1.CVP - E Day1 PDF

ENGINEERING COURSE
Instrumentation & Automation Education Center (IAEC) “Professional Instrument Engineer Training Program”
Yokogawa (Thailand) Ltd. “ CENTUM VP Engineering Training Course “
Course title:
Engineering Course
Lesson:
09.00 am – 04.30 pm
Break I:
10.30 am – 10.45 am
Lunch break:
12.00 pm – 01.00 pm
Break II:
02.30 pm – 02.45 pm
1
CVP/E_EU0001 November 2011
Course Contents
DAY
DAY 1
1 Yokogawa DCS History
System Specification
System configuration for CentumVP
Project common and utility function
Project Creation and Attribute Utility
IO Classification
I/O module definition
DAY
DAY 2
2 FCS Configuration
Control Drawing Builder
Regulatory control function definition
Course Contents
DAY
DAY 33 Sequence Control Function
Sequence Table Block
Logic Chart
Sequence function chart (SFC)
Software input and output
Sequence Element Blocks
DAY 44 HIS Configuration , HIS FUNCTION

HIS Constant , Function Keys
Scheduler , Panel Set
Sequence Message Request Builder
Trend Acquisition Pen Assignment
Change Reconfirmation Button Style
Change Block Mode
2
Course Contents
DAY
DAY 5
5 GRAPHIC BUILDER
Control Group Window
Overview Window
Graphic Window
Help Window
Off Line Down load project
DAY 1
Yokogawa DCS History
System configuration for CentumVP
Project common and utility function
Project Creation and Attribute Utility
IO Classification
I/O module definition
3
System configuration for Centum VP

2008
CENTUM VP
World’s first DCS Vnet/IP

1 GBPS
Dual Redundant
Ethernet
1993 1998
CENTUM CS CENTUM CS3000 R3 EWS AFV10
PICS
EWS Vnet/IP Router
Vnet ICS HIS

10 MBPS
Dual Redundant
1983 1988 Token Pass
CENTUM V CENTUM-XL PFCS FFCS
BCV LFCS KFCS
ENGS
COPSV EOPS
HF-Bus
1MBPS
Dual Redundant 1975
Token Pass CENTUM
CFCS2 CFCD2 CFCS EFCD
COPS CFFS
F-Bus
CFCSCFCD
4
HIS-TS
Web Server
Ethernet
Console Open HIS

EWS APCS SOE GSGW
VnetIP
router
Vnet
LFCS PFCS KFCS FFCS ProSafe-RS
ABC-H
HF-Bus Safety Loop
Digital IOs Subsystems
CENTUM-XL Conventional Analog

Fieldbus
CENTUM
CENTUM VP
VP System
System Configuration
Configuration -- Overview
Overview
CENTUM VP
LFCS/LFCS2 KFCS/KFCS2
Integrated std.
Field control
station
Compact PFCS
Field FFCS FFCS-L
control
station
RIO series FIO series FIO series
5
Centum
Centum VP
VP System
Configuration LFCS
LFCS
Ethernet
HIS0164 HIS0163 HIS0162
Eng
V net
Terminator 50 Ω
FCS0101 FCS0102 FCS0103
NODE RIO
1 1 1
2 2 2
3 3 3
MAX : NODE 8 PER FCS
4 4 4
MAX : UNIT 5 PER NODE
5 5 5
Nodes Picture of LFCS
RIO Bus
Slave Interface card ( RB401 )
Power supply Node Interface Unit

( NIU )
Nest For I/O
6
Remote I/O (RIO)
System
Configuration PFCS
PFCS
Ethernet
HIS0164 HIS0163 HIS0162
Eng
V net
Terminator 50 Ω
FCS0101 FCS0102
7
System
Configuration PFCS
PFCS
Control Processor Card Power Supply

Module
Vnet Coupler
Units
Battery Units
1 2
Process
Input/Output
(Nest/IO units)
3 4 5
CENTUM
CENTUM VP
VP System
Configuration KFCS
KFCS
Ethernet
HIS0164 HIS0163 HIS0162
Eng
V net
Terminator 50 Ω
FCS0101 FCS0102 FCS0103
MAX. NODE 10 ESB BUS ESB BUS ESB BUS
LOCAL NODE
REMOTE NODE
ER BUS
8
HARDWARE DESCRIPTION - KFCS
KFCS (With FIO NODE) I/O Module capacity:
Interface Card Up to 10 nodes per FCS
FCS Control Power Supply (expandable to 15 nodes)
Processor Module and 8 I/O units per node.
Card
Vnet Coupler
Unit
FCU
Battery Unit
ESB Bus Coupler

Unit
Power Supply
FIO
Module
ESB Bus
Module
I/O Modules
CENTUM
CENTUM VP
VP System
Configuration FFCS
FFCS
Ethernet
HIS0164 HIS0163 HIS0162
Eng
V net
Terminator 50 Ω
FCS0101 FCS0102 FCS0103

MAX. LOCAL NODE 3
ESB BUS ESB BUS ESB BUS
(expandable to 14 nodes)
LOCAL NODE
REMOTE NODE
ER BUS
9
Nodes Picture of FFCS
IO Modules CPU Card
Power Supply Unit

V net coupler unit Bus 1 V net coupler unit Bus 2
CENTUM
CENTUM VP
VP System
Configuration FFCS-L
FFCS-L
HIS0164 HIS0163 HIS0162
Eng
V net
BUS1 BUS2
MAX. LOCAL NODE 3
FCS0102 FCS0103
FCS0101
ESB BUS
REMOTE NODE LOCAL NODE
ER BUS
10
Nodes Picture of FFCS-
FFCS-L
8 FIO slots Vnet/IP
EC401 ESB bus coupler (Note) CP451 CPU module Power supply unit
Multiple-
Multiple-domain configuration
L3 switch
1 Gbps
Domain1 Domain2
11
FIO NODE
Type of node units
Local Node Remote Node
Local Node
ANB10D
1 2 3 4 5 6 7 8
I/O SLOT
SB401 Power Supply Unit
The node unit has fixed positions for 4 common slots, along with 8 slots that can be used
for I/O modules.
12
Remote Node
I/O SLOT EB501
Power Supply Unit
The node unit has fixed positions for 4 common slots, along with 8 slots that can be used
for I/O modules.
CONTROLLER ARCHITECTURE - FCS

Bus 1
KFCS (With FIO) Vnet
Bus 2
FCU / CPU
Single or dual redundant Redundant
configuration connection to
Vnet
VR5432 Processor (133 Mhz)
Memory: 32 MB
ESB Bus
I/O Racks
Dual redundant
Single or dual redundant Trans. Speed: 128 Mbps
power supplies
Trans. distance :10 meter
Dual redundant I/O bus
8 I/O slots per node/rack
10 nodes/racks per FCS
(expandable to 15)
HKU
19 “ standard panel Air temperature
Fans speed
13
ER BUS
Dual redundant
10 Mb/s
4 segments per FCS
185 m (10 base 2) ER Bus Coupling
Remote area 2 500 m (10 base 5) Module

Dual redundant
Max. 4 pairs
per FCS
Remote area 1
Remote I/O racks

I/O modules single or dual redundant
Dual redundant coupling to ER bus
8 I/O slots per node/rack
node/rack
8 racks per FCS
19 "x 5 U (22cm)

FIO
Field Input/Output Capabilities

Full isolation available (chanel
to chanel and system to field)
On-line replacement
Easy cabling system
Full dual redundancy when
required
Support various field bus
protocols
14
Human Interface Station (HIS)
The HIS is mainly used for operation and monitoring.

It displays process variables, control parameters, and alarms
necessary for users to quickly grasp the operating status of the
plant.
HIS : Human Interface Station

Minimum Requirement
Processor : Pentium 4 , 2.8GHzor better
: Intel Core 2 Duo (2.66GHz)
Memory : 2 GB RAM
HDD : 40 GB
Monitor : CRT or LCD 19”
Drive : DVD Rom
PCI slot : Matrox card (dual-stacked)
PCI slot : Vnet card (VF701 or VI701)
USB port : Operation keyboard
: Printers , Mouse , Keyboard
Ethernet port : LAN connection
Serial port : Operation keyboard
Operator Keyboard [Optional]
15
HIS Type
Human Interface Stations (HIS)

The HIS is mainly used for operation and monitoring – it displays process variables, control parameters,
alarm, trend windows, etc.
There are 2 types of HIS:
Desktop Type Console Type
PC Enclosed Display Open Display

Console Console
Types of HIS
LPCKIT Enclosed 19” TFT LCD LHS1100
Console Type Touch panel Std Operation &
HIS Operation kybd Monitoring Func
64 keys LHS1120 Console
Contact inputs HIS Support
Package for
Fan status, Enclosed Display
temp, AIP261 Style
Generic PC
CPU YPCKIT Open Console 18” TFT LCD LHS1100
Type HIS Touch panel Std Operation &
Operation kybd Monitoring Func
32 keys LHS1130 Console
Contact inputs HIS Support
Package for
Fan status, Open Display
AIP261 Style
Desktop PC Dual monitor 19” LCD or CRT LHS1100
Operation kybd Std Operation &
(optional) Monitoring Func
Matrox card LHS4600
Multiple-monitor
Package
Desktop PC Single monitor 19” LCD or CRT LHS1100

Operation kybd Std Operation &
(optional) Monitoring Func
16
Vnet Cable
Vnet Control Network
Token-passing, Deterministic, High speed (10 MBPs)
Bus topology, coaxial or fiber optic cable
Type of communication transmitted:
read/write of FCS data
broadcast of FCS messages
broadcast of HIS messages
time equalization
communication of operating status display
online maintenance
Medium: Coaxial Cable

Data Rate: 10 Mbps
Segment Length: max. 185m./500m
Termination: 50 ohm, 1 Watt
Connection: BNC
Ethernet
Ethernet Information Network
Bus contention method, Non-Deterministic
High speed (10/100 MBPs)
Star topology, UTP or fiber-optic
Type of communication transmitted:
equalization communication
acquisition of status display data
other station trend
download, IOM download, tuning parameter save
recipe equalization
client-server processing
open data interface
Medium: 4-Pair Category 5 Cable

Data Rate: 10 Mbps (10BASE-T)
100 Mbps (100BASE-TX)
Segment Length: max. 100 m. (point-to-point)
Connection: RJ-45 Connector
17
Domain & Station
Station 1
Station 64
Station 2
Station 63
DOMAIN 1 Station 3
Station 62 Total 64 Station
Station 4
Station 61
HIS Max. 16 Station Domain Max. 16 Domain FCS Max. 48 Station

18

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ENGINEERING COURSE

DAY 44 HIS Configuration , HIS FUNCTION

Yokogawa DCS History

World’s first DCS Vnet/IP

Vnet ICS HIS

Console Open HIS

HF-Bus Safety Loop

Digital IOs Subsystems

CENTUM-XL Conventional Analog

RIO series FIO series FIO series

HIS0164 HIS0163 HIS0162

FCS0101 FCS0102 FCS0103

Nodes Picture of LFCS

Power supply Node Interface Unit

Nest For I/O

HIS0164 HIS0163 HIS0162

Control Processor Card Power Supply

HIS0164 HIS0163 HIS0162

FCS0101 FCS0102 FCS0103

MAX. NODE 10 ESB BUS ESB BUS ESB BUS

ESB Bus Coupler

HIS0164 HIS0163 HIS0162

FCS0101 FCS0102 FCS0103

IO Modules CPU Card

Power Supply Unit

8 FIO slots Vnet/IP

Local Node Remote Node

I/O SLOT EB501

Power Supply Unit

CONTROLLER ARCHITECTURE - FCS

Remote area 2 500 m (10 base 5) Module

Remote I/O racks

CONTROLLER ARCHITECTURE - FCS

Field Input/Output Capabilities

The HIS is mainly used for operation and monitoring.

HIS : Human Interface Station

Operator Keyboard [Optional]

Human Interface Stations (HIS)

Desktop Type Console Type

PC Enclosed Display Open Display

Desktop PC Single monitor 19” LCD or CRT LHS1100

Medium: Coaxial Cable

Medium: 4-Pair Category 5 Cable

Station 62 Total 64 Station

HIS Max. 16 Station Domain Max. 16 Domain FCS Max. 48 Station

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