60 Inch PDP SVC Training Manual

LG Electronics / DND QA
 Contents

Ⅰ. Warning and safety instruction

Ⅱ. Module structure & spec
Ⅲ. Defect diagnosis
1. No image in the specific area
2. No picture by Data COF.
3. Regular vertical line in a or more Data COF ICs
4. Data COF IC unit error pattern
5. Regular-interval vertical line in the whole screen
6. Vertical data copy
7. One or more vertical lines in the screen
8. One or more horizontal lines in the screen
9. Pattern but with dark
10. In Full White, foreign color or in Full Black , partial mis-discharge.
11. In Full White, getting darker toward the center
12. One specific brightness’ error of one specific color

Ⅳ. Non-image defect diagnosis

Ⅴ. One Point Service Guide(42 Inch, 40 Inch)
Ⅰ. Usage/Service points to be concerned

Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode,
fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and
PCB section. We call this concrete as PDP Module Ass’y and the following shows warning.

SUGGGESTIONS
1. Static precaution
Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band.

2. Cleaning
when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning .

3. handling
Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and don’t touch drive circuit.
and even driver circuit’s capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute.

4. Warning when connecting signal & Power Connector in operation

do not touch connector while Color PDP is operating.

5. PDP servicing and guarantee

Glass Panel and Drive Circuit section are linked and operating together.
if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc.

6. Damage in still image

Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT.
To prevent this symptom, input full-screen regularly or use screensaver software.
So do not display the still image for a long time.

7. Temperature & ventilation

Color PDP’s Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40.
the temperature of glass panel section is pretty high because built-in drive circuit emits the heat.
PDP is operating with high voltage therefore be sure to keep it away from conductive objects.

8. Warning when handling Module

be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force.
be careful when disassembling or handling.
be sure to wear glove for preventing injury when the glass’s broken.

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 Service warning

1. When inserting parts or PCB, fasten the lead line to terminal before soldering.
2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB
3. High-voltage or high-temperature parts shall be away from the lead line.
4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance.
when servicing power board, be sure to use insulation trance.
5. While PDP Module is in operation, do not connect or remove lines.

※ With COF or panel defect, report it to LGE PDP module service department.

Defect diagnosis tool

1. One DVM ( FLUKE 87 or similar type )

2. Digital Oscilloscope ( over 200MHZ )

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 MN-
MN-60PZ10 Spec & Features

119
1727
99
1455

Power : 220V
883
Power consumption : 700W (Max, Audio : 750W)
964

220 117
958.6
287
1807

aspect ratio : 16:9 color temperature : over 8000˚

8000˚ K S-Video input
screen size (H X V) : 1318 X 744mm viewing angle : over 160˚
160˚ DVD input(Y,Cb
input(Y,Cb,Cr)/R,L
Cb,Cr)/R,L : Y/Y. Pb/
Pb/Cb,
Cb, Pr/Cr+R/L
resolution : 1280 X 720 (HD/XGA) input signal : NTSC, HD, VGA ~ XGA Audio input : R/L
Cell Pitch (H X V) : 0.343 X 1.032 Twin Picture : PC/AV Power Cable : 33심
심 (Ground terminal)
displayable colors(R,G,B) : 1,677 K (256 X 256 X 256) PC input : D-
D-SUB 15 Sound Output (Speaker) : R.L Out
brightness : 200 cd/
cd/㎡ (w/o filter : 450 cd/
cd/㎡ ) Control : D-
D-SUB25 / STB connection R,G,B input : D-
D-SUB25 (RGBHV) : STB5 input
contrast ratio : 250:1 (w/o filter ; 500:1 ) Video input : CVBS
5/47 AC Input : 220V LG Electronics/DND QA Gr
Ⅱ. Module formation & spec

DC/DC
Board

CN1
P200 VR1 (+15V)

Y- Board CN2
Controller Z- Board
VR 301
Board VR2 (Vsc ) VR 301
VR 424
B61
VR3 (Vsetup)

(TP; sus_out)
B61 (TP;sus_up)

PDP60WXDP3 PCB ASS'Y LIST

NO P/N product name standard
1 6871QCP009A PWB(PCB) ASS'Y Controller Board
2 6871QLH008A PWB(PCB) ASS'Y X Top-left / Bottom-Right Board
EX TERNAL CABLE CONNECTION 3 6871QRH006A PWB(PCB) ASS'Y X Top-right / Bottom-left Board
connector suuply signal 4 6871QXH004A PWB(PCB) ASS'Y X Center Top Board
5 6871QXH005A PWB(PCB) ASS'Y X Center Bottom Board
CN1 5V (Drive B/D용)
6 6871QYH016A PWB(PCB) ASS'Y Y-SUS Board
CN2 Va, Vs 7 6871QDH023A PWB(PCB) ASS'Y Y-DRV (Top) Board
P200 5V (Ctrl B/D용) 8 6871QDH024A PWB(PCB) ASS'Y Y-DRV (Bottom) Board
9 6871QTH016A PWB(PCB) ASS'Y Z-CNT (Top) Board
10 6871QTH017A PWB(PCB) ASS'Y Z-CNT (Bottom) Board
11 6871QZH010A PWB(PCB) ASS'Y Z-SUS Board
12 6871QPH001A PWB(PCB) ASS'Y DC/DC Converter Board
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 Monitor diagram (MN-
(MN-60PZ10)

X-Board X-Board X-Board

Y-Dribe
Board
DC/DC
Board

CN1
POWER
Controller
Board
Board VR1 (+15V)
P200
Y- Board CN2
Z- Board
VSC VR2 (Vsc
(Vsc )
VR 301 VR 301
VR 424
Board
PFC B61
Board VR3 (Vsetup
(Vsetup)
Vsetup)

(TP; sus_out)
sus_out)

Y-Dribe
(TP;sus_up)
sus_up)

Board
B61 (TP;sus

Side A/V L/F

X-Board X-Board X-Board

Local key

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 X-Board X-Board

Y-Drive Board

POWER Board

CONTROLLER Board
DC-DC Board

Y-Board Z-Board
PFC Board

VSC Board
Y-Drive Board

X-Board X-Board

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 Monitor connection diagram
FAN
5900V08001A
5900 V08001A

PDP MODULE DC
PDP MODULE

CN1
4p
CONTROL BOARD P8011

P200

8p
P8013
P1

MAIN POWER
P806B
P601A

3p 3p 3p

CN2
10
10p
4p
5p

P8012

DC-
P803 P804 P805 6871VPM054A
6871 VPM054A

-DC BOARD
12
12p

12
12p
P801 P807A

p
7p
P901 P802 P804B P808B P803B

21p
21p 5p 4p 8p
VSC
6871VMM693A
6871 VMM693A
5p 4p 8p

P805A
P804A P808A P803A

7p
10
10p

p1720
p

P806
5p
PFC
6p

P102
6871VPM052A
6871 VPM052A
Component in Audio in

A/V in RGB in RGB

control in P801 P840A P830A
2p 2p 2p

10p
10p LOCAL KEY 6p 4p SIDE A/V MAIN
P002B P001B
6871VSM670A
6871 VSM670A 6871VSM66A
6871 VSM66A POWER
(Sub power,
power,vol
vol+,
vol+,-
+,-,input select) SWITCH

S-video in Spk out AC INPUT

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 Monitor block diagram

PDP Module
( 21PIN )
R/L
RGB(24bit)
(Spk.)
Spk.) Image
Video
H,VSYNC Processing +5V
V/R/L Scan ADDRESS DRIVER VA
Logic
Converter BLANK +15V (X)
&
DVD &
DISPEN Scan-
Audio Amp.
Controller
PC Ext. I/F
(VSC) (Control)

+6V
+6V
ST 5V
COMMON SCAN
+12V
+5Vcntl
+5Vcntl SUSTAIN PANEL SUSTAIN
Control +30V
& RGB
DRIVER 1280XR,G,BX720 DRIVER
VS +5V (Z) (Y)
(25pin) +5V
* Note 1 +15V
VSc +15V

VS
Power VSetup
Supply DC-

Vsc
VS

VSetup
VS
(AC-DC, VA DC2) V
A
PFC) +5V
ADDRESS DRIVER
+5 +5V
(X) +15V
+15V

VA
AC Input
EMI Filter

10
* Note 1 : DTV STB SK-
SK-010T only(Korea Only) , except MT,MZ,MU,MP
10/47 Series model LG Electronics/DND QA Gr
 VSC board block diagram
S-VIDEO To PDP
MEMORY
RGB-DTV
RGB-PC/

PC (8M-BYTE) Module
R,G,B,H,V
M52758FP
(Video switch)
switching signals
JAGASM

21P
input from two PC_R,G,B SII150
types of image and (Scaler) (TMDS TX)
STB_R,G,B,H,V outputting them
S_Y/C

Highly Integrated, Mixed

Signal Flat Panel Display
Processor

DTV
RGB INPUT/
CONTROL

DTV_Y,Pb,Pr

Y,U,V

VPC3230D

H,V

PIP_Y,U,V
(Color decoder)
COMPONENT

Y,Cb,Cr

H,V
4H comb filter Y/C Y0~7/C0~7 FLI2200 FLI2220

DTV_R,G,B,V,H
(Deinterlace) (Enhancer)

STB_Y,Pb,Pr
separator

PC_V,H
R,G,B
DTV_Y,Pb,Pr

MEMORY ADV7123
CVBS
(4M-BYTE)
AV INPUT

R,G,B
Audio_R,L

H,V R,G,B,H,V CXA2101Q EPM7064

(Color control (Gen.
H/V
& Video SW.) Clamp)
DTV_Y,Pb,Pr

base band signal &

RGB signal
processing / video
MSP3401 switching
AUDIO
INPUT

Audio_R,L Audio_R,L LA4282

(Audio signa
(Audio AMP)
pocess, S/W)
SPK OUT

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 Power section block diagram(1)

PFC DC - DC

저
A 60” Power Board
항

A: St-By(5V) Trans
B: PFC Inductor
C: auxiliary power trans
MULTI
F
TRANS D
CAP
U
S
E PFC (for Vs,Va Vcc)
Inductor
D: Multi(5V/6V/12V/30V)
B Trans
E H F G
VA
E: Vs(175V) Trans 1
VS
PFC i VS sub VS
Inductor F: Vs(175V) Trans 2
trans
trans trans trans
G: Va(75V) Trans
저 저 저
B
H:Vs sub Trans 2
CEMENT 저항
항 항 항
CEMENT 저항
R
R I : PFC output V. Adj resistor
R
C J : Vs output V. Adj resistor
J
CAP CAP CAP
K
K : Va output V. Adj resistor

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 Power section block diagram(2)
AC Input
100~265Vac
ST-
ST-BY
TINY 255P 5V
Auxiliary power
PFC TINY 255P 15V
15V
UC 3854 PRIMARY SIDE SECONDARY SIDE
380V
380V PFC BOARD

DC-DC BOARD
St-
St-by U-com Vcc supply. Output voltage :5.2V
5V
Auxiliary Multi power
power
PFC,Va
PFC,Va,Vs
Va,Vs conrtol IC Vcc supply. Output voltage:16V 5V
Fly back type 6V
Power factor improvement (power harmonic spec) STR-
STR-F6668B
P.F.C Each power board input power (Pre - regulator) 12V
12V
Output voltage :380V (voltage adjustment) 30V
30V
Module’s
VSC board & Module s IC Vcc supply
Vctl : 5V (module conrol board Vcc)
Vcc) Va power
Multi. Vdri : 5V (module drive IC Vcc)
Vcc) Resonant type Va
Power Vcc1 : 6V (VSC board Vcc)
Vcc) UC 3863 65~72V
Vcc2 : 12V (VSC board Vcc,
Vcc, fan Vcc
Vcc))
Vsound : 30V (audio Amp Vcc)
Vcc)

Address (X-
Module section Address power supply (X -board)
Vs power
Power Output V :65~72V(V. Adj.: marked V in module) Vs
Resonant type
UC 3863 170~185V
Sustain Module section Sustain power supply (X-
(X-board)
Power Output V. :170~185V(V. Adj:marked
Adj:marked V in module

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 Power section block diagram(3)
PFC BOARD
F8301 ∼ AC IN:100~265Vac VSC BOARD
ST-BY S-AMP Vcc Vcc FAN
5V 30 V 6V 12 V 12V
AC ON 검출
LINE
Normal highHIGH,비정상 LOW
FILTER
DC-DC BOARD
ST-BY power board
MULTI power IC8804 IC8806 MODULE
MAIN SWITCH F8302 IC8201 T8201 board SI050S SI120S CONTROL
∼ D8203 TNY-255 TRANS 5 SW REG 12 SW REG BOARD
IC8801 T8801
STR- Multi
Rush.CTL Auxiliary power board F668B TRANS 5V
From DC-DC
IC8202 T8202
TNY-255 TRANS VA power
P.CTL
board 5V
FROM U-COM
Q8401,Q8402 T8401 VA
PFC power
board 2SK2879 VATRANS 65~80V
VR8401
T8301,T8302 Q8303,Q8304
D8303 PFC TRANS FET VA CONTOL
IC8631 IC8602 PACK
UC3863 IR2113 P8601,P8602
PFC CONTOL
IC801
PACK
UC3853
P8301,P8302 VR801 VS power
board
Q8501~4 T8501~3 VS
PFC output V:380V (dc-dc power’s for input) 2SK2879 VS TRANS 165~185
VR8501
Auxiliary power :16V (control pack Vcc supply) VS CONTOL
IC8101 IC8102
PACK
Note: output voltage adjustment UC3863 IR2113 MODULE
1.VR801 : PFC output V :380V P8101,P8102
2.VR8401 :VA V. Adj :marked V on panel DC-DC
3.VR8501:VS V. Adj : marked V on panel BOARD
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 Power section block diagram(4)

U-COM
Main s/w on

AC det Nor Abnor

abnormal
U-COM Vcc supply St-by power on normal

Relay on RL ON

PFC on
Control board
VSC board MULTI power on 5V monitor Nor Abnor
Vcc supply abnormal
normal
Va supply Va power on
Va,Vs ON
Vs supply Vs power on
U-com detect protect circuit
AC det : black-out detect circuit Fan lock Nor Abnor
abnormal
5V monitor : module 5V for detect
Fan lock :fan function check protect circuit detect normal
abnormal => ST-BY mode Va,Vs: ovp,ocp
Vs discharge circuit
Power board itself protect circuit
Va power off
Va, Vs power overvoltage protect circuit(ovp) Va,Vs ON
Va, Vs power overcurrent protect circuit(ocp) Vs power off
Va,Vs, discharge circuit defect
abnormal =>only Vs.Va power off Relay off RL ON
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Ⅲ. Screen defect diagnosis
1. No image in the specific area (see the below pictures )
1) Check the related X B/D’s power connector.
2) Check the signal cable between Controller B/D & the related X B/D.
3) Replace X B/D
※ relation screen & X B/D
screen X Board
top left 3/10 ↔ X Top-right / Bottom-left B/D
center top 2/5 ↔ X Center Top B/D
top right 3/10 ↔ X Top-left / Bottom-right B/D
bottom left 3/10 ↔ X Top-left / Bottom-right B/D
center bottom 2/5 ↔ X Center Top B/D
bottom right 3/10 ↔ X Top-right / Bottom-left B/D
※case

i) Top left ii) Center top iii) Top right

iv) Bottom left v) Center bottom vi) Bottom right

image
Non-image
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2. No image by Data COF. (one Data COF is totally or partially not displayed)
1) It is mainly caused by X B/D’s power connector.
2) Check the connector between that Data COF & X B/D.
3) When Data COF has defect, replace the related X B/D

※ cases
( beside below examples, any out of 20Data COF can be occurred)

ok
Partially displaying
Non-image

※ Data COF IC check

Set ① pattern( GND ) to ANODE,

② Pattern (resistance joint part ) to CATHOD,
Resistance ② Test diode forward and backward.

① GND

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3. Data COF IC unit error
1) As pictures below, this is caused by the clock error of Data COF IC
2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D.
3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.

※ cases
<case 1> One IC error in one COF

Two every-second IC error in one COF

< case 2>

< case 3> 4 IC errors in one COF

<case 4> Data COF IC unit error in the whole X B/D

<case 5> Data COF IC unit error in the whole screen.

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4. Regular vertical line with one or more Data COF IC
1) It is mainly caused by X B/D output terminal buffer’s output error. When two Data COF ICs have regular vertical lines, it means the data transfer
from Controller B/D to X B/D has an error.
2) Check the related X B/D connector.
3) Replace that X B/D or CTRL B/D

※ relation between screen & X B/D

Screen X Board
top left 3/10 ↔ X Top-right / Bottom-left B/D
center top 2/5 ↔ X Center Top B/D
top right 3/10 ↔ X Top-left / Bottom-right B/D
bottom left 3/10 ↔ X Top-left / Bottom-right B/D
center bottom 2/5 ↔ X Center Top B/D
bottom right 3/10 ↔ X Top-right / Bottom-left B/D
※ case

Partial error or total error with One or more

ICs defect.

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6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D.
2) Replace CONTROL B/D

※ case

Regular vertical lines in the whole screen

7. Vertical Data copy

1) It possibly happens when scan wave does not form properly.
2) Replace Y B/D

※ case

< pattern supposed to display >

<case 1 : partial Top copy> <case2 : partial Bottom copy> <case3 : total copy>
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8. One or more vertical lines in the screen.
1) Irregular vertical line is not related to Controller B/D or X B/D.
2) It is mainly caused by the followings open(or short).
- Panel itself defect
- DATA COF FPC attached to panel is open or short.
- DATA COF attached to panel itself defect
※case
not always like this.
There can be several lines in ¼ area.
It can be seen on the both side, right and left.
The area is sometimes over ¼.

9. One or more horizontal lines in the screen.

1) Irregular vertical line is not related to Controller B/D or Y B/D.
2) It is mainly caused by the followings open(or short).
-Y FPC connector ⇒ reinsertion
- Open because of Y DRV B/D’s connector dry joint ⇒ Y DRV B/D replacement
- Panel itself defect
- Y FPC attached to panel itself is open or short

※case
Not always like this.
There can be several horizontal lines

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10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well.
2) Check whether Z B/D’s power connector is plugged .
3) Check whether the signal connector between Controller B/D & Z B/D is plugged.
4) Replace Z B/D or controller B/D.

11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is
partially occurred.
1) Check the slope & waveform of Y B/D set up, set down.
2) Check the slope of Z B/D’s ramp waveform
3) Measure each B/D’s output waveform by over 200MHz oscilloscope and compare it to the below picture.
it is possible to control Y B/D’s setup slope by adjustinng VR2, setdown slope by VR1 and Z B/D’s ramp slope by VR1
- Y B/D measurement point : B61 ( SUS_UP OUTPUT )
- Z B/D measurement point : B61 ( SUS_OUT )

20±5㎲
Vset-up
( 200V~240V) 3㎲ ±2㎲

Vs 전압 Vs 전압
Vsc 전압
(170 ~ 185V) (170 ~ 185V)
10V ( 90~110V)
0V 0V
140㎲ 170±5㎲ 23㎲

< Y Sustain voltage wave> < Z Ramp voltage wave >

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12. In full white pattern, the brightness is getting darker toward the center.
1) It happens with Z B/D’s ramp waveform
2) Check the connection between CTRL B/D and Z B/D’s signal cable.
3) Replace Z B/D.

※ case

13. A specific brightness of one color is not clear.

1) Check CTRL B/D’s input signal connector.
2) Replace CTRL B/D.

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Ⅳ. Non-
Non-picture Defect diagnosis.

No image or same symptom when power off or black pattern.

1) Check CTRL B/D’s LED(D1~D4).
2) Check the power or signal cable inputting into CTRL B/D.
3) Check X B/D, Y B/D and Z B/D’s power connector.
4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively.
5) Measure each X, Y, Z B/D’s output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect
and replace that.
- Y B/D measurement point :B61 ( SUS_UP OUTPUT )
- X B/D measurement point : Top-right ( TP2 ), Top-center ( TP3 ), Top-left ( TP4 )
Bottom-right ( TP4 ), Bottom-center ( TP2 ), Bottom-left ( TP2 ) : VA_OUT

6) Test data(X) COF IC.

7) Replace Controller B/D

V_SYNC

amplified

< Y B/D output wave - 1 Frame > < Y B/D output wave (amplified) - 1 SF >

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 < Z B/D output wave - 1 FRAME >

< Z B/D output wave (amplified) - 1 SF >

< X B/D output wave - 1 FRAME >

< X B/D output wave - amplified >

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 ISM Mode

ISM Mode (Image Sticking Minimization Mode)

ISM Mode (Image Sticking Minimization Mode)
What is ISM Mode?
If display the still image for a long time, module is damaged,
so to avoid this phenomenon the brightness starts declining after 5 minutes display,
and after 15 minutes, the brightness is decreased up to 20%.
Peak Brightness(%)

100
90
80
70
60
50
40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TIME(minutes)

ISM operation condition

1. minimum deviation is 0.36% of the total screen size and it lasts for 5 minutes
2. Regardless of time, it does not operate if pattern deviation is under 0.36%

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 Power PCB Voltage Adjustment
When replacing PDP module & power board,
TP5 GND Be sure to adjust Power Ass’y voltage.
<SMPS Board>

VA Adjust TP6 VA
VR8401

VS Adjust
VR8501 TP3 TP4 DMM
GND VS
++

PFC + 1. PFC adjustment

PFC -
-. Select 100% White Pattern signal and warm it up enough.
380V ± 1V -. Connect DMM with TP PFC+ and TP PFC – (GND).
-. adjust VR801 to 380V (within ± 1V ).
VR801
2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin.
-. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage
value marked on panel bottom- right label. (allowable error : ± 0.5V )
PFC PACK
3. Vs adjustment
-. Connect DMM’s + terminal with P803 # 9 Pin.
-. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage
value marked on panel bottom-right label.
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 Power Supply Section

Power
Power &
& no
no Raster
Raster

AC
AC input
input check
check (220V)
(220V) Connection
Connection Plug
Plug with
with set
set

When
When Main
Main S/W
S/W ON,
ON, AC
AC Line
Line Fuse
Fuse check
check
ST-BY
ST-BY LED
LED ON
ON check
check (RED)
(RED)

When
When SUB
SUB S/W
S/W on,
on, PFC
PFC Board
Board R8301,R8302
R8301,R8302 R8301,R8302,R8303
R8301,R8302,R8303 replacement
replacement
LED
LED GREEN
GREEN check
check R8303
R8303 OPEN
OPEN check
check

R8538,
R8538, R8539,R8540
R8539,R8540 FAN
FAN function
function check
check 5V
5V MONI,
MONI, 5V
5V CTL
CTL output
output check
check
OPEN
OPEN check
check

VS,
VS, VA
VA PACK
PACK Controller
Controller Board
Board Controller
Controller Board
Board replacement
replacement
Function
Function check
check VS
VS ON
ON check
check

each
each Connector
Connector
&
& connection
connection check
check

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 Sound Section

Connector
Connector between
between SP
SP Input
Input jack
jack check
check
IC601
IC601 (MSP3401)
(MSP3401) check
check IC603
IC603 (LA4282)
(LA4282) check
check
& set check
& set check (25Pin
(25Pin cable L,R input check)
cable L,R input check)

Sound
Sound terminal
terminal
Sound
Sound power
power (P806A,B)
(P806A,B) F8811
F8811 Fuse
Fuse Open
Open Speaker
Speaker connection
connection
Voltage
Voltage check
check
Cable
Cable connection check
connection check check
check line
line check
check
(32V)
(32V)

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 Video Signal Section

Abnormal
Abnormal screen
screen

PC
PC signal
signal input
input IC501
IC501 (( JAGASM
JAGASM check
check ))

IC203
IC203 (( CXA2101
CXA2101 )) check
check IC901
IC901 (SII
(SII 150
150 )) check)
check)

IC406
IC406 (( ADV
ADV 7123
7123 )) check
check P901
P901 (( 21
21 Pin
Pin cable
cable )) check
check

IC404
IC404 (( FLI2220
FLI2220 )) check
check

IC403
IC403 (( FLI2220
FLI2220 )check
)check

IC201
IC201 (VPC3230
(VPC3230 )) check
check

Input
Input jack
jack
&
& Connector check
Connector check
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30/47 LG Electronics/DND QA Gr
Ⅴ. One Point Service Guide No power

X CANVAS X CANVAS

No power ( LED is not on in ST- normal

ST-BY)

AC
AC power
power voltage
voltage check
check

Main
Main Power
Power S/W
S/W check
check

F8301
F8301 Fuse
Fuse (15A)
(15A) check
check

F8301
F8301 Fuse
Fuse (15A)
(15A) replacement
replacement
F8302
F8302 Fuse
Fuse check
check

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 On-
On-and-
and-off

Disappearing or error while watching

X CANVAS X CANVAS

normal
Intermittent image disappearing. LED’s
LED s green

Cause Y-
Cause :: Y--Board
Y-
Y Board VR301
VR301 waveform
waveform adjustment
adjustment defect
defect

Troubleshooting Y-
Troubleshooting :: Y--Board
Y-
Y Board VR301
VR301 Adjust
Adjust

See
See the
the next
next instruction(improved
instruction(improved since
since Dec,2001)
Dec,2001)

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 Auto power off

Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS

normal
Automatic off after 2~3 seconds ( Protect )

Cause : X
X--Board internal IC Short

Troubleshooting: replace the defective X-

X-Board
& DC-
DC-DC Board

*. Remove X – Board power supply connector to check

whether power is off. X - Board

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 Auto power off

Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS

normal
Automatic off after 2 – 3 seconds ( Protect )

Cause : Y – Board 220V Line Short

Troubleshooting : Y – Board replacement

*. Remove Y – Board power supply connector to check

Whether power is off.

Y - Board 34
34/47 LG Electronics/DND QA Gr
 Address Bar(Vertical)

X CANVAS X CANVAS

Address Bar. (Gray Pattern reception) Address Bar. ( Red Pattern reception )

XX--Board COF Drive

Board COF Drive IC
IC check
check
X CANVAS

X-Board
X-Board Connector
Connector check
check

X-Board
X-Board replacement
replacement

Module
Module (( Panel
Panel )replacement
)replacement

35
35/47 LG Electronics/DND QA Gr
 Address Bar(Vertical)

X CANVAS X CANVAS

Intermittent image disappearing. LED is green image distorted (occurring twice a day)

XX--Board COF Drive

Board COF Drive IC
IC check
check
X CANVAS

X-Board
X-Board Connector
Connector check
check
X-Board
X-Board replacement
replacement

Module
Module (( Panel
Panel )replacement
)replacement

36
36/47 normal LG Electronics/DND QA Gr
 Address Bar(Horizontal)

X CANVAS X CANVAS

One horizontal line in the top part normal

YY--Board
Board &
&YY-
Y--Drive
Y- Drive Board
Board Connector
Connector
check
check

Y-Drive
Y-Drive Board
Board (( Top
Top )) Drive
Drive IC
IC check
check

Y-Drive
Y-Drive Board
Board replacement
replacement

37
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 Address Bar(Horizontal)

X CANVAS X CANVAS

Single horizontal bar in the bottom normal

X CANVAS

YY--Board
Board &
&YY-
--Drive
Y-
Y Drive Board
Board Connector
Connector
check
check

Y-Drive
Y-Drive Board
Board (( Bottom
Bottom )) Drive
Drive IC
IC check
check

Y-Drive
Y-Drive Board
Board replacement
replacement

38
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 Address Bar(Horizontal)

X CANVAS X CANVAS

Image is on and off. LED’s

LED s green normal

YY--Board
Board &
&YY-
--Drive
Y-
Y Drive Board
Board Connector
Connector
check
check

Y-Drive
Y-Drive Board
Board (( Top
Top )) Drive
Drive IC
IC check
check

Y-Drive
Y-Drive Board
Board replacement
replacement

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 Address Bar(Horizontal)

X CANVAS X CANVAS

Green dot line on the screen normal

VSC
VSC Board
Board &
& Controller
Controller Board
Board Connector
Connector check
check

Controller
Controller Board
Board check
check

Controller
Controller Board
Board replacement
replacement

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 Address Bar(Vertical)

Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS

Central top 4/10 of the screen with vertical bar Central top 4/10 of screen with no-picture

related X CANVAS
related X-Board
X-Board power
power supply
supply voltage
voltage check
check

related
related X-Board
X-Board Connector
Connector check
check

related
related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check

related
related X-Board
X-Board replacement
replacement

Module
Module (Panel
(Panel )) check
check normal

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 Address Bar(Vertical)

Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS

Bottom left 3/10 of the screen with vertical bar Bottom left 3/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check
X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check

Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check

Related
Related X-Board
X-Board replacement
replacement

Module
Module (Panel
(Panel )) check
check
42
42/47 normal LG Electronics/DND QA Gr
 Address Bar(Vertical)
Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Bottom right 3/10 of the screen with vertical bar Bottom right 3/10 of the screen with no-picture

related
related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS

Related
Related X-Board
X-Board Connector
Connector check
check

Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check

Related
Related X-Board
X-Board replacement
replacement

Module
Module (Panel
(Panel )) check
check
43
43/47 normal LG Electronics/DND QA Gr
 Address Bar(Vertical)
Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Central bottom 4/10 of the screen with vertical bar Central bottom 4/10 of the screen with no-picture

Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS

Related
Related X-Board
X-Board Connector
Connector check
check

Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check

Related
Related X-Board
X-Board replacement
replacement

Module
Module (Panel
(Panel )) check
check
44
44/47 normal LG Electronics/DND QA Gr
 Address Bar(Vertical)
Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Top right 3/10 of the screen with vertical bar Top right 3/10 of the screen with no-
no-picture

Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS

Related
Related X-Board
X-Board Connector
Connector check
check

Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check

Related
Related X-Board
X-Board replacement
replacement

Module
Module (Panel
(Panel )) check
check
45
normal
45/47 LG Electronics/DND QA Gr
 Address Bar(Vertical)

Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS

Top left 3/10 of the screen with vertical bar Top left 3/10 of the screen with no-
no-picture

Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS

Related
Related X-Board
X-Board Connector
Connector check
check

Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check

Related
Related X-Board
X-Board replacement
replacement

Module
Module (Panel
(Panel )) check
check
46
normal
46/47 LG Electronics/DND QA Gr
Appendix

Model by market
Model name Market 로고 Input signal STB Input voltage
MN-60PZ10 For Korea LG NTSC-M ○ 220V
MU-60PZ10 For N-America Zenith NTSC-M × 120V
MP-60PZ10 For Latin LG PAL-N/M,NTSC-M × 110~240V
MT-60PZ10 N-EU LG PAL,SECAM,NTSC-M,NTSC4.43 × 110~240V
MZ-60PZ10 EU LG PAL,SECAM,NTSC-M,NTSC4.43 × 200~240V

U-COM adjustment mode Option No.

For Korea, Latin

Option No. Model Market System Remocon Language
1 MN-60PZ10 Korea NTSC NEC Korean(K)
2 MU-60PZ10 America(Zenith) NTSC Zenith English(E)
3 MP-60PZ10 Brazil 3 system NEC Portuguese(P)
4 MP-60PZ10 Latin 3 system NEC Spanish(S)
5 MP-60PZ10 Latin 3 system NEC English(E)

For Europe
Option No. Model Market System Remocon Language
1 MZ(MT)-60PZ10 EU(N-EU) 4 system English(E)
2 MZ(MT)-60PZ10 EU(N-EU) 4 system French(F)
3 MZ(MT)-60PZ10 EU(N-EU) 4 system German(D)
4 MZ(MT)-60PZ10 EU(N-EU) 4 system Spanish(S)
5 MZ(MT)-60PZ10 EU(N-EU) 4 system Italian(I)

For China
Option No. Model Market System Remocon Language
1 MT-60PZ10 China 4 system Chinese(K)
2 MT-60PZ10 China 4 system English(E)

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