Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
&
Concrete Mix Design
(IS 10262-2009)
By:
Mr. Darshan P Shah
(M.Tech Structures, B.Tech Civil)
Jaydipdarshan Consultants Pvt Ltd.
Ahmedabad
Contents
WHAT IS CONCRETE?
• Construction material
• Concrete is obtained by mixing cement, fine aggregate, coarse
aggregate, water and admixtures in required proportions.
• The cement and water form a paste that hardens and bonds the
aggregates together.
• Often looked upon as “man made rock”.
• Versatile construction material, adaptable to a wide variety of
agricultural and residential uses.
• Strong, durable, versatile, and economical.
• Concrete solidifies and hardens after mixing with water and
placement due to a chemical process known as hydration.
• It is the most widely-used man-made construction material in the
world.
Concrete is composed mainly of cement (commonly Portland
cement), aggregate, water, and chemical admixtures.
Portland Cement Coarse Aggregate
• Can be placed or molded into virtually any shape and reproduce any
surface texture.
• In the world almost twice as much concrete is used as all other
construction materials combined.
• The ready-mix concrete producer has made concrete an appropriate
construction material for many applications.
Types of Concrete:
• There are various types of concrete for • Rubberized concrete
different applications that are created by
changing the proportions of the main • Polymer concrete
ingredients. • Geopolymer or Green concrete
• Regular concrete • Limecrete
• Pre-Mixed concrete • Gypsum concrete
• High-strength concrete • Light-Transmitting Concrete
• Stamped concrete
• High-Performance concrete
• UHPC (Ultra-High Performance
Concrete)
• Self-consolidating concretes
• Vacuum concretes
• Shotcrete
• Cellular concrete
• Roller-compacted concrete
• Glass concrete
• Asphalt concrete
• Rapid strength concrete
MIXING
MIXING OF CONCRETE
MIXING CAN BE DONE BY
Hand Mixing.
Machine Mixing.
Hand Mixing
• For hand mixing, a water tight platform at
least 2m wide and 3m long should be
provided.
• This platform is made up of 3 to 5 cm. thick
board, which is jointed by tongued and
grooved joint.
• It can be also be made by 3 mm. thick iron
sheet as shown in fig.
PROCESS OF HAND MIXING
• Make a hollow in the middle of the mixed pile and pour water slowly
Step 4 in the hollow up to 2/3 height of pile and again mix it.
• Non tilting; 200 NT, 280 NT, 375 NT, 500 NT, 1000 NT.
For example,
5.Workability
• The degree of workability required depends on three factors.
• These are the size of the section to be concreted, the amount of
reinforcement, and the method of compaction to be used.
• For the narrow and complicated section with numerous corners
or inaccessible parts, the concrete must have a high workability
so that full compaction can be achieved with a reasonable
amount of effort. This also applies to the embedded steel
sections.
• The desired workability depends on the compacting equipment
available at the site.
FACTORS AFFECTING THE DESIGN MIX
6. Quality Control
• The degree of control can be estimated statistically by the
variations in test results.
• The variation in strength results from the variations in the
properties of the mix ingredients and lack of control of accuracy
in batching, mixing, placing, curing and testing.
• The lower the difference between the mean and minimum
strengths of the mix lower will be the cement-content required,
the factor controlling this difference is termed as quality control.
CONCRETE MIX
Types of Mixes
Nominal Mixes
Standard Mixes
Designed Mixes
Nominal Mixes
• In the past the specifications for concrete prescribed the
proportions of cement, fine and coarse aggregates.
• These mixes of fixed cement-aggregate ratio which ensures
adequate strength are termed nominal mixes.
• These offer simplicity and under normal circumstances, have a
margin of strength above that specified.
• However, due to the variability of mix ingredients the nominal
concrete for a give traditional way of mix proportion specified in
terms of fixed ratios of Cement : Sand : coarse aggregate (In
general by volume)
Nominal Mixes
IS 10262:2009
Concrete mix design for M40
2.Test data for materials
IS 10262:2009
Concrete mix design for M40
3.Target strength for mix proportioning
̒̒̒
f̒̒̒̒̒̒c’k =fck +1.65s
Where,
f̒̒̒̒̒̒̒̒̒ck = target average compressive strength at 28 days,
fck = characteristics compressive strength at 28 days,
and
s = standard deviation.
From Table 1 of IS 10262:2009,
standard deviation, s =5 N/mm2
Therefore, target strength= 40+1.65 x 5 =48.25 N/mm2
IS 10262:2009
Concrete mix design for M40
IS 10262:2009
Concrete mix design for M40
7.Proportion of volume of course aggregate and fine
aggregate content
From Table 3, Volume of course aggregate corresponding to 20 mm
size aggregate and fine aggregate (zone I) for water-cement ratio of
0.50 =0.60.
Note- In the present case water-cement ratio is 0.40. Therefore, volume of coarse aggregate is required to be
increased to decrease the fine aggregate content. As the water-cement ratio is lower by 0.10, the proportion of volume
of coarse aggregate is increased by 0.02. Therefore, corrected proportion of volume of coarse aggregate for the
water-cement ratio of 0.40 = 0.62.
NOTE:In case the coarse aggregate is not angular one, then also volume of coarse aggregate may be required to be
increased suitably, based on experience.
IS 10262:2009
Concrete mix design for M40
8.Mix calculations
a) Volume of concrete = 1 m3
𝑚𝑎𝑠𝑠 𝑜𝑓 𝑐𝑒𝑚𝑒𝑛𝑡 1
b) Volume of cement = 𝑥
𝑠𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑔𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑐𝑒𝑚𝑒𝑛𝑡 1000
350 1
= x
3.15 1000
=0.111 m3
𝑚𝑎𝑠𝑠 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 1
c) Volume of water = 𝑥
𝑠𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑔𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 1000
140 1
= x
1 1000
=0.140 m3
d) Volume of chemical admixture (super plasticizer)(@2.0 %by
mass of cementitious material)
𝑚𝑎𝑠𝑠 𝑜𝑓 𝑐ℎ𝑒𝑚𝑖𝑐𝑎𝑙 𝑎𝑑𝑚𝑖𝑥𝑡𝑢𝑟𝑒 1
= 𝑥
𝑠𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑔𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑎𝑑𝑚𝑖𝑥𝑡𝑢𝑟𝑒 1000
7 1
= x
1.145 1000
=0.006 m3
IS 10262:2009
Concrete mix design for M40
e) Volume of all in aggregate = [a –(b + c + d )]
= [1 –(0.111 + 0.140 + 0.006)]
= 0.743 m3
f) Mass of coarse aggregate = e x volume of coarse aggregate x
specific gravity of coarse aggregate x 1000
=0.743 x 0.56 x 2.74 x 1000
= 1140 kg
g) Mass of fine aggregate = e x volume of fine aggregate x specific
gravity of fine aggregate x 1000
=0.743 x 0.44 x2.74 x1000
= 896 kg
IS 10262:2009
Concrete mix design for M40
Yield = 2533 kg
IS 10262:2009
CONCRETE MIX DESIGN FOR M20
Numerical example of the mix design
The procedure for designing concrete mix as per new code is
highlighted using an M20 concrete.
7. Mix calculations
The mix calculations per unit volume of concrete shall be as follows
a) Volume of concrete = 1 m3
b) Volume of cement = mass of cement/specific gravity of cement x 1/1000
= [383.16/3.15] x [1/1000] = 0.122 m3
c) Volume of water = [192/1] x [1/1000] = 0.192 m3
Numerical example of the mix design
The procedure for designing concrete mix as per new code is
highlighted using an M20 concrete.
Yield = 2404.6 kg
Entrapped Air content considered according to No Entrapped Air content taken into
6
Nominal Maximum size of Aggregates account
7 Not much Consideration for Trial Mixes Trial Mixes concept is mentioned
An illustrative example of Concrete Mix
Concrete Mix Design with Fly ash is not
8 Proportioning using Fly ash has been
mentioned
added.
Thank you
for your attention