Cswip Appendix 03 Pipe Reports and Questions

Appendix 3
Pipe Reports and Questions

Rev 2 April 2013
Appendix 3
Copyright  TWI Ltd 2013
Appendix 3
CSWIP 3.1 Training Questions for Pipe Butt Weld 1
Answers to be indicated on the Candidate Answer Template.
Weld Face
1 Maximum excess weld metal height. (highest individual point measured): Which
answer best matches your assessment and would you accept or reject your
findings to the given acceptance levels?
a Equal to or less than 0mm.

b 4-5mm.
c 1-3mm.
d 7-8mm.
e Accept.
f Reject.
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 30-50mm.
c 0-28mm.
d 55-70mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
acceptance levels?
a 13-19mm.
b 20-30mm.
c None observed.
d 8-12mm.
e Accept.
f Reject.
A3-2
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Rev 2 April 2013
Appendix 3
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a Smooth intermittent.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
5 Porosity in the weld: Which answer best matches your assessment of the total
accumulative area and would you accept or reject your findings to the given
acceptance levels?
a Area is 10-15mm2.
b Area 190-210mm2.
c None observed.
d Area 130-160mm2.
e Accept.
f Reject.
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance
levels?
a 2-3mm transverse crack.

b 15mm longitudinal crack.
c None observed.
d 9-14mm longitudinal crack.
e Accept.
f Reject.
7 Lack of fusion: Which answer best matches your assessment of the total
acceptance levels?
a 70-90mm.
b 30-60mm
c None observed.
d 5-25mm.
e Accept.
f Reject.
A3-3
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Rev 2 April 2013
Appendix 3
8 Arc strikes: Which answer best matches your assessment of the total number
and would you accept or reject your findings to the given acceptance levels?
a 3.
b 4.
c None observed.
d 1.
e Accept.
f Reject.
9 Sharp indications of mechanical damage (excluding hard stamping and pop

marks): Which answer best matches your assessment of the total number of area
a 4.
b 1.
c None observed.
d 2.
e Accept.
f Reject.
Weld Root
10 Misalignment: Which answer best matches your assessment of the maximum

value and would you accept or reject your findings to the given acceptance
levels?
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
A3-4
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Rev 2 April 2013
Appendix 3
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
a 35-40mm.
b 20-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
13 Lack of root fusion: Which answer best matches your assessment of the
a 28-35mm.
b 0-10mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
14 Root concavity or shrinkage: Which answer best matches your assessment of the
a 31-39mm.
b 5-12mm.
c None observed.
d 40-60mm.
e Accept.
f Reject.
15 Root undercut: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 60-70mm.
b 71-80mm.
c None observed.
d 1-15mm.
e Accept.
f Reject.
A3-5
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Rev 2 April 2013
Appendix 3
16 Cracks in the root: Which answer best matches your assessment of the
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
17 Sharp areas of mechanical damage in the root area weld and parent material
(excluding hard stamping): Which answer best matches your assessment of the
accumulative total number of items and would you accept or reject your findings
to the given acceptance levels?
a 2-3.
b 1.
c None observed.
d 4-5.
e Accept.
f Reject.
18 Porosity in the weld root area: Which answer best matches your assessment of
the accumulative total area and would you accept or reject your findings to the
a Individual pore diameter between 1-2mm.

b Individual pore diameter between 2-3mm.
c None observed.
d Individual pore diameter greater than 3mm.
e Accept.
f Reject.
19 Burn through in the root area: Which answer best matches your assessment of
the accumulative total number of areas and would you accept or reject your
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
A3-6
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Rev 2 April 2013
Appendix 3
20 Cluster porosity: Which answer best matches your assessment and would you
accept or reject your findings to the given acceptance levels (measure from the
weld centreline to the plate edge).
a 3-5mm2.
b 26-88mm2.
c None observed.
d 12-20mm2.
e Accept.
f Reject.
A3-7
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RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 3
Weld Face.
1 Maximum excess weld metal height: (highest individual point measured): Which

b 1-4mm.
c 5-6mm.
d 7-8mm.
e Accept.
f Reject.
acceptance levels?
a None observed.
b 30-60mm.
c 0-25mm.
d 100-120mm.
e Accept.
f Reject.
acceptance levels?
a 60-70mm.
b 20-30mm.
c None observed.
d 8-12mm.
e Accept.
f Reject.
a 25mm in length.
c None observed.
e Accept.
f Reject.
A3-8
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Rev 2 April 2013
Appendix 3
acceptance levels?
a 10-15mm2.
b Greater than 100mm2.
c None observed.
d 40-65mm2.
e Accept.
f Reject.
levels?

c None observed.
e Accept.
f Reject.
acceptance levels?
a 40-90mm.
b 30-60mm.
c None observed.
d 5-10mm.
e Accept.
f Reject.
a 3.
b 4.
c None observed.
d 1.
e Accept.
f Reject.
A3-9
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Rev 2 April 2013
Appendix 3
9 Sharp areas of mechanical damage: (excluding hard stamping and pop marks):
Which answer best matches your assessment of the total number of areas and
a 4.
b 1.
c None observed.
d 3.
e Accept.
f Reject.
Weld Root

levels?
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject
11 Root penetration height: (highest individual point measured): Which answer best
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
a 65-75mm.
b 45-60mm.
c None observed.
d 110-135mm.
e Accept.
f Reject.
A3-10
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Rev 2 April 2013
Appendix 3
a 35-55mm.
b 10-30mm.
c None observed.
d 65-90mm.
e Accept.
f Reject.
14 Root concavity or root shrinkage: Which answer best matches your assessment
of the accumulative total length and would you accept or reject your findings to
the given acceptance levels.
a 45-55mm.
b 73-90mm.
c None observed.
d 60-70mm.
e Accept.
f Reject.
levels?
a 30-40mm.
b 5-8mm.
c None observed.
d 0-2mm.
e Accept.
f Reject.
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A3-11
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Rev 2 April 2013
Appendix 3
accumulative total number of areas and would you accept or reject your findings
a 2-3.
b 1.
c None observed.
d 4-5.
e Accept.
f Reject.

c None observed.
e Accept.
f Reject.
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
20 Porosity: Which answer best matches your assessment and would you accept or
reject your findings to the given acceptance levels (measure from the weld
centreline to the plate edge)?
a 35-45mm2.
b 60-80mm2.
c None observed.
d 12-22mm2.
e Accept.
f Reject.
A3-12
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1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 3
Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which

b 1-4mm.
c 4-5mm.
d 7-8mm.
e Accept.
f Reject.
acceptance levels?
a None observed.
b 65-80mm.
c 10-25mm.
d 100-120mm.
e Accept.
f Reject.
acceptance levels?
a 60-70mm.
b 20-30mm.
c None observed.
d 5-12mm.
e Accept.
f Reject.
a 50mm in length.
c None observed.
e Accept.
f Reject.
A3-13
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Rev 2 April 2013
Appendix 3
acceptance levels?
a 0-5mm2.
b Greater than 100mm2.
c None observed.
d 70-90mm2.
e Accept.
f Reject.
levels?

c None observed.
e Accept.
f Reject.
acceptance levels?
a 68-80mm.
b 45-60mm.
c None observed.
d 30-40mm.
e Accept.
f Reject.
a 3.
b 4.
c None observed.
d 1.
e Accept.
f Reject.
A3-14
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Rev 2 April 2013
Appendix 3

marks): Which answer best matches your assessment of the total number of
areas and would you accept or reject your findings to the given acceptance
levels?
a More than 2.
b 1.
c None observed.
d 2.
e Accept.
f Reject.
Weld Root

levels?
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (Highest individual point measured): Which answer best
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
a 40-60mm.
b 20-35mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
A3-15
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Rev 2 April 2013
Appendix 3
a 28-35mm.
b 0-15mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
of the accumulative total length and would you accept or reject your findings to
the given acceptance levels.
a 31-39mm.
b 8-16mm.
c None observed.
d 40-60mm.
e Accept.
f Reject.
levels?
a 15-30mm.
b 5-8mm.
c None observed.
d 0-2mm.
e Accept.
f Reject.
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A3-16
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Rev 2 April 2013
Appendix 3
accumulative total and would you accept or reject your findings to the given
acceptance levels?
a 2-3 items observed.

b 1 item observed.
c None observed.
d 4-5 items observed.
e Accept.
f Reject.
18 Porosity in the weld root area: Which of the following answers best matches your
assessment of the accumulative total area and would you accept or reject your

c None observed.
e Accept.
f Reject.
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
20 Porosity: Which answer best matches your assessment and would you accept or
reject your findings to the given acceptance levels (measure from the weld
centreline to the plate edge)?
a 30-50mm2.
b 60-80mm2.
c None observed.
d 10-20mm2.
e Accept.
f Reject.
A3-17
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1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 3
Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which

b 3-4mm.
c 5-6mm.
d 7-8mm.
e Accept.
f Reject.
acceptance levels?
a None observed.
b 80-100mm.
c 135-150mm.
d 110-130mm.
e Accept.
f Reject.
acceptance levels?
a 60-70mm.
b 20-50mm.
c None observed.
d 2-6mm.
e Accept.
f Reject.
a 20-30mm in length.
c None observed.
e Accept.
f Reject.
A3-18
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Rev 2 April 2013
Appendix 3
acceptance levels?
a 35-45mm2.
b Greater than 55-80mm2.
c None observed.
d 20-30mm2.
e Accept.
f Reject.
levels?

c None observed.
e Accept.
f Reject.
acceptance levels?
a 110-130mm.
b 95-105mm.
c None observed.
d 65-85mm.
e Accept.
f Reject.
a 2.
b 3.
c None observed.
d 1.
e Accept.
f Reject.
A3-19
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Rev 2 April 2013
Appendix 3
9 Sharp areas of mechanical damage (excluding hard stamping and pop marks):
Which answer best matches your assessment of the total number of areas and
would you accept or reject your findings to the given acceptance levels.
a 4.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
Weld Root

levels?
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
a 35-40mm.
b 20-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
A3-20
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Rev 2 April 2013
Appendix 3
a 28-35mm.
b 0-10mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
of the accumulative total and would you accept or reject your findings to the given
acceptance levels?
a 8-12mm.
b 18-22mm.
c None observed.
d 20-40mm.
e Accept.
f Reject.
total l and would you accept or reject your findings to the given acceptance
levels?
a 15-25mm.
b 35-45mm.
c None observed.
d 50-60mm.
e Accept.
f Reject.
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A3-21
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Rev 2 April 2013
Appendix 3
accumulative total number of items and would you accept or reject your findings
a 2-3.
b 1 item.
c None observed.
d More than 4 items.
e Accept.
f Reject.

c None observed.
e Accept.
f Reject.
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
accept or reject your findings to the given acceptance levels. (measure from the
weld centreline to the plate edge)?
a 3-5mm2.
b 6-8mm2.
c None observed.
d 1-2mm2.
e Accept.
f Reject.
A3-22
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1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 3
Answers to be indicated on the Candidate Answer Template
Weld Face
1 Excess weld metal height (highest individual point measured): Which answer best

b 3-4mm.
c 5-6mm.
d 7-8mm.
e Accept.
f Reject.
acceptance levels?
a None observed.
b 40-55mm.
c 30-40mm.
d 60-70mm.
e Accept.
f Reject.
acceptance levels?
a 60-70mm.
b 20-50mm.
c None observed.
d 5-12mm.
e Accept.
f Reject.
a Smooth intermittent.
c None observed.
e Accept.
f Reject.
A3-23
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Rev 2 April 2013
Appendix 3
acceptance levels?
a 0-20mm2.
b Greater than 30-50mm2.
c None observed.
d 60-70mm2.
e Accept.
f Reject.
levels?

c None observed.
e Accept.
f Reject.
acceptance levels?
a 30-40mm.
b 45-55mm.
c None observed.
d 60-70mm.
e Accept.
f Reject.
a 2.
b 4.
c None observed.
d 1.
e Accept.
f Reject.
A3-24
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Rev 2 April 2013
Appendix 3

marks): Which answer best matches your assessment of the total number of
areas and would you accept or reject your findings to the given acceptance
levels?
a 4.
b 1-2.
c None observed.
d 3.
e Accept.
f Reject.
Weld Root

levels?
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject.
a 3-5mm.
b 1-2mm.
c None .
d Greater than 5mm.
e Accept.
f Reject.
a 30-40mm.
b 21-29mm.
c None observed.
d 41-50mm.
e Accept.
f Reject.
A3-25
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Rev 2 April 2013
Appendix 3
a 28-35mm.
b 0-10mm.
c None observed.
d 15-26mm.
e Accept.
f Reject.
of the accumulative total and would you accept or reject your findings to the given
acceptance levels?
a 31-39mm.
b 18-22mm.
c None observed.
d 40-60mm.
e Accept.
f Reject.
total and would you accept or reject your findings to the given acceptance levels?
a 35-45mm.
b 20-30mm.
c None observed.
d 50-60mm.
e Accept.
f Reject.
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A3-26
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Rev 2 April 2013
Appendix 3
17 Sharp indications of mechanical damage in the root area weld and parent
material (excluding hard stamping): Which answer best matches your
assessment of the accumulative total number of items and would you accept or
reject your findings to the given acceptance levels?
a 2-3.
b 1.
c None observed.
d 4-5.
e Accept.
f Reject.
18 Porosity in the weld root area: Which of the following answers best matches your
assessment of the accumulative total area and would you accept or reject your

c None observed.
e Accept.
f Reject.
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
accept or reject your findings to the given acceptance levels (measure from the
weld centreline to the plate edge)?
a 30-50mm2.
b 60-80mm2.
c None observed.
d 12-22mm2.
e Accept.
f Reject.
A3-27
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1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
VERSION _
O O O O O O O
1 1 31
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
4 4 34 _
O O O O O O O O O O
_
5 5 35 _
O O O O O O O O O O
_
6 6 36 _
O O O O O O O O O O
3
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 3
Acceptance
Table number
Acceptance levels plate and pipe levels

Defect type
macro only
Remarks Maximum allowance Remarks
At no point shall the excess weld

Excess weld metal will not exceed H = 2mm in
Excess weld metal fall below the outside
1 any area on the parent material, showing As for plate and pipe
metal surface of the parent material. All
smooth transition at weld toes.
weld runs shall blend smoothly.
Slag inclusions are defined as
non-metallic inclusions trapped in The length of the slag inclusion shall not
Slag/silica Slag and silica not
2 the weld metal or between the exceed 50mm continuous or intermittent.
inclusions permitted
weld metal and the parent Accumulative totals shall not exceed 50mm
material.
No sharp indications Smooth blend required.
Undercut is defined as a grove
The length of any undercut shall not exceed
melted into the parent metal,
50mm continuous or intermittent. Accumulative No sharp indications
3 Undercut at the toes of the weld excess
totals shall not exceed 50mm. Max D = 1mm Smooth blend required
metal, root or adjacent weld
for the cap weld metal.
metal.
Root undercut not permitted.
Trapped gas, in weld metal, Individual pores ≥ 1.5 max.
2 Cluster porosity not
Porosity or elongated, individual pores, Cluster porosity maximum 50 mm total area.
4 permitted. Individual
Gas Cavities cluster porosity, piping or Elongated, piping or wormholes
pores acceptable.
wormhole porosity. 15mm max. L continuous or intermittent.
Cracks or Transverse, longitudinal, star or
5 Not permitted Not permitted
Laminations crater cracks.
Incomplete fusion between Surface breaking lack of side wall fusion,
Lack of fusion the weld metal and base lack of inter-run fusion continuous or
6 Laps material, incomplete fusion intermittent not to exceed 15mm. Accumulative Not permitted
Cold lap between weld metal. totals not to exceed 15mm
(lack of inter-run fusion) over a 300mm length of weld.
Damage to the parent material or
weld metal, from an
unintentional touchdown of the
7 Arc strikes Not permitted Not permitted
electrode or arcing from poor
connections in the welding
circuit.
Damage to the parent material or No stray tack welds permitted
Mechanical weld metal, internal or external Parent material must be smoothly blended
8 Not permitted
damage resulting from General corrosion permitted. Max. D = 1.5mm.
any activities. Only 1 location allowed
Mismatch between the
9 Misalignment Max H = 1.5mm As for plate and pipe
welded or unwelded joint.
Excess weld metal, above the
10 Penetration base material in the root of the Max H ≤ 3mm As for plate and pipe
joint.
The absence of weld metal in the
Lack of root
11 root area, two root faces Not permitted Not permitted
penetration
showing.
Lack of root Inadequate cross penetration of Lack of root fusion, not to exceed 50mm total
12 Not permitted
fusion (one) root face. continuous or accumulative.
Excessive penetration, collapse

13 Burn through Not permitted Not permitted
of the weld root
Angular Distortion due to weld
14 5mm max. Plate only Accept
distortion contraction
Root Weld metal below the surface of 50mm maximum length
Accept
concavity both parent metals 3mm maximum depth
A3-28
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Rev 2 April 2013
Appendix 3
Visual Inspection Pipe Report
Name [Block capitals] Signature Pipe Ident#
Code/Specification used Welding Process Joint type
Welding position OutsideØ and Thickness Date
Weld face
A B C
Notes: Excess weld metal height = Misalignment = Weld width = Toe blend =
C D
A
Notes: Excess weld metal height = Misalignment = Toe blend = Weld width =
A3-37
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Rev 2 April 2013
Appendix 3
Pipe Root Face
A B C
Notes: Excess penetration height = Toe blend =
C D A
A3-38
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Rev 2 April 2013
Appendix 3
Visual Inspection Pipe Report
Name [Block capitals] Signature Pipe Ident#
Code/Specification used Welding Process Joint type
Welding position OutsideØ and Thickness Date
Weld face
A B C
Notes: Excess weld metal height = Misalignment = Weld width = Toe blend =
C D
A
Notes: Excess weld metal height = Misalignment = Toe blend = Weld width =
A3-39
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Rev 2 April 2013
Appendix 3
Pipe Root Face
A B C
C D A
A3-40
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Cswip Appendix 03 Pipe Reports and Questions

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Cswip Appendix 03 Pipe Reports and Questions

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Appendix 3

Pipe Reports and Questions

CSWIP 3.1 Training Questions for Pipe Butt Weld 1

Answers to be indicated on the Candidate Answer Template.

a Equal to or less than 0mm.

a 2-3mm transverse crack.

9 Sharp indications of mechanical damage (excluding hard stamping and pop

10 Misalignment: Which answer best matches your assessment of the maximum

a Individual pore diameter between 1-2mm.

CSWIP 3.1 Training Questions for Pipe Butt Weld 2

Answers to be indicated on the Candidate Answer Template.

a Equal to or less than 0mm.

a 2-3mm transverse crack.

10 Misalignment: Which answer best matches your assessment of the maximum

a Individual pore diameter between 1-2mm.

CSWIP 3.1 Training Questions for Pipe Butt Weld 3

Answers to be indicated on the Candidate Answer Template.

a Equal to or less than 0mm.

a 2-3mm transverse crack.

9 Sharp indications of mechanical damage (excluding hard stamping and pop

10 Misalignment: Which answer best matches your assessment of the maximum

a 2-3 items observed.

a Individual pore diameter between 1-2mm.

CSWIP 3.1 Training Questions for Pipe Butt Weld 4

Answers to be indicated on the Candidate Answer Template.

a Equal to or less than 0mm.

a 2-3mm transverse crack.

10 Misalignment: Which answer best matches your assessment of the maximum

a Individual pore diameter between 1-2mm.

CSWIP 3.1 Training Questions for Pipe Butt Weld 5

Answers to be indicated on the Candidate Answer Template

a Equal to or less than 0mm.

a 2-3mm transverse crack.

9 Sharp indications of mechanical damage (excluding hard stamping and pop

10 Misalignment: Which answer best matches your assessment of the maximum

a Individual pore diameter between 1-2mm.

Acceptance levels plate and pipe levels

At no point shall the excess weld

Excessive penetration, collapse

Visual Inspection Pipe Report

Name [Block capitals] Signature Pipe Ident#

Code/Specification used Welding Process Joint type

Welding position OutsideØ and Thickness Date

Pipe Root Face

Notes: Excess penetration height = Toe blend =

Notes: Excess penetration height = Toe blend =

Visual Inspection Pipe Report

Name [Block capitals] Signature Pipe Ident#

Code/Specification used Welding Process Joint type

Welding position OutsideØ and Thickness Date

Pipe Root Face

Notes: Excess penetration height = Toe blend =

Notes: Excess penetration height = Toe blend =

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