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Small Scale Industries are very important from the view of overall
economic growth of India. Products are easily available through SSI in small
villages and towns. It’s a desirable way of getting equitable distribution of
the national income and they facilitate an effective mobilization of resources
of capital and skill.
1
PROJECT AT GLANCE
Product : Mirrors
2
SSI Registration No. : Applied for the same.
Website : WWW.GLASSDECOR.COM
3
PROMOTERS BACKGROUND
Age : 21 years
4
IMPLEMENTATION SCHEDULE
5
ORGANIZATIONAL STRUCTURE
PROPRIETOR
Skilled worker
Semi-skilled worker
Unskilled worker
Watchman
6
JUSTIFICATION OF LOCATION
2. GOVERNMENT
The reason for establishing such a big plant near a small village like
METODA can be justified by the fact that this region is very much
supported by the government policies of Gujarat by providing liberal policy
of market, land & building distribution system, loans and subsidies, free
from tax for next 5 years from the starting of the plant, transportation,
drainage facilities, etc.
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4. Market Reach
Nearness to market ensures that quick and timely availability of
products and cheap transportation costs. So the area chosen is one where raw
materials and the ready market for finished goods is readily available. Also
one of the important considerations is that there is no other Mirror Industry
in this area so it has a ready market of the goods produced being easily given
to the Distributors.
5. Infrastructure Facility
8
PRODUCT DETAILS
Φ CLARITY
Commonly referred to as Brightness, CLARITY is an
indicator of the sharpness of the reflection seen in a mirror. It is related to
the quantum of the light absorption of the mirrors. Lesser the percentage of
light absorption, the sharper and clearer the reflection of the image will
appear. Better the reflection, closer the image to reality. Extend of absorption
of light by the mirror and, as mirror is dependent on the color of the glass,
which in turn is dependent on its iron content. Our Best Quality glass has the
least amount of iron (less than 0.1%) which leads to least absorption of light
thereby making GLASS DÉCOR mirrors is the clearest mirror.
Φ DISTORTION
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Φ DURABILITY
Like all products, mirror too have a life beyond which the ageing
start to appear – black spots on the mirror, the edge start to corrode and the
images begins to appear dull. Durability is related to the strength of the
coating used in the back – side of the mirror. Mirrors with the strength have
low durability. The coating on our mirror is applied with the revolutionary
new stage special treatment process which replaces copper, and improves the
durability of the coating. GLASS DÉCOR’S mirror is Evolutionary as it
comes with multiple coats of specially made from environment-friendly lead
free paint. These protect the silver from corrosion and abrasion.
10
MARKET POTENTIAL
As per the export opinion the demand of this product is very much in
growing state and as we know the Gujarat is the most growing state in all
over India. So we covered all Gujarat for selling our product.
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The following are the major unit that produces the
mirrors:
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RAW MATERIAL
1. Plane Glass
2. Silver Nitrate
3. Copper
4. Water
5. Silver Paint Color
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MACHINES & EQUIPMENTS
14
MANUFACTURING PROCESS
BASE GLASS
SENSITIZING
ACTIVATION
SILVERING
PASSIVITY
PAINTING
COPPERING
PRE-PAINT COAT
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Plate glass and sheet glass are cleaned by chemical process or by
surface polishing to clean the surface contamination so as to give proper
adherence.
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PRODUCTION CAPACITY
Installed capacity:-
Firm has the Installed Capacity of 6, 00,000 units but in its First year
it will utilize 50% of its Installed Capacity i.e. 3, 00,000 units. And it will
increase its Production Capacity by 10% every year.
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STAFF & LABOUR DETAILS
FINANCIAL DETAILS
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(a) Land
(b) Building
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1 Automatic Beveling Machine 1 10,00,000
2 Surface Polishing Machine 1 1,00,000
3 Bevel Polishing Machine 1 10,000
4 Spray Gun with Air Compressor (3 HP Motor) 1 20,000
5 Drilling Machine 1 17,000
6 Diamond Drill Bits 6 3,500
7 High Carbon Drill Bits 12 7,500
8 Diamond Cutters 5 6,500
9 Circular Cutters 1 2,500
10 Measuring Jars, Felt Brushes, - 20,000
11 Electricity Generator of 15 KV 1 60,000
Total 12,47,000
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Total 4,00,000
COST OF PRODUCTION
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(c) Other Expenses & Utilities
PARTICULAR AMT.
(P.A.)
(a) Raw Material 31,20,000
+ (b) Staff lab our 8,30,400
+ (c) Other Expenses & utilities 6,84,000
Total 46,34,400
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Total Working Capital
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SOURCES OF FINANCE
PARTICULAR AMT.
Ownership Capital (60 %) 35,67,240
Borrowed Capital (40 %) 23,78,160
Total 59,45,400
INTEREST ON BORROWED
CAPITAL
25
DEPRECIATION
26
STATEMENT OF COST OF
PRODUCTION
Fixed Expenses
Salaries [75%] 6,22,800
Depreciation 4,96,750
Written off preliminary expenses[30000/5]
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Insurance 6,000
36,000
= Total Cost
---------------
Total “sq meter of glass sheet” per annum
= 19.06 Rs
Thus from the above calculation we can get the cost price of per unit of
this product. Thus the cost price per unit of the product is Rs 19.06
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SALES FORECASTING
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FIXED & VARIABLE COST
SCHEDULE
(a) Fixed cost schedule:
PARTICULAR AMT.
Salaries [ 75%] 6,22,800
Depreciation 4,96,750
written off preliminary exp. 6,000
Insurance 36,000
Interest 5,82,650
Total 17,44,200
= 17,44,200
------------
300000
Fixed Cost per unit
= 5.81 Rs
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(b) Variable cost schedule:
PARTICULAR AMT.
(RS.)
Raw materials 31,20,000
Utilities 2,88,000
Salary & wages Exp. [25%] 2,07,600
Other ad. Expenses
Telephone 24,000
Postage & stat. 6,000
Ad. & Publicities 60,000
Repairs & materials 18,000
Packing materials 1,80,000
Transport charges 48,000
Consumable stores, cotton waste, etc 24,000
Total 39,75,600
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= 39, 75,600
----------
3, 00,000
= 13.23 + 5.81
= 19.06 Rs
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BREAK EVEN ANALYSIS
= 20.70 – 13.23
= 7.47
= 2, 33,494 X 20.70
= 48,33,326 Rs.
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(d) BEP (in %) = Fixed Cost X Utilized Capacity
-------------
Contribution
= 17, 44,200 X 50
----------
22, 34,400
= 39.03%
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TERM LOAN
REPAYMENT
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Own Capital :- 35,67,240 9% 3,21,052
+ borrowed Capital :- 23,78,160 11% 2,61,602
Total 5,82,650
= 5, 82,650 X 100
---------
59, 45,400
= 9.8 %
RETURN ON INVESTMENT
ROI = EBIT
-------------- X 100
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Cost of project
= 18.05%
PROFITABILITY ANALYSIS
PARTICULAR RS.
37
Sales 60,00,000
Less : Cost of Production [Fc+Vc-Interest]
[3975600 + 1672856 – 511306] 51,52,500
= EBIT 10,72,850
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-------
+ 2 % Edu. Cess - 1,941
------
= 99,001
----
Sales
= 34.15%
-------
Sales
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= 3, 91,199 X 100
---------
62, 10,000
= 6.29%
= 1.45 %
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RISK FACTOR
In each and every business activity there is some risk in the some way
our unit is also having some risk factory, which are as follows:
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NAME & ADDRESS OF RAW
MATERIAL SUPPLIERS
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SUPPLIER OF MACHINES
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PROJECTED OPERATING
STATEMENT
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(d) 1,64,900 1,69,605 1,78,016
EBIT
[GP - total indirect expenses] 1,0,72,850 15,54,607 19,66,280
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Projected Trading Account
[1st yr]
46
Projected Trading Account [3rd
yr]
47
Projected Profit and loss
account [1st yr]
48
Projected Profit and loss
account [2nd yr]
49
Projected Profit and loss
account [3rd yr]
50
PROJECTED BALANCE SHEET
FOR 3YEARS
51
Property Assets
Land 15,10,000 15,10,000 15,10,000
Building less dep. 9,45,000 8,50,500 7,65,450
Machinery less dep. 9,35,250 7,01,437 5,26,078
Computer less dep. 30,000 18,000 10,800
Furniture less dep. 1,27,500 1,08,375 92,119
Pre-op exp. 24,000 18,000 12,000
Delivery van less dep. 2,12,500 1,80,625 1,53,531
Cash [NP + dep. - Inst] 4,26,607 5,89,456 715,132
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COST SHEET (3 yrs)
Factory O/H
Consumable Storage 24,000 28,800 33,600
Salaries 72,000 86,400 1,00,800
Repairs & Maint [Fac Exp] 18,000 21,600 25,200
Depn on Build & Machinery 4,16,750 3,28,313 2,60,410
5,30,750 4,65,113 4,20,010
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5,51,292 5,55,997 5,64,408
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SCHEDULE OF FIXED ASSETS
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SCHEDULE FOR FACTORY O/H
PARTICULAR AMT.
Salaries 72,000
Repair & Maint [Factory Exp.] 18,000
Depreciation On building 1,05,000
On machinery 3,11,750 4,16,750
Total 5,06,750
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Schedule for Administrative and
Selling O/H
PARTICULAR AMT
(RS.)
(1) Administrative O/H
Salaries 50,400
Depreciation :- On Computer 20,000
On Furniture 22,500 42,500
Telephone 24,000
Postage & Stat. 6,000
Consumable stores & coaster 24,000
Insurance 36,000
Int. on own capital 2,49,704
---------
Total Adm. O/H (A) 4,32,604
======
(2) Selling O/H
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DISCOLOSURE OF
SIGNIFICANT
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