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Harvesting Operation Practices

Auditors' Checklist

Audited Field: 0 Field 0 Date: 1/1/04


Location:

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

1.0 MANAGEMENT RESPONSIBILITY


Sub Category 1.1 Management Commitment and Review

Mgmt Commitment 1.1.1 Is management following GAP principles? [Refer to Guide to Minimize Microbial Food Safety 10
Hazards for Fresh Fruits and Vegetables, and/or the Good Manufacturing Practices (21 CFR Part
110.10).] (10 points)

Mgmt Commitment 1.1.2 Are customer specific requirements (foreign country guidelines) being followed? (10 points) 10

Mgmt Commitment 1.1.3 Are the potential contamination risks associated with harvesting operation(s) identified in a 10
written document (Hazard Analysis)? (Consider use of agricultural water, worker health and
hygiene.) (10 points)

Mgmt Commitment 1.1.3.a Are corrective actions or preventative measures identified in a written document and available for 10
review? (10 points)

Mgmt Commitment 1.1.4 1. Are pre-harvest inspections performed on the fields being harvested and harvest crews? 10
2. Are observations documented and available for review? (10 points)

Total Points 50 0 0 0 0 0
Section 2.0 HARVESTING OPERATIONS
Sub Category 2.1 Employee Practices (Assessed by Observation and/or Documentation)

Employee Practices General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section IV.A.B.

Employee Practices 2.1.1 Are employees with: a. open and/or infected wounds or cuts on their hands or face, or with 10
symptoms of infections or illness (e.g., diarrhea, vomiting), prohibited from having direct contact
with the product or any equipment used in harvesting, packing, sorting and shipping containers?
(10 points)

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Employee Practices 2.1.1.a. Do employees with injuries such as open wounds, lesions, cuts, or sores, that could come in 10
contact with equipment or produce, keep them completely covered with appropriate first aid
materials and covered with gloves, if on hands/wrists?(10 points)

Employee Practices 2.1.1.b. Have corrective actions been taken if a worker is found to be infected?(10 points) 10

Employee Practices 2.1.2 Are employees maintaining: a. clean clothing, including outer garments (e.g., aprons)? b. 10
adequate personal cleanliness? (10 points)

Employee Practices 2.1.3 Are employees removing aprons, gloves, and other protective clothing (when in use) before 10
entering the toilets and storing the items in a designated area, separate from the field and toilet
areas? (10 points)

Employee Practices 2.1.4 Are employees washing and/or sanitizing hands and/or gloves prior to beginning or returning to 10
work or whenever the hands and/or gloves may have become soiled or contaminated? (10 points)

Employee Practices 2.1.5 Where applicable, are employees maintaining gloves, if they are used in product handling, in an 10
intact, clean, and sanitary condition? (10 points)

Employee Practices 2.1.6 Are employees prohibited from eating food, drinking beverages, spitting, chewing gum, and using 10
tobacco and/or toothpicks in harvesting areas? (10 points)

Employee Practices 2.1.7 When employees take their breaks, are they storing personal clothing and/or belongings in a 10
designated area, separate from the field and toilet areas? (10 points)

Employee Practices 2.1.8 Are all products, materials and packaging that come in contact with blood destroyed, and any 10
equipment, tool and/or product contact surface that comes in contact with blood cleaned and
sanitized before use? (10 points)

Employee Practices 2.1.9. Does the operation have a written policy, which addresses applicable worker health and hygiene 10
issues? (must cover all policies indicated from question 2.1.1.to 2.1.8) (10 points)

Total Points 110 0 0 0 0 0


Sub Category 2.2 Training and Education (Assessed by Observation, Interview, and Documentation)

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Training & Education General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section IV.2.0

Training & Education 2.2.1 Is there a documented employee training program, which includes initial and ongoing and/or 10
refresher food safety training (e.g., cGMPs, personnel practices) for all employees, and training on
cleaning and sanitation procedures for sanitation employees? (10 points)

Training & Education 2.2.2 Is there an assigned person or an outside agency responsible for conducting training on topics such 4
as food safety, cGMPs, and sanitation and cleaning procedures? (4 points)

Training & Education 2.2.3 1. Is there an initial and ongoing and/or refresher employee training program, that addresses food 10
safety related issues (e.g., GAPs, personnel practices, sanitation procedures, worker health and
hygiene issues), for all employees, including new employees, and that addresses cleaning and
sanitation procedures for sanitation employees, including new sanitation employees?
2. Is the general content of the training sessions included? (e.g., topics covered, who was trained,
who provided the training, date of training)
3. Is the training program reviewed on an annual basis? (10 points)

Training & Education 2.2.4 1. Is worker participation in respective training programs (initial and ongoing and/or refresher, 10
addressed in 2.2.3) documented, including the employee’s signature, and available for review?
2. Are records legible? (10 points)

Training & Education 2.2.5 Do employees appear to have received and understood training and are they practicing proper 10
food handling procedures? (10 points)

Training & Education 2.2.6 Is there a supervisor with appropriate training and/or experience, who oversees the food safety 4
practices? (4 points)

Total Points 48 0 0 0 0 0
Sub Category 2.3 Sanitary Facilities (Assessed by Observation and Documentation)

Toilet Facilities General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section V.

Toilet Facilities (a) Toilet Facilities

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Toilet Facilities General Expectation: Operators should operate their facilities or farms in accordance with the laws and regulations that describe field and facility sanitation practices.

Toilet Facilities 2.3.1 Are toilet facilities provided? (10 points) 10

Toilet Facilities 2.3.1.a 1. Is a minimum of one toilet provided for every 20 people? 10
2. Are toilets within a 1/4 mile or 5-minute walk for all workers?
3. Are separate toilets or mobile toilets provided if there are 5 or more employees of each gender?
(10 points)
Toilet Facilities 2.3.1.b Do toilets have: 10
a. self-closing doors?
b. ventilation systems to eliminate odors?
c. floors, walls, ceilings and toilets built in such a way that they can be cleaned and sanitized
properly? (10 points)
Toilet Facilities 2.3.1.c Are toilets located and designed so as to reduce the possibility of contamination to water sources 10
or product in the event of a malfunction? (10 points)

Toilet Facilities 2.3.1.d Are catch basins of toilets designed to prevent contamination to the field or surrounding area? (10 10
points)
Toilet Facilities 2.3.1.e Are toilets maintained in clean condition? (10 points) 10

Toilet Facilities 2.3.1.f Are toilet supplies monitored/stocked throughout the day? (10 points) 10

Toilet Facilities 2.3.1.g Are toilets cleaned and emptied outside the growing and/or product handling area? (10 points) 10

Toilet Facilities 2.3.1.h Are toilet facilities serviced on a scheduled basis or as needed? (by outside company or by the 10
owner) (10 points)

Toilet Facilities 2.3.1.i Is cleaning service documented and are sanitation records available for review? (4 points) 4

Hand Washing (b) Hand washing facilities

Hand Washing General Expectation: Hand washing facilities shall be adequate and convenient and be furnished with running water at a suitable temperature.

Hand Washing 2.3.3 Are hand washing stations provided? (10 points) 10

Hand Washing 2.3.3.a Is a minimum of one hand washing station provided for every 20 people? (10 points) 10

Hand Washing 2.3.3.b Are hand washing stations provided in close proximity to the toilet facilities and are they easily 4
accessible to workers? (4 points)

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Hand Washing 2.3.3.c 1. Are single-use towels available at hand washing stations? 10
2. Are hand washing stations functional, equipped with suitable water, bacteriostatic soap and/or
hand sanitizer?
3. Written signs and/or pictures in appropriate language(s) located next to the hand washing
stations reminding employees to wash and sanitize their hands, when necessary? (10 points)

Hand Washing 2.3.3.d Are hand washing stations located and/or designed in such a way to: 4
a. prevent contamination of product, equipment, and packaging materials (e.g., to capture rinse
water, etc)?
b. facilitate hands-free operations (e.g., knee or foot levers)? (4 points)

Hand Washing 2.3.3.e Are hand washing stations and/or hand sanitizing stations maintained in clean condition? (4 4
points)
Hand Washing 2.3.3.f 1. Are hand washing and/or sanitizing stations cleaned on a scheduled basis or as needed? 4
2. Are the cleaning procedures described in a document that details how and when to clean (at
least daily)?
3. Is cleaning documented and are records available for review? (4 points)

Hand Washing 2.3.3.g Are hand washing stations and/or hand sanitizing stations monitored and stocked throughout the 10
day? (10 points)
Total Points 150 0 0 0 0 0
Sub Category 2.4 Water (Assessed by Observation)

Water General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section VII.B.1.0

Water (a) Drinking Water


Water 2.4.1 Is fresh potable drinking water provided? (4 points) 4

Water 2.4.2 Are drinking water containers cleaned periodically AND do they appear to be in sanitary condition? 4
(4 points)
Water 2.4.3 Are single use paper cups available to prevent the spread of germs? (4 points) 4

Total Points 12 0 0 0 0 0
Sub Category 2.5 Grounds (Assessed by Observation)

Grounds 2.5.1 1. Is general clean-up of litter and waste conducted on a continual basis during harvesting? 10
2. Are garbage containers provided? (10 points)

Total Points 10 0 0 0 0 0

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Sub Category 2.6 General Practices and Procedures (Assessed by Observation and Documentation)
Packaging Materials (a) Packaging Materials
Packaging Materials 2.6.1 Are packaging materials used? If yes, go to 2.6.1.a. If no, skip to 2.6.3 Unscored Question
Packaging Materials 2.6.1.a Are packaging materials only used to pack produce and not used to store other things? (10 points) 10

Packaging Materials 2.6.1.b Are packaging materials kept clean, dry, and free from contamination (evidence of pest activity, 10
foreign materials, and chemicals) during transportation and use? (10 points)

Packaging Materials 2.6.1.c. During harvesting process, are packaging materials handled in a manner to eliminate 10
contamination from the ground or from inappropriate employee handling? (10 points).

Packaging Materials 2.6.1.d Are corrective actions taken if the packaging material is discovered to be contaminated? (10 10
points)

Packaging Materials 2.6.1.e Carton/Packaging Material Storage Area: 10


1. Are packaging materials stored in areas that have a written and fully implemented pest control
program?
2. Are the areas monitored for pest activities on a continuous basis? (10 points)
Packaging Materials 2.6.1.f. Is a sanitation program in place for the packaging materials storage area, and is the area cleaned 4
on a regular basis and inspected from a sanitation standpoint? (4 points)

Packaging Materials 2.6.1.g. Are packaging materials inspected prior to use to ensure they are free of contamination (e.g., 10
rodent or bird droppings, glass fragments, metal fillings, chemicals)? (10 points)

Packaging Materials 2.6.1.h. Is FIFO (First In First Out) practiced, i.e., stock rotated on packaging materials? (4 points) 4

Packaging Materials 2.6.2 Field storage: Does management have a policy prohibiting storing containers and packaging 10
materials overnight in the field, unless protected from possible contamination (e.g. materials must
be covered and must not be stored directly on the ground, and must be stored away from
chemicals used on the farm)? (10 points)

Recall/ Traceability (b) Recall/Traceability Program

Recall/Traceability 2.6.3 Is there a documented recall procedure? (4 points) 4

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Recall/Traceability 2.6.4 In the event of an actual recall, is the associated documentation available for review? (4 points) 4

Recall/Traceability 2.6.5 Is there a product coding system that can identify products, if a recall is required, and can the 10
system track products back to the farm? (10 points)

Recall/Traceability 2.6.6. Is each individual unit package properly identified with date of harvest, field #, lot #, and other 10
information required to track back to its source? (10 points)

Recall/Traceability 2.6.7 Is a mock recall performed at least annually, and are results documented and maintained on file? 4
(4 points)

Recall/Traceability 2.6.8 Are records of food safety related customer complaints and company responses kept on file and 4
available for review? (4 points)

General (c) General


General 2.6.9 Is there a policy prohibiting any objects such as farming equipment, mechanical tools, or loose 4
objects from being placed in or on top of product containers? (4 points)

General 2.6.10 Is there a policy prohibiting glass objects in the field, harvesting and packing areas? (4 points) 4

General 2.6.11 Are first aid kits available and appropriately stocked? (4 points) 4

Total Points 126 0 0 0 0 0


Sub Category 2.7 Cleaning Equipment and Chemicals (Assessed by Observation and Documentation)

General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section VI.B.2.0

Cleaning Equip. & 2.7.1 Are cleaning compounds and sanitizing agents appropriate (anti-microbial, food grade approved) 10
Chemicals for product and non-product contact surfaces? (10 points)

Cleaning Equip. & 2.7.2 1. Are chemical preparations tested by trained personnel for concentration via test kits or sanitizer 10
Chemicals strength strips prior to use or on a periodic basis?
2. Is concentration documented and available for review? (10 points)

Cleaning Equip. & 2.7.3 Are cleaning and sanitizing chemicals clearly identified? (4 points) 4
Chemicals

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Cleaning Equip. & 2.7.4 Are MSDSs and copies of labels maintained for cleaning and sanitizing chemicals? (4 points) 4
Chemicals

Cleaning Equip. & Are cleaning and sanitizing chemicals stored in secure areas away from the harvesting areas? (4 4
Chemicals points)
2.7.5
Total Points 32 0 0 0 0 0
Sub Category 2.8 Cleaning and Sanitation Procedures (Assessed by Observation and Documentation)

Sanitation General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section VI.B.1.0

Sanitation 2.8.1 Are harvesting containers and/or product contact surfaces on harvesting machinery cleaned on a 10
scheduled basis or as needed? (10 points)

Sanitation 2.8.1.a Are all harvesting tools collected, cleaned and sanitized on a daily basis? (10 points) 10

Sanitation 2.8.2 Are the cleaning procedures described in a written document that details how and when to clean? 4
(4 points)

Sanitation 2.8.3 Is cleaning documented and available for review? (4 points) 4

Total Points 28 0 0 0 0 0
Sub Category 2.9 Containers/Tools/Equipment Construction, Design, and Maintenance (Assessed by Observation and Documentation)

General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section VI.B.2.0

Harvesting Containers (a) Harvesting Containers

Harvesting Containers 2.9.1 Are harvesting containers (e.g. bins, field totes, re-usable containers), that come in direct contact Yes/No
with the product, used during harvesting? If yes, go to 2.9.1.a. If no, go to 2.9.2
Unscored Question

Harvesting Containers 2.9.1.a Are the product contact surfaces that are designed for food use (e.g. non-corrosive), able to be 10
cleaned and/or sanitized to withstand repeat cleaning, to be maintained in good condition, and to
be used for the tasks for which they were intended? (10 points)

Harvesting Tools (b) Harvesting Tools

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Harvesting Tools 2.9.2 Are harvest tools (e.g., knives, coring rings) used during harvesting? If yes, go to 2.9.2.a. If no, go Yes/No
to 2.9.3. Unscored Question

Harvesting Tools 2.9.2.a Are harvest tools designed for food use (e.g., non-corrosive, no wood), able to be cleaned and/or 10
sanitized, to withstand repeat cleaning, to be maintained in good condition, and to be used for the
tasks for which they were intended? (10 points)

Harvesting Tools 2.9.2.b Are harvest tools only used for harvesting and not taken into break and/or toilet areas? (10 10
points).
Harvest Machinery (c) Harvest Machinery
Harvest Machinery 2.9.3 Is harvest machinery used? If yes, go to 2.9.3.a. If no, go to 2.10 Unscored Question Yes/No
Harvest Machinery 2.9.3.a Are all product contact surfaces designed for food use, able to be cleaned and/or sanitized, to 10
withstand repeat cleaning, to be maintained in good condition, and to be used for the tasks for
which they were intended? (10 points)

Harvest Machinery 2.9.3.b For the harvest machinery: 10


a. Are catch pans used under all motors, where there is potential for leakage of gearbox oil or
other lubricants?
b. If platforms are above product or packaging, are they equipped with kick plates to prevent
product contamination? (10 points)

Harvest Machinery 2.9.3.c Are only approved food grade lubricants (if in use) used near food contact areas? (10 points) 10

Harvest Machinery 2.9.3.d Is the harvesting equipment free of maintenance tools, gloves, rags, and other miscellaneous 4
materials that might contaminate the product? (4 points)

PM Program (d) Preventive Maintenance


Harvest Machinery 2.9.4 1. Does the operation have an effective preventative maintenance program for its harvesting 4
machinery, containers and/or tools?
2. Is the preventative maintenance program audited? (4points)

Total Points 68 0 0 0 0 0
Sub Category 2.10 Transportation and Distribution (Assessed by Observation and Documentation)

Transp & Dist. General Expectation: Compliance with the Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, Section VIII.

Transp & Dist. 2.10.1 Does the facility uses an outside carrier company for transportation? If yes, go to 2.10.1.a. If no, go
to 2.10.2 Unscored Question

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Harvesting Operation Practices
Auditors' Checklist

Section # CATEGORY/REQUIREMENTS Poss.


Pnts. N/A S NI US Auto Auditor's Note

Transp & Dist. 2.10.1.a. Is protocol on safe transportation and proper product handling procedures provided to the carrier 4
companies? (4 points)

Transp & Dist. 2.10.1.b. Is the protocol issued to the drivers when they enter the site as a reminder? (4 points) 4

Transp & Dist. 2.10.2 Is there a cleaning procedure for trucks that requires adequate cleaning and inspection (incoming 4
and outgoing)? (4 points)

Transp & Dist. 2.10.2.a. 1. Do trucks, trailers, or transport containers that are used for transporting product appear to be 4
clean and in good condition? (e.g. no glass, dirt, other foreign bodies/structures, odor, etc).
2. Are the inspections documented and signed off ? (4 points)

Transp & Dist. 2.10.3 Is the harvested product covered when transported from the field or packing shed or cooler 4
directly to another location? (4 points).

Total Points 20 0 0 0 0 0
Sub Category 3.0 Document Control (Assessed by Documentation)

Document Control 3.1.1. Are all GAP records legible and accurate? (4 points) 4

Document Control 3.1.2 Does the farm employ a formal system to manage and control all food safety related 4
documentation, data and records? (4 points)

Document Control 3.1.3 Are procedures in place to control document transmission, changes and removal of obsolete 4
documents? (4 points)

Document Control 3.1.4 Is there an authorized person to issue food safety documents? (4 points) 4

Document Control 3.1.5 Do document control procedures ensure customer confidentiality? (4 points) 4

Document Control 3.1.6 Does a document control system protect physical and electronic documents against loss and 4
unauthorized access? (4 points)
Document Control 3.1.7 Is there a records retention policy for food safety related documentation, data and records? (4 4
points)
Other Section Total Points 28 0 0 0 0 0

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