
45Hz
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
30
OB444B--2.qxp 07.4.17 4:32 PM Page 31
(PSIG)
170 6.0
ture(°
F)
era
temp 86
r DB
160 Indoo 5.0
Outdoor low pressure
130 70
1.0
33Hz
120 0.0
65 70 75 80 85 90 95 100 105 110 115(°F) 65 70 75 80 85 90 95 100 105 110 115 (°F)
6.0
5.0
(°F)
era ture 75
4.0 B temp 70
or D
Indo 65
3.0
45Hz
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
31
OB444B--2.qxp 07.4.17 4:33 PM Page 32
(PSIG)
170 6.0
re(°F
)
eratu 86
temp
r DB
160 Indoo 5.0
Outdoor low pressure
6.0
5.0
°F)
rature(
mpe
4.0 B te 75
or D
Indo 70
65
3.0
45Hz
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
32
OB444B--2.qxp 07.4.17 4:33 PM Page 33
80
80 era
4.0 B temp 75
or D 70
140 Indo
75 3.0 33Hz
130
2.0
70
110 0.0
65 70 75 80 85 90 95 100 105 110 115(°F) 65 70 75 80 85 90 95 100 105 110 115(°F)
6.0 75
F)
ur e(° 70
rat 65
pe
5.0 tem
r DB
oo
Ind
45Hz
4.0
3.0
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
33
OB444B--2.qxp 07.4.17 4:33 PM Page 34
(PSIG)
re(°F
160 ) 86 6.0
mperatu
r DB te °F)
Indoo rat ure(
5.0 mpe
150 B te 86
Outdoor low pressure
120 33Hz
1.0
110 0.0
65 70 75 80 85 90 95 100 105 110 115(°F) 65 70 75 80 85 90 95 100 105 110 115 (°F)
6.0
F) 75
ure(° 70
pe rat 65
5.0
B tem
oo rD
Ind
4.0
45Hz
3.0
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
34
OB444B--2.qxp 07.4.17 4:33 PM Page 35
(PSIG)
170 6.0
(°F) 86
perature 5.0 86
160 B tem )
re(°F
Outdoor low pressure
3.0 33Hz
140 75
2.0
130 70 1.0
33Hz
120 0.0
65 70 75 80 85 90 95 100 105 110 115(°F) 65 70 75 80 85 90 95 100 105 110 115 (°F)
6.0
°F)
tu re( 75
era 70
p 65
5.0
B tem
oorD
Ind
4.0
45Hz
3.0
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
35
OB444B--2.qxp 07.4.17 4:33 PM Page 36
(PSIG)
170 6.0
(°F) 86
perature 5.0 86
160 B tem )
re(°F
Outdoor low pressure
3.0 33Hz
140 75
2.0
130 70 1.0
33Hz
120 0.0
65 70 75 80 85 90 95 100 105 110 115(°F) 65 70 75 80 85 90 95 100 105 110 115 (°F)
6.0
°F)
ture( 75
era 70
p 65
5.0
B tem
oorD
Ind
4.0
45Hz
3.0
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
36
OB444B--2.qxp 07.4.17 4:33 PM Page 37
(PSIG)
180 7.0
(°F) 86
ature
mper
r DB te 6.0
170 Indoo
80 5.0 86
(°F)
160
erature 80
Bt emp 75
4.0 or D 70
Indo
150 75
3.0 33Hz
140 70
2.0
33Hz
130 1.0
65 70 75 80 85 90 95 100 105 110 115 (°F) 65 70 75 80 85 90 95 100 105 110 115 (°F)
7.0
Outdoor unit current (A)
6.0
5.0
(°F)
era ture 75
B temp 70
or D
4.0 Indo 65
45Hz
3.0
2.0
15 20 25 30 35 40 45 50 55 60 65 70 75 (°F)
Ambient temperature(°F)
37
OB444B--2.qxp 07.4.17 4:33 PM Page 38
9 ACTUATOR CONTROL
10 SERVICE FUNCTIONS
10-1. Pre-heat control <MXZ-2A20NA - 1 , MXZ-3A30NA - 1 >
If moisture gets into the refrigerant cycle, or when refrigerant is liquefied and collected in the compressor, it may interfere
the start-up of the compressor.
To improve start-up condition, the compressor is energized even while it is not operating.
This is to generate heat at the winding.
The compressor uses about 50 W when pre-heat control is turned ON.
Pre-heat control is ON at initial setting.
[How to deactivate pre-heat control]
1 Turn OFF the power supply for the air conditioner before making the setting.
2 Set the 4th Dip Switch of SW1 on the outdoor electronic control P.C. board to ON to deactivate pre-heat control func-
tion (MXZ-2A20NA - 1 ).
Set the 4th Dip Switch of SW2 on the outdoor electronic control P.C. board to ON to deactivate pre-heat control func-
tion (MXZ-3A30NA - 1 ).
SW1 SW2
ON ON
1 2 3 4 1 2 3 4 5 6
SW2
SW1
SW871
SW1 MXZ-2A20NA - 1
SW2
ON ON
MXZ-3A30NA - 1
1 2 3 4 1 2 3 4 5 6
38
OB444B--2.qxp 07.4.17 4:33 PM Page 39
(If the wiring is not correct, this function does not work.)
4. Turn ON the power supply and wait at least 1 minute.
5. Press the piping/wiring correction switch (SW871) on the electronic control P.C. board.
Do not touch energized parts.
LED indication during detection:
LED1(Red) LED2(Yellow) LED3(Green)
Lighting Lighting Blinking
The record of auto line correcting can be confirmed in the following way:
Press the switch for more than 5 seconds.
LED will show the record of auto correcting for about 30 seconds as shown in the table below:
Number of blinks
Wiring line
LED1(Red) LED2(Yellow) LED3(Green)
Once Once Lighting Not corrected
3 times 3 times Lighting Corrected
NOTE : Activate this function to confirm the correct wiring after replacing the electronic control P.C. board.
(Previous records are deleted when the electronic control P.C. board is replaced.)
The record cannot be shown if auto line correcting is not canceled (Refer to "How to activate this function").
39
OB444B--2.qxp 07.4.17 4:33 PM Page 40
11 TROUBLESHOOTING
Refer to the service manual of indoor unit for how to recall the failure mode and the details of indoor unit failure mode.
The outdoor unit failure mode is indicated by the operation indicator lamp on the indoor unit and the LED of outdoor unit.
See "11-2.2. Failure mode table".
40
OB444B--2.qxp 07.4.17 4:33 PM Page 41
4-time flash Overcurrent Once Goes out When 28A current flow into intelligent • Reconnect compressor
power module. connector.
• Refer to 11-6.E "How to
check inverter/
compressor".
• Check the stop valve.
5-time flash Discharge temperature Lighting Lighting When discharge temperature exceeds •Check refrigerant circuit
240.8˚F during operation. and refrigerant amount.
Compressor can restart if discharge • Refer to 11-6.D "Check
temperature thermistor reads 212˚F or of LEV".
less 3 minutes later.
6-time flash High pressure Lighting Lighting When high-pressure is detected •Check refrigerant circuit
with the high-pressure switch and refrigerant amount.
(HPS) during operation. (MXZ-3A30) • Check the stop valve.
When the outdoor heat exchanger
temperature exceeds 158˚F
during cooling or the indoor gas
pipe temperature exceeds 158˚F
during heating.
7-time flash Fin temperature 3 times Goes When the fin temperature exceeds • Check around outdoor
out 188.6˚F during operation. unit.
• Check outdoor unit air
P.C. board temperature 4 times Goes When the P.C. board temperature passage.
out exceeds 158˚F during operation. • Refer to 11-6.G "Check
of outdoor fan motor".
8-time flash Outdoor fan motor Lighting Lighting When failure occurs continuously • Refer to 11-6.G "Check
three times within 30 seconds after of outdoor fan motor".
the fan gets started.
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-4.).
41
OB444B--2.qxp 07.4.17 4:33 PM Page 42
Current sensor Lighting 7 times When a short or open circuit is • Replace the power
detected in the current sensor board.
during compressor operating.
Current sensor protection stop is
continuously performed twice.
Zero cross detecting circuit 5 times Goes When zero cross signal cannot be • Check the connecting
out detected while the compressor is wire among electronic
operating. control P.C. board,
The protection stop of the zero noise filter P.C. board
cross detecting circuit is and power board.
continuously performed 10 times.
Converter 5 times Goes When a failure is detected in the • Replace the power
out operation of the converter during board.
operation.
Bus-bar voltage 5 times Goes When the bus-bar voltage exceeds
(1) out 400V or falls to 200V or below
during compressor operating.
Bus-bar voltage 6 times Goes When the bus-bar voltage exceeds
(2) out 400V or falls to 50V or below during
wEven if this protection stop is compressor operating.
performed continuously three
times, it does not mean the
abnormality in outdoor power
system.
15-time flash LEV for drain Lighting Lighting When the indoor unit detects any • Refer to 11-6.D "Check
abnormal in the LEV for drain. of LEV".
• Check the drain pump of
the indoor unit.
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-4.).
11-3. Instruction of troubleshooting
• Check the indoor unit with referring to the indoor unit service manual, and confirm that there is any problem in the indoor
unit.
Then, check the outdoor unit with referring to this page.
Operation start
• Indoor unit • COOL or • When cooling, heat • When cooling, • When heating, • When cooling,
serial signal HEAT exchanger of dew drops in the room does not get room is not
error operation only non-operating indoor non-operating warm. cool.
Refer to 11-6. Refer to 11-6. unit frosts. indoor unit. Refer to 11-6.E Refer to 11-6.E
B "How to C "Check of •When heating, non- Check of mis- "How to check "How to check
check R.V. coil". operating indoor unit piping inverter/ compressor". inverter/
mis-wiring and gets warm. Check mis-piping, compressor".
serial signal Refer to 11-6. shortage of capacity.
error". D "Check of LEV".
42
OB444B--2.qxp 07.4.17 4:33 PM Page 43
6 Lighting 7 times Nonvolatile memory data When the nonvolatile memory data cannot be read properly. • Replace the outdoor electronic control P.C. board.
7 Lighting 8 times Current sensor Current sensor protection stop is continuously performed twice. • Replace the power board.
Gas pipe temperature
thermistor A When a short or open circuit is detected in the thermistor during
Gas pipe temperature cooling.
8 Lighting 10 times (A,B : MXZ-2A20NA, MXZ-3A30NA)
thermistor B • Refer to 11-6.F "Check of outdoor thermistors".
(C : MXZ-3A30NA)
Gas pipe temperature
thermistor C
Communication error When the communication protection stop between boards is • Check the connecting wire between outdoor electronic control
9 Lighting 11 times
between P.C. boards continuously performed twice. P.C. board and power board.
Zero cross detecting The protection stop of the zero cross detecting circuit is continuously • Check the connecting wire among outdoor electronic control
10 Lighting 12 times performed 10 times.
circuit P.C. board, noise filter P.C. board and power board.
'Outdoor unit When overcurrent is detected after 30 minutes of compressor start-up. • Reconnect compressor connector.
stops and IPM protection
restarts 3 Twice Goes out • Refer to 11-6.E "How to check inverter/compressor".
11
minutes When overcurrent is detected within 30 minutes of compressor • Check the stop valve.
later' is Lock protection start-up • Check the power module (PAM module).
repeated.
Discharge temperature When discharge temperature exceeds 240.8˚F during operation. Compressor • Check the amount of gas and refrigerant circuit.
3 times Goes out
12 protection can restart if discharge temperature thermistor reads 212˚F or less 3 • Refer to 11-6.D "Check of LEV".
minutes later.
Fin temperature
When the fin temperature exceeds 188.6˚F during operation. •Check refrigerant circuit and refrigerant amount.
protection
13 4 times Goes out
P.C. board temperature •Refer to 11-6.G "Check of outdoor fan motor".
protection When the P.C. board temperature exceeds 158˚F during operation.
High-pressure When high-pressure is detected with the high-pressure switch (HPS) • Check around of gas and the refrigerant circuit.
protection during operation.(MXZ-3A30) • Check of stop valve.
14 5 times Goes out When the outdoor heat exchanger temperature exceeds 158˚F
during cooling or when indoor gas pipe temperature exceeds 158˚F
during heating.
Converter protection When a failure is detected in the operation of the converter during
15 8 times Goes out operation. • Replace the power board.
Bus-bar voltage When the bus-bar voltage exceeds 400V or falls to 200V or below
protection (1) during compressor operating.
16 9 times Goes out • Replace the power board.
Bus-bar voltage When the bus-bar voltage exceeds 400V or falls to 50V or below
protection (2) during compressor operating.
When failure occurs continuously three times within 30 seconds after
17 13 times Goes out Outdoor fan motor the fan gets started. • Refer to 11-6.G "Check of outdoor fan motor".
Current sensor When a short or open circuit is detected in the current sensor during
18 Lighting 8 times protection compressor operating. • Replace the power board.
Communication between P.C. Communication error occurs between the outdoor electronic control P.C. • Check the connecting wire between outdoor electronic control
19 Lighting 11 times board and power board for more than 10 seconds.
boards protection P.C. board and power board.
Zero cross detecting circuit When zero cross signal cannot be detected while the compressor is • Check the connecting wire among outdoor electronic control
20 Lighting 12 times operating.
protection P.C. board, noise filter P.C. board and power board.
NOTE 1. The location of LED is illustrated at the right figure. Refer to 11-7.1. Outdoor electronic control P.C. board(Parts side)
2. LED is lighted during normal operation. LED2 LED1
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. Lighting
(Example) When the flashing frequency is “2”.
0.5-second ON 0.5-second ON
ON
2.5-second OFF 2.5-second OFF
OFF
43
OB444B--2.qxp 07.4.17 4:33 PM Page 44
Indication
No. Symptom Abnormal point / Condition Condition Correspondence
LED1(Red) LED2(Yellow)
Outdoor unit Primary current protection When the input current exceeds 15A. These symptoms do not mean any abnormality of the
21 operates. Once Lighting product, but check the following points.
Secondary current protection When the current of the compressor exceeds 15A.
• Check if indoor filters are clogged.
High-pressure protection When the indoor gas pipe temperature exceeds 113˚F during heating. • Check if refrigerant is short.
Twice Lighting
22 • Check if indoor/outdoor unit air circulation is short cycled.
Defrosting in cooling When the indoor gas pipe temperature falls 37.4˚F or below during cooling.
When the frequency of the compressor is kept 80Hz or more and • Check refrigerant circuit and refrigerant amount.
3 times Discharge temperature
23 Lighting the discharge temperature is kept under 122˚F(COOL mode) • Refer to 11-6.D "Check of LEV".
protection
/104˚F(HEAT mode) for more than 40 minutes. • Refer to 11-6.F "Check of outdoor thermistors".
Outdoor unit
26 operates 9 times Lighting Inverter check mode When the unit is operated with emergency operation switch. -
normally.
ON
2.5-second OFF 2.5-second OFF
OFF
44
OB444B--2.qxp 07.4.17 4:33 PM Page 45
Fin temperature Refer to 11-7. “Test point diagram and voltage”,1. “Outdoor electronic control P.C.
thermistor (RT64) board”, the chart of thermistor.
RED
U (W) Normal (Each phase)
WHT
V (V) 13.4" ~ 16.4"
BLK
W (U)
Linear expansion valve Measure the resistance using a tester.(Part temperature : 14˚F ~ 104˚F)
WHT
Color of lead wire Normal
RED LEV
WHT - RED
ORN
RED - ORN
37.4" ~ 53.9"
YLW - BRN
YLW BRN BLU BRN - BLU
45
OB444B--2.qxp 07.4.17 4:33 PM Page 46
Yes
Yes
Replace the outdoor electronic control
P.C. board.
46
OB444B--2.qxp 07.4.17 4:33 PM Page 47
• When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Indoor unit does not operate.
• When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
Outdoor unit does not operate.
Yes
LED indication Turn ON the power supply.
for communication status
Communication status is indicated
by the LED. Is there rated voltage between No
outdoor terminal block S1 and Check the wiring.
Unit status
S2?
Blinking: normal communication
Lighting: abnormal communication or Yes
not connected
Press EMERGENCY OPERATION switch once.
Pattern 1 and 2 is repeatedly displayed
alternately. Each pattern is displayed for
15 seconds.
Does the left lamp of OPERATION
NOTE: "Lighting" in the table below does not INDICATOR lamp light up?
indicate abnormal communication. <Confirmation of the power to the indoor unit> No
Yes
Is there any mis-wiring,
MXZ-2A20NA No poor contact, or wire Yes
Is serial signal error indicated 6 minutes later? disconnection of the Correct them.
MXZ-2A20NA - 1
indoor/outdoor
MXZ-3A30NA connecting wire?
Yes
Outdoor electronic control P.C. board
(Parts side) No
LED3 LED2 LED1
A
Blinking
Turn OFF the power supply.
Check once more if the indoor/outdoor
Pattern LED 3 LED 2 LED 1 B connecting wire is not mis-wiring.
Unit B Unit A Short-circuit outdoor terminal block S2 and W1 Mis-wiring may damage indoor electronic control
1 Lighting status status S3. P.C. board during the operation.
2 Goes out Lighting Unit C W1 Be sure to confirm the wiring is correct before the
status
operation starts.
MXZ-3A30NA - 1
Turn ON the power supply.
Outdoor electronic control P.C. board
(Parts side)
LED1 LED2 LED3
Does the LED on the outdoor electronic No Replace the outdoor electronic control
control P.C. board repeat "3.6-second-OFF P.C. board.
Blinking and 0.8-second-ON quick blinking"? (Lighted W2
or
Pattern LED 1 LED 2 LED 3 Yes not lighted) W2 Be careful to the residual
Unit A Unit B Unit C voltage of smoothing capacitor.
1 status status status
Turn OFF the power supply.
2 Lighting Lighting Goes out Remove the short-circuit between Is there any error of the
outdoor terminal block S2 and S3.
Turn ON the power supply.
indoor/outdoor connecting wire, Yes Replace the
such as the damage of the wire, indoor/outdoor
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2 No intermediate connection, poor connecting wire.
A and S3? <Confirmation of serial contact to the terminal block?
· Turn OFF inverter-controlled lighting signal>
equipment. No
· Turn OFF the power supply and then
turn ON again. Yes
· Press EMERGENCY OPERATION Is there any error of the
switch. Is there rated voltage between indoor/outdoor connecting wire, Yes Replace the
indoor terminal block S1 and S2? such as the damage of the wire, indoor/outdoor
· Reinstall
<Confirmation of power voltage> intermediate connection, poor connecting wire.
either the
unit or the contact to the terminal block?
No
light each
Is serial signal No other away. Yes
error indicated · Attach a filter No
6 minutes later? on remote
control
receiving Replace the indoor electronic control P.C. board.
section of Be sure to release the failure-mode
Yes the indoor recall function after checking.
B unit.
Refer to indoor unit service manual.
47
OB444B--2.qxp 07.4.17 4:33 PM Page 48
The cooling operation or heating operation does not operate. (LED display: Both LED1 and LED2 lighting)
Is there voltage of 208/230V AC between pin1 No 1. Turn OFF the power supply of indoor and outdoor unit, and
and pin 2 at connector CN912? disconnect the connector CN781.
2. 3 minutes after turning ON the power supply, start
Yes EMERGENCY OPERATION in HEAT mode.
Turn OFF the power supply of indoor and outdoor unit.
Yes Yes
Replace the 4-way valve. Replace the power P.C. board or
the noise filter P.C. board.
Yes
Replace the outdoor electronic control P.C. board.
48
OB444B--2.qxp 07.4.17 4:33 PM Page 49
D Check of LEV
Turn ON the power supply to the outdoor unit after checking LEV coil is mounted to
the LEV body securely.
No
Replace LEV coil.
49
OB444B--2.qxp 07.4.17 4:33 PM Page 50
Disconnect the terminal of the compressor. 3 minutes after turning ON the power supply, start
EMERGENCY OPERATION.
W1 • After the outdoor fan starts running, wait for 1 minute
Measure the voltage between each or more before measuring the voltage.
lead wire leading to the compressor. • The output voltage values have the tolerance of i20%.
W2 • The output differs depending on the capacity or the
U (BLK) - V (WHT)
V (WHT) - W (RED) No number of indoor units to be operated.
W (RED) - U (BLK)
Output voltage
COOL: 150V(48Hz) HEAT: 170V(64Hz)
Is voltage output? W1, W2
Yes
No
Is output balanced?
Yes
Is the input voltage to the outdoor electronic No
Replace the power board.
control P.C. board 370V or more?
Yes
Turn OFF the power supply of indoor and
outdoor unit, and measure the compressor
No
winding resistance between the compressor
terminals.
Is the resistance between each terminal normal? Replace the
Yes compressor.
Reconnect the lead wire of compressor, and turn ON
the power supply to indoor and outdoor unit.
3 minutes later, start EMERGENCY OPERATION.
50
OB444B--2.qxp 07.4.17 4:33 PM Page 51
Disconnect the connector in the following table and Abnormal Replace the thermistor except RT64.
measure the resistance of the thermistor to check In case that RT64 is abnormal, replace the
whether the thermistor is normal or not. outdoor power board since RT64 is combined
with the outdoor power board.
Normal
Does the unit operate 10 minutes or more without No Replace the outdoor electronic control
showing thermistor abnormality? P.C. board or the outdoor power board.
Yes
Normal
• Fan motor does not operate or stops operating shortly after starting the operation.
Rotate the outdoor fan motor manually and measure the voltage of
CN931.
Between 1(+) and 5(-)
Between 2(+) and 5(-)
Between 3(+) and 5(-)
(Fixed to either 5V or 0V DC) No Does the voltage between each terminal become 5V DC and 0V DC
repeatedly?
Yes
No
Does the outdoor fan motor rotate smoothly?
Yes
Replace the outdoor DC fan motor. Replace the outdoor electronic control P.C. board.
51
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H Check of HPS
MXZ-3A30NA MXZ-3A30NA - 1
52
OB444B--2.qxp 07.4.17 4:33 PM Page 53
Resistance (k")
Resistance (k")
80
600 140
120 70
Resistance (k")
500
CN661
400
80
50
300 60
40
40
200
5V DC pulse wave
(From power board) GND
Signal reception
CN702
5V DC pulse wave
(To power board)
Signal transmission (+)
CN701
12V
Temperature (˚F)
-4 -14 32 50 68 86 104
(
Temperature (˚F)
pulse wave
12V DC
CN795
GND (power board)
CN781
w Except MXZ-2A20NA - 1 .
(
LEV E
pulse wave
5V DC
CN931 GND
20-90V AC
CN932
(
(
(
15V
15V
(+) (
(–)
5V
(+)
(–)
(–)
(+)
(
(
(
LED 1
LED 2
LED 3
SW1
CN603
Serial signal Room C
12~24V DC
CN801
294V DC
~
370V DC CN602
Input
Serial signal Room B
F801 12~24V DC
FUSE
T3.15AL250V
CN601
208/230V AC
Input
Serial signal
Room A
12~24V DC
(
(
(
(
(
CN793
CN792
(
CN791
(
(
CN662
CN681
MXZ-3A30NA
Gas pipe B thermistor w
Gas pipe C thermistor w
Gas pipe A thermistor w
(–)
High pressure switch
(+)
(–)
(+)
(–)
(+)
(
(
(
B
LEV Room
pulse wave
12V DC
C
LEV Room
pulse wave
12V DC
pulse wave
12V DC
A
LEV Room
53
OB444B--2.qxp 07.4.17 4:33 PM Page 54
Resistance (kΩ)
Resistance (kΩ)
700 80
140
600 120 70
Resistance (kΩ)
500 100 60
80
400 50
60
300 40
0 20
100 0 10 20 30 40 50 60 70 80
Temperature (:) 10
thermistor (RT65)
5V DC pulse wave
(From power board)
pulse wave
5V DC
15V DC
5V DC
GND
GND
GND
(+)
(
(
LED 1
LED 2
LED 3
F931
FUSE
T3.15AL250V
SW1 CN621
Serial signal Room C
SW2 12~24V DC
SW871
CN611
Serial signal Room B
12~24V DC
CN801 CN601
294~370 V DC 208/230V AC
Input
Input
Serial signal
Room A
12~24V DC
F801
FUSE
T3.15AL250V
{( –
CN796
LEV F
12VDC
( +
pulse wave
CN793
LEV Room C
CN792
LEV Room B
CN791
LEV Room A
CN681
High pressure switch
54
OB444B--2.qxp 07.4.17 4:33 PM Page 55
{
{
208/230V AC
Input
CN912
R.V. coil
208/230V AC
{
208/230V AC
{ 208/230V AC
Output
Output
CN901
MXZ-3A30NA - 1 To electronic CN902 CN903
CN912
R.V. coil
control To power To power
P.C. board board 208/230V AC
board
{
{
208/230V AC
Output
208/230V AC
Output
F65
F64 FUSE
FUSE T6.3AL250V
T2AL250V
208/230V AC
Input
55
OB444B--2.qxp 07.4.17 4:33 PM Page 56
294-370V DC
Output Connect to the earth
(Red)
(+) 1
CN2
Connect to the controller board
(–) 3 (+)1-5(–): Signal transmission
(White) (To electronic control P.C. board)
5V DC pulse wave
(+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
CN5
Primary current detection
(Connect to the noise filter)
294-370V DC CN2
Output Connect to the controller board
(Red) (+)1-5(–): Signal transmission
(+) 1 (To electronic control P.C. board)
5V DC pulse wave
(–) 3 (+)2-5(–): Zero cross signal
3-4 : Not used
(White) (+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
CN5
Primary current detection
(Connect to the noise filter)
56
OB444B--2.qxp 07.4.17 4:33 PM Page 57
12 DISASSEMBLY INSTRUCTIONS
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the
locking mechanism.
Sleeve
Screws of the
cabinet
57
OB444B--2.qxp 07.4.17 4:33 PM Page 58
Photo 5
R.V. coil
4-way valve
Screws of
LEV coil E the back panel
Expansion valve E
Screws of
the back panel
Discharge
pipe welded part
Suction pipe Photo 4
welded part
Compressor nuts
Screws of
the electrical
parts
Propeller
Sound
proof
felt
Propeller nut Separator
58
OB444B--2.qxp 07.4.17 4:33 PM Page 59
Welded parts
Expansion
LEV coils
valves
59
OB444B--2.qxp 07.4.17 4:34 PM Page 60
12-2. MXZ-3A30NA
OUTDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the compressor Photo 1
(1)Remove the screws of the top panel, and remove the top Screws of the top panel
panel (Photo 1).
(2)Remove the screws of the service panel, and remove the
service panel (Photo 1).
Recover refrigerant gas.
(3)Remove the screws of the front panel, and remove the front Screws of
panel. service
(4)Disconnect the compressor lead wire from terminal of panel
compressor (U, V, W).
(5)Disconnect the outdoor electronic control P.C. board
connectors:
CN661, CN662 , CN663, CN681, CN791, CN792, CN793,
CN795, CN931, CN932
Disconnect the noise filter P.C. board connector:
CN912
Screws of the front panel
(6)Remove the screws of the electrical parts, and remove the
electrical parts (Photo 2).
(7)Remove the propeller. Photo 2
(8)Remove the screws of the separator, and remove the
separator.
(9)Remove the sound proof felt.
(10)Detach the welded parts of the compressor suction and dis-
charge pipes (Photo 3).
(11)Remove the compressor nuts and remove the compressor. Screws
of the
electrical
parts
Photo 3
LEV coil E
Expansion
valve E
Suction
pipe
welded
part
Discharge
pipe
welded
part
60
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Separator
Propeller
Sound
proof
felt
Welded parts
61
OB444B--3.qxp 07.4.17 1:40 PM Page 62
62
OB444B--3.qxp 07.4.17 1:40 PM Page 63
12-3. MXZ-3A30NA - 1
OUTDOOR UNIT
Photo 4
Screws of
the service panel
63
OB444B--3.qxp 07.4.17 1:41 PM Page 64
Propeller
nut
Separator
Photo 6
3. Removing the 4-way valve
(1)Remove the top panel (Photo 1, 2).
(2)Remove the service panel, rear panel, and pipe cover 4 way valve
(Photo 1,2).
Recover refrigerant gas.
(3)Remove the electrical parts (Photo 3).
(4)Detach the welded parts of 4-way valve and pipe.
R.V. coil
Welded parts
LEV coils
64
OB444B--3.qxp 07.4.17 1:41 PM Page 65
65
OB444B--3.qxp 07.4.17 1:41 PM Page 66
MXZ-2A20NA
13-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
21 20 19
22
18
23
17
16
15
14
13
4 5 6 7 8 9 10 11 12
66
OB444B--3.qxp 07.4.17 1:41 PM Page 67
MXZ-2A20NA
13-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Symbol Q'ty/unit
No. Parts No. Parts Name in Wiring Remarks
MXZ-2A20NA
Diagram
1 E02 939 232 CABINET 1
2 E02 817 009 HANDLE 1
3 E02 939 521 GRILLE 1
4 E02 B05 900 COMPRESSOR MC 1 SNB130FPDH1
5 E02 065 506 COMPRESSOR RUBBER SET 3 3RUBBERS SET
E02 851 640 EXPANSION VALVE 1 B room
6
E02 939 493 LEV COIL LEV B 1 B room
E02 851 640 EXPANSION VALVE 1 A room
7
E02 938 493 LEV COIL LEV A 1 A room
8 E02 939 290 BASE 1
9 E02 939 666 UNION(GAS) 2 [3/8
10 E02 939 667 UNION(LIQUID) 2 [1/4
11 E02 939 233 BACK PANEL 1
12 E02 939 245 SERVICE PANEL 1
13 E02 B05 661 BALL VALVE (GAS) 1 [5/8
14 E02 939 662 BALL VALVE (LIQUID) 1 [3/8
15 E02 938 959 POWER RECEIVER 1
16 E02 819 640 EXPANSION VALVE 1 E
17 E02 819 493 LEV COIL LEV E 1
18 E02 A56 961 4-WAY VALVE 1
19 E02 819 297 TOP PANEL 1
20 E02 939 523 REAR GUARD 1
21 E02 B05 630 HEAT EXCHANGER 1
22 E02 939 515 MOTOR SUPPORT 1
23 E02 A49 641 SERVICE PORT 2
24 E02 938 937 CAPILLARY TUBE 8 O.D.0.14OI.D.0.09O19.68
25 E02 939 936 CAPILLARY TUBE 2 O.D.0.16OI.D.0.11O3.93
26 E02 938 936 CAPILLARY TUBE 1 O.D.0.98OI.D.0.02O39.37
27 E02 B05 299 OIL SEPARATOR 1
67
OB444B--3.qxp 07.4.17 1:41 PM Page 68
MXZ-2A20NA
13-2. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
12 11 10
1 2 3 4 5 6 7
68
OB444B--3.qxp 07.4.17 1:41 PM Page 69
MXZ-2A20NA
13-2. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Symbol Q'ty/unit
No. Parts No. Parts Name in Wiring Remarks
MXZ-2A20NA
Diagram
1 E02 851 501 PROPELLER 1
2 E02 A58 301 OUTDOOR FAN MOTOR MF 1 RC0J60-
3 E02 B05 440 POWER BOARD 1 Including heat sink and RT64
4 E02 B05 450 ELECTRONIC CONTROL P.C. BOARD 1
5 E02 B05 444 NOISE FILTER P.C. BOARD 1
6 E02 927 374 TERMINAL BLOCK TB2,3 2 Indoor unit connecting
7 E02 A53 374 TERMINAL BLOCK TB1 1 Power supply
8 E02 977 307 GAS PIPE TEMPERATURE THERMISTOR SET RT6A,B 1
9 E02 B05 490 R.V. COIL 21S4 1
DEFROST, DISCHARGE
10 E02 938 308 THERMISTOR SET RT61,62,68 1 OUTDOOR HEAT EXCHANGER
11 E02 938 309 AMBIENT TEMPERATURE THERMISTOR RT65 1
12 E02 938 337 REACTOR L 1 20A 600µH
69
OB444B--3.qxp 07.4.17 1:41 PM Page 70
MXZ-3A30NA
13-3. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
24 23 22 21
20
25 19
18
17
16
15
14
13
12
1
5 11
2 7 8 9
6 10
70
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MXZ-3A30NA
13-3. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Symbol Q'ty/unit
No. Parts No. Parts Name in Wiring Remarks
MXZ-3A30NA
Diagram
1 M21 TK0 232 FRONT PANEL 1
2 M21 TK0 027 HANDLE ASSEMBLY 2
3 M21 TK5 010 GRILLE 1
4 M21 TK0 245 SERVICE PANEL 1
5 T92 500 801 COMPRESSOR MC 1 TNB220FMCH
6 T2W TK0 505 COMPRESSOR RUBBER SET 3 3RUBBERS SET
R01 E39 401 EXPANSION VALVE 1 C room
7
T2W TK0 653 LEV COIL LEV C 1 C room
R01 E39 401 EXPANSION VALVE 1 B room
8
T2W TK0 652 LEV COIL LEV B 1 B room
R01 E39 401 EXPANSION VALVE 1 A room
9
T2W TK0 651 LEV COIL LEV A 1 A room
10 M21 TK0 290 BASE ASSEMBLY 1
11 M21 42E 644 UNION 1 [1/2,[3/8,[1/4 SET
12 T2W TK0 247 PIPE COVER 1
13 M21 TK5 667 BALL VALVE (LIQUID) 3/8 1 [3/8
14 T2W J7E 667 BALL VALVE (GAS) 5/8 1 [5/8
15 M21 J7E 248 REAR PANEL 1
16 T2W TK0 959 POWER RECEIVER 1
17 T2W J7E 961 4-WAY VALVE 1
18 M21 NT1 646 HIGH PRESSURE SWITCH HPS 1 4.8MPa(48.9kg/cm2)
19 T2W WW8 401 EXPANSION VALVE 1 E
20 T2W TK0 651 LEV COIL LEV E 1
21 M21 TK0 297 TOP PANEL 1
22 T2W E40 523 REAR GUARD 1
23 M21 J7E 630 HEAT EXCHANGER 1
24 M21 TK0 249 SIDE PANEL 1
25 M21 J7E 641 SERVICE PORT 2
26 M21 SJ4 937 CAPILLARY TUBE 2 O.D.0.16OI.D.0.09O15.75
27 M21 TK0 936 CAPILLARY TUBE 3 O.D.0.16OI.D.0.11O3.54
28 T2W E59 936 CAPILLARY TUBE 1 O.D.0.10OI.D.0.02O39.37
29 T2W J7E 656 OIL SEPARATOR 1
71
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MXZ-3A30NA
13-4. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
12
11
10
7
1 2 3 4 5 6
72
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MXZ-3A30NA
13-4. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Symbol Q'ty/unit
No. Parts No. Parts Name in Wiring Remarks
MXZ-3A30NA
Diagram
1 M21 TK0 501 PROPELLER 1
2 T2W J7E 301 OUTDOOR FAN MOTOR MF 1 RC0J60-
3 T2W J7E 440 POWER BOARD 1 Including heat sink and RT64
4 T2W J7E 451 ELECTRONIC CONTROL P.C. BOARD 1
5 M21 TK0 337 REACTOR L 1 20A 600µH
6 T2W J7E 424 NOISE FILTER P.C. BOARD 1
7 T2W YH1 376 TERMINAL BLOCK TB2~4 3 Indoor unit connecting
8 T2W J7E 376 TERMINAL BLOCK TB1 1 Power supply
9 T2W E88 307 GAS PIPE TEMPERATURE THERMISTOR RT6A,B,C 1
10 T2W J7E 398 R.V. COIL 21S4 1
DEFROST, DISCHARGE,
11 M21 G0H 308 THERMISTOR SET RT61,62,68 1 OUTDOOR HEAT EXCHANGER
12 M21 90V 309 AMBIENT TEMPERATURE THERMISTOR RT65 1
73
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MXZ-2A20NA MXZ-2A20NA - 1
14-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
21 20 19
22
18
23
17
16
15
14
13
4 5 6 7 8 9 10 11 12
74
OB444B--3.qxp 07.4.17 1:41 PM Page 75
MXZ-2A20NA MXZ-2A20NA - 1
14-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Symbol Q'ty/unit
RoHS
75
OB444B--3.qxp 07.4.17 1:41 PM Page 76
MXZ-2A20NA MXZ-2A20NA - 1
14-2. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
12 11 10
1 2 3 4 5 6 7
76
OB444B--3.qxp 07.4.17 1:41 PM Page 77
MXZ-2A20NA MXZ-2A20NA - 1
14-2. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Symbol Q'ty/unit
RoHS
77
OB444B--3.qxp 07.4.17 1:41 PM Page 78
MXZ-3A30NA
14-3. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
24 23 22 21
20
25 19
18
17
16
15
14
13
12
1
5 11
2 7 8 9
6 10
78
OB444B--3.qxp 07.4.17 1:41 PM Page 79
MXZ-3A30NA
14-3. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Symbol Q'ty/unit
RoHS
79
OB444B--3.qxp 07.4.17 1:41 PM Page 80
MXZ-3A30NA
14-4. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
12
11
10
7
1 2 3 4 5 6
80
OB444B--3.qxp 07.4.17 1:41 PM Page 81
MXZ-3A30NA
14-4. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Symbol Q'ty/unit
RoHS
81
OB444B--3.qxp 07.4.17 1:41 PM Page 82
MXZ-3A30NA - 1
14-5. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
20 19
21
18
17
15
22
14
16
13 2
23 12
5 6
1 11
7 8 9 10
2
3
4
82
OB444B--3.qxp 07.4.17 1:41 PM Page 83
MXZ-3A30NA - 1
14-5. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Symbol Q'ty/unit
RoHS
83
OB444B--3.qxp 07.4.17 1:41 PM Page 84
MXZ-3A30NA - 1
14-6. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
11
10
1 2 3 4 5 6
84
OB444B--3.qxp 07.4.17 1:41 PM Page 85
MXZ-3A30NA - 1
14-6. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
Symbol Q'ty/unit
RoHS
85
OB444B--3.qxp 07.4.17 1:41 PM Page 86
15 OPTIONAL PARTS
For different-
diameter MAC-A456JP {1/2 — {5/8 {1/2 {5/8 2.62
pipes
17/32"
5-
MXZ-2A20NA Z Z-Z
1-7/8" 52.
MAC-889SG 506-889
5/8"
MXZ-2A20NA - 1
3-1/8"
MXZ-3A30NA
MAC-855SG 51H-855
MXZ-3A30NA - 1
13/32x1-7/8"
12-7/8"
21-5/32"
17-3/4"
4-1/16"
1-11/16"
Z
MAC-889SG 2-13/16"
24-1/32" 5-29/32"
21-1/32" 3/16" - [1/4" 4-5/16"
1-5/32"
29-15/16"
16-3/8"
32-3/4"
1-5/32"
1/4"
MAC-855SG
86
OB444B--3.qxp 07.4.17 1:41 PM Page 87
87
OB444B--3.qxp 07.4.18 4:38 PM Page 88
TM
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN