Small part machining

Contents

Additional machining areas and general information

Small part machining ........................................................................................................................................... H3 A

Multi-Task machining ......................................................................................................................................... H29

Workpiece material – cross reference list ................................................................................................... H47

B

Small part machining

Automated machining in Parting of component diameters 6 to 32 mm ................... H18

C
bar-feed machines ................................................... H3 External grooving of component

A modern approach .......................................................... H3 diameters 1 to 8 mm ...................................................... H19

Meeting new production demands ..................................... H4 External grooving of component

The sliding head machine ................................................. H4 diameters 6 to 32 mm .................................................... H20

Tool systems for small part machining ............................... H5 External threading of component D
diameters 1 to 8 mm ...................................................... H21

Sliding head machine applications ..................................... H6 External threading of component

Back turning ..................................................................... H7 diameters 6 to 32 mm .................................................... H22

In parting and grooving applications ................................... H8 Internal turning of holes from 0.3 mm diameter ............... H23

Cutting data for CoroCut 3 ................................................ H8 Internal grooving of holes from 4.2 mm diameter ............. H24 E
External operation - cutting data Internal threading of holes from 4.2 mm diameter ............ H25

recommendations for CoroCut XS ...................................... H9 Milling ............................................................................ H26

Internal turning, grooving and threading Drilling ........................................................................... H26

– cutting data for CoroTurn XS ......................................... H10

F
When should ground inserts be considered in When processing a component ........................................ H27

small part machining ...................................................... H11 Machining improvement example ..................................... H28

Selecting tools for small part machining .......................... H12

External turning of component G
diameters 1 to 8 mm ...................................................... H12
External turning of component
diameters 1 to 32 mm .................................................... H13
External turning of component
diameters 6 to 32 mm .................................................... H14
H
External back-turning of component
diameters 1 to 8 mm ...................................................... H15
External back-turning of component
diameters 6 to 32 mm .................................................... H16
Parting of component diameters 1 to 8 mm ..................... H17

H1
 Small part machining

H2

Small part machining
Automated machining in
bar-feed machines
A modern approach
The most up-to-date method of machin-
ing small components today is by using
sliding head machines as these are the
most efficient way of producing large vol-
umes. For this reason, tooling develop-
ments have been directed towards up-
grading performance in these machines.
Most sliding head machines are CNC-
controlled and take a maximum of 32mm
bar diameter. They are nearly always fit-
ted with a bar-feeder to maximize the
productivity of the automated process.
Today’s machines are compact multi-axis
turning centres and are designed to ma-
chine the component in one set-up,
thereby being more cost effective. The
machining process is designed to meet
the demands of high-precision compo-
nents as well as high machining per-
formance from the cutting tools.
CNC-lathes
Small part machining
A
The components in question come in a
huge variety of lengths and design – from
long, plain axels in low-carbon steels to B
shorter, very complex parts in more ma-
chine demanding materials. Sizes vary
from micro size of 0.5mm to 30mm and
used in a growing number of different ap-
plications including the automotive, aer-
ospace, electronic and medical industry. C
Normally these components are made by
suppliers and have demanding quality
limits as well as demands on delivery
and cost per part. Production perform-
ance, therefore, is an important success
factor to which tooling and methods play D
a key role.
E
Sliding head machines Automatics
H3
 Small part machining
Meeting new production demands
Machine tools and control units have
made considerable headway during the
past decade but with tooling often over-
looked. This has led to selection of tools
similar to those used on conventional,
previous generation cam-automatics. To-
A day, tools for these machines have been
optimized for the various operations
such as turning, threading, parting and
grooving and as well as the internal turn-
ing operations. The latest indexable in-
sert and carbide technology has been
B adopted and developed for tools for
small part machining and can thus uti-
lize the potential of modern machines in
this area.
There are several demands on tools for
C small part machining:
precision of finished components; easier
high performance machining;
coping with difficult materials; good chip-
control giving predictability necesssary
for unatteded machining, the capability
of high cutting data for short cycle times
D and the ability to utilize sliding head ma-
chines to their full capability.
Precision toolholders from shank sizes
0808 to 1616 mm are normal for these
machines, as are precision inserts with
E sharp cutting edges and small nose radii
H4
The turning positions can be up to 12 in
number placed as a gang of tools. This
is the tool rack located beside the guide
bush. Larger versions of the sliding head
machines are also equipped with turrets
as well as a gang tool to give further flex-
ibility for using standard tool holders as
well as quick change tooling such as
Coromant Capto.
to machine to close tolerances and high
surface finish demands.
The sliding head machine...
... is, as its name describes, equipped
with a main head function, which uses a
guide bush in order that the material can
slide through in the Z-direction, leaving
the tools stationary so that high stabilty
is achieved. A second main spindle ro-
tates and drives the material through the
guide bush making it possible to ma-
chine long components without using a
secondary spindle. Sub-spindles are,
however, added on to the most common
machines to further increase machine
utilization.
The principle of the sliding head-stock CNC machine. The z-axis is performed by the
bar moving through the head-stock, held, rotated and moved by a collet at the back
and supported by a collet at the front. Tools can move up close to the collet which
means that the component being machined is always well supported, even when
axial feed for length-turning is involved.
 Small part machining

Tool systems for small part machining

The main machining operations performed are external and in-
ternal turning, parting and grooving, thread turning or threading,
drilling and milling. These operations can be performed with
new-technology cutting tools in the form of:

CoroTurn 107 – for external turning with positive inserts

CoroTurn 111 – for internal turning of holes from 6.5 mm A
diameters
CoroTurn XS – for smaller-diameter internal grooving, turning
and threading
CoroCut 2 – for parting and grooving in diameters ranging from
12 to 32 mm
CoroCut 3 – for parting of tubes and small-diameter bars as B
well as shallow grooving
CoroCut XS – for smaller-part parting, grooving and threading
T-Max U-Lock – for thread turing
CoroDrill Delta C – for drilling holes from 1.5 mm diameter
CoroMill Plura – for milling operations
C

T-MAX U-Lock CoroCut 3

∅
CoroTurn 107

CoroCut 2
D

CoroTurn 111

CoroTurn XS G

CoroCut XS

H5
 Small part machining

Sliding head machine applications

External turning
When turning an external diameter it is possible to choose a
variety of tools in accordance with the component diameter and
design.

VCEX inserts
A For turning and back-turning operations with high demands on
precision. For excellent chip breaking, surface finish and high
edge strength, use VCEX E-tolerance insert with 0 and 01 nose
radii.

CoroTurn 107 – G tolerance

B For copying and longitudinal turning with high demands on per-
formance, choose UM (G-tolerance) inserts with small nose ra-
dii ground inserts with sharp edges for best performance.

Wiper inserts
For high productivity, improved chipbreaking and excellent sur-
C face finish choose positive wiper inserts.

CoroTurn 107 – Al Geometry

For Aluminiuim, Titanium and other non-ferrous materials,
choose -AL geometry. The G-tolerance ensures high indexing
security.
D
CoroTurn 107 – M tolerance
For finishing and medium operations where a sharp edge is not
a necessity. CoroTurn 107 is available in a wide range of nose
radii 02–1.2 and in the latest grades for all materials.

Check the following:

E Component diameter
• Depending on component diameter, different insert types and
edge sharpness and nose radii are needed.

Copying or plain longitudinal turning

• For copying operations, CoroCut XS or DCMT inserts can be
F chosen, depending on component diameter. (CoroCut XS
turning insert is recommended from 1-8 mm component
diameter).
• For longitudinal turning, the VCEX insert can be used. It gives
good chip breaking as well as surface finish.

G Cutting depth
• A large cutting depth will need a strong insert and a dedicated
geometry that will give acceptable chip control. This can be
seen in component diameter recommedations.

External operations can also be done on the sub-spindle using

H boring bars, intended for internal operations, on the back working.

H6
 Small part machining

Back turning
When back turning there are some vital things to consider: what
is the size of the bar material and what cutting depth can be
applied. There are two tool types to choose from:

CoroCut XS
- recommended for bar/component diameter 1-8 mm.
- these have sharp cutting edges and generate low cutting forces. A
- capable of cutting depths up to 3 mm in soft materials.

The CoroCut back turning insert (MABR) is designed for small

diameters and to be close to the main spindle (guide bush) to
minimize the overhang of the bar and therefore to minimize any
tendency to vibration. B
VCEX insert
- recommended from bar diameter 6 - 32 mm
- sharp cutting edge and generates a good surface finish due to
wiper effect. fn
- cutting depth capabilities up to 4 mm. 0.3
C
The VCEX insert is designed for back turning of larger compo- 0.2

nents. The insert protrudes slightly from the main spindle and
is therefore not suitable for very small diameter applications 0.1

involving back turning. 0.05

0 ap
The VCEX inser can be used in both 90 or 93 degree angled
0.05 0.1 0.25 0.5 1.0 4.0 D
holders. The holder with a 90 degree entering angle will gener-
ate slightly less cutting forces.

10.7 mm 2.63 mm
For smaller-diameter components and bac-turning operations, CoroCut XS is recommended as the overhang
of the bar material from the guide-bush is considerably less vibration and workpiece deflection tendencies
are thereby reduced.

H7
 Small part machining

In parting and grooving applications...

... basically the only demand that will mean choosing different
tools is the workpiece diameter and the size of the machine.
When parting off, it is vital to have a parting system with a very
stable insert design such as the CoroCut XS and the CoroCut
tool systems.

A CoroCut XS
Parting of small components, 1-8 mm diameter, and grooving of
thin grooves, 0.5-2.5 mm width.

CoroCut 2
Parting of components and bars up to 32 mm diameter and
B grooving down to 1.5 mm in diameter.

CoroCut 3
A three edged tooling system also possible for use on sliding
head machines but the system is limited to workpieces of 12
mm diameter.
C
CoroCut XS

Cutting data for CoroCut 3

-CM Radial feed -CS Radial feed
D Insert width (la), mm Insert width (la), mm

E
Feed (fn), mm/r Feed (fn), mm/r

First choice for shallow parting and grooving First choice for shallow parting and grooving at low speeds
First choice in most materials For sticky materials and ball bearing materials
Sharp edge line, chip breaking geometry Extremely sharp edge line with an open chip former
To be used at normal cutting speeds 100 – 250 m/min To be used in multi-spindle machines at low cutting speeds
F ≈ 50 m/min
To be used for non-ferrous materials at normal cutting speeds
100 – 250 m/min
Right (R) or left (L) hand inserts to be used for pip and burr free
machining

G
= Recommended starting value at normal speeds
= Recommended starting value at low speeds

CoroCut 2 CoroCut 3

H8
 Small part machining

External operation
Cutting data recommendations for CoroCut XS
Parting off Grooving
Insert width Insert width
(la) mm (la) mm

Feed Feed
(fn) mm/r (fn) mm/r

= Recommended starting value.

C
Turning Backturning

Cutting depth Cutting depth

(ap) mm (ap) mm

E
Feed Feed
(fn) mm/r (fn) mm/r

Threading, (Infeed recommendations)

Metric 60° F
Pitch ap nap Can be used for thread types:
– ISO metric 60°
0.20 0.12 4
0.25 0.15 4 – UN 60°
0.30 0.18 4 – NPTF, MJ, UNJ 60°
0.35 0.21 4
0.40 0.25 4
0.45 0.28 4 ap = total depth of thread G
0.50 0.29 4 nap = number of passes
0.75 0.45 4
1.00 0.60 5
1.25 0.74 6
1.50 0.90 6
1.75 1.06 8
2.00 1.21 8
H

Cutting speed recommendations

P M N S
Grade 1025 60–200 60–180 90–400 20–50
(vc) m/min

H9
 Small part machining

Internal turning, grooving and threading

Cutting data recommendations for CoroTurn XS
Turning, insert size 04 Turning, insert size 05
Cutting depth Cutting depth
(ap) mm (ap) mm

B
Feed Feed
(fn) mm/r (fn) mm/r

Turning, insert size 06 Turning, insert size 07

C Cutting depth Cutting depth
(ap) mm (ap) mm

Feed Feed
(fn) mm/r (fn) mm/r
E

Grooving Threading, (Infeed recommendations)

Thread Insert ap nap
Insert width
(la) mm V-profile 60° CXS-04TH 050VM-4215R 0.27 7
CXS-05TH 050VM-5215R 0.27 7

F 070VM-5115R
100VM-4815R
0.40
0.55
8
11
CXS-06TH 100VM-6215R 0.55 11
125VM-6215R 0.68 11
150VM-6215R 0.81 13
CXS-05TH 24WH-5215R 0.65 13
Whitworth 55°
26WH-5215R 0.60 12
28WH-5215R 0.87 14
CXS-06TH 19WH-6215R 0.82 14
G 20WH-6215R 0.74 12
22WH-6215R 0.68 11
24WH-6215R 0.65 11
26WH-6215R 0.60 10
Feed
28WH-6215R 0.27 7
(fn) mm/r
NPT 60° CXS-06TH 18NT-6215R 1.06 18
27NT-6215R 0.71 12
= Recommended starting value.
H ap = total depth of thread
nap = number of passes

Cutting speed recommendations

P M N S
Cutting speed
(vc) m/min 60–200 60–180 90–400 20–50

H 10
 Small part machining

When should ground inserts be considered for small part machining:

- when the material of the component
needs a sharp cutting edge. These might
include HRSA, non-ferrous and titanium
alloys.

- when component dimensions and cut-

ting depths are small to the extent that A
the machining becomes sensitive to ra-
dial cutting forces, it can influence com-
ponent tolerances. This may need for the
edge rounding to be minimal to better
engage in cuts and to provide the insert
with a more immediate positive cutting B
action. With the relatively larger edge
roundings, found generally on direct
pressed inserts, will act as a negative
land, forcing the component away radi-
ally and thus influencing the diameter.
C
If the material is tough to cut and extra
sharp cutting edges actually break or
form chips, it may be the case that the
distance to the actual chip breaker is
further away from the edge such as that
designed into the UM insert geometry.
A G-tolerance insert with a small edge - in some cases involving precision ma- D
rounding and a sharp cutting edge will chining with CoroCut XS tools, the right
help to break long chips, avoiding the for- option is to select an insert with ground
mation of long swarf. cutting edge and chipbreaker to obtain
accurate insert tolerances (such as +/-
- all tools, including CoroTurn XS (inter- 0.025 mm) and to have a chipbreaker
nal) CoroCut XS (external) and the other very close to the edge of the insert. E
tools used for smaller dimensions such
as CoroCut, CoroCut 3, need to have - to obtain more accurate insert index-
sharp cutting edges if they are to work ing, such as with CoroCut XS and VCEX
in this area. This is especially the case inserts, but are affected by the IC and in-
in parting off where the sharpness of the sert height/thickness dimensions, ground
insert will minimise the burr on the fin- inserts are often the best alternative. F
ished component and influence the sur-
face finish. For this reason, a precision
grooving insert geometry, with a sharper
cutting edge such as GF, may be a better
choice for some parting off operations
in comparison to a direct-pressed insert G
with geometry CM, as the straightness
of the cut may be better.

H 11
 Small part machining

Selecting tools for small part machining

External turning of component diameters 1 to 8 mm:
CoroCut XS
Insert: MAFR 3 010 1025 (precision insert with sharp cutting edge
and close chipbreaker)
Nose radius: 0.03, 0.1 and 0.2 mm
Insert grade: GC1025
A Insert geometry: MAF
Insert tolerances: repeatability: +/-0.025 mm, centre height
+/-0.025 mm
Toolholder: SMALR 1212K3, shank sizes 1010, 1212 and 1616 avail-
able in left and right handed versions

B Application hints:
Cutting data for low-alloy steel: vc: 100 m/min, ap: 1 mm, fn:
0.08 mm/rev
- do not exceed the feed value of the nose radius. (Nose radius
0.1 mm, max feed 0.1 mm/rev.)
- do not to use smaller cutting depth than the nose radius as this will
generate high radial forces which may result in inaccurate compo-
C
nent dimensions.
- cutting speeds which are too low will result in a shorter tool-life,
follow recommended cutting speed values.
Ø8
Ø1

D
ap
mm

3.00

2.00
E
1.00

0.05
fn mm/rev
0.02 0.06 0.10 0.14

F
Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

ap ≥ rε

rε
H

fn ≤ rε

H 12
 Small part machining

External turning of component diameters 1 to 32 mm:

CoroTurn 107
Insert: VCEX 110301R-F 1025 for longitudinal turning, not copying.
Suitable for side turning and back-turning, designed for both small
and large cutting depths up to 4 mm, generates an extremely good
surface finish due to the Wiper effect of cutting edge and good chip
control. A
Nose radius: 0 and 0.1 mm
Insert grades: 1020, 5015 and H13A
Insert geometries: R-F and L-F
Toolder: SVJBR 1212K-S-B1. Any of standard toolholders for VCMT
1103 inserts. Available in left and right handed versions.
B
Application hints:
Cutting data for low-alloy steel: vc: 150 m/min ap: 2 mm fn:
0.1 mm/rev
- insert has very high edge-strength, which enables machining in one
pass with large depth of cut. Maintains high stability of component
and provides short cycle times.
C
- use cutting speeds higher than 60 m/min as this will maintain con-
siderably longer tool-life
- apply in operations where surface finish is a criterion
- use insert grade GC1020 as first choice. To optimize tool-life and
Ø 32
for finishing cuts, cermet grade CT5015 should be considered.
Ø1 D

ap
mm
4.00
E
3.00

2.00

1.00
F
0.05
fn mm/rev
0.1 0.2 0.3 0.4

ap

Ra H

H 13
 Small part machining

External turning of component diameters 6 to 32 mm:

CoroTurn 107
Insert: DCMX 11T304-WF 4015. For longitudinal turning and profil-
ing. This Wiper insert generates a good surface finish with possibili-
ties to improve chip breaking as well as increasing the productivity.
Nose radius: 0.4 mm and larger
A Insert grades: GC4015, CT5015, GC2015, GC1025, etc.
Insert geometry: WF
Toolholder: SDJCR 1212K-S Inserts fit any standard holder for
DCMT 11T3 inserts.

Application hints:
B Cutting data for low-alloy steel: vc: 150 m/min, ap: 1.5 mm, fn:
0.1 mm/rev
- This insert can be used in side turning and copying operations,
where a minimum nose radius of 0.4 mm is adequate.
- If a smaller nose radius is needed choose an insert from the
CoroTurn 107 G-tolerance range, example: DCGT 110301-UM 1025.
- avoid cutting depths that are too small as this may generate a grey
C
surface. Always use a larger cutting depth than the nose radius.

Ø 32

Ø6
D
ap
mm

3.00

E 2.00

1.00

0.05
fn mm/rev
0.01 0.2 0.3 0.4

F
Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

ap ≥ rε

H rε ≥ 0.4

H 14
 Small part machining

External back-turning of component diameters 1 to 8 mm:

CoroCut XS
Insert: MABR 3 020 1025 This back-turning and turning insert, MAB,
has a sharp cutting edge especially for cutting depths up to 3 mm.
The insert and holder design means that it is possible to get close to
the guide bush, thereby reducing vibrations.
Insert tolerances: Repeatability: +/-0.025 mm, centre-height A
+/-0.025 mm
Nose radius: 0.05, and 0.2 mm
Insert grade: GC1025
Insert geometry: MAB
Toolholder: SMALR 1212K3 Shank sizes 1010, 1212 and 1616.
Available in left and right handed versions. B
Application hints:
Cutting data for low-alloy steel: vc: 100 m/min, ap: 2 mm, fn:
0.08 mm/rev
- when using a cutting depth larger than 2 mm, use an insert with
0.2 mm nose radius.
C
- when using a large cutting depth it is important to reduce the feed
so as not to put excessive pressure on the cutting edge.
- if a larger cutting depth than 3 mm is to be used, change insert to
VCEX insert as this has more edge strength. Ø8
Ø1
D

ap
mm

3.00

2.00
E

1.00

0.05
fn mm/rev
0.02 0.06 0.10 0.14

F
Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

rε = 0.2 H

ap > 2

fn

H 15
 Small part machining

External back-turning of component diameters 6 to 32 mm:

CoroTurn 107
Insert: VCEX 110301L-F 1020 for back-turining and turning. This has
high edge strength and can easily cope with large cutting depths as
well as high feeds. It generates a good surface finish.
Insert repeatability: +/-0.025 mm, centre-height +/-0.025 mm
A Nose radius: 0 and 0.1 mm
Insert grades: GC1020, CT5015 and H13A
Insert geometries: L-F and R-F
Toolholder: SVJBL 1212K-S-B1 Shank sizes 0810, 1010, 1212 and
1616. Available in left and right handed versions.

B Application hints:
Cutting data for low-alloy steel: vc: 120 m/min, ap: 3 mm, fn:
0.08 mm/rev
- to ensure low radial forces, use a holder with 90 degree entering
angle, ex. SVABR 1212M11-S-B1.
- for best cutting edge strength choose grade 1020. However, if a
shiny surface finish is the prime consideration, choose the 5015
C
Cermet grade.
- for components with finished component diameters less than 8 mm,
use CoroCut XS backturning insert as this is designed to be closer to
Ø 32
the guide-bush or chuck in the machine.
Ø6
D
ap
mm

4.00

3.00

E 2.00

1.00

0.05
fn mm/rev
0.01 0.2 0.3 0.4

F
Vc = P M N S
95-125 95-115 95-200 10-15 GC/1020

H 16
 Small part machining

Parting of component diameters 1 to 8 mm:

CoroCut XS
Insert: MACR3100 1025
This is a parting geometry for precision machining with insert widths
down to 0.7 mm, making it possible to save a considerable amount
of material. Straight and 15-degree angle cutting edges are available.
Nose radius: 0.05 mm A
Insert grade: GC 1025
Toolholder: SMALR 1212K3-X Available in left and right handed ver-
sions in shank sizes 10, 12 and 16 mm.

Application hint:
Cutting data for low-alloy steel: vc: 100 m/min, ar: 22 mm, fn: B
0.05 mm/rev
- when parting with a sub-spindle, it is more productive to use a
straight cutting edge. This is a more stable parting method and will
generate the best surface finish.
- when parting without a sub-spindle it is recommended to use an
insert with minimum 15 degree insert angle to minimise the risk of
C
burr and pips on the component.
- the feed should be reduced by around 30% when parting off with a
15 degree angled insert.
-reduce the feed rate by 50% when approaching the centre Ø8
- when machining soft materials with demanding chip control,
program micro stops during the parting operation to improve chip Ø1 D
evacuation.
lp
mm
2.5

2.0

1.5
E
1.0

0.70

fn mm/rev
0.02 0.06 0.10 0.14

F
Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

15º

H 17
 Small part machining

Parting of component diameters 6 to 32 mm:

CoroCut
Insert: N123B2-0200-0005-CM 4125. This geometry is a highly
productive and reliable parting off solution, and is possible to use in
a large variety of materials.
Insert tolerances: Insert width: +0.1 -0 mm.
A Widths: 1.5 and 2.0mm and larger
Nose radius: 0.1 mm
Insert grades: GC4125, GC2135
Insert geometries: CF (finishing), CM (medium)
Toolholder: R123E11-1212-B-S Available in left and right handed
versions in 5 and 10 degree angles. Shank sizes: 10 mm, 12 mm and
B 16 mm.

Application hints:
Cutting data for low-alloy steel material: vc: 120 m/min, ar: 22 mm,
fn: 0.08 mm/rev
- when parting with a sub-spindle it is more productive to use a
straight cutting edge. This is a more stable method and will generate
C
the best surface finish. Ø 32
- when parting without a sub-spindle it is recommended to use an
insert with minimum 15 degree insert angle to minimise the risk of
burr and pips on the component. Ø6
- reduce feed by 30% when approaching centre.

lp
mm

3.o

2.5
E 2.0

1.5

fn mm/rev
0.05 0.1 0.2

F Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

15º

H 18
 Small part machining

External grooving of component diameters 1 to 8 mm:

CoroCut XS
Insert: MAGR 3 200 1025. This insert has been developed for high-
precision grooves with a width tolerance of +/-0.025 mm, with small
groove radii no larger than 0.05 mm. The insert has a true flat cutting
edge.
Insert tolerances: Repeatability: +/-0.025 mm. A
Widths: 0.5, 1.0, 1.5, 2.0, 2.5 mm
Nose radius: 0.05 mm
Insert geometries: MAG (chip breaker), MAC-T (flat).
Insert grade: GC1025
Toolholder: SMALR 1212K3 Available in left and right handed versions.
Shank sizes: 10 mm, 12 mm and 16 mm B
Application hints:
Cutting data for low-alloy steel material: vc: 100 m/min, fn: 0.06 mm/rev
- when the groove is wider than it is deep, it is often more beneficial
to plunge-turn. When the groove is deeper than it is wide, it is usually
more beneficial to perform multiple grooving.
C
- if the cutting speed is not sufficiently high this will result in shorter
tool-life. Follow the recommended cutting speed recommendations.

Ø8
Ø1
D
la
mm

2.5
2.0
1.75
1.50
1.25 E
1.0
0.75
0.50
fn mm/rev
0.02 0.06 0.10 0.14

F
Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

H
A

L>A L≤A
L

H 19
 Small part machining

External grooving of component diameters 6 to 32 mm:

CoroCut
Insert: N123E2-0200-0001-GF 4125. This insert is designed to gen-
erate precision made grooves. Insert widths down to 1.5 mm makes
it suitable for medium sized components.
Insert width tolerance: +/-0.02 mm.
A Insert widths: 1.5 and 2.0 mm and larger.
Nose radius: 0.1 mm
Insert geometries: GF (finishing), GM (medium)
Insert grades: GC4125 etc.
Toolholder: R123E11-1212-B-S Shank sizes: 10 mm, 12 mm and 16 mm,
available in left and right handed versions.
B
Application hints:
Cutting data for low-alloy steel: vc: 120 m/min fn: 0.08 mm/rev
- the GF geometry is a low feed insert and as such suitable for high-
precision grooving from 1.5 mm widths upwards, see feed recom-
mendations.
- longitudinal turning is also possible with CoroCut toolholders and
C
inserts due to the high stability.

Ø 32

Ø6
D

la: 3.0 mm
TM
E
TF

GM
GF

0.05 0.1 0.2 0.3 0.4 fn mm/rev

H
≥ 1.5

H 20
 Small part machining

External threading of component diameters 1 to 8 mm:

CoroCut XS
Insert: MATR 3 60-N 1025 These 60 degree threading inserts are de-
signed for threads between 0.2 - 2 mm pitches. The small nose radii
and sharp cutting edges generate high precision threads to reliable
machining process. The small nose radii and sharp cutting edges
generate high precision threads to reliable machining process. A
Nose radius: 0.05 mm
Insert geometries: Neutral -N, right -A and left -C handed threaded
inserts available.
Insert grade: GC1025
Toolholder: SMALR 1212K3 Available in left and right hand versions.
Shank sizes: 10 mm, 12 mm and 16 mm B
Application hints:
Cutting data for low-alloy steel: vc: 100 m/min
Infeed recommendations for Metric 60˚ - see table.
Can be used for thread types: ISO matric 60˚, UN 60˚, NPTF, MJ,
UNJ 60˚
C
- when threading close to a 90 degree shoulder it is necessary to
choose a handed insert to suit. (-A or -C)

Ø8
Ø1
D

Metric 60˚
P ap nap
- ISO matric 60˚
0.20 0.12 4
0.25 0.15 4
- UN 60˚ E
0.30 0.18 4 - NPTF, MJ, UNJ 60˚
0.35 0.21 4
0.40 0.25 4
0.45 0.28 4
0.50 0.29 4
0.75 0.45 4
1.00 0.60 5
1.25 0.74 6
1.50 0.90 6 F
1.75 1.06 8
2.00 1.21 8

Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

Neutral Left handed

H 21
 Small part machining

External threading of component diameters 6 to 32 mm:

T-Max U-lock
Insert: R166.0G-16MM01-100 1020. The three-edge insert style
programme includes almost every thread profile including multi-point
inserts for fewer passes and three geometries for various materials.
Pitches: ISO metric, Whitworth, UN, etc.
A Insert grades: 1025, 5015, etc.
Toolholders: R166.4FA-1212-16-S Available in left and right handed
versions. Shank sizes: 10 mm, 12 mm and 16 mm

Application hints:
Cutting data for low-alloy steel material vc: 120 m/min, ap: 0.67,
B nap: 5
The F geometry is recommended as first choice as it is sharp and
generates low cutting forces.
See infeed recommendations or calculate infeed values.
See Threading part.

Ø 32

Ø6
D

Full profile inserts V-profile inserts Multi-point inserts

H 22
 Small part machining

Internal turning of holes from 0.3 mm diameter:

CoroTurn XS
Insert: CXS-04T098-10-2209R 1025 These inserts ensure exact
insert location every time due to the unique design of the insert
location. The insert programme is made up out of four different insert
sizes, focusing on different hole dimensions.
Insert tolerances: Repetability: +/-0.025 mm A
Nose radius: 0.05, 0.1, 0.15 and 0.2 mm
Insert grade: GC1025
Toolholder: CXS-A22-04 Available in left and right handed versions.
Shank sizes From 10-25 mm. Cylinder and square shank tools.

Appplication hints: B
Cutting data for low-alloy steel material: vc: 100 m/min, ap: 0.15 mm,
fn: 0.08 mm/rev
- start by using a low feed to ensure insert security and surface
finish, increase feed to improve chip breaking.
- use a cutting depth larger than the nose radius, this will minimise
the radial deflection of the insert important in internal machining.
C
- using a cutting speed which is lower than the recommended will
result in poor tool-life, always use the highest possible spindle speed
when machining small holes.
Ø 0.3 -

D
ap
mm
CXS-07

3.00 CXS-06

CXS-05

2.00 CXS-04 E
1.00

0.50
fn mm/rev
0.02 0.06 0.10 0.14

F
Vc = P M N S
60-200 60-180 90-400 20-50 GC/1025

G
ap > rε

H 23
 Small part machining

Internal grooving of holes from 4.2 mm diameter:

CoroTurn XS
Insert: CXS-G100-5220R 1025. The CoroTurn XS grooving insert
programme consists of four different alternative insert styles: groov-
ing, facegrooving, pre-parting and profiling. The inserts ensure preci-
sion made grooves every time.
A Insert tolerances: repeatability +/-0.025 mm
Nose radius: 0.05 mm
Insert grade: GC1025
Toolholder: CXS-A22-04 Available in left and right handed versions.
Shank sizes from 10-25 mm. Cylindrical and square shank tools.

B Application hints:
Cutting data for low-alloy steel material :vc: 100 m/min, ap max: 1 mm,
fn: 0.015 mm/rev
- start by using a low feed to ensure insert security and surface finish,
increase feed to improve chip breaking.
- choose the shortest possible insert length to minimise the risk of
vibration, and always choose the largest possible insert diameter.
C
- using a cutting speed which is lower than the recommended will
result in poor tool-life, always use the highest possible spindle speed
when machining small holes. Ø 4.2 -

D
la
mm

2.0

1.5
E
1.0

fn mm/rev
0.01 0.015 0.020 0.025

F N S
Vc = P M
60-200 60-180 90-400 20-50 GC/1025

min

H 24
 Small part machining

Internal threading of holes from 4.2 mm diameter:

CoroTurn XS
Insert: CXS-TH 050VM-5215R 1025 The CoroTurn XS threading
insert programme consists of inserts for a variety of threads, a com-
mon feature in the production of small components.
Insert tolerances: repeatability: +/-0.025 mm, centre.
height +/-0.025 mm A
Nose radius: 0.05 mm
Insert grade: GC1025
Toolholder: CXS-A22-04 Shank sizes from 10-25 mm available in left
and right handed versions. Cylindrical and square shank tools.

Application hints: B
Cutting data for low-alloy steel material: vc: 100 m/min nap 7 ap:
0.25 mm.
See Threading part.

C
Ø 4.2 -

Thread Insert ap nap

60º CXS-04TH 050VM-4215R 0.27 7 D
CXS-05TH 050VM-5215R 0.27 7
070VM-5115R 0.40 8
100VM-4815R 0.55 11
CXS-06TH 100VM-6215R 0.55 11
125VM-6215R 0.68 11
150VM-6215R 0.81 13

Withworth 55º CXS-05TH 24WH-5215R

26WH-5215R
0.65
0.60
13
12
E
28WH-5215R 0.87 14
CXS-06TH 19WH-6215R 0.82 14
20WH-6215R 0.74 12
22WH-6215R 0.68 11
24WH-6215R 0.65 11
26WH-6215R 0.60 10
28WH-6215R 0.27 7

NPT 60º CXS-06TH 18NT-6215R 1.06 18

F
27NT-6215R 0.71 12

H 25
 Small part machining

Milling
CoroMill Plura
First choice: 3 flutes 4-20 mm with and without corner radii 50 deg
Helix variable flute design.
4 flutes 6-20 mm with and without corner radiis, 50 deg Helix vari-
able flute design. P-geometry hardness < 48 HRc.
Tool-grades: 1620, 1630, 1640

General purpose endmills

A
2 and 4 flutes design, 30 degree helix in diameter range 0,4-20 mm.
Tool-grades: 1620, 1610

Kordell geometry endmills

To eliminate vibration tendencies.

B Tool-grades (hardness <48HRc)

ISO P M S - GC1620
For semi-finishing to finishing operations demanding wear resist-
ance, especially in dry machining.

ISO P M N S - GC1630
C For roughing to semi-finishing operations demanding edge line
toughness.

ISO P M – GC1640
For roughing operations where toughness is important or where
stability demands a tough grades.
D
Drilling
CoroDrill Delta-C
Drill: R840-0200-50-A0B 1020
This is a drill designed for high precision holes, IT8 – 10 with mi-
cro-grain carbide cutting material for high resistance to wear and
E extreme toughness. Flute geometry for efficient chip transportation.
The R840 drill is a self centering drill giving good hole surface quality.

Drill diameter: 0.50 - 20.00 mm available

Drill tolerance: h7 (0/-) for drill diameter Dc 1.50-2.90 mm in grade
GC1020.
For Dc 3.00-20.00 mm, m7(+/+), the grade is GC1220.
F
Holder: Collet chuck extension type 393.14

Application hints:
- cutting data for low-alloy steel material vc: 90 m/min fn: 0.08 mm/rev
- when applying drills, always start with a low feed value and increase
G as the diameter gets larger.
- drills in diameter 1.50-2.90 mm to be used only with external coolant.

H 26
 Small part machining

When processing a component ...

... in a sliding head machine, there are some vital things to consider:
1. Always start with the internal applications on the main
spindle. This will give the best possible stability from the
guide bush as the outer diameter is supported by the
guide bush at all times.

2. Then establish the external operations on the outer diame- A

ter:
• Turning: as far as possible, try to take the total depth of
cut in one pass - normally max 4 mm depth of cut – other-
wise the bar has to be retracted into the guide bush thus
losing stability. Remember to look at the guide bush and
its collet to see how long the carbide support area is if the B
bar is retracted into the guide bush for a second pass or
for the threading operation.
• Threading: T-Max U-lock inserts are well suited for sliding
head machine applications because of the high productivity
performance. First choice is the F-geometry insert, espe-
cially on small diameters as it generates low cutting forces C
with its sharp cutting edge.
• Back turning: is a typical application performed widely on
a sliding head machine. It provides high productivity as one
pass of the finished diameter is usually sufficient thanks
to the capabilities of the inserts involved.
• Parting and grooving: The parting operation on a sliding
D
head machine is fairly demanding as the tool is also used
as a stop for the material from the bar feed to locate the
position of the bar in the machine. Side forces in this situ-
ation are fairly high and the insert and tip-seat must be
stable enough to handle the demands. The grooving appli-
cations may sometimes use the same tool as that used for
parting off. If not a dedicated second tool is positioned on E
the gang tool.

3. On the sub-spindle, where the component back end is ma-

chined, both external and internal operations are possible,
but tool positions are normally very limited here.
• If there are any free positions at the sub-spindle, it is F
possible to fit more tools than can be used for external
machining. This lifts off machining from the main spindle
and thus better utilizes the full capability of the machine,
resulting in shorter cycle times.
• To free positions on the sub-spindle it is benefitial to use
Coromant Delta-C self-centering drills. Step and chamfer G
drills can also be used, reducing the tool positions even
more.

H 27
 Small part machining

Machining improvement example:

Cost per component reduced by 45% with modern tools and methods
Parting: Milling: Threading:
With the use of CoroCut XS, 500 m of By using a CoroMill Plura milling cutter, By using multi-point inserts, it was pos-
material was saved on the batch for this type Kordell, cutting forces were de- sible to reduce the number of passes,
component. The insert width was chang- creased which meant that the cutting thereby reducing the cycle time by 5 sec-
ed from 2.5 to 1.5 mm. data could be increased. Cycle time was onds.
A reduced by 11 seconds.

G
Back turning: External turning:
Using the VCEX insert, made it possible By using the Wiper insert, it was possible Total saving:
to increase the feed by 100% with main- to reduce the number of passes and in- • 29 seconds per component
tained surface finish. crease the feed with maintained surface • 45% in machining cost
Feed: 0.08 mm/rev finish. In this case one pass was possi- • 500 m of material per batch
H ap: 3 mm ble, and by using two tools for each diam-
This change saved 3 seconds. eter the tool-life was made better use of.
1st cut, ap: 3 mm (fn: 0.15 mm/rev)
2nd cut, ap: 1 mm (fn: 0.20 mm/rev)
This change saved 10 seconds.

H 28
 Multi-Task machining

Contents
Multi-Task machining

Background ......................................................... H31

Tooling to utilize Multi-Task machines .................... H32 A
Turning tool requirements ..................................... H33
Machining example, 45 degree twin tool ............... H34
Programming information ..................................... H34
Mini-turrets for several operations ........................ H35
Machining example, axial mini-turret ..................... H35 B
Machining example, 5 degree radial mini-turret ...... H35
Milling and drilling tool requirments ...................... H36
Tool holding requirments ...................................... H37
Points to consider for Multi-Task machining ........... H38
C
Tools dedicated for Multi-Task machining ............. H39
Turning cutting units .............................................. H39
Twin tool cutting units ........................................... H41
Adaptors for shank tools ....................................... H42
Adaptor for CoroCut and Q-Cut parting blades ....... H42 D
Axial mounting ..................................................... H42
Adaptors for shank tools ...................................... H43
Automatic clamping units with probe contact ......... H44
Boring bar adaptor for Multi-Task machines ........... H44
CoroTurn SL mini-turret for E
cutting heads and blades ..................................... H45
Reduction adapter Coromant Capto ...................... H46
Extension adaptor ................................................ H46

H 29
 Multi-Task machining

H 30

Multi-Task machining
– one machine, one set-up
Background
Machining in a multi-task machine is char-
acterized by the ability to set up a work-
piece once and perform all operations.
Having developed from both CNC lathes
and machining centres, the multi-task
machines have become one of the fast-
est growing machine concepts today. The
combination of five-axis machining capabil-
ity and automated tool changing, with a
multitude of operations possible – not only
makes turning, drilling and milling possible
but also operations such as grinding and
hobbing.
At the heart of the machine is the rotating
tool spindle, with the ability to tilt most
types of cutting tools to provide very ver-
satile tool paths. Combined with modern
Multi-Task machining
A
CNC-technology, the machines have the in the machine’s capability to
capability to perform operations that were produce the parts from start to B
previously limited to more advanced ma- finish. These machines are also
chines or had to be performed in more suitable for producing high and medium
than one machine tool. Examples are: volume, and one off batches.
- turning
- milling C
- drilling
- deep-hole drilling
- deep boring
- turn-milling
- plunge-milling
- helical interpolation D
This means that a wide variety of com-
ponents such as shaft-work, chuck-work,
housings and aerospace blades are with-
H 31
 Multi-Task machining

Multi-Task machines are also undergoing

a very rapid evolvement with new fea-
tures being added continually. In addition
to the rotating tool spindle a head-stock
and turning tool turret can be added to
increase the capability and productivity
of the machines. The main advantages
that the multi-task machine has provided
are shorter total machining times, short-
A
er production through-put times and im-
proved quality consistency.

Points to consider for multi-task machin-

ing are that often the programming is
more complex and that a broader pro-
B grammer/operator capability is required,
higher complexity needs added care and
security to avoid collisions, etc, some at-
tention is needed to assess component
suitability for the machines and as the
machines represent a higher cost the
C utilization rate has to be high.

Tooling to utilize Multi-Task

machines
The demands of cutting tools in multi-
task machines are for:
D
- flexible tooling, having a wider applica-
tion area;

- multi-operational tools (one holder with can be positioned more directly towards
different tools) the cut, which means shorter tools can
E be used to machine parts of the work-
- lighter cutting tools (less power and piece that might otherwise be difficult to
less vibration) As regards productivity in multi-task ma- reach or eliminate the need for longer or
chines, it is an advantage to make use even special tool solutions. The benefit
- dedicated tools (specialized for opera- of the available tool motion and orienta- is good stability, leading to high accuracy
tions) tion and minimize tool changes. Tools and security for unattended machining.
F

H 32
 Multi-Task machining

Turning tool requirements

Multi-Task machines put new accessibil -
ity demands on turning tools in the form
of more tool reach, modified toolholder-
form and a different tool approach. The
large tool-spindle has to avoid the chuck,
tailstock and component and often it is
the tools that have to compensate for
the lack of access. To achieve this some A
turning tools have been designed to ma -
chine while the B-axis of the machine is
locked. With a carefully balanced form
and tool length, turning operations can
be optimized with tools having a suitable
entering angle.
B
The mini tool-turret has four cutting
heads built into one holder, dedicated for
efficient multi-task machining. Turning,
boring, profiling, grooving and threading
can be combined in one holder to pro -
vide quick tool changing. C

Turning tool requirements that should be

considered:

- some of the turning tools should be

able to machine components at con - D
siderable variations of approach and
tool paths. Turning tools for optimizing machining in multi-task machines.

- tools should be such that their reach

does not interfere with spindle or fix -
turing E
- multi-edge turning tools should be con - - boring bars with flexible tooling heads
- some tools should be able to machine sidered to reduce tool-changing times for inte rna l ma c hining c ombine d with
components in both headstocks anti-vibration tooling for quality deep
- B-axis turning in combination with x- hole capability
- tools should be available to perform four- and z-axis machining for contouring
axis machining from lower tool turret operations F

Examples of turning possibilities in multi-task machines.

H 33
 Multi-Task machining

Machining example
45° twin tool
Provides maximum stability
and accessibility against
the chuck and work piece.

Turning and facing with a CNMG Turning and profiling with a DNMG Turnng against the sub-spindle by
insert. insert. indexing the tool-holding spindle
and the B-axis as well as changing
rotation of the workpiece.
B
90° twin tool
For side and face turning.

Provides good accessibility close Turning with B-axis in 0° is a good The 90° twin tool can be used as a
to the tail stock. alternative when the machine has boring bar.
limited X-axis stroke.
D

E
Programming information
The twin tools are optimized for multi-task machines and utilize
the flexability these machines give to achive several functions
in one tool. By indexing the tool spindle to 180 degree and lock-
ing it, there is a change from insert one to insert two.

Indexing the milling spindle 180° to change

F from insert one to insert two.
The normal position of the Y-axis for turning operations is Y = 0
but to avoid the insert being in the cutting position and interfer-
ing with the cutting action, the twin tool has been designed with
the two insert pockets positioned out of centre line of the work
piece when the machines Y-axis is in position Y= 0. To run the
G tool on the centre line of the work piece, the machines Y-axis
must be positioned out of centre at the same distance the twin
tool insert is out of centre.
Y = +/– h1 (h1 = Cutting edge height), see picture.

H
When working against a sub-spindle, the Y-axis must be offset To apply the twin tool, move the Y-axis the distance h1 so that the
in the opposite direction in relation to the main spindle. insert will cut on the centre line of the work piece.

To handle the tool offset function and to programme a tool with

The cutting edge height (h1) is laser marked on the holder and two inserts in one holder and with offset in Y-axis, see the pro-
can also be found in the ordering catalogue. gramming manual for the machine.

H 34
 Multi-Task machining

The same toolholder can be used for turning against the main spindle as
well as the sub spindle. This is achieved by indexing the tool-holding spindle
and the B-axis and changing rotation of the workpiece.

Mini-turrets for several operations

Four cutting heads have been applied to one tool holder to fit
the needs for multi-task machining.
A Coromant Capto tool adapter and a CoroTurn SL mini-turret
adapter plates are combined with cutting heads and cutting D
blades for turning and grooving operations. Space is saved in
the tool magazine and less time is spent changing tools. Coro
Turn SL mini-turret adapter plates are available for axial and
radial assembly.

Machining example
Axial mini-turret 5° radial mini-turret G

Turning with B-axis in 0°. The mini-turret can be used as a Turning with B-axis in 95° is pos- The B-axis set at 95° provides
This is a good alternative when boring bar. sible with mini-turrets. clearance for opposite tool.
the machine has limited X-axis
stroke.

H 35
 Multi-Task machining

Milling and drilling tool

requirements
The variation of milling operations that
are performed in multi-task machines
with the complexity and difference in
components requires a range of suit-
able, light-cutting milling tools. Facemill-
ing, endmilling, contouring and cavities
A all have to be performed with tools suit-
able to multi-task machining.

Aspects of milling and drilling tools that

should be considered:

- milling tools especially need to provide

B
broad operating versatility and possi-
bilities

- both milling and drilling tools need to

be able to make optimum use of the
five-axis machining availability
C
- tools should be available for solutions
involving turn-milling, cam-milling,
plunge-milling, helical and circular in-
terpolation as well as trochiodal- and
thread-milling
D
- milling tools should be suitable for
rough and finish sculpturing

- drilling tools should have a large diam-

eter and depth range
E
- deep hole drilling should have availa-
ble drills for efficient thread-hole mak-
ing

H 36
 Multi-Task machining

Tool holding requirements strength and have a precison coupling Well designed chucks are also vital for
The demands on tool holding in a multi- for repeatable accuracy where the cut- achieving quality consistency, reliabil-
task machine are: ting edge position is known. ity and predicted tool-life. The hydro-me-
chanical chuck is a proven high-perform-
- high stability C
- good accuracy All the requirements for the large vari- er, providing good clamping power and
- efficient and reliable automatic tool ation of operational demands in these minimal tool run-out. The CoroGrip and
changing machines involving stationary and ro- HydroGrip chucks provide the precision
- tool magazine flexibility tating tools. A wide program of turning, performance needed especially for solid
- large, broad programme of standard milling and drilling tools in a system that carbide cutting tools.
tools has been successfully equipped with the
same self centering tool coupling and
D
- special solution possibilities
applied to all the major types of multi-
Coromant Capto already has a proven task machines.
track record as a quick change modular
tooling system for turning machines and
a flexible modular system for machining
centres. The link between machine and
E
tooling concerns not only tool type and
tool strength but also solutions for tool
holding in the turning turret as well as the
interface in the rotating tool-spindle. A
tool system for multi-task machines has
to be just as suitable for rotating tools F
as for stationary tools. It has to transmit
satisfactory torque levels, be capable of
high spindle speeds, have good bending

H 37
 Multi-Task machining

Points to consider when Multi-Task machining:

- The type and size of the machine are particularly relevant as workpieces of-
ten take more space than expected and with limitations such as tool reach
and accessibility, extra space is required in the machining zone. Power and
A
speeds are also vital factors that must be considered.

- establish a suitable tool inventory and tool handling system to suit both
multi-task and other related machines in the workshop. Start immediately
upon investment in the machine and develop progressively - the right tool
B opens up new avenues and possibilities. Think universally instead of opti-
mizing operations in the beginning – optimization of machining operations
should be an ongoing activity.

- establish good quality control and working practices right from the start.
C Using, for example, machine tool probes.

- give extra consideration to the machining methods - multi-task machines

offer new possibilities.

- take into account that multi-task machines cover different machining prac-
D
tices, there is a learning curve with added need for operator know-how,
experience and training.

- the multi-task machine is only as good as the cutting tools, tool holding sys-
tem, methods and back-up with which it is equipped and supported with.
E
- if handling more tools in the machine than there are available tool positions
in the magazine, consider investing in a tool management system and iden-
tification-chips on tools in order to handle tools more efficiently

H 38
 Multi-Task machining

Tools dedicated for Multi-Task machining

Turning cutting units
CoroTurn RC rigid clamp design
DCMNN DDMNL DVMNL
Entering κr 50° (95°) κr 48° (93°) κr 50° (95°)
angle:
A

B
Neutral style Left hand style Left hand style

Dimensions, mm

Main D5m Dm2 f1 l1 γ1) λs2)

application Alternative use min
C
12 C5-DCMNN-00105-12 50 110 0 105 –6° –6°
C6-DCMNN-00090-12 63 110 0 90 –6° –6°
C6-DCMNN-00115-12 63 110 0 115 –6° –6°
16 C6-DCMNN-00090-16 63 115 0 90 –6° –6°
κr 95° (50°) C8-DCMNN-00150-16 80 115 0 115 –6° –6°

Dimensions, mm D
Main D5m Dm2 f1 l1 γ1) λs2)
application Alternative use min

15 C5-DDMNL-00115-15 50 110 0 115 –5° –6°

C6-DDMNL-00130-15 63 110 0 130 –5° –6°
C6-DDMNL-33120-15 63 130 33 120 –5° –6°
C8-DDMNL-00160-15 80 120 0 160 –5° –6°
E

κr 93° (48°)
Dimensions, mm

Main D5m Dm2 f1 l1 γ1) λs2) F

application Alternative use min

16 C8-DVMNL-00160-16 80 110 0 160 –4° –14°

κr 95° (50°)
1)
γ = Rake angle (valid with flat insert). G
2)
λs = Angle of inclination.

H 39
 Multi-Task machining

Turning cutting units

CoroTurn 107 screw clamp design
SCMCN SRDCN SVMBL
Entering angle: κr 50° (95°) κr 50° (95°)

Neutral style Neutral style Left hand style

B Dimensions, mm

Main D5m Dm2 f1 l1 γ1) λs2)

application Alternative use min
12 C6-SCMCN-00090-12 63 100 – 90 0° 0°

κr 95° (50°)
Dimensions, mm

Main D5m Dm2 f1 l1 γ1) λs2)

D application Alternative use min
10 C6-SRDCN-00100-10 63 110 10.6 100 0° 0°

16 C6-SRDCN-00100-16 63 110 14.1 100 0° 0°

E
Dimensions, mm

Main D5m Dm2 f1 l1 γ1) λs2)

application Alternative use min

16 C5-SVMBL-00115-16 50 110 0 115 0° 0°

F C6-SVMBL-00130-16 63 110 0 130 0° 0°
C6-SVMBL-33120-16 63 110 33 120 0° 0°

κr 95° (50°)

γ = Rake angle (valid with flat insert).

G
1)

2)
λs = Angle of inclination.

H 40
 Multi-Task machining

Twin tool cutting units Side of tool/type of insert

DCM
Cx-T-DCMxxDDMxx
DDM
CoroTurn RC rigid clamp design Entering angle: κr 50° (95°) κr 50° (95°)

Left hand style shown.

Dimensions, mm

Main B
application Alternative use D5m D1 f1 h1 l1 γ1) λs2)

DCM 12 15 C5-T-DCM12DDM15L115 50 70 0.5 20 115 -6° -6°

C6-T-DCM12DDM15L105 63 70 0.5 20 105 -6° -6°

C6-T-DCM12DDM15L130 63 70 0.5 20 130 -6° -6°

C
κr 95° (50°)
16 15 C8-T-DCM16DDM15L160 80 80 0.5 24 160 -6° -6°
DDM

1)
γ = Rake angle (valid with flat insert).
κr 95° (50°) 2)
λs = Angle of inclination.

E
Side of tool/ type of insert Cx-T-DCL.xxDCLxx
DCL… DCL…
Entering angle: κr 95° κr 95°

G
Left hand style shown.

Dimensions, mm

Main D5m D1 Dm1 f1 h1 l1 l3 γ1) λs2)

application Alternative use min

DCL 12 C5-T-DCL12DCL12L130 50 69 110 26 20 130 50 -6° –6°

H

C6-T-DCL12DCL12L165 63 75 110 33 20 165 50 -6° –6°

16 C8-T-DCL16DCL16L200 80 80 115 33 20 200 50 -6° –6°

1)
γ = Rake angle (valid with flat insert).
κr 95° 2)
λs = Angle of inclination.

H 41
 Multi-Task machining

Adapters for shank tools

Angular mounting

Coupling Dimensions, mm
size
b21 D1 D5m f h21 h22 l21
B
C5 C5-ASHR/L45-36097-20 30.6 72 50 15 20 26 97
C6 C6-ASHR/L45-36099-20 31.5 72 63 15 20 28 99

C8 C8-ASHR/L45-50135-32 45 140 80 17 32 40 135

Adapter for CoroCut and Q-Cut parting blades

Radial mounting
D

E
Coupling Dimensions, mm
size
b21 b22 D1 D5m h21 h22 l21 l22 l23

C5 C5-APBA-40058-21 80 40 100 50 30 25.2 58 53 20

C6 C6-APBA-60060-25 120 60 141 63 37 32 60 55 20
F C8 C8-APBA-60068-25 120 60 145 80 40.5 40 68 63 30

Axial mounting

Coupling Dimensions, mm
size
b21 b22 D1 D5m f h21 h22 l21 l23

C5 C5-APBR/L-31095-21 25.5 31 87 50 26 30 26 95 20
C6 C6-APBR/L-37147-25 32 37 106 63 32 38 32 147 22
C8 C8-APBR/L-46155-25 34.5 45.5 122 80 40.5 40.5 40.5 155 30

H 42
 Multi-Task machining

Adapters for shank tools

Radial mounting
ASHA C6-ASHA-50071-32

Neutral style shown

Coupling Dimensions, mm Spare parts
size B
Coolant
b22 D1 D5m h21 h23 l1 l21 Screw nozzle
C5 C5-ASHA-38058-20 23 90 50 38 20 38 58 3214 020-461 5691 029-09
C6-ASHA-38060-20 23 90 63 38 20 40 60 3214 020-411 5691 029-09
C6 C6-ASHA-45071-25 30 110 63 45 25 45 71 3214 040-462 5691 029-02
C6-ASHA-50071-32 – 130 63 50 32 45 71 3214 040-462 5691 029-02
C
C8 C8-ASHA-55085-32 40 142 80 55 32 53 85 3214 020-512 5691 029-09

Axial mounting ASHR/L ASHS

D

Right hand style Neutral style

ASHR/L3
E

Right hand style shown

F
Coupling Dimensions, mm Spare parts
size

Coolant
b21 b22 D1 D5m f h21 h22 h23 l21 l22 l23 l24 Screw nozzle
C5 C5-ASHR/L-30098-20 29 30 90 50 10 41 33 20 98 88 20 23 3214 020-461 5691 029-10 G
C5-ASHR/L3-36123-20 – – 90 50 16 – – 20 123 – 20 26 3214 020-512 5691 029-02

C6 C6-ASHR/L-30100-20 29 30 90 63 10 41 33 20 100 90 22 25 3214 020-411 5691 029-10

C6-ASHR/L-38130-25 32 38 110 63 13 50 33 25 130 112 22 28 3214 020-512 5691 029-03
C6-ASHS-58115-32 58 – 140 63 33 – – 32 115 – 22 – 3214 040-462 5691 029-02
C6-ASHR/L3-36125-20 – – 90 63 16 – – 20 125 – 22 28 3214 020-512 5691 029-02

C8 C8-ASHR/L-40140-32 40 40 110 80 8 55 30 32 140 130 30 35 3214 020-512 5691 029-10

C8-ASHR/L3-45150-32 – – 120 80 20 – – 32 150 – 30 36 3214 020-512 5691 029-10 H

H 43
 Multi-Task machining

Automatic clamping units with probe contact

Min. bore

Neutral style shown.

Capto size Dimensions, mm

B Min.
b2 dmm h21 h2 lc l1z l3 l22 α21 α22 bore

C4 C4-NC5110-00025 48 42 56 96 74 25 10 22 15º 11º 260

≤80 bar
C5 C5-NC5110-00035 64 55 70 112 88 35 12 30 16º 10º 300
C6 C6-NC5110-00040 84 70 90 143 105 40 16 45 15º 10º 400
C8 C8-NC5110-00050 100 90 110 180 120 50 20 59 15º 10º 500

Boring bar adapter for Multi-Task machines

D

E Technical information:
C = Coolant goes straight through the centre
L = Left coolant nozzle will get coolant
R = Right coolant nozzle will get coolant

l1 = programming length

Coupling Dimensions, mm
size
F
dmt D5m D1 l1 l3 l 21
H7

C5 C5-131-00100-25 25 50 63 20 80 100
C6 C6-131-00098-25 25 63 63 22 – 98
C6-131-00112-40 40 63 80 – 90 112
C8 C8-131-00098-25 25 80 63 48 50 98
G C8-131-00112-40 40 80 80 – – 112

H 44
 Multi-Task machining

CoroTurn SL mini-turret for cutting heads and blades with serrated coupling
Axial mounting of heads and blades

Coupling size Coupling size Dimensions, mm

machine side tool side B

dmm dmt D21 l1

40 25 570-4-25-40-000-AX 50 12
40 32 570-4-32-40-000-AX 58 15

5° radial mounting of heads and blades

dmt D
5°
=
b21 dmm b22
=

l22
E
l21

Coupling size Coupling size Dimensions, mm

machine side tool side

dmm dmt b21 b22 l21 l22

F
40 25 570-4-25-40-050-RA 46 48.5 28 15
40 32 570-4-32-40-050-RA 46 49.25 34.5 18

H 45
 Multi-Task machining

Reduction adapter
391.02

When Coromant Capto cutting units

for turning are mounted on reduction
and coolant is required, a separate
A centre screw has to be ordered.
See below.
Heavy Duty
l1 = programming length
Design 1 Design 2
Coupling size Dimensions, mm

B Design Basic Adapter

holder D5m D5t l1 l3 α21

C4 C3 C4-391.02- 32 055 40 32 55 31 – 0.4

C5 C3 C5-391.02- 32 060 50 32 60 35 – 0.4
C4 40 065 50 40 65 40 – 0.8
C6 C3 C6-391.02- 32 070 63 32 70 39 – 1.0
1 C4 40 080 63 40 80 51.3 – 1.2
C5 50 080 63 50 80 51.5 – 1.4
C C8 C3 C8-391.02- 32 060 80 32 60 29.3 – 1.8
C4 40 070 80 40 70 36.5 – 2.0
C5 50 080 80 50 80 49.3 – 2.3
C6 63 080 80 63 80 53 – 2.5
C4 C3 C4-391.02- 32 070 40 32 70 12 6° 0.6
2 C5 C4 C5-391.02- 40 085 50 40 85 12 5° 1.1
C6 C5 C6-391.02- 50 110 63 50 110 12 4°30′ 2.0
C8 C6 C8-391.02- 63 120 80 63 120 12 6° 3.8
D
Heavy Duty
1 C8 C8 C8-391.02HD-80 100 107 80 100 62.2 – 4.7

E Extension adapter
391.01

When Coromant Capto cutting units

for turning are mounted on extension
F and coolant is required, a separate
centre screw has to be ordered.
See below.
Heavy Duty

l1 = programming length

Coupling size Dimensions, mm

G
Basic Adapter
holder D5m D5t l1

C3 C3 C3-391.01-32 060 32 32 60 0.3

32 080 32 32 80 0.4
C4 C4 C4-391.01-40 060 40 40 60 0.6
40 080 40 40 80 0.8
H C5 C5 C5-391.01-50 080 50 50 80 1.2
50 100 50 50 100 1.4
C6 C6 C6-391.01-63 100 63 63 100 2.3
63 140 63 63 140 3.2
C8 C8 C8-391.01-80 100 80 80 100 3.8
80 125 80 80 125 4.7
Heavy Duty
C8 C8 C8-391.01HD-107 100 107 107 100 4.7
C8-391.01HD-107 200 107 107 200 8.2

H 46
 General information

Workpiece materials – cross reference lists

ISO Coromant Country
Material
Classi- Great Britain Sweden USA Germany France Italy Spain Japan
fication
(CMC) Standard

BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS

P Unalloyed steel
01.1 4360 40 C 1311 A570.36 1.0038 RSt.37-2 E 24-2 Ne STKM 12A;C
01.1 030A04 1A 1325 1115 1.0038 GS-CK16 - - - - A
01.1 4360 40 B 1312 A573-81 65 1.0116 St.37-3 E 24-U Fe37-3
01.1 080M15 - 1350 1015 1.0401 C15 CC12 C15C16 F.111 -
01.1 050A20 2C/2D 1450 1020 1.0402 C22 CC20 C20C21 F.112 -
01.1 230M07 - 1912 1213 1.0715 9SMn28 S250 CF9SMn28 11SMn28 SUM22
01.1 - - 1914 12L13 1.0718 9SMnPb28 S250Pb CF9SMnPb28 11SMnPb28 SUM22L
01.1 - - - - 1.0722 10SPb20 10PbF2 CF10SPb20 10SPb20 -
01.1 240M07 1B - 1215 1.0736 9SMn36 S 300 CF9SMn36 12SMn35 -
01.1
01.1
-
080M15
-
32C
1926
1370
12L14
1015
1.0737
1.1141
9SMnPb36
Ck15
S300Pb
XC12
CF9SMnPb36
C16
12SMnP35
C15K
-
S15C
B
01.1 - - – 1025 1.1158 Ck25 - - - S25C
01.1 4360 55 E 2145 A572-60 1.8900 StE 380 - FeE390KG
01.1 4360 55 E 2142 A572-60 - 17 MnV 6 NFA 35 - - -
501 E 36
01.2 060A35 - 1550 1035 1.0501 C35 CC35 C35 F.113 -
01.2 080M46 - 1650 1045 1.0503 C45 CC45 C45 F.114 -
01.2 212M36 8M 1957 1140 1.0726 35S20 35MF4 - F210G -
01.2 150M36 15 - 1039 1.1157 40Mn4 35M5 - - - C
01.2 – – 2120 1335 1.1167 36MN5 40M5 – 36Mn5 SMn438(H)
01.2 150M28 14A - 1330 1.1170 28Mn6 20M5 C28Mn - SCMn1
01.2 060A35 - 1572 1035 1.1183 Cf35 XC38TS C36 - S35C
01.2 080M46 - 1672 1045 1.1191 Ck45 XC42 C45 C45K S45C
01.2 060A52 - 1674 1050 1.1213 Cf53 XC48TS C53 - S50C
01.3 070M55 - 1655 1055 1.0535 C55 - C55 - -
01.3 080A62 43D - 1060 1.0601 C60 CC55 C60 - -
01.3
01.3
070M55
080A62
-
43D
-
1678
1055
1060
1.1203
1.1221
Ck55
Ck60
XC55
XC60
C50
C60
C55K
-
S55C
S58C
D
01.4 060 A 96 1870 1095 1.1274 Ck 101 XC 100 - F-5117
01.4 BW 1A 1880 W1 1.1545 C 105 W1 Y105 C36KU F-5118 SK 3
01.4 BW2 - 2900 W210 1.1545 C105W1 Y120 C120KU F.515 SUP4

Low-alloy steel (02.1 = Non-hardened, 02.2 = Hardened and tempered)

Steel

02.1 4360 43C 1412 A573-81 1.0144 St.44-2 E 28-3 - - SM 400A;B;C E

02.1 4360 50B 2132 - 1.0570 St.52-3 E36-3 Fe52BFN/Fe52CFN - SM490A;B;C;YA;YB
02.1 150 M 19 2172 5120 1.0841 St.52-3 20 MC 5 Fe52 F-431
02.1 250A53 45 2085 9255 1.0904 55Si7 55S7 55Si8 56Si7 -
02.1 - - - 9262 1.0961 60SiCr7 60SC7 60SiCr8 60SiCr8 -
02.1 534A99 31 2258 52100 1.3505 100Cr6 100C6 100Cr6 F.131 SUJ2
02.1 1501-240 - 2912 ASTM A204Gr.A 1.5415 15Mo3 15D3 16Mo3KW 16Mo3 -
02.1 1503-245-420 - - 4520 1.5423 16Mo5 - 16Mo5 16Mo5 -
02.1 - - - ASTM A350LF5 1.5622 14Ni6 16N6 14Ni6 15Ni6 - F
02.1 805M20 362 2506 8620 1.6523 21NiCrMo2 20NCD2 20NiCrMo2 20NiCrMo2 SNCM220(H)
02.1 311-Type 7 - - 8740 1.6546 40NiCrMo22 - 40NiCrMo2(KB) 40NiCrMo2 SNCM240
02.1 820A16 - - - 1.6587 17CrNiMo6 18NCD6 - 14NiCrMo13 -
02.1 523M15 - - 5015 1.7015 15Cr3 12C3 - - SCr415(H)
02.1 - - 2245 5140 1.7045 42Cr4 - - 42Cr4 SCr440
02.1 527A60 48 - 5155 1.7176 55Cr3 55C3 - - SUP9(A)
02.1 - - 2216 - 1.7262 15CrMo5 12CD4 - 12CrMo4 SCM415(H)
02.1 1501-620Gr27 - - ASTM A182 1.7335 13CrMo4 4 15CD3.5 14CrMo4 5 14CrMo45 -
F11;F12 15CD4.5 G
02.1 1501-622 - 2218 ASTM A182 1.7380 10CrMo9 10 12CD9. 10 12CrMo9. 10 TU.H -
Gr.31;45 - F.22 - - -
02.1 1503-660-440 - - - 1.7715 14MoV6 3 - - 13MoCrV6 -
02.1 722 M 24 2240 - 1.8515 31 CeMo 12 30 CD 12 30CrMo12 F-1712
02.1 897M39 40C - - 1.8523 39CrMoV13 9 - 36CrMoV12 - -
02.1 524A14 - 2092 L1 1.7039 34MoCrS4 G - 105WCR 5 - -
02.1 605A32 - 2108 8620 1.5419 20MoCrS4 - - F520.S -
02.1 823M30 33 2512 - 1.7228 55NiCrMoV6G - 653M31 - -
02.1 - - 2127 - 1.7139 16MnCr5 - - - - H
02.1 830 M 31 2534 - - 31NiCrMo134 - - F-1270
02.1 - 2550 L6 1.2721 50NiCr13 55NCV6 - F-528
02.2 640A35 111A - 3135 1.5710 36NiCr6 35NC6 - - SNC236
02.2 - - - 3415 1.5732 14NiCr10 14NC11 16NiCr11 15NiCr11 SNC415(H)
02.2 655M13; A12 36A - 3415;3310 1.5752 14NiCr14 12NC15 - - SNC815(H)
02.2 - - 2090 9255 1.0904 55Si7 55S7 - - -

H 47
 General information

ISO Coromant Country

Material
Classi- Great Britain Sweden USA Germany France Italy Spain Japan
fication
Standard
(CMC)
➤ BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS

P
02.1/02.2 816M40 110 - 9840 1.6511 36CrNiMo4 40NCD3 38NiCrMo4(KB) 35NiCrMo4 -
02.1/02.2 817M40 24 2541 4340 1.6582 35CrNiMo6 35NCD6 35NiCrMo6(KB) - -
02.1/02.2 530A32 18B - 5132 1.7033 34Cr4 32C4 34Cr4(KB) 35Cr4 SCr430(H)
02.1/02.2 530A40 18 - 5140 1.7035 41Cr4 42C4 41Cr4 42Cr4 SCr440(H)
02.1/02.2 (527M20) - 2511 5115 1.7131 16MnCr5 16MC5 16MnCr5 16MnCr5 -
A 02.1/02.2 1717CDS110 - 2225 4130 1.7218 25CrMo4 25CD4 25CrMo4(KB) 55Cr3
AM26CrMo4
SCM420;SCM430

02.1/02.2 708A37 19B 2234 4137;4135 1.7220 34CrMo4 35CD4 35CrMo4 34CrMo4 SCM432;SCCRM3
02.1/02.2 708M40 19A 2244 4140;4142 1.7223 41CrMo4 42CD4TS 41CrMo4 42CrMo4 SCM 440
02.1/02.2 708M40 19A 2244 4140 1.7225 42CrMo4 42CD4 42CrMo4 42CrMo4 SCM440(H)
02.1/02.2 722M24 40B 2240 - 1.7361 32CrMo12 30CD12 32CrMo12 F.124.A -
02.1/02.2 735A50 47 2230 6150 1.8159 50CrV4 50CV4 50CrV4 51CrV4 SUP10
02.1/02.2 905M39 41B 2940 - 1.8509 41CrAlMo7 40CAD6,12 41CrAlMo7 41CrAlMo7 -

B 02.1/02.2
02.1/02.2
BL3
-
-
-
-
2140
L3
-
1.2067
1.2419
100Cr6
105WCr6
Y100C6 -
105WC13 10WCr6
100Cr6
105WCr5
-
SKS31
107WCr5KU SKS2, SKS3
02.1/02.2 - - - L6 1.2713 55NiCrMoV6 55NCDV7 - F.520.S SKT4

High-alloy steel
C 03.11 1501-509;510 - - ASTM A353 1.5662 X8Ni9 - X10Ni9 XBNi09 -
03.11 - - - 2515 1.5680 12Ni19 Z18N5 - - -
03.11 832M13 36C - - 1.6657 14NiCrMo134 - 15NiCrMo13 14NiCrMo131 -

03.11 BD3 - - D3 1.2080 X210Cr12 Z200C12 X210Cr13KU X210Cr12 SKD1

X250Cr12KU
03.11 2314 1..2083
03.11 BH13 - 2242 H13 1.2344 X40CrMoV5 1 Z40CDV5 X35CrMoV05KU X40CrMoV5 SKD61
X40CrMoV511KU
D 03.11
03.11
BA2
-
-
-
2260
2312
A2
-
1.2363
1.2436
X100CrMoV5 1
X210CrW12
Z100CDV5
-
X100CrMoV51KU
X215CrW12 1KU
X100CrMoV5
X210CrW12
SKD12
SKD2
03.11 BS1 - 2710 S1 1.2542 45WCrV7 - 45WCrV8KU 45WCrSi8 -
03.11 BH21 - - H21 1.2581 X30WCrV9 3 Z30WCV9 X28W09KU X30WCrV9 SKD5
X30WCrV9 3KU X30WCrV9 3KU
03.11 - - 2310 - 1.2601 X165CrMoV 12 - X165CrMoW12KU X160CrMoV12 -
Steel

03.11 401S45 52 - HW3 1.4718 X45GrSi93 Z45CS9 X45GrSi8 F322 SUH1

03.11 4959BA2 - 2715 D3 1.3343 S6-5-2 Z40CSD10 15NiCrMo13 - SUH3
03.13 BM 2 2722 M2 1.3343 S6/5/2 Z 85 WDCV HS 6-5-2-2 F-5603. SKH 51
03.13 BM 35 2723 M 35 1.3243 S6/5/2/5 6-5-2-5 HS 6-5-2-5 F-5613 SKH 55
E 03.13 - 2782 M7 1.3348 S2/9/2 - HS 2-9-2 F-5607 -
03.21 - - 2736 HNV3 1.2379 X210Cr12 G - - - -

Steel castings
F
06.2 - - 2223 - - - -
06.33 Z120M12 - - - 1.3401 G-X120Mn12 Z120M12 XG120Mn12 X120Mn12 SCMnH/1
06.33 BW 10 2183 1.3401 2120 M12 GX120 Mn12 F-8251 SEMn H1

Trade names

G 02.1 OVAKO 520M (Ovako Steel)

02.1 FORMAX (Uddeholm Tooling)
02.1 IMACRO NIT (Imatra Steel)
02.2 INEXA 482 (XM) (Inexa Profil)
S355J2G3(XM)
C45(XM)
16MnCrS5(XM)
INEXA280(XM)
070M20(XM)
H 02.2
02.2
HARDOX 500 (SSAB - Swedish Steel Corp.)
WELDOX 700 (SSAB - Swedish Steel Corp.)

H 48
 General information

ISO Coromant Country

Material
Classi- Great Britain Sweden USA Germany France Italy Spain Japan
fication
Standard
(CMC)
➤ BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS

M Stainless steels
Ferritic / martensitic materials (05.11. 12 = Forged, 15.11. 12 = Cast)
05.11/15.11 403S17 - 2301 403 1.4000 X7Cr13 Z6C13 X6Cr13 F.3110 SUS403
1.4001 X7Cr14 - - F.8401 -
05.11/15.11 416 S 21 2380 416 1.4005 X12CrS13 Z11CF13 X12 CrS 13 F-3411 SUS 416 A
05.11/15.11 430S15 960 2320 430 1.4016 X8Cr17 Z8C17 X8Cr17 F3113 SUS430
05.11/15.11 410S21 56A 2302 410 1.4006 X10Cr13 Z10C14 X12Cr13 F.3401 SUS410
05.11/15.11 430S17 60 2320 430 - X8Cr17 Z8C17 X8Cr17 F.3113 SUS430
05.11/15.11 420S45 56D 2304 - 1.4034 X46Cr13 Z40CM X40Cr14 F.3405 SUS420J2
Z38C13M
05.11/15.11 405S17 - - 405 1.4002 - Z8CA12 X6CrAl13 - -
05.11/15.11 420S37 - 2303 420 1.4021 - Z20C13 X20Cr13 - -
05.11/15.11 431S29 57 2321 431 1.4057 X22CrNi17 Z15CNi6.02 X16CrNi16 F.3427 SUS431
05.11/15.11 - - 2383 430F 1.4104 X12CrMoS17 Z10CF17 X10CrS17 F.3117 SUS430F B
05.11/15.11 434S17 - 2325 434 1.4113 X6CrMo17 Z8CD17.01 X8CrMo17 - SUS434
05.11/15.11 425C11 - 2385 CA6-NM 1.4313 X5CrNi13 4 Z4CND13.4M (G)X6CrNi304 - SCS5
05.11/15.11 403S17 - - 405 1.4724 X10CrA113 Z10C13 X10CrA112 F.311 SUS405
05.11/15.11 430S15 60 - 430 1.4742 X10CrA118 Z10CAS18 X8Cr17 F.3113 SUS430
05.11/15.11 443S65 59 - HNV6 1.4747 X80CrNiSi20 Z80CSN20.02 X80CrSiNi20 F.320B SUH4
05.11/15.11 - - 2322 446 1.4762 X10CrA124 Z10CAS24 X16Cr26 - SUH446
05.11/15.11 349S54 - - EV8 1.4871 X53CrMnNiN21 9 Z52CMN21.09 X53CrMnNiN21 9 - SUH35. SUH36
05.11/15.11 - 2326 S44400 1.4521 X1CrMoTi18 2 - - -
05.11/15.11 - 2317 - 1.4922 X20CrMoV12-1 - X20CrMoNi 12 01 - -
C
05.12/15.12 - - - 630 1.4542/ - Z7CNU17-04 - - -
1.4548

Austenitic materials (05.21. 22. 23 = Forged, 15.21. 22. 23 = Cast)

05.21/15.21
05.21/15.21
304S11
304S31
-
58E
2352
2332/2333
304L
304
1.4306
1.4350
-
X5CrNi189
Z2CN18-10
Z6CN18.09
X2CrNi18 11
X5CrNi18 10
-
F.3551
-
SUS304
D
Stainless steel

F.3541
F.3504
05.21/15.21 303S21 58M 2346 303 1.4305 X12CrNiS18 8 Z10CNF 18.09 X10CrNiS 18.09 F.3508 SUS303
05.21/15.21 304S15 58E 2332 304 1.4301 X5CrNi189 Z6CN18.09 X5CrNi18 10 F.3551 SUS304
304C12 2333 Z3CN19.10 - - SUS304L
05.21/15.21 304S12 - 2352 304L 1.4306 X2CrNi18 9 Z2CrNi18 10 X2CrNi18 11 F.3503 SCS19
05.21/15.21 - - 2331 301 1.4310 X12CrNi17 7 Z12CN17.07 X12CrNi17 07 F.3517 SUS301
05.21/15.21 304S62 - 2371 304LN 1.4311 X2CrNiN18 10 Z2CN18.10 - - SUS304LN
05.21/15.21 316S16 58J 2347 316 1.4401 X5CrNiMo18 10 Z6CND17.11 X5CrNiMo17 12 F.3543 SUS316
E
05.21/15.21 - - 2375 316LN 1.4429 X2CrNiMoN18 13 Z2CND17.13 - - SUS316LN
05.21/15.21 316S13 2348 316L 1.4404 - Z2CND17-12 X2CrNiMo1712 - -
05.21/15.21 316S13 - 2353 316L 1.4435 X2CrNiMo18 12 Z2CND17.12 X2CrNiMo17 12 - SCS16
- - - SUS316L
05.21/15.21 316S33 - 2343 316 1.4436 - Z6CND18-12-03 X8CrNiMo1713 - -
2347
05.21/15.21 317S12 - 2367 317L 1.4438 X2CrNiMo18 16 Z2CND19.15 X2CrNiMo18 16 - SUS317L
05.21/15.21 - 2562 UNS 1.4539 X1NiCrMo Z2 NCDU25-20 - - -
V 0890A F
05.21/15.21 321S12 58B 2337 321 1.4541 X10CrNiTi18 9 Z6CNT18.10 X6CrNiTi18 11 F.3553 SUS321
F.3523
05.21/15.21 347S17 58F 2338 347 1.4550 X10CrNiNb18 9 Z6CNNb18.10 X6CrNiNb18 11 F.3552 SUS347
F.3524
05.21/15.21 320S17 58J 2350 316Ti 1.4571 X10CrNiMoTi18 10 Z6NDT17.12 X6CrNiMoTi17 12 F.3535 -
05.21/15.21 - - - 318 1.4583 X10CrNiMoNb 18 12 Z6CNDNb17 13B X6CrNiMoNb17 13 - -
05.21/15.21 309S24 - - 309 1.4828 X15CrNiSi20 12 Z15CNS20.12 - - SUH309
05.21/15.21 310S24 - 2361 310S 1.4845 X12CrNi25 21 Z12CN25 20 X6CrNi25 20 F.331 SUH310
05.21/15.21 301S21 58C 2370 308 1.4406 X10CrNi18.08 Z1NCDU25.20 - F.8414 SCS17 G
15.21 - 2387 - 1.4418 X4 CrNiMo16 5 Z6CND16-04-01
05.22/15.22 316S111 - - 17-7PH 1.4568/ - Z8CNA17-07 X2CrNiMo1712 - -
1.4504
05.23/15.23 - - 2584 NO8028 1.4563 - Z1NCDU31-27-03 - - -
05.23/15.23 - - 2378 S31254 - - Z1CNDU20-18-06AZ - - -

H
Austenitic / ferritic materials (Duplex) (05.51. 52 = Forged, 15.51. 52 = Cast)
05.51/15.51 - - 2376 S31500 1.4417 X2CrNiMoSi19 5 - - - -
05.51/15.51 - - 2324 S32900 - X8CrNiMo27 5 - - - -
05.52/15.52 - - 2327 S32304 - X2CrNiN23 4 Z2CN23-04AZ - - -
05.52/15.52 - - 2328 - - - - - - -
05.52/15.52 - - 2377 S31803 - X2CrNiMoN22 53 Z2CND22-05-03 - - -
➤

H 49
 General information

ISO Coromant Country

Material
Classi- Great Britain Sweden USA Germany France Italy Spain Japan
fication
Standard
(CMC)
➤ BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS

M Trade names
Stainless steels
05.21/15.21 SANMAC 304 (Sandvik Steel)
05.21/15.21 SANMAC 304L (Sandvik Steel)
A 05.21/15.21
05.21/15.21
SANMAC 316 (Sandvik Steel)
SANMAC 316L (Sandvik Steel)
05.23/15.23 254 SMO
05.23/15.23 654 SMO
05.23/15.23 SANMAC SANICRO (Sandvik Steel)
05.52/15.52 SANMAC SAF 2205 (Sandvik Steel)
05.52/15.52 SANMAC SAF 2507 (Sandvik Steel)

K Malleable cast iron

07.1 8 290/6 0814 - MN 32-8 FCMB310
07.1 B 340/12 0815 32510 GTS-35 MN 35-10 FCMW330
C 07.2
07.2
P 440/7
P 510/4
0852
0854
40010
50005
0.8145
0.8155
GTS-45
GTS-55
Mn 450
MP 50-5
GMN 45
GMN 55
FCMW370
FCMP490
P 570/3 0858 70003 GTS-65 MP 60-3 FCMP540
07.2 P570/3 0856 A220-70003 0.8165 GTS-65-02 Mn 650-3 GMN 65 - FCMP590
07.3 P690/2 0862 A220-80002 0.8170 GTS-70-02 Mn700-2 GMN 70 FCMP690

D
Grey cast iron
08.1 0100
08.1 0110 No 20 B GG 10 Ft 10 D FC100
08.1 Grade 150 0115 No 25 B 0.6015 GG 15 Ft 15 D G 15 FG 15 FC150
08.1 Grade 220 0120 No 30 B 0.6020 GG 20 Ft 20 D G 20 FC200
08.2 Grade 260 0125 No 35 B 0.6025 GG 25 Ft 25 D G 25 FG 25 FC250
E No 40 B
08.2 Grade 300 0130 No 45 B 0.6030 GG 30 Ft 30 D G 30 FG 30 FC300
08.2 Grade 350 0135 No 50 B 0.6035 GG 35 Ft 35 D G 35 FG 35 FC350
08.2 Grade 400 0140 No 55 B 0.6040 GG 40 Ft 40 D
Cast iron

08.3 L-NiCuCr202 0523 A436 Type 2 0.6660 GGL-NiCr202 L-NC 202 - -

F Nodular cast iron

09.1 SNG 420/12 0717-02 60-40-18 0.7040 GGG 40 FCS 400-12 GS 370-17 FGE 38-17 FCD400
09.1 SNG 370/17 0717-12 - GGG 40.3 FGS 370-17
09.1 - 0717-15 - 0.7033 GGG 35.3 -
09.1 SNG 500/7 0727-02 80-55-06 0.7050 GGG 50 FGS 500-7 GS 500 FGE 50-7 FCD500
09.1 Grade S6 0776 A43D2 0.7660 GGG-NiCr202 S-NC 202 - -
09.2 SNG 600/3 0732-03 - GGG 60 FGS 600-3 FCD600
G 09.2 SNG 700/2 0737-01 100-70-03 0.7070 GGG 70 FGS 700-2 GS 700-2 FGS 70-2 FCD700

H 50
 General information

ISO Coromant Country

Material
Classi- Great Britain Sweden USA Germany France Italy Spain Japan
fication
Standard
(CMC)
➤ BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS

N
30.21 - - 4251 SC64D 3.2373 G-AISI9MGWA A-S7G - - C4BS
Non-ferrous

30.21 LM5 - 4252 GD-AISI12 - G-ALMG5 A-SU12 - - AC4A

30.21/30.22 LM25 4244 356.1 A5052 A
metals

4247 A413.0 GD-AlSi12 A6061

LM24 4250 A380.1 GD-AlSi8Cu3 A7075
LM20 4260 A413.1 G-AlSi12(Cu) ADC12
LM6 4261 A413.2 G-AlSi12
LM9 4253 A360.2 G-AlSi10Mg(Cu)

S Heat resistant super alloys B

20.11 - - - 330 1.4864 X12NiCrSi36 16 Z12NCS35.16 F-3313 - SUH330
20.11 330C11 - - - 1.4865 G-X40NiCrSi38 18 - XG50NiCr39 19 - SCH15
20.21 - - - 5390A 2.4603 - NC22FeD - -
20.21 - - - 5666 2.4856 NiCr22Mo9Nb NC22FeDNB - -
20.21 HR5.203-4 - - - 2.4630 NiCr20Ti NC20T - -
20.22 - - - 5660 LW2.4662 NiFe35Cr14MoTi ZSNCDT42 - -
20.22
20.22
3146-3
HR8
-
-
-
-
5391
5383
LW2 4670
LW2.4668
S-NiCr13A16MoNb
NiCr19Fe19NbMo
NC12AD
NC19eNB
-
-
-
-
C
20.22 3072-76 - - 4676 2.4375 NiCu30Al - - -
20.22 Hr401.601 - - - 2.4631 NiCr20TiAk NC20TA - -
20.22 - - - AMS 5399 2.4973 NiCr19Co11MoTi NC19KDT - -
20.22 - - - AMS 5544 LW2.4668 NiCr19Fe19NbMo NC20K14 - -
20.24 - - - AMS 5397 LW2 4674 NiCo15Cr10MoAlTi - - -
20.32 - - - 5537C LW2.4964 CoCr20W15Ni KC20WN - -
- - - AMS 5772 - CoCr22W14Ni KC22WN - -
D
Heat resistant super alloys

Titanium alloys
23.22 TA14/17 - - AMS R54520 - TiAl5Sn2.5 T-A5E - -
23.22 TA10-13/TA28 - - AMS R56400 - TiAl6V4 T-A6V - -
23.22 TA11 - - AMS R56401 - TiAl6V4ELI - - -
23.22 - - - - - TiAl4Mo4Sn4Si0.5 - - -
E
Trade names

Iron base
20.11 Incoloy 800

Nickel base
20.2
20.2
Haynes 600
Nimocast PD16
F
20.2 Nimonic PE 13
20.2 Rene 95
20.21 Hastelloy C
20.21 Incoloy 825
20.21 Inconel 600
20.21 Monet 400
20.22 Inconel 700
20.22 Inconel 718
20.22 Mar - M 432 G
20.22 Nimonic 901
20.22 Waspaloy
20.24 Jessop G 64

Cobalt base
20.3 Air Resist 213
20.3 Jetalloy 209
H

H Hardened materials
04.1 - - 2258-08 440A 1.4108 X100CrMo13 - - - C4BS
04.1 - - 2534-05 610 1.4111 X110CrMoV15 - - - AC4A
04.1 - - 2541-06 0-2 - X65CrMo14 - - - AC4A

H 51